A steel structure welding robot that is easy to position
By designing a welding robot that integrates telescopic positioning mechanism, position adjustment mechanism, rotary welding structure and pressing positioning mechanism, the problem of being unable to make all-round adjustments to the steel structure in the prior art is solved, and precise positioning and efficient welding of the steel structure in the three-dimensional space is achieved, and welding efficiency and quality are improved.
Patent Information
- Application Number
- CN202510271955.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-10
- Publication Date
- 2025-04-08
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing weldment positioning device cannot fully adjust the steel structure, resulting in the welding robot that can only weld the surface of the steel structure, reducing welding efficiency and stability, and it is difficult to meet the needs of high-quality welding operations.
A welding robot including equipment support frame, telescopic positioning mechanism, position adjustment mechanism, rotary welding structure and pressing positioning mechanism is designed. Through the integration of these components, precise positioning and flexible welding operations of the steel structure in three-dimensional space are realized.
Accurate positioning and welding in the three-dimensional space of the steel structure is achieved, welding efficiency and quality is improved, manual intervention and operation difficulty is reduced, operation safety is improved, and high-quality and efficient welding operations are met.
Smart Images

Figure CN119772474A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of welding, and in particular to a steel structure welding robot which is easy to position. Background Art
[0002] Welding robots are industrial robots that perform welding. According to the definition of the International Organization for Standardization, industrial robots are standard welding robots. Industrial robots are multi-purpose, reprogrammable, automatically controlled manipulators used in the field of industrial automation. When processing weldments, weldment positioning devices are often required to fix the weldments so that subsequent welding robots can perform welding.
[0003] The existing weldment positioning device cannot fully adjust the steel structure in actual use, so that the welding robot can only weld the surface of the steel structure. At the same time, the weldment needs to change the fixed angle and weld multiple times during welding, which reduces the welding efficiency. In addition, the welding stability coefficient is low, making it difficult to stably clamp and position the steel structure, and cannot meet the needs of high-quality welding operations on steel structures. Therefore, it is necessary to design a corresponding technical solution to solve this problem. Summary of the invention
[0004] In view of the deficiencies in the prior art, the present invention provides a steel structure welding robot that is easy to position, thereby solving the technical problems thereof.
[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: a steel structure welding robot that is easy to position, comprising an equipment support frame, a telescopic positioning mechanism, a position adjustment mechanism, a rotary welding structure and a pressing positioning mechanism, wherein the bottom corners of the equipment support frame are welded with support legs; The position adjustment mechanism is installed at both ends of the top of the equipment support frame, and the rotary welding structure is slidably connected to the front end of the position adjustment mechanism; The telescopic positioning mechanism includes a steel structure placement plate, a connecting plate, an electric hydraulic device and a positioning plate. The steel structure placement plate is arranged below the equipment support frame. The positioning plates are fixedly distributed at both ends of the bottom of the equipment support frame, and the steel structure placement plate is fixedly arranged at the bottom of the positioning plate. The electric hydraulic device is connected to the inside of the positioning plate. The inner end of the electric hydraulic device is connected to a hydraulic rod. The positioning plate is fixedly arranged at the inner end of the hydraulic rod. There are several positioning plates. The telescopic positioning mechanism is used for horizontal positioning of the steel structure. The pressing and positioning mechanism is fixedly distributed above the hydraulic rod located in the middle, and the pressing and positioning mechanism is used for longitudinally positioning the steel structure.
[0006] Preferably, limiting grooves are provided at both ends of the interior of the steel structure placement plate, and an extended limiting rod is fixedly provided at the bottom of the positioning plate, and the extended limiting rod passes through and is slidably connected to the interior of the limiting groove; the limiting groove is used to assist the extended limiting rod in stable sliding, thereby driving the positioning plate to move laterally to stably clamp the steel structure.
[0007] Preferably, the position adjustment mechanism includes a pad, a sliding support plate 1 and a slide rail 1, the pad is installed at the top right end of the equipment support frame, the sliding support plate 1 is fixedly arranged at the upper end of the pad, the upper end of the sliding support plate 1 is connected with a driving slide plate 1, the rear end of the sliding support plate 1 is connected with a driving device 1, and the upper end of the driving slide plate 1 is installed with a pad 1; the slide rail 1 is installed at the top left end of the equipment support frame, and a limited slider 2 is slidably connected and distributed above the slide rail 1, and a pad is fixedly arranged above the limited slider 2 2. A support plate is fixedly provided above the pad block 1 and the pad block 2, and an angle plate 1 and an angle plate 2 are respectively installed between the front and rear ends of the support plate and the pad block 1 and the pad block 2; a driving device 1 is used to drive and control the sliding adjustment of a driving slide plate 1, a sliding support plate 1 is used for safely limiting the stable sliding of a driving slide plate 1, and then the longitudinal sliding adjustment position adjustment mechanism as a whole, a slide rail 1 is used to clamp the limiting slider 2, and the limiting slider 2 is used to further assist in stabilizing the longitudinal sliding, the pad block 1 and the pad block 2 are used to fix the support plate upward, and the angle plate 1 and the angle plate 2 are used to support the support plate with high strength.
[0008] Preferably, the position adjustment mechanism also includes a transverse plate and a longitudinal plate, the transverse plate is fixedly arranged at the front upper end of the support plate, a sliding support plate 2 is installed at the front upper end of the transverse plate, the outer sliding connection of the sliding support plate 2 is connected to the driving slide plate 2, and the right end of the driving slide plate 2 is connected to the driving device 2; a slide rail 2 is installed at the front lower end of the transverse plate, and the outer sliding connection of the slide rail 2 is connected to the limiting slide block 3; the longitudinal plate is installed at the front end of the driving slide block 2 and the limiting slide block 3, and a sliding support plate 3 is installed at the front end of the longitudinal plate, and the outer sliding connection of the sliding support plate 3 is connected to the driving device 2 A movable slide plate three is connected with a driving device three on the top of the driving slide plate three; the horizontal plate is used to install the sliding support plate two and the slide rail two forward, the driving device two is used to drive and control the sliding adjustment of the driving slide plate two, and drive the longitudinal plate to slide horizontally, the sliding support plate two is used to safely limit the sliding of the driving slide plate two, the limiting slider three is used to assist the longitudinal plate to slide stably outside the slide rail two, the longitudinal plate is used to fix the sliding support plate three forward, the driving device three is used to drive and control the driving slide plate three to slide up and down, the sliding support plate three is used to safely limit the sliding driving slide plate three, and then drive the rotating welding structure to adjust the height.
[0009] Preferably, the rotary welding structure includes a support, a drive motor a, an adjustment plate and a welding gun, the support is installed at the front end of the drive device three, the drive motor a is installed inside the support, the rear end of the adjustment plate is fixed to the output end of the drive motor a, and the welding gun is installed at the front end of the adjustment plate; the support is used to support the drive motor a, the drive motor a is used to rotationally control the adjustment plate, the adjustment plate is used to install the welding gun toward the outer end, and the welding gun is used to accurately weld the steel structure.
[0010] Preferably, the pressing and positioning mechanism includes an electric push rod device 1, a fixing plate and an adapter plate, the electric push rod device 1 is fixedly arranged above the end of the hydraulic rod, and the electric push rod device 1 is fixedly arranged at the outer end of the positioning plate, the electric push rod device 1 is connected with a push rod 1 above, one end of the bottom of the fixing plate is fixedly arranged above the push rod 1, the adapter plate is an L-shaped plate structure fixedly arranged at the front and rear parts of the other end of the fixing plate, the upper end of the adapter plate is fixedly provided with an electric push rod device 2, the bottom of the electric push rod device 2 is penetrated by a push rod 2, and the bottom of the push rod 2 is fixedly provided with a pressing plate; the electric push rod device 1 and the hydraulic rod are used to lift and adjust the fixing plate, the adapter plate with an L-shaped plate structure is used to be fixedly installed to the front and rear ends of the fixing plate, the electric push rod device 2 and the push rod 2 are used to lift and adjust the pressing plate, and the pressing plate is used to accurately position the top of the pressing steel structure to make the welding more stable.
[0011] Preferably, the pressing and positioning mechanism also includes an auxiliary roller and an end plate, the auxiliary roller is located on the inner side of the fixed plate, the end plate is fixedly arranged at the bottom inner end of the fixed plate, the interior of the end plate is connected with a shaft cylinder, the interior of the shaft cylinder is connected with a drive shaft that is rotatably connected, the outer end of the drive shaft is connected with a drive motor b, a support block is fixedly arranged between the upper end of the drive motor b and the fixed plate, and the auxiliary roller is fixedly arranged at the inner end of the drive shaft; the support block is used for fixedly installing the drive motor b, the drive motor b is used for driving and controlling the rotation of the drive shaft and the auxiliary roller, the auxiliary roller is used for contacting the steel structure to assist its forward and backward rolling adjustment position, the shaft cylinder is used for limiting the rotation of the drive shaft, thereby realizing auxiliary support and fine-tuning of the steel structure, and further improving the positioning accuracy and welding continuity.
[0012] Preferably, the auxiliary roller, drive shaft, end plate and shaft cylinder are all hollow structures, the outer side wall of the auxiliary roller is provided with through holes, the side end of the shaft cylinder is fixedly connected with a connecting pipe, the connecting pipe is a side U-shaped structure and is fixedly connected with a wind seat on the top, a filter cartridge is connected above the wind seat, a filter element is installed inside the filter cartridge, the outer end of the filter cartridge is connected to an air inlet pipe, the outer end of the air inlet pipe is connected to a fan, and an air outlet is provided at the front end of the fan; the auxiliary roller, drive shaft, end plate and shaft cylinder with hollow structures are used to connect with the connecting pipe so that the air inlet is unobstructed, the through holes are used to effectively inhale welding fumes, the connecting pipe with a side U-shaped structure is used to supply air to the wind seat, the filter element is used to filter and purify impurities and odors in the fume, and can be disassembled for maintenance and cleaning, the air inlet pipe is used to connect the filter cartridge and the fan, and the air outlet is used to exhaust air after purification.
[0013] Compared with the prior art, the present invention has the following beneficial effects: by integrating the telescopic positioning mechanism, the pressing positioning mechanism, the position adjustment mechanism and the rotary welding structure, flexible welding operations after precise positioning of the steel structure in three-dimensional space are realized; the rotary welding structure slidably connected in front of the position adjustment mechanism realizes precise adjustment of the welding position on the X, Y and Z axes, which provides great convenience for the welding of complex steel structures; the welding angle can be flexibly adjusted to adapt to welds of different shapes and positions, greatly improving the welding efficiency and quality, reducing manual intervention, reducing the difficulty of operation, and also improving the safety of the operation; multiple sets of telescopic positioning mechanisms ensure stable horizontal welding of the steel structure and enhance the accuracy of positioning; the stability of the steel structure during longitudinal welding is achieved through the pressing positioning mechanism arranged above the hydraulic rod in the middle, meeting the current steel structure manufacturing industry's demand for high-quality and high-efficiency welding operations. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall top viewing angle structure of the present invention; Figure 2 It is a schematic diagram of the overall bottom viewing angle structure of the present invention; Figure 3 It is a schematic diagram of the structure of the rotary welding structure position adjustment mechanism of the present invention from an upper side perspective; Figure 4 It is a structural schematic diagram of the rotary welding structure position adjustment mechanism of the present invention from the other upper side; Figure 5 It is a schematic diagram of the rotary welding structure of the present invention; Figure 6 For the present invention Figure 3 The enlarged structural diagram at A in the middle; Figure 7 For the present invention Figure 4 The enlarged structural diagram at B in the middle; Figure 8It is a schematic structural diagram of the telescopic positioning mechanism and the pressing positioning mechanism of the present invention from an upper perspective of the outer ends; Fig. 9 It is a schematic structural diagram of the telescopic positioning mechanism and the pressing positioning mechanism of the present invention from an upper perspective of the inner end; Fig.10 It is a schematic structural diagram of the telescopic positioning mechanism and the pressing positioning mechanism of the present invention from a perspective below the outer ends; Fig.11 It is a schematic structural diagram of the pressing and positioning mechanism of the present invention from a perspective of the lower outer end on one side; Fig.12 It is a schematic structural diagram of the pressing and positioning mechanism of the present invention from a perspective of the lower side of the outer end of the other side; Fig.13 It is a schematic structural diagram of the pressing and positioning mechanism of the present invention from an upper perspective of the outer end on one side.
[0015] In the figure, 1, equipment support frame; 11, support leg; 2, telescopic positioning mechanism; 21, steel structure placement plate; 211, limit groove; 22, connecting plate; 23, electric hydraulic device; 231, hydraulic rod; 24, positioning plate; 241, extension limit rod; 3, position adjustment mechanism; 31, pad; 311, sliding support plate 1; 312, driving device 1; 313, driving slide plate 1; 314, pad 1; 315, angle plate 1; 32, slide rail 1; 321, limit slide block 2; 322, pad 2; 323, angle plate 2; 33, support plate; 34, cross plate; 341, sliding support plate 2; 342, slide rail 2; 3421, limit slide block 3; 343, driving device 2; 3431, driving slide plate 2; 35, longitudinal plate; 351, sliding support plate three; 352, driving device three; 3521, driving slide plate three; 4, rotary welding structure; 41, support; 42, driving motor a; 43, adjusting plate; 44, welding gun; 5, pressing and positioning mechanism; 51, electric push rod device one; 511, push rod one; 52, fixing plate; 53, auxiliary roller; 5311, through hole; 531, driving motor b; 532, driving shaft; 533, shaft cylinder; 534, support block; 54, adapter plate; 541, electric push rod device two; 542, push rod two; 543, pressure plate; 55, end plate; 56, fan; 561, air outlet; 562, air inlet pipe; 563, filter cartridge; 564, air seat; 565, connecting pipe; 566, filter element. DETAILED DESCRIPTION
[0016] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0017] See also Figure 1-Figure 13 , an embodiment of the present invention provides a technical solution: a steel structure welding robot that is easy to position, comprising an equipment support frame 1, a telescopic positioning mechanism 2, a position adjustment mechanism 3, a rotary welding structure 4 and a pressing positioning mechanism 5, and support legs 11 are welded at the bottom corners of the equipment support frame 1 for overall stable support; The position adjustment mechanism 3 is installed at both ends of the top of the equipment support frame 1, and the rotary welding structure 4 is slidably connected to the front end of the position adjustment mechanism 3; The telescopic positioning mechanism 2 includes a steel structure placement plate 21, a connecting plate 22, an electric hydraulic device 23 and a positioning plate 24. The steel structure placement plate 21 is arranged below the equipment support frame 1. The positioning plates 24 are fixedly distributed at both ends of the bottom of the equipment support frame 1, and the steel structure placement plate 21 is fixedly arranged at the bottom of the positioning plate 24. The electric hydraulic device 23 is connected to the inside of the positioning plate 24. The inner end of the electric hydraulic device 23 is connected to the hydraulic rod 231. The positioning plate 24 is fixedly arranged at the inner end of the hydraulic rod 231. The number of positioning plates 24 is several, and the number of positioning plates 24 is an even number. The telescopic positioning mechanism 2 is used for horizontal positioning of the steel structure; The pressing and positioning mechanism 5 is fixedly distributed above the hydraulic rod 231 located in the middle. The pressing and positioning mechanism 5 is used for longitudinally positioning the steel structure. The pressing and positioning mechanism 5 is a symmetrical structure.
[0018] As a further improvement, the steel structure placement plate 21 has two inner ends provided with limit grooves 211, and the bottom of the positioning plate 24 is fixed with an extended limit rod 241, which penetrates and is slidably connected to the inner part of the limit groove 211; The limiting groove 211 is used to assist the extended limiting rod 241 to slide stably, thereby driving the positioning plate 24 to move horizontally to stably clamp the steel structure.
[0019] Further improved, the position adjustment mechanism 3 includes a pad 31, a sliding support plate 311 and a slide rail 32, the pad 31 is installed at the top right end of the equipment support frame 1, the sliding support plate 311 is fixedly arranged at the upper end of the pad 31, the upper part of the sliding support plate 311 is connected with a driving slide plate 313, the rear end of the sliding support plate 311 is connected with a driving device 312, and the upper end of the driving slide plate 313 is installed with a pad block 314; The slide rail 1 32 is installed at the top left end of the equipment support frame 1, and the upper part of the slide rail 1 32 is slidably connected with the limited slider 2 321, and the upper part of the limited slider 2 321 is fixed with a cushion block 2 322; A support plate 33 is fixedly provided above the cushion block 1 314 and the cushion block 2 322, and an angle plate 1 315 and an angle plate 2 323 are respectively installed between the front and rear ends of the support plate 33 and the cushion block 1 314 and the cushion block 2 322; The driving device 312 is used to drive and control the sliding adjustment of the driving slide 313, the sliding support plate 311 is used to safely limit the driving slide 313 to slide stably, and then the longitudinal sliding adjustment position adjustment mechanism 3 as a whole, the slide rail 32 is used to clamp the limiting slider 321, the limiting slider 321 is used to further assist in stabilizing the longitudinal sliding, the pad 1 314 and the pad 2 322 are used to fix the support plate 33 upward, and the angle plate 1 315 and the angle plate 2 323 are used to support the support plate 33 with high strength.
[0020] Further improved, the position adjustment mechanism 3 further includes a horizontal plate 34 and a vertical plate 35, the horizontal plate 34 is fixedly arranged at the front upper end of the support plate 33, a second sliding support plate 341 is installed at the front upper end of the horizontal plate 34, the outer portion of the second sliding support plate 341 is slidably connected to a second driving slide plate 3431, and the right end of the second driving slide plate 3431 is connected to a second driving device 343; A second slide rail 342 is installed at the front lower end of the horizontal plate 34, and the outer sliding connection of the second slide rail 342 is a limited slider 3421; The longitudinal plate 35 is installed at the front end of the second driving slide plate 3431 and the third limiting slide block 3421. The front end of the longitudinal plate 35 is installed with a third sliding support plate 351. The outside of the third sliding support plate 351 is slidably connected to the third driving slide plate 3521. The top of the third driving slide plate 3521 is connected to the third driving device 352. The horizontal plate 34 is used to install the second sliding support plate 341 and the second slide rail 342 forward; The driving device 2 343 is used to drive and control the sliding adjustment of the driving slide 2 3431, thereby driving the longitudinal plate 35 to slide horizontally. The sliding support plate 2 341 is used for safety limiting the sliding of the driving slide 2 3431. The limiting slider 3 3421 is used to assist the longitudinal plate 35 to slide stably outside the slide rail 2 342. The longitudinal plate 35 is used to fix the sliding support plate 3 351 forward. The driving device 3 352 is used to drive and control the driving slide 3 3521 to slide up and down. The sliding support plate 3 351 is used for safety limiting the sliding of the driving slide 3 3521, thereby driving the rotating welding structure 4 to adjust the height.
[0021] Further improved, the rotary welding structure 4 includes a support 41, a driving motor a42, an adjustment plate 43 and a welding gun 44, the support 41 is installed at the front end of the driving device a42, the driving motor a42 is installed inside the support 41, the rear end of the adjustment plate 43 is fixed to the output end of the driving motor a42, and the welding gun 44 is installed at the front end of the adjustment plate 43; The support 41 is used to support the driving motor a42, and the driving motor a42 is used to rotate and control the adjustment plate 43. The adjustment plate 43 is used to install a welding gun 44 toward the outer end, and the welding gun 44 is used for accurately welding the steel structure.
[0022] Further improved, the pressing and positioning mechanism 5 includes an electric push rod device 1 51, a fixed plate 52 and an adapter plate 54, the electric push rod device 1 51 is fixedly arranged above the end of the hydraulic rod 231, and the electric push rod device 1 51 is fixedly arranged at the outer end of the positioning plate 24, the upper part of the electric push rod device 1 51 is connected with a push rod 1 511, one end of the bottom of the fixed plate 52 is fixedly arranged above the push rod 1 511, the adapter plate 54 is an L-shaped plate structure fixedly arranged at the front and rear parts of the other end of the fixed plate 52, the upper end of the adapter plate 54 is fixedly provided with an electric push rod device 2 541, the bottom of the electric push rod device 2 541 is penetrated and connected with a push rod 2 542, and the bottom of the push rod 2 542 is fixedly provided with a pressing plate 543; The electric push rod device 1 51 and the hydraulic rod 231 are used to lift and adjust the fixed plate 52. The adapter plate 54 with an L-shaped plate structure is used to fix and install to the front and rear ends of the fixed plate 52. The electric push rod device 2 541 and the push rod 2 542 are used to lift and adjust the pressure plate 543. The pressure plate 543 is used to accurately position and press the top of the steel structure to make the welding more stable.
[0023] Further improved, the pressing and positioning mechanism 5 also includes an auxiliary roller 53 and an end plate 55, the auxiliary roller 53 is located on the inner side of the fixed plate 52, the end plate 55 is fixedly arranged at the bottom inner end of the fixed plate 52, a shaft cylinder 533 is connected to the inside of the end plate 55, a driving shaft 532 is rotatably connected to the inside of the shaft cylinder 533, a driving motor b531 is connected to the outer end of the driving shaft 532, a support block 534 is fixedly arranged between the upper end of the driving motor b531 and the fixed plate 52, and the auxiliary roller 53 is fixedly arranged at the inner end of the driving shaft 532; The support block 534 is used to fix the drive motor b531, and the drive motor b531 is used to drive and control the rotation of the drive shaft 532 and the auxiliary roller 53. The auxiliary roller 53 is used to contact the steel structure to assist its forward and backward rolling adjustment position. The shaft cylinder 533 is used to limit the rotation of the drive shaft 532, thereby realizing auxiliary support and fine-tuning of the steel structure, further improving the positioning accuracy and welding continuity.
[0024] Specifically, the auxiliary roller 53, the driving shaft 532, the end plate 55 and the shaft cylinder 533 are all hollow structures. The outer wall of the auxiliary roller 53 is provided with through holes 5311. The side end of the shaft cylinder 533 is fixedly connected with a connecting pipe 565. The connecting pipe 565 is in a side U-shaped structure and is fixedly connected with a wind seat 564 on the top. A filter cartridge 563 is connected to the top of the wind seat 564. A filter element 566 is installed inside the filter cartridge 563. The outer end of the filter cartridge 563 is connected with an air inlet pipe 562. The outer end of the air inlet pipe 562 is connected with a fan 56. The front end of the fan 56 is provided with an air outlet 561. The hollow structure of the auxiliary roller 53, the drive shaft 532, the end plate 55 and the shaft cylinder 533 are used to connect the connecting pipe 565 so that the air intake is unobstructed. The through hole 5311 is used to effectively inhale the welding fume. The connecting pipe 565 with a side U-shaped structure is used to supply air to the wind seat 564. The filter element 566 is used to filter and purify the fume impurities and odors and can be disassembled for maintenance and cleaning. The air inlet pipe 562 is used to connect the filter cartridge 563 and the fan 56, and the air outlet 561 is used to discharge the purified air.
[0025] Working principle: Put the steel structure weldment into the steel structure from the front and rear ends of the steel structure placement plate 21, first start the electric hydraulic device 23 of the multiple or single telescopic positioning mechanism 2, and automatically control the hydraulic rod 231 to telescope and adjust the positioning plate 24, so that the positioning plate 24 can position and clamp the steel structure weldment; Then operate the telescopic positioning mechanism 2 in the middle, start the drive motor b531 to automatically control the drive shaft 532 and the auxiliary roller 53 to rotate, roll the steel structure weldment to the middle, and then immediately start the electric push rod device 2 541 to automatically control the push rod 2 542 to lift and adjust the pressing plate 543, so that the pressing plate 543 can stably press the steel structure weldment; The driving device 1 312 of the position adjustment mechanism 3 is started to automatically control the driving slide 1 313 to slide above the sliding support plate 1 311, and the horizontal plate 34 is adjusted by longitudinal sliding through the support plate 33. The driving device 2 343 is started to automatically control the driving slide 2 3431 to slide in front of the sliding support plate 2 341, driving the longitudinal plate 35 to slide horizontally to adjust the position, and then the driving device 3 352 is started to automatically control the driving slide 3 3521 to slide in front of the sliding support plate 3 351, driving the rotary welding structure 4 to rise and fall. The driving motor a42 of the rotating welding structure 4 is started to automatically control the adjusting plate 43 to rotate and adjust the angle of the welding gun 44, so that the welding gun 44 can be accurately adjusted on the X, Y, and Z axes, which provides great convenience for the welding of steel structure weldments, and can flexibly adjust the welding angle to adapt to welds of different shapes and positions, greatly improving the welding efficiency and quality; The fan 56 is started, and the welding fume is sucked in through the multiple through holes 5311, and then enters the air inlet pipe 562 through the drive shaft 532, the shaft tube 533 and the end plate 55, and then enters the filter cartridge 563 through the air seat 564. After being filtered and purified of fume impurities and odors by the filter element 566, the fume enters the fan 56 through the connecting pipe 565, and finally is discharged from the air outlet 561.
[0026] The equipment support frame 1 of the present invention, the support leg 11, the telescopic positioning mechanism 2, the steel structure placement plate 21, the limit groove 211, the connecting plate 22, the electric hydraulic device 23, the hydraulic rod 231, the positioning plate 24, the extension limit rod 241, the position adjustment mechanism 3, the pad 31, the sliding support plate 1 311, the driving device 1 312, the driving slide 1 313, the cushion block 1 314, the angle plate 1 315, the slide rail 1 32, the limit slider 2 321, the cushion block 2 322, the angle plate 2 323, the support plate 33, the horizontal plate 34, the sliding support plate 2 341, the slide rail 2 342, the limit slider 3 3421, the driving device 2 343, the driving slide 2 3431, the longitudinal plate 35, the sliding support plate 3 351 , drive device three 352, drive slide plate three 3521, rotary welding structure 4, support 41, drive motor a42, adjustment plate 43, welding gun 44, pressing positioning mechanism 5, electric push rod device one 51, push rod one 511, fixing plate 52, auxiliary roller 53, through hole 5311, drive motor b531, drive shaft 532, shaft cylinder 533, support block 534, adapter plate 54, electric push rod device two 541, push rod two 542, pressure plate 543, end plate 55, fan 56, air outlet 561, air inlet pipe 562, filter cartridge 563, air seat 564, connecting pipe 565, filter element 566, all components are universal standard parts or components known to those skilled in the art, and their structures and The principles are all known to technicians in the field through technical manuals or conventional experimental methods. The problem solved by the present invention is that the steel structure cannot be adjusted in all directions, so that the welding robot can only weld the surface of the steel structure. At the same time, the weldment needs to be replaced with a fixed angle and welded multiple times during welding, which reduces the welding efficiency. In addition, the welding stability coefficient is low, and it is difficult to stably clamp and position the steel structure, which cannot meet the needs of high-quality welding operations on the steel structure. The present invention combines the above-mentioned components with each other, integrates the telescopic positioning mechanism 2, the pressing positioning mechanism 5, the position adjustment mechanism 3 and the rotating welding structure 4, and realizes flexible welding operations after precise positioning of the steel structure in three-dimensional space. The rotating welding structure 4 slidably connected in front of the adjustment mechanism 3 realizes the precise adjustment of the welding position on the X, Y, and Z axes, which provides great convenience for the welding of complex steel structures. The welding angle can be flexibly adjusted to adapt to welds of different shapes and positions, which greatly improves the welding efficiency and quality, reduces manual intervention, reduces the difficulty of operation, and also improves the safety of the operation. Multiple sets of telescopic positioning mechanisms 2 ensure the stable horizontal welding of the steel structure and enhance the accuracy of positioning. The pressing positioning mechanism 5 arranged above the hydraulic rod 231 in the middle realizes the stability of the steel structure during the longitudinal welding process, which meets the current steel structure manufacturing industry's demand for high-quality and high-efficiency welding operations.
[0027] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the attached claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any figure mark in the claims should not be regarded as limiting the claims involved.
[0028] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A steel structure welding robot that is easy to position, comprising an equipment support frame (1), a telescopic positioning mechanism (2), a position adjustment mechanism (3), a rotary welding structure (4) and a pressing positioning mechanism (5), characterized in that: Support legs (11) are welded at the bottom corners of the equipment support frame (1); The position adjustment mechanism (3) is installed at two ends of the top of the equipment support frame (1), and the rotary welding structure (4) is slidably connected to the front end of the position adjustment mechanism (3); The telescopic positioning mechanism (2) comprises a steel structure placement plate (21), a connecting plate (22), an electric hydraulic device (23) and a positioning plate (24); the steel structure placement plate (21) is arranged below the equipment support frame (1); the positioning plates (24) are fixedly distributed at two ends of the bottom of the equipment support frame (1); the steel structure placement plate (21) is fixedly arranged at the bottom of the positioning plate (24); the electric hydraulic device (23) is connected to the inside of the positioning plate (24); the inner end of the electric hydraulic device (23) is connected to a hydraulic rod (231); the positioning plate (24) is fixedly arranged at the inner end of the hydraulic rod (231); and the number of the positioning plates (24) is several; The pressing and positioning mechanism (5) is fixedly distributed above the hydraulic rod (231) located in the middle.
2. The steel structure welding robot that is easy to position according to claim 1, characterized in that: The steel structure placement plate (21) has limit grooves (211) at both ends thereof, and an extended limit rod (241) is fixedly provided at the bottom of the positioning plate (24), wherein the extended limit rod (241) penetrates and is slidably connected to the inside of the limit groove (211).
3. The steel structure welding robot that is easy to position according to claim 1 is characterized in that: The position adjustment mechanism (3) comprises a pad (31), a sliding support plate (311) and a slide rail (32); the pad (31) is mounted on the top right end of the equipment support frame (1); the sliding support plate (311) is fixedly mounted on the upper end of the pad (31); a driving slide plate (313) is connected to the upper end of the sliding support plate (311); a driving device (312) is connected to the rear end of the sliding support plate (311); a pad (314) is mounted on the upper end of the driving slide plate (313); The slide rail 1 (32) is installed at the top left end of the equipment support frame (1), and a limit slider 2 (321) is slidably connected above the slide rail 1 (32), and a cushion block 2 (322) is fixed above the limit slider 2 (321); A support plate (33) is fixedly provided above the cushion block 1 (314) and the cushion block 2 (322), and an angle plate 1 (315) and an angle plate 2 (323) are respectively installed between the front and rear ends of the support plate (33) and the cushion block 1 (314) and the cushion block 2 (322).
4. The steel structure welding robot that is easy to position according to claim 3 is characterized in that: The position adjustment mechanism (3) further comprises a transverse plate (34) and a longitudinal plate (35), wherein the transverse plate (34) is fixedly arranged at the front upper end of the support plate (33), a second sliding support plate (341) is installed at the front upper end of the transverse plate (34), a second driving slide plate (3431) is slidably connected to the outside of the second sliding support plate (341), and a second driving slide plate (3431) is connected to the right end of the second driving slide plate (3431) with a second driving device (343); A second slide rail (342) is installed at the front lower end of the transverse plate (34), and the outer portion of the second slide rail (342) is slidably connected to a third limit slider (3421); The longitudinal plate (35) is installed at the front end of the driving slide plate 2 (3431) and the limiting slide plate 3 (3421), and the front end of the longitudinal plate (35) is installed with a sliding support plate 3 (351), and the outside of the sliding support plate 3 (351) is slidably connected to the driving slide plate 3 (3521), and the top of the driving slide plate 3 (3521) is connected to a driving device 3 (352).
5. The steel structure welding robot that is easy to position according to claim 4, characterized in that: The rotary welding structure (4) comprises a support (41), a drive motor a (42), an adjustment plate (43) and a welding gun (44); the support (41) is mounted on the front end of the drive device three (352); the drive motor a (42) is mounted inside the support (41); the rear end of the adjustment plate (43) is fixed to the output end of the drive motor a (42); and the welding gun (44) is mounted on the front end of the adjustment plate (43).
6. The steel structure welding robot that is easy to position according to claim 1, characterized in that: The pressing and positioning mechanism (5) comprises an electric push rod device (51), a fixed plate (52) and an adapter plate (54); the electric push rod device (51) is fixedly arranged above the end of the hydraulic rod (231), and the electric push rod device (51) is fixedly arranged at the outer end of the positioning plate (24); the upper part of the electric push rod device (51) is connected to a push rod (511); one end of the bottom of the fixed plate (52) is fixedly arranged above the push rod (511); the adapter plate (54) is an L-shaped plate structure fixedly arranged at the front and rear parts of the other end of the fixed plate (52); the upper end of the adapter plate (54) is fixedly provided with an electric push rod device (541); the bottom of the electric push rod device (541) is connected with a push rod (542); the bottom of the push rod (542) is fixedly provided with a pressing plate (543).
7. The steel structure welding robot that is easy to position according to claim 6, characterized in that: The pressing and positioning mechanism (5) further comprises an auxiliary roller (53) and an end plate (55); the auxiliary roller (53) is located on the inner side of the fixed plate (52); the end plate (55) is fixedly arranged at the inner end of the bottom of the fixed plate (52); a shaft cylinder (533) is connected to the interior of the end plate (55); a drive shaft (532) is connected to the interior of the shaft cylinder (533) in a rotatable manner; a drive motor b (531) is connected to the outer end of the drive shaft (532); a support block (534) is fixedly arranged between the upper end of the drive motor b (531) and the fixed plate (52); and the auxiliary roller (53) is fixedly arranged at the inner end of the drive shaft (532).
8. The steel structure welding robot that is easy to position according to claim 7, characterized in that: The auxiliary roller (53), the driving shaft (532), the end plate (55) and the shaft cylinder (533) are all hollow structures. The outer side wall of the auxiliary roller (53) is provided with through holes (5311). A connecting pipe (565) is fixedly connected to the side end of the shaft cylinder (533). The connecting pipe (565) is in a side U-shaped structure and is fixedly connected to a wind seat (564) on the top. A filter cartridge (563) is connected to the top of the wind seat (564). A filter element (566) is installed inside the filter cartridge (563). The outer end of the filter cartridge (563) is connected to an air inlet pipe (562). The outer end of the air inlet pipe (562) is connected to a fan (56). An air outlet (561) is provided at the front end of the fan (56).
Citation Information
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Positioning tool for steel structure welding
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