Water hose box assembling equipment

By designing hose box assembly equipment with automatic positioning and fixing systems, physical consumption and safety hazards caused by artificial hand-held steel plate welding in the prior art are solved, and a more efficient and safe assembly process is achieved.

CN119772484APending Publication Date: 2025-04-08SUZHOU MUYI SHIPPING EQUIP
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Patent Information

Application Number
CN202510188831.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-20
Publication Date
2025-04-08

AI Technical Summary

Technical Problem

During the assembly of existing hose boxes, staff need to hand-held steel plates for welding, which leads to high physical consumption and safety hazards, and is prone to inaccurate welding due to manual operation errors.

Method used

A hose box assembly equipment is designed, adopting a chute and slide structure, and the automatic positioning and fixing of the hose box steel plate through the cylinder and pushing mechanism is achieved, reducing manual operation.

Benefits of technology

It effectively reduces the consumption of manpower operations, reduces safety hazards during operation, improves welding efficiency and product quality, and reduces the possibility of human error.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of water hose boxes, and discloses water hose box assembling equipment which comprises a bottom plate, a plurality of sliding grooves are evenly formed in the top of the bottom plate, sliding blocks are slidably connected into the sliding grooves, sliding frames are arranged at the tops of the sliding blocks, and limiting mechanisms for fixing the sliding frames are arranged on the inner walls of the two sides of the sliding grooves. The tops of the multiple sliding frames are fixedly connected with first limiting plates, and the tops of the multiple sliding frames are slidably connected with second limiting plates. According to the water hose box welding device, a plurality of first limiting plates, a plurality of second limiting plates and two pressing blocks are used in cooperation, so that a plurality of steel plates of a water hose box are fixed, the problem that a worker needs to hold the water hose box with hands during welding is solved, and the water hose box can be welded through the gravity action of a sliding frame. The tooth blocks on the two sides of the sliding frame are connected with the clamping grooves in the top of the fixing rod in a clamped mode, and through the design, the moving position of the sliding frame is effectively limited.
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Description

Technical Field

[0001] The invention relates to the technical field of hose boxes, in particular to a hose box assembly device. Background Art

[0002] A fire hose box is a box specially used to store fire hoses. The design of the fire hose box is to protect the hose and prevent it from being damaged in harsh environments, while being convenient for use and storage.

[0003] The existing hose box is welded by multiple steel plates, but during the welding process, one worker is required to hold the steel plate by hand while another worker performs the welding operation, which not only increases the physical burden of the operator, but also has certain safety hazards. Since the worker occasionally causes slight manual shaking when manually operating the steel plate, this operational error may lead to inaccurate welding, and then cause welding deformation or quality defects. Summary of the invention

[0004] 1. Technical issues to be resolved

[0005] In view of the shortcomings of the prior art, the present invention provides a hose box assembly device, which is mainly used to solve the problem that one worker needs to hold the steel plate by hand while another worker performs the welding operation, which increases the physical burden of the operator. Since the worker occasionally causes slight manual shaking when manually operating the steel plate, such operational errors may lead to inaccurate welding.

[0006] (II) Technical solution

[0007] To achieve the above object, the present invention provides the following technical solutions:

[0008] The top of the plurality of slide frames is fixedly provided with a first limit plate, and the top of the plurality of slide frames is slidably connected to the second limit plate, and the top of the plurality of slide frames is provided with a moving mechanism for adjusting the position of the second limit plate. The top of the plurality of slide frames is fixedly connected to a supporting frame, and the top outer wall of the supporting frame is fixedly connected to a cylinder, and the piston rod of the cylinder passes through the supporting frame and is connected to a carrier plate by bolts, and the bottom of the carrier plate is fixedly connected to two connecting rods, and the other ends of the two connecting rods are fixedly connected to a pressing block, and a pushing mechanism for assisting in positioning the back steel plate of the water hose box is provided between the two connecting rods.

[0009] Furthermore, the limiting mechanism includes two fixed rods, the two fixed rods are fixedly connected to the inner walls on both sides of the slide groove, the tops of the two fixed rods are provided with multiple slots, the top of the slider is fixedly connected to two positioning columns, and the two positioning columns are slidably connected to the slide, and both sides of the slide are fixedly connected with tooth blocks, and the tooth blocks are engaged with the slots.

[0010] On the basis of the above-mentioned solution, the other ends of the two positioning columns are fixedly connected with a slide plate, two limiting grooves are provided inside the slide frame, and the slide plate is slidably connected with the limiting grooves.

[0011] As a further solution of the present invention, the moving mechanism includes a fixed plate, which is fixedly connected to the top of the slide, one side of the second limiting plate is rotatably connected to a threaded rod, and the threaded rod is threadedly connected to the fixed plate, one side of the second limiting plate is fixedly connected to two telescopic rods, and the other end of the telescopic rod is fixed to the fixed plate.

[0012] Furthermore, the pushing mechanism includes a positioning frame, which is slidably connected between two connecting rods, and a plurality of second inclined surfaces are provided at the bottom of the positioning frame. A spring is fixedly connected to the bottom of the carrier plate, and the other end of the spring is fixed to the positioning frame.

[0013] On the basis of the above-mentioned scheme, a plurality of slots are evenly provided on the top of the base plate, and top blocks are slidably connected in the plurality of slots, and a first inclined surface is provided on the top of the plurality of top blocks, and a protrusion is fixedly connected to the bottom of the base plate, and a through groove is provided on one side of the protrusion, and a bidirectional electric push rod is provided in the through groove, and the two piston rods of the bidirectional electric push rod are fixedly connected to a fixed block, and the fixed block is fixed to the top block.

[0014] As a further solution of the present invention, a plurality of slots are provided on the top of the bottom plate, a plurality of L-shaped plates are provided on the top of the bottom plate, plug blocks are fixedly connected to the bottoms of the plurality of L-shaped plates, and the plug blocks are plugged into the slots.

[0015] Furthermore, the material of the plurality of inserting blocks is magnet, and the inserting blocks are adsorbed to the bottom plate.

[0016] On the basis of the above-mentioned scheme, the other ends of the plurality of threaded rods are fixedly connected with knobs, and the outer circumferences of the plurality of knobs are provided with a plurality of anti-slip grooves.

[0017] (III) Beneficial effects

[0018] Compared with the prior art, the present invention provides a hose box assembly device, which has the following beneficial effects:

[0019] 1. The present invention fixes multiple steel plates of the hose box by using a plurality of first limit plates, a plurality of second limit plates, and two pressure blocks, thereby solving the problem that the hose box needs to be supported by workers during welding, effectively reducing the consumption of manpower operation, greatly reducing the potential safety hazards during operation, improving welding efficiency, and reducing the possibility of human errors.

[0020] 2. The present invention uses the gravity of the slide itself to engage the tooth blocks on both sides of the slide with the slots on the top of the fixed rod. This design not only effectively limits the moving position of the slide, but also avoids the inconvenience caused by the movement of the slide during use, thereby improving the safety and reliability of use.

[0021] 3. The present invention achieves adjustment of the position of the slide by sliding the slider in the slide groove, thereby improving the flexibility and adjustability of the equipment, so that the assembly equipment can be flexibly adjusted according to needs, so that it can be used for hose boxes of different sizes.

[0022] 4. The present invention pushes the steel plate on the back of the hose box to the center position through the second inclined surface, thereby eliminating the need for workers to manually align the steel plate, greatly increasing the efficiency of hose box welding, reducing welding errors, and also improving product quality.

[0023] 5. The present invention uses a threaded rod to adjust the distance between the first limiting plate and the second limiting plate, which facilitates the limiting of steel plates on the sides of the hose box with different thicknesses, not only improving the convenience of operation, but also ensuring the safety and stability of the material during the fixing process. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a schematic diagram of the front three-dimensional structure of a hose box assembly device proposed by the present invention;

[0025] Figure 2 This is a schematic diagram of the bottom three-dimensional structure of a hose box assembly device proposed by the present invention;

[0026] Figure 3 This is a schematic diagram of the cross-sectional structure of the bottom plate of a hose box assembly device proposed by the present invention;

[0027] Figure 4 A schematic cross-sectional structure diagram of a slide frame of a hose box assembly device proposed by the present invention;

[0028] Figure 5 This is a partial cross-sectional structural schematic diagram of a hose box assembly device proposed by the present invention.

[0029] In the figure: 1. cylinder; 2. carrier plate; 3. support frame; 4. connecting rod; 5. pressure block; 6. bottom plate; 7. slide groove; 8. notch; 9. first inclined surface; 10. top block; 11. second inclined surface; 12. positioning frame; 13. spring; 14. fixing block; 15. two-way electric push rod; 16. bump; 17. fixing plate; 18. telescopic rod; 19. threaded rod; 20. first limit plate; 21. second limit plate; 22. tooth block; 23. slider; 24. slot; 25. fixing rod; 26. slide frame; 27. slide plate; 28. limit groove; 29. ​​positioning column; 30. L-shaped plate; 31. slot; 32. plug-in block. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0031] Reference Figure 1-Figure 5A hose box assembly device includes a bottom plate 6, a plurality of slide grooves 7 are evenly provided on the top of the bottom plate 6, a plurality of slide grooves 7 are slidably connected with sliders 23, a plurality of sliders 23 are provided on the top of each of the slides, and a limiting mechanism for fixing the slider 26 is provided on the inner walls on both sides of the plurality of slide grooves 7, the limiting mechanism includes two fixing rods 25, the two fixing rods 25 are fixed to the inner walls on both sides of the slide groove 7 by bolts, a plurality of slots 24 are provided on the top of the two fixing rods 25, two positioning columns 29 are welded on the top of the slider 23, and the two positioning columns 29 are slidably connected with the slider 26, a slide plate 27 is welded on the other end of the two positioning columns 29, two limiting grooves 28 are provided inside the slider 26, and the slide plate 27 is slidably connected with the limiting groove 28, through the limiting groove The cooperation of the positioning posts 28 and the positioning posts 29 prevents the positioning posts 29 from being separated from the slide 26 when the slide 26 is pulled upward. Tooth blocks 22 are welded on both sides of the slide 26, and the tooth blocks 22 are engaged with the card slots 24. Through the gravity of the slide 26, the tooth blocks 22 on both sides of the slide 26 are engaged with the card slots 24 at the top of the fixing rod 25, thereby limiting the moving position of the slide 26, preventing the first limiting plate 20 and the second limiting plate 21 from moving when the slide 26 is in use, and the operation is simple and convenient to use. The tops of multiple slides 26 are fixed with the first limiting plates 20 by bolts, and the tops of multiple slides 26 are slidably connected with the second limiting plates 21. The tops of multiple slides 26 are provided with moving mechanisms for adjusting the positions of the second limiting plates 21. Structure, the top of the bottom plate 6 is fixed with a support frame 3 by bolts, the top outer wall of the support frame 3 is fixed with a cylinder 1 by bolts, and the piston rod of the cylinder 1 passes through the support frame 3 and is fixed with a carrier plate 2 by bolts, and two connecting rods 4 are welded to the bottom of the carrier plate 2, and the other ends of the two connecting rods 4 are fixed with a pressure block 5 by bolts, and a pushing mechanism for auxiliary positioning of the steel plate on the back of the hose box is provided between the two connecting rods 4, and the pushing mechanism includes a positioning frame 12, and the positioning frame 12 is slidably connected between the two connecting rods 4, and a plurality of second inclined surfaces 11 are provided at the bottom of the positioning frame 12, and a spring 13 is fixed with the bottom of the carrier plate 2 by bolts, and the other end of the spring 13 is fixed to the positioning frame 12, and the positioning frame 12 is moved downward, and the second inclined surface 11 at the bottom of the positioning frame 12 pushes The steel plate on the back of the water hose box is pushed to the center position, so that there is no need for the staff to manually align it, which greatly increases the efficiency of welding the water hose box. The second limit plate 21 is moved to the appropriate position by adjusting the moving mechanism, and then the steel plates on the four sides of the water hose box are respectively inserted between the multiple first limit plates 20 and the second limit plates 21, and fixed by the cooperation of the first limit plates 20 and the second limit plates 21. Then, the steel plate on the back of the water hose box is placed on the steel plates on the sides of the four water hose boxes, and the cylinder 1 is started. The piston rod of the cylinder 1 drives the carrier plate 2, the two connecting rods 4, the pressure block 5, and the pushing mechanism to move downward. The pushing mechanism first contacts the steel plate on the back of the water hose box and pushes it to the middle position.Continue to move the pressing block 5 downward, so that the pressing block 5 contacts the steel plate on the back of the hose box, and fixes the steel plate on the back of the hose box, thereby fixing multiple steel plates of the hose box, solving the problem that the hose box needs to be supported by workers during welding, and greatly reducing the consumption of manpower.

[0032] In the present invention, the moving mechanism includes a fixed plate 17, which is fixed to the top of the slide 26 by bolts. One side of the second limiting plate 21 is rotatably connected to a threaded rod 19 through a bearing. The other ends of the multiple threaded rods 19 are welded with knobs, and the circumferential outer sides of the multiple knobs are provided with multiple anti-slip grooves. The threaded rod 19 can be rotated more conveniently by the knob, and the threaded rod 19 is threadedly connected to the fixed plate 17. One side of the second limiting plate 21 is fixed with two telescopic rods 18 by bolts, and the other end of the telescopic rod 18 is fixed to the fixed plate 17. By rotating the threaded rod 19, the threaded rod 19 drives the second limiting plate 21 to move left and right, so that the second limiting plate 21 moves to a suitable position, thereby realizing the adjustment of the spacing between the first limiting plate 20 and the second limiting plate 21, and facilitating the limiting of the steel plates on the sides of the hose box with different thicknesses.

[0033] In the present invention, a plurality of notches 8 are evenly provided on the top of the base plate 6, and a plurality of notches 8 are slidably connected with top blocks 10, and a first inclined surface 9 is provided on the top of the plurality of top blocks 10, and a protrusion 16 is welded on the bottom of the base plate 6, and a through groove is provided on one side of the protrusion 16, and a two-way electric push rod 15 is provided in the through groove, and two piston rods of the two-way electric push rod 15 are fixed with a fixing block 14 by bolts, and the fixing block 14 is fixed to the top block 10, and the two-way electric push rod 15 is started, and the two piston rods of the two-way electric push rod 15 respectively drive the two fixing blocks 14 to move inwardly, and the two fixing blocks 14 respectively drive the two top blocks 10 to move inwardly, and the first inclined surfaces 9 of the plurality of top blocks 10 push the welded water hose box to move upward, so that the water hose box is separated from between the first limit plate 20 and the second limit plate 21, thereby greatly facilitating the removal of the welded water hose box from the assembly equipment.

[0034] In the present invention, a plurality of slots 31 are provided on the top of the bottom plate 6, a plurality of L-shaped plates 30 are provided on the top of the plurality of L-shaped plates 30, plug blocks 32 are fixed at the bottom of the plurality of L-shaped plates 30 by bolts, and the plug blocks 32 are plugged into the slots 31, the material of the plurality of plug blocks 32 is magnet, and the plug blocks 32 are adsorbed onto the bottom plate 6, and the plug blocks 32 are adsorbed onto the bottom plate 6, so that the plugging of the plug blocks 32 and the slots 31 is more stable, and the L-shaped plates 30 are prevented from falling off during use, which would have a certain impact on the welding of the water hose box, and the coordinated use of the plurality of L-shaped plates 30 can achieve the limitation of the placement position of the side steel plates of the water hose box, thereby greatly facilitating the use of the assembly equipment.

[0035] The working principle of this embodiment is as follows: when in use, the slide 26 is first pulled upwards, so that the tooth blocks 22 on both sides of the slide 26 are disengaged from the card slots 24 on the top plate of the fixing rod 25, and then the slide 26 is pushed to move the slide 26 to the appropriate position, and then the slide 26 is released and pulled, and the tooth blocks 22 on both sides of the slide 26 are carded with the card slots 24 on the top of the fixing rod 25 by the gravity of the slide 26, thereby limiting the moving position of the slide 26, and then the steel plates on the four sides of the hose box are respectively inserted between the multiple first limit plates 20 and the second limit plates 21, and they are fixed by the cooperation of the first limit plates 20 and the second limit plates 21, and then the steel plate on the back of the hose box is placed on the steel plates on the sides of the four hose boxes, and the cylinder 1 is started. The piston rod of the cylinder 1 drives the carrier plate 2, the two connecting rods 4, the pressure block 5, and the positioning frame 12 moves downward, the positioning frame 12 first contacts with the steel plate on the back of the water hose box, and the second inclined surface 11 at the bottom of the positioning frame 12 pushes the steel plate on the back of the water hose box to the center position, and continues to move the pressing block 5 downward to make the pressing block 5 contact with the steel plate on the back of the water hose box to fix the steel plate on the back of the water hose box. Then the staff welds the steel plates of the water hose box together, and finally starts the two-way electric push rod 15. The two piston rods of the two-way electric push rod 15 respectively drive the two fixed blocks 14 to move inwardly, and the two fixed blocks 14 respectively drive the two top blocks 10 to move inwardly, and the first inclined surfaces 9 of the multiple top blocks 10 push the welded water hose box to move upward, so that the water hose box is separated from the first limit plate 20 and the second limit plate 21, which is convenient for taking out the welded water hose box.

[0036] The electrical components mentioned in this article are all connected to an external main controller and 220V mains electricity, and the main controller can be a conventional known device for controlling a computer or the like.

[0037] In the description of this article, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection; it can be a mechanical connection, it can be an electrical connection, or it can be a direct connection. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0038] In the description herein, it should be noted that the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or apparatus that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or apparatus.

[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A hose box assembly device, comprising a bottom plate (6), characterized in that: A plurality of slide grooves (7) are evenly provided on the top of the bottom plate (6), a plurality of slide grooves (7) are slidably connected with sliders (23), a plurality of sliders (23) are provided with slide racks (26) on the top, a plurality of inner walls on both sides of the slide grooves (7) are provided with limiting mechanisms for fixing the slide racks (26), a plurality of slide racks (26) are fixedly connected with first limiting plates (20) on the top, a plurality of slide racks (26) are slidably connected with second limiting plates (21) on the top, a plurality of slide racks (26) are provided with limiting mechanisms for fixing the second limiting plates (21). A movable mechanism for adjusting the position of a positioning plate (21), wherein the top of the base plate (6) is fixedly connected to a support frame (3), the top outer wall of the support frame (3) is fixedly connected to a cylinder (1), and the piston rod of the cylinder (1) passes through the support frame (3) and is bolted to a carrier plate (2), the bottom of the carrier plate (2) is fixedly connected to two connecting rods (4), the other ends of the two connecting rods (4) are fixedly connected to a pressure block (5), and a pushing mechanism for assisting in positioning the back steel plate of the hose box is provided between the two connecting rods (4).

2. The hose box assembly equipment according to claim 1, characterized in that: The limiting mechanism comprises two fixing rods (25), the two fixing rods (25) are fixedly connected to the inner walls on both sides of the slide groove (7), the tops of the two fixing rods (25) are provided with a plurality of slots (24), the top of the sliding block (23) is fixedly connected with two positioning columns (29), and the two positioning columns (29) are slidably connected to the sliding frame (26), and the two sides of the sliding frame (26) are fixedly connected with tooth blocks (22), and the tooth blocks (22) are engaged with the slots (24).

3. The hose box assembly equipment according to claim 2, characterized in that: The other ends of the two positioning columns (29) are fixedly connected to a slide plate (27), and two limiting grooves (28) are provided inside the slide frame (26), and the slide plate (27) is slidably connected to the limiting grooves (28).

4. The hose box assembly equipment according to claim 1, characterized in that: The moving mechanism comprises a fixed plate (17), wherein the fixed plate (17) is fixedly connected to the top of the slide (26); one side of the second limiting plate (21) is rotatably connected to a threaded rod (19), and the threaded rod (19) is threadedly connected to the fixed plate (17); one side of the second limiting plate (21) is fixedly connected to two telescopic rods (18), and the other end of the telescopic rod (18) is fixed to the fixed plate (17).

5. The hose box assembly equipment according to claim 1, characterized in that: The pushing mechanism comprises a positioning frame (12), the positioning frame (12) is slidably connected between two connecting rods (4), a plurality of second inclined surfaces (11) are provided at the bottom of the positioning frame (12), a spring (13) is fixedly connected to the bottom of the carrier plate (2), and the other end of the spring (13) is fixed to the positioning frame (12).

6. The hose box assembly equipment according to claim 1, characterized in that: The top of the bottom plate (6) is evenly provided with a plurality of notches (8), each of which is slidably connected to a top block (10), each of which is provided with a first inclined surface (9), the bottom of the bottom plate (6) is fixedly connected to a protrusion (16), one side of the protrusion (16) is provided with a through groove, a bidirectional electric push rod (15) is provided in the through groove, and two piston rods of the bidirectional electric push rod (15) are fixedly connected to a fixed block (14), and the fixed block (14) is fixed to the top block (10).

7. The hose box assembly equipment according to claim 6, characterized in that: The top of the bottom plate (6) is provided with a plurality of slots (31), the top of the bottom plate (6) is provided with a plurality of L-shaped plates (30), the bottoms of the plurality of L-shaped plates (30) are all fixedly connected with plug blocks (32), and the plug blocks (32) are plugged into the slots (31).

8. The hose box assembly equipment according to claim 7, characterized in that: The material of the plurality of insert blocks (32) is magnets, and the insert blocks (32) are adsorbed onto the bottom plate (6).

9. The hose box assembly equipment according to claim 4, characterized in that: The other ends of the plurality of threaded rods (19) are all fixedly connected to knobs, and the outer circumferences of the plurality of knobs are each provided with a plurality of anti-slip grooves.