Installation support tool for a shrunk tube main beam connection
By designing a main beam lifting mechanism and an installation mechanism, the photovoltaic support main beam was installed efficiently, solving the problem of low installation efficiency in existing technologies, improving installation efficiency and facilitating the placement of the main beam.
Patent Information
- Application Number
- CN202411962334.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2026-02-17
- Estimated Expiration
- 2044-12-30
AI Technical Summary
The lack of an installation structure for the main beam of a photovoltaic support system in the current technology results in low installation efficiency.
A main beam lifting mechanism for placing the main beam with a reduced tube is designed. The main beam is pushed into the installation mechanism by the main beam lifting mechanism and then installed by the installation mechanism. The installation efficiency is improved by combining the traction mechanism and the buffer assembly.
This significantly improves the installation efficiency of the photovoltaic support main beam, and the curved chamfer structure facilitates the placement of the main beam, solving the problem of low installation efficiency in existing technologies.
Smart Images

Figure CN119772555B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application belongs to the technical field of photovoltaic support, and particularly relates to an installation support tool for a reduced pipe main beam connection. BACKGROUND
[0002] The photovoltaic support is an important component in a solar photovoltaic power generation system, and is mainly used for supporting and fixing a solar cell panel. The design and installation quality of the photovoltaic support directly affect the stability, safety and power generation efficiency of the photovoltaic power generation system. The photovoltaic support bears the main weight of the support through a main beam. The existing main beam installation is mainly achieved through a lifting structure, and there is no installation structure for the main beam of the photovoltaic support. Therefore, the installation support tool for the reduced pipe main beam connection is proposed. SUMMARY
[0003] The present application aims to overcome the problem that there is no installation structure for the main beam of the photovoltaic support in the prior art, and provides a main beam lifting mechanism for placing a reduced pipe main beam. The main beam lifting mechanism is lifted, the main beam lifting mechanism pushes the main beam into the installation mechanism, and the installation mechanism installs the main beam through the installation support tool for the reduced pipe main beam connection.
[0004] In order to achieve the above-mentioned purpose, the present application provides an installation support tool for a reduced pipe main beam connection, which comprises a vertical frame. The vertical frame is a door-shaped structure. A support frame is fixedly connected to one side of the vertical frame. The support frame is inclined. A track is arranged on the support frame. A main beam lifting mechanism is movably connected to the track. The main beam lifting mechanism controls the lifting of the main beam. A traction mechanism is arranged between the vertical frame and the support frame. An installation mechanism is movably arranged on the side of the vertical frame away from the support frame. The installation mechanism is fixedly connected to the traction mechanism.
[0005] Preferably, the installation mechanism comprises a sliding rail, a placing groove, a sliding block, a connecting plate, a third driving motor, a buffer assembly, a chain cover and a driving roller. The sliding block is movably connected to the vertical frame. The sliding block is provided in two groups. The connecting plate is arranged between the sliding blocks and is fixedly connected to the traction mechanism. The sliding rail is arranged on one side surface of the sliding block. The placing groove is movably arranged on the sliding rail. The placing groove is provided with openings on both sides. The buffer assembly is symmetrically arranged on the inner wall side surfaces at both ends of the placing groove. The driving roller is rollingly arranged in the placing groove. The third driving motor is arranged below the placing groove. The chain cover is arranged on one side of the placing groove. The chain cover is provided with a chain structure. The chain structure is connected to the third driving motor and the driving roller.
[0006] Preferably, a fourth driving motor is arranged below the placing groove. The fourth driving motor controls the sliding of the placing groove on the sliding rail. Pulleys are arranged on both sides of the sliding rail. The fourth driving motor controls the rotation of the pulleys. The pulleys slide on the sliding rail, thereby controlling the movement of the installation mechanism on the sliding rail.
[0007] Preferably, the middle part of the inner wall of the placing groove is symmetrically provided with a lining plate, the lining plate is arranged above the driving roller, and the lining plate provides a moving buffering action for the main beam.
[0008] Preferably, the buffering assembly comprises a buffering plate and an extension rod, the buffering plate is hingedly connected to the side upper end of the inner wall of the placing groove, the extension rod is obliquely arranged through the side wall of the placing groove and is hingedly connected to the lower end of the buffering plate, a spring structure is arranged in the extension rod, the main beam falls into the placing groove, and the buffering plate and the extension rod provide a buffering action.
[0009] Preferably, the traction mechanism comprises an upper rotating rod, a counterweight, a traction chain, a lower rotating rod and a driving motor one, the driving motor one is arranged on the side of the vertical frame, the upper rotating rod is rotatably arranged at the upper end of the vertical frame and is fixedly connected to the driving motor one, the lower rotating rod is rotatably arranged at the middle lower part of the support frame, one end of the traction chain is fixedly connected to the connecting plate, the other end of the traction chain is arranged around the upper rotating rod and the lower rotating rod, and the counterweight is arranged on the end of the traction chain away from the connecting plate.
[0010] Preferably, the traction chain is symmetrically provided with two groups, the connection positions of the upper rotating rod and the lower rotating rod and the traction chain are provided with a tooth disc structure, the tooth structure outside the tooth disc is clamped into the clamping groove of the traction chain, and then the movement of the traction chain is controlled.
[0011] Preferably, the main beam pushing mechanism comprises a supporting plate, a moving plate, a lifting extension rod and a receiving groove, the moving plate is slidably arranged on the track, one end of the supporting plate is hingedly connected to the moving plate, the two ends of the lifting extension rod are hingedly connected to the moving plate and the supporting plate, the receiving groove is arranged on the supporting plate, and the photovoltaic panel is obliquely arranged on the receiving groove.
[0012] Preferably, the driving motor two is arranged below the moving plate, the driving motor two controls the sliding of the moving plate on the track, pulleys are arranged on the two sides of the track, the driving motor two controls the rotation of the pulleys, the moving plate slides on the track through the pulleys, and then the movement of the mounting mechanism on the track is controlled.
[0013] Preferably, an arc-shaped chamfer structure is arranged at the connection position between the upper end of the receiving groove and the supporting plate, and the arc-shaped chamfer structure corresponds to the shape of the main beam.
[0014] The present application has the following beneficial effects:
[0015] The main beam pushing mechanism of the present application is used for placing the main beam of the shrink tube, the main beam pushing mechanism is lifted, the main beam pushing mechanism pushes the main beam into the mounting mechanism, the main beam is installed by the mounting mechanism, the working efficiency is greatly improved, the arc-shaped chamfer structure is arranged at the connection position between the upper end of the receiving groove and the supporting plate, the main beam can be better contacted, the main beam is conveniently placed, and the problems in the background art are solved. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1It is the overall structure diagram of the installation support tool for the shrink tube main beam connection of the present application.
[0017] Figure 2 It is another view structure diagram of the installation support tool for the shrink tube main beam connection of the present application.
[0018] Figure 3 It is the structure diagram of the installation mechanism in the installation support tool for the shrink tube main beam connection of the present application.
[0019] Figure 4 It is the structure diagram of the installation mechanism in the installation support tool for the shrink tube main beam connection of the present application.
[0020] Figure 5 It is the structure diagram of the installation mechanism in the installation support tool for the shrink tube main beam connection of the present application.
[0021] Figure 6 It is the structure diagram of the main beam pushing mechanism in the installation support tool for the shrink tube main beam connection of the present application.
[0022] In the figure: 1, vertical frame; 2, support frame; 3, track; 4, main beam pushing mechanism; 5, traction mechanism; 6, installation mechanism; 7, sliding rail; 8, placing groove; 9, sliding block; 10, connecting plate; 11, driving motor three; 12, buffer assembly; 13, chain cover; 14, driving roller; 15, driving motor four; 16, lining plate; 17, buffer plate; 18, telescopic rod; 19, upper rotary rod; 20, counterweight; 21, traction chain; 22, lower rotary rod; 23, driving motor one; 24, supporting plate; 25, moving plate; 26, lifting telescopic rod; 27, storage groove; 28, driving motor two. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the present application are described below in conjunction with the accompanying Figures 1-6 It should be apparent that the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.
[0024] In the description of the present application, it should be understood that the terms "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application, and do not indicate or imply that the device or element referred to must have a particular orientation, a particular orientation configuration and operation, and therefore cannot be understood as a limitation of the present application.
[0025] The embodiment provides a mounting support tool for a pipe shrinking main beam connection, which comprises a vertical frame 1, the vertical frame 1 is of a door type structure, one side of the vertical frame 1 is fixedly connected with a support frame 2, the support frame 2 is arranged in an inclined manner, a track 3 is arranged on the support frame, a main beam pushing and lifting mechanism 4 is movably sleeved on the track 3, the main beam pushing and lifting mechanism 4 controls the main beam to rise, a traction mechanism 5 is arranged between the vertical frame 1 and the support frame 2, a mounting mechanism 6 is movably arranged on the side, away from the support frame 2, of the vertical frame 1, and the mounting mechanism 6 is fixedly connected to the traction mechanism 5.
[0026] In one embodiment, specifically, the mounting mechanism 6 comprises a sliding rail 7, a placing groove 8, a sliding block 9, a connecting plate 10, a driving motor three 11, a buffer assembly 12, a chain cover 13 and a driving roller 14, the sliding block 9 is movably sleeved on the vertical frame 1, the sliding block 9 is provided in two groups, the connecting plate 10 is arranged between the sliding blocks 9 and is fixedly connected to the traction mechanism 5, the sliding rail 7 is arranged on one side surface of the sliding block 9, the placing groove 8 is movably arranged on the sliding rail 7, the placing groove 8 is provided in an open manner on both sides, the buffer assembly 12 is symmetrically arranged on the inner wall side surfaces of both ends of the placing groove 8, the driving roller 14 is rollingly arranged in the placing groove 8, the driving motor three 11 is arranged below the placing groove 8, the chain cover 13 is arranged on one side of the placing groove 8, a chain structure is arranged in the chain cover 13, the chain structure is connected to the driving motor three 11 and the driving roller 14, a driving motor four 15 is arranged below the placing groove 8, the driving motor four 15 controls the placing groove 8 to slide on the sliding rail 7, a lining plate 16 is symmetrically arranged in the middle of the inner wall of the placing groove 8, the lining plate 16 is arranged above the driving roller 14, and the lining plate 16 limits the main beam on both sides.
[0027] In one embodiment, specifically, the buffer assembly 12 comprises a buffer plate 17 and a telescopic rod 18, the buffer plate 17 is hingedly connected to the upper end of the inner wall side surface of the placing groove 8, the telescopic rod 18 is obliquely penetrated through the side wall of the placing groove 8 and is hingedly connected to the lower end of the buffer plate 17, the main beam falls to exert pressure on the buffer plate 17, the telescopic rod 18 provides buffer for the main beam through the deformation of the telescopic rod 18, and the buffer plate 17 rotates at the same time, so that the main beam falls into the placing groove 8.
[0028] The telescopic rod 18 is preferably a gas spring, when the main beam falls into the placing groove 8, the gas spring drives the buffer plate 17 to reset, and in the process of left and right movement of the main beam, the buffer plate 17 blocks the vertical movement of the main beam due to imbalance, so as to prevent the main beam from falling.
[0029] In one embodiment, specifically, the traction mechanism 5 includes an upper rotating rod 19, a counterweight 20, a traction chain 21, a lower rotating rod 22 and a driving motor I 23, the driving motor I 23 is arranged on the side of the vertical frame 1, the upper rotating rod 19 is rotatably arranged on the upper end of the vertical frame 1 and is fixedly connected to the driving motor I 23, the lower rotating rod 22 is rotatably arranged on the middle part of the support frame 2, one end of the traction chain 21 is fixedly connected to the connecting plate 10, the other end of the traction chain 21 is arranged around the upper rotating rod 19 and the lower rotating rod 22, the counterweight 20 is arranged on the end of the traction chain 21 away from the connecting plate 10, the traction chain 21 is symmetrically arranged in two groups, and the connection positions of the upper rotating rod 19 and the lower rotating rod 22 with the traction chain 21 are provided with a toothed disc structure.
[0030] In one embodiment, specifically, the main beam pushing and lifting mechanism 4 includes a supporting plate 24, a moving plate 25, a lifting telescopic rod 26 and a receiving groove 27, the moving plate 25 is slidably arranged on the track 3, one end of the supporting plate 24 is hingedly connected to the moving plate 25, the two ends of the lifting telescopic rod 26 are hingedly connected to the moving plate 25 and the supporting plate 24, the receiving groove 27 is arranged on the supporting plate 24, the receiving groove 27 is used for placing the photovoltaic panel in an inclined manner, the moving plate 25 is provided with a driving motor II 28 below, the driving motor II 28 controls the sliding of the moving plate 25 on the track 3, an arc-shaped chamfer structure is arranged at the connection between the upper end of the receiving groove 27 and the supporting plate 24, and the arc-shaped chamfer structure corresponds to the shape of the main beam.
[0031] In addition, a grid for placing the photovoltaic assembly is also fixedly arranged on the top of the supporting plate 24, after the installation of the photovoltaic main beam and the purlin is completed, the photovoltaic assembly can be lifted from the ground to the height of the main beam by the main beam pushing and lifting mechanism 4, so as to facilitate the subsequent installation of the photovoltaic assembly.
[0032] The working process of the installation support tool for the shrink tube main beam connection in the embodiment is as follows: the main beam is placed on the connection between the upper end of the receiving groove 27 and the supporting plate 24 and is in contact with the arc-shaped chamfer structure, then the driving motor II 28 is started to control the movement of the main beam pushing and lifting mechanism 4 and the main beam on the track 3, at the same time, the driving motor I 23 drives the rotation of the upper rotating rod 19, the upper rotating rod 19 drives the installation mechanism 6 to rise through the traction chain 21, then the lifting telescopic rod 26 controls the rotation of the main beam and the supporting plate 24, so that the main beam originally on the supporting plate 24 falls into the placing groove 8, according to the different installation positions, the driving motor I 23 and the driving motor IV 15 are started, the driving motor I 23 controls the height adjustment of the main beam in the placing groove 8 through the traction chain 21, the driving motor IV 15 controls the movement of the placing groove 8 and the main beam, when the main beam is aligned, the driving motor III 11 is started to drive the chain structure in the chain cover 13, the chain structure drives the rotation of the driving roller 14, the driving roller 14 drives the movement of the main beam, so that the main beam is inserted into the connecting frame, and the installation of the main beam is completed.
[0033] The above merely illustrates and describes the structure of the present application, and those skilled in the art can make various modifications or supplements to the described specific embodiments or adopt similar ways to replace, as long as the modifications or supplements do not deviate from the structure of the present application or exceed the scope defined by the present claims, and should belong to the protection scope of the present application.
Claims
1. A tool for installing support for a shrink tube girder joint, characterized by, Including vertical frame, vertical frame is fixedly connected with support frame on one side, support frame is arranged obliquely, track is arranged on support frame, main beam pushing mechanism is movably arranged on track, main beam pushing mechanism controls main beam to rise, traction mechanism is arranged between vertical frame and support frame, installation mechanism is movably arranged on the side of vertical frame away from support frame, installation mechanism is fixedly connected with traction mechanism; The installation mechanism includes a slide rail, a placing groove, a sliding block, a connecting plate, a driving motor three, a buffer assembly, a chain cover and a driving roller, the sliding block is movably arranged on the vertical frame, the sliding block is provided with two groups, the connecting plate is arranged between the sliding blocks and is fixedly connected with the traction mechanism, the slide rail is arranged on one side of the sliding block, the placing groove is movably arranged on the slide rail, the placing groove is provided with openings on both sides, the buffer assembly is symmetrically arranged on the inner wall side of both ends of the placing groove, the driving roller is rollingly arranged in the placing groove, the driving motor three is arranged below the placing groove, the chain cover is arranged on one side of the placing groove, the chain cover is provided with a chain structure, and the chain structure is connected with the driving motor three and the driving roller.
2. The installation support tool for a shrunk tube girder joint according to claim 1, characterized by, The driving motor four is arranged below the placing groove, and the driving motor four controls the sliding of the placing groove on the slide rail.
3. The installation support tool for a shrunk tube girder joint according to claim 1, characterized by, The lining plate is symmetrically arranged in the middle of the inner wall of the placing groove and is arranged above the driving roller.
4. The installation support tool for a shrunk tube girder joint according to claim 1, characterized by, The buffer assembly includes a buffer plate and an extension rod, the buffer plate is hingedly connected to the side of the inner wall of the placing groove, and the extension rod is obliquely penetrated through the side wall of the placing groove and is hingedly connected to the buffer plate.
5. The installation support tool for a shrunk tube girder joint according to claim 1, characterized by, The traction mechanism includes an upper rotating rod, a counterweight, a traction chain, a lower rotating rod and a driving motor one, the driving motor one is arranged on the side of the vertical frame, the upper rotating rod is rotatably arranged on the upper end of the vertical frame and is fixedly connected with the driving motor one, the lower rotating rod is rotatably arranged on the lower middle part of the support frame, one end of the traction chain is fixedly connected with the connecting plate, the other end of the traction chain is arranged around the upper rotating rod and the lower rotating rod, and the counterweight is arranged on the end of the traction chain away from the connecting plate.
6. The installation support tool for a shrunk tube main beam joint according to claim 5, characterized by, The traction chain is symmetrically provided with two groups, and the connection positions of the upper rotating rod, the lower rotating rod and the traction chain are provided with tooth disc structures.
7. The installation support tool for a shrunk tube girder joint according to claim 1, characterized by, The main beam pushing mechanism includes a supporting plate, a moving plate, a lifting extension rod and a receiving groove, the moving plate is slidably arranged on the track, one end of the supporting plate is hingedly connected to the moving plate, the lifting extension rod is hingedly connected to the moving plate and the supporting plate at both ends, the receiving groove is arranged on the supporting plate, and the photovoltaic panel is obliquely arranged on the receiving groove.
8. The installation support tool for a shrunk tube main beam connection according to claim 7, characterized in that The driving motor two is arranged below the moving plate, and the driving motor two controls the sliding of the moving plate on the track.
9. The installation support tool for a shrunk tube main beam joint according to claim 7, characterized by, An arc chamfer structure is arranged at the connection between the upper end of the receiving groove and the supporting plate, and the arc chamfer structure corresponds to the shape of the main beam.
Citation Information
Patent Citations
Photovoltaic panel installation work platform
CN220467493U