Automatic slitting and winding device and slitting system
By designing an automatic slitting and winding device, using the combination of the conveying mechanism, the position adjustment clamping mechanism and the cutting machine, the problem of low automatic cutting efficiency and accuracy in the prior art is solved, and a fully automated and accurate cutting effect is achieved.
Patent Information
- Application Number
- CN202510197445.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-21
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2045-02-21
AI Technical Summary
In the prior art, the automatic cutting efficiency and accuracy of coil materials are not high, and most of them rely on manual or semi-manual operations.
An automatic slitting and winding device is designed, including a conveying mechanism, a winding mechanism and a position adjustment clamping mechanism. The conveying mechanism automatically transports the coil material to the position adjustment clamping mechanism through the transverse shift plate and the lifting plate. The position adjustment clamping mechanism adjusts the position of the coil material through the clamping parts and the position adjustment assembly, and transports it to the bottom of the cutting machine for precise cutting.
It realizes fully automated and precise coil cutting, improving cutting efficiency and accuracy.
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Figure CN119772977A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of mechanical automation, and in particular to an automatic slitting and winding device and a slitting system. Background Art
[0002] In industrial production, roll materials including tapes, plastic bags and tubular materials are very common products or semi-finished products. Generally, these roll materials are large or irregular in size, so they need to be rolled and cut to meet the specifications. In the prior art, the roll materials are usually cut by a cutting machine, but most of the cutting processes are done manually or semi-manually, which cannot achieve fully automated cutting and has low cutting efficiency.
[0003] There are also a few devices or systems that can automatically cut coils, but the cutting accuracy is not high. Summary of the invention
[0004] In order to overcome the deficiencies of the prior art, the object of the present invention is to provide an automatic slitting and rewinding device and a slitting system, which can realize fully automatic cutting of coiled materials with high cutting efficiency and precision.
[0005] One of the purposes of the present invention is achieved by the following technical solution:
[0006] The camming mechanism according to claim 1, wherein the first and second cams are connected to each other with a plurality of springs, the springs being arranged on the cam body and the springs being arranged on the second cam body.
[0007] Preferably, the conveying mechanism also includes a first slide rail and a first screw rod that drives the transverse movement of the transverse plate. The first screw rod and the first slide rail are both fixed on the first seat body. The transverse plate is slidably connected to the first seat body through the first slide rail, and the first screw rod is connected to the transverse plate.
[0008] Preferably, the conveying mechanism also includes a lifting motor, a support plate and a manipulator for installing the coil to be cut, the manipulator and the lifting motor are fixed on the transverse plate, the support plate is fixed on the upper end of the lifting plate, and when the lifting plate vertically moves the coil to be cut through the lifting motor, the manipulator clamps the coil to be cut to the clamping member.
[0009] Preferably, the positioning assembly also includes a transverse shift seat and a plurality of front push rods for pushing the clamping assembly, the transverse shift seat is slidably connected to the second seat body, one end of the plurality of front push rods is fixed on the transverse shift seat, and the other end of the plurality of front push rods is connected to the clamping member.
[0010] Preferably, the clamping member includes a hollow shaft, a chuck and a sleeve for sleeve-mounted on the front-cut coil material, the hollow shaft is rotatably connected to the chuck seat, the chuck is fixed on the hollow shaft, the sleeve is sleeved on the hollow shaft, and the front push rod passes through the hollow shaft and is connected to the sleeve.
[0011] Preferably, the clamping member further comprises a torsion ring and a first cylinder for pushing the torsion ring, wherein the first cylinder is fixed on the chuck seat, a piston rod of the first cylinder is connected to the torsion ring, and the torsion ring is connected to the chuck.
[0012] Preferably, the clamping assembly also includes a second slide rail and a second screw rod for pushing the transverse shift seat to move, the transverse shift seat is connected to the second screw rod, the transverse shift seat is slidably connected to the second seat body through the second slide rail, and the chuck seat is slidably connected to the second seat body through the second slide rail.
[0013] Preferably, the roll cutting mechanism further comprises a loading plate and a first motor driving the cutting machine, the loading plate is vertically slidably connected to the second seat body, the first motor is fixed on the loading plate, and the rotating shaft of the first motor is connected to the cutting machine.
[0014] Preferably, the roll cutting mechanism also includes a third slide rail, a connecting plate, a rear top plate and a second cylinder that drives the loading plate to move vertically, the loading plate and the rear top plate are respectively vertically slidably connected to the second seat body through the third slide rail, the connecting plate is fixedly connected to the third slide rail, the second cylinder is fixedly connected to the connecting plate, and the piston rod of the second cylinder is fixedly connected to the loading plate.
[0015] The second object of the present invention is achieved by adopting the following technical solution:
[0016] A slitting system comprising a conveying mechanism, a rolling mechanism and a position adjusting and clamping mechanism, and also comprising a sensor, wherein the sensor comprises a position sensor and a temperature sensor. When the value sensed by the sensor exceeds a rated value, the slitting system stops running.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] The automatic slitting and winding device disclosed in the present application includes a conveying mechanism, a cutting and winding mechanism and a position adjustment clamping mechanism for adjusting the position of the coil. The conveying mechanism can automatically transport the coil to the clamping member of the position adjustment clamping mechanism, and the clamping member clamps the coil to be cut. The position adjustment component of the position adjustment clamping mechanism can adjust the position of the coil to be cut and convey the coil to be cut to a suitable position below the cutting machine of the cutting and winding mechanism, and accurately cut the coil, thereby realizing fully automatic and accurate cutting of the coil. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the automatic slitting and winding device of the present invention;
[0020] Figure 2 It is a three-dimensional structural schematic diagram of a part of the conveying mechanism of the present invention;
[0021] Figure 3 It is a three-dimensional structural schematic diagram of the clamping assembly of the present invention;
[0022] Figure 4 It is a three-dimensional structural schematic diagram of the clamping member of the present invention;
[0023] Figure 5 It is a three-dimensional structural schematic diagram of the roll cutting mechanism of the present invention;
[0024] Figure 6 It is a structural block diagram of the slitting system of the present invention.
[0025] In the figure: 100, automatic slitting and winding device; 10, conveying mechanism; 11, first seat body; 12, transverse plate; 13, first screw rod; 14, lifting plate; 141, support plate; 15, first slide rail; 20, position adjustment and clamping mechanism; 21, second seat body; 22, position adjustment assembly; 221, transverse seat; 222, front push rod; 23, clamping assembly; 231, chuck seat; 232, second motor; 233, transmission pulley; 234, synchronous belt; 24, clamping member; 241, hollow shaft; 242, sleeve; 243, first cylinder; 244, chuck; 245, twisting ring; 246, clamping teeth; 247, resistance ring; 30, cutting and rolling mechanism; 31, cutting machine; 32, loading plate; 33, third slide rail; 34, first motor; 35, second cylinder; 40, coil to be cut. DETAILED DESCRIPTION
[0026] In order to more clearly understand the specific technical solutions, features and advantages of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0027] In the description of the present invention, it should be noted that the terms "upper", "lower", "left", "right", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third", etc., are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
[0028] Implementation Method 1
[0029] like Figure 1-Figure 3 As shown, the automatic slitting and winding device 100 disclosed in the present application includes a conveying mechanism 10, a cutting and winding mechanism 30 and a position adjustment clamping mechanism 20 for adjusting the position of the coil, wherein the conveying mechanism 10 includes a first seat body 11, a transverse plate 12 and a lifting plate 14 for loading the coil 40 to be cut, wherein the transverse plate 12 is slidably connected to the first seat body 11, and the lifting plate 14 is arranged on the transverse plate 12; the position adjustment clamping mechanism 20 includes a second seat body 21, a position adjustment component 22 and a clamping component 21, wherein the second seat body 21 is fixedly connected to the first seat body 11, and the clamping component 23 includes a plurality of clamping members 24, and the The positioning assembly 22 includes a chuck seat 231 slidably connected to the second seat body 21, and the clamping member 24 is connected to the chuck seat 231. When the conveying mechanism 10 transports the coil 40 to be cut to the second seat body 21, the positioning assembly 22 controls the clamping member 24 to clamp the coil 40 to be cut; the cutting mechanism 30 includes a loading plate 32 and a cutting machine 31 arranged on the loading plate 32. The loading plate 32 is fixed at one end of the second seat body 21. When the positioning clamping mechanism 20 transports the coil 40 to be cut to the bottom of the cutting machine 31, the cutting machine 31 cuts the coil 40 to be cut.
[0030] In the above embodiment, the automatic slitting and winding device 100 disclosed in the present application includes a conveying mechanism 10, a cutting and winding mechanism 30 and a positioning clamping mechanism 20 for adjusting the position of the coil. The conveying mechanism 10 can automatically transport the coil to the clamping member 24 of the positioning clamping mechanism 20, and the clamping member 24 clamps the coil 40 to be cut. The positioning component 22 of the positioning clamping mechanism 20 can adjust the position of the coil 40 to be cut, and convey the coil 40 to be cut to a suitable position below the cutting machine 31 of the cutting and winding mechanism 30, and accurately cut the coil, thereby realizing fully automated and accurate cutting of the coil.
[0031] The transverse plate 12 on the conveying mechanism 10 can move the coil 40 to be cut horizontally, and the lifting plate 14 can move the coil 40 to be cut longitudinally, so that the coil 40 to be cut can be accurately transported to the clamping member 24; the clamping member 24 can clamp the coil 40 to be cut, and the positioning assembly 22 can control the position of the clamping member 24. At the same time, the clamping member 24 can firmly clamp the coil 40 to be cut, and can control the position of the coil 40 to be cut, so that the coil 40 to be cut can be accurately transported to the bottom of the cutting machine 31, so that the coil 40 to be cut can be accurately cut. After being cut, the coil 40 to be cut can directly fall onto the conveyor belt or storage box below, and be transported out by the conveyor belt on the cutting mechanism 30.
[0032] Implementation Method 2
[0033] like Figure 1 and Figure 2 As shown, in a preferred embodiment, the conveying mechanism 10 further includes a first slide rail 15, a lifting motor, a support plate 141, a manipulator for installing the coil 40 to be cut, and a first screw rod 13 for driving the transverse plate 12 to move transversely, the first screw rod 13 and the first slide rail 15 are both fixed on the first seat body 11, the transverse plate 12 is slidably connected to the first seat body 11 through the first slide rail 15, and the first screw rod 13 is connected to the transverse plate 12. The manipulator and the lifting motor are fixed on the transverse plate 12, and the support plate 141 is fixed on the upper end of the lifting plate 14. When the lifting plate 14 moves the coil 40 to be cut vertically through the lifting motor, the manipulator can clamp the coil to be cut to the clamping member 24.
[0034] In the above embodiment, the support plate 141 is conducive to the installation of the coil 40 to be cut, the first slide rail 15 is conducive to the sliding of the transverse plate 12, the lifting motor is conducive to the up and down movement of the lifting plate 14, and the first screw rod 13 can make the transverse plate 12 move laterally. The first screw rod 13 can be driven by the motor, and the manipulator can grab the coil 40 to be cut, and then transport the coil 40 to be cut to the clamping member 24, which is conducive to the clamping member 24 clamping the coil 40 to be cut.
[0035] Implementation Method 3
[0036] like Figure 1 and Figure 3As shown, the positioning assembly 22 further includes a traverse seat 221 and a plurality of front push rods 222 for pushing the clamping assembly 23, the traverse seat 221 is slidably connected to the second seat body 21, one end of the plurality of front push rods 222 is fixed on the traverse seat 221, and the other end of the plurality of front push rods 222 is connected to the clamping member 24. The clamping assembly 23 further includes a second slide rail and a second screw rod for pushing the traverse seat 221 to move, the traverse seat 221 is connected to the second screw rod, the traverse seat 221 is slidably connected to the second seat body 21 via the second slide rail, and the chuck seat 231 is slidably connected to the second seat body 21 via the second slide rail.
[0037] In the above embodiment, the second screw can drive the lateral shift seat 221 to move, and the lateral shift seat 221 can drive the front push rod 222 to move, thereby driving the clamping member 24 and the chuck seat 231 to move horizontally, so as to move the coil 40 to be cut. The second slide rail facilitates the movement of the lateral shift seat 221 and the chuck seat 231. The chuck seat 231 can also be moved by other screws, and the second screw can be driven by a motor.
[0038] Implementation Method 4
[0039] like Figure 3 and Figure 4 As shown, in a preferred embodiment, the clamping member 24 includes a hollow shaft 241, a twisting ring 245, a chuck 244, a first cylinder 243 for pushing the twisting ring 245, and a sleeve 242 for sleeve-fitting the front-cut coil 40, the hollow shaft 241 is rotatably connected to the chuck seat 231, the chuck 244 is fixed on the hollow shaft 241, the sleeve 242 is sleeved with the hollow shaft 241, and the front push rod 222 passes through the hollow shaft 241 and is connected to the sleeve 242. The first cylinder 243 is fixed on the chuck seat 231, the piston rod of the first cylinder 243 is connected to the twisting ring 245, and the twisting ring 245 is connected to the chuck 244 through a bearing.
[0040] In the above embodiment, the clamping member 24 clamps the coil 40 to be cut through the chuck 244, and sleeves the coil 40 to be cut through the sleeve 242. The sleeve 242 is fixedly connected to the front push rod 222. In order to facilitate the sleeve 242 to sleeve the coil 40 to be cut, a conical member can be provided at the front end of the sleeve 242. In order to make the clamping more stable, the chuck 244 is provided with clamping teeth 246. The first cylinder 243 can drive the twisting ring 245 to twist, so that the chuck 244 can move freely, so as to better clamp or release the coil 40 to be cut, thereby better adjusting the position of the coil 40 to be cut.
[0041] Among them, Figure 3 As shown, in order to better adjust the position of the coil 40 to be cut, the clamping assembly 23 also includes a second motor 232, a transmission pulley 233 and a synchronous belt 234. The synchronous belt 234 is respectively connected to the rotating shaft of the second motor 232, the transmission pulley 233 and the resistance ring 247 on the hollow shaft 241. The second motor 232 drives the hollow shaft 241 on the clamping member 24 to rotate through the transmission pulley 233 and the synchronous belt 234, and drives the coil 40 to be cut on the sleeve 242 to rotate, so as to better adjust the position of the coil 40 to be cut and facilitate cutting.
[0042] Implementation Method 4
[0043] like Figure 5 As shown, in a preferred embodiment, the cutting mechanism 30 further includes a loading plate 32, a third slide rail 33, a connecting plate, a first motor 34 driving the cutting machine 31, and a second cylinder 35 driving the loading plate 32 to move vertically, the loading plate 32 is vertically slidably connected to the second seat body 21, the first motor 34 is fixed on the loading plate 32, and the rotating shaft of the first motor 34 is connected to the cutting machine 31. The loading plate 32 is vertically slidably connected to the second seat body 21 through the third slide rail 33, the connecting plate is fixedly connected to the third slide rail 33, the second cylinder 35 is fixedly connected to the connecting plate, and the piston rod of the second cylinder 35 is fixedly connected to the loading plate 32.
[0044] In the above embodiment, when the second cylinder 35 is started, the second cylinder 35 drives the loading plate 32 to move vertically along the third slide rail 33, so that the cutting machine 31 approaches the coil 40 to be cut. When the first motor 34 is started, the cutting machine 31 cuts the coil below.
[0045] The connecting plate is convenient for installing the second cylinder 35. For more stable sliding, two first slide rails 15, two second slide rails and two third slide rails 33 are provided. In order to prevent the coil 40 to be cut from shaking during cutting, the cutting mechanism 30 also includes a rear top plate, which is fixed between the two third slide rails 33 and can also be slidably connected to the third slide rails 33. The rear top plate can slide to one end of the coil 40 to be cut, so that the other end of the coil 40 to be cut can be more easily connected with the sleeve 242; the rear top plate can also slide to the bottom of the coil 40 to be cut, and serve as a support block below the coil 40 to be cut when it is cut.
[0046] like Figure 6As shown, the present invention also discloses a slitting system, which includes the conveying mechanism 10, the cutting mechanism 30 and the positioning clamping mechanism 20, and also includes sensors, the sensors include position sensors and temperature sensors, when the value sensed by the sensors exceeds the rated value, the slitting system stops running.
[0047] The slitting system further includes a control component and an output component for outputting the cut coil material. The control component includes a controller, which is electrically connected to the sensor, the first motor, the second motor 232, the first cylinder 243 and the second cylinder 35 respectively, and controls the conveying mechanism 10, the position adjustment clamping mechanism 20 and the cutting mechanism 30. The output component is arranged below the cutting machine 31, and the position sensor is a laser sensor to ensure safe operation. The temperature sensor can sense the temperature of the device, but if the temperature exceeds a predetermined value, it stops working, and the device can be prevented from being damaged by overheating.
[0048] In summary, the automatic slitting and winding device 100 and the conveying mechanism 10 of the slitting system can automatically transport the coil to the clamping member 24 of the position adjustment and clamping mechanism, the clamping member 24 clamps the coil to be cut, the position adjustment component 22 of the position adjustment and clamping mechanism 20 can adjust the position of the coil to be cut, and convey the coil 40 to be cut to a suitable position under the cutting machine 31 of the slitting and winding mechanism 30, and accurately cut the coil, thereby realizing fully automatic and accurate cutting of the coil.
[0049] The basic principles, main features and advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and the description in the specification are only to illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. An automatic slitting and winding device, characterized in that: It includes a conveying mechanism, a coil cutting mechanism and a position adjusting clamping mechanism for adjusting the position of the coil, wherein the conveying mechanism includes a first seat body, a transverse shifting plate and a lifting plate for loading the coil to be cut, wherein the transverse shifting plate is slidably connected to the first seat body, and the lifting plate is arranged on the transverse shifting plate; The position adjustment and clamping mechanism comprises a second seat body, a position adjustment assembly and a clamping assembly, wherein the second seat body is fixedly connected to the first seat body, the clamping assembly comprises a plurality of clamping members, the position adjustment assembly comprises a chuck seat slidably connected to the second seat body, the clamping member is connected to the chuck seat, and when the conveying mechanism transports the coil to be cut to the second seat body, the position adjustment assembly controls the clamping members to clamp the coil to be cut; The roll cutting mechanism includes a loading plate and a cutting machine arranged on the loading plate, wherein the loading plate is fixed to one end of the second seat body, and when the positioning clamping mechanism transports the roll to be tested to the bottom of the cutting machine, the cutting machine cuts the roll to be cut.
2. The automatic slitting and winding device according to claim 1 is characterized in that: The conveying mechanism also includes a first slide rail and a first screw rod that drives the transverse movement plate to move laterally. The first screw rod and the first slide rail are both fixed on the first seat body. The transverse movement plate is slidably connected to the first seat body through the first slide rail, and the first screw rod is connected to the transverse movement plate.
3. The automatic slitting and winding device according to claim 2 is characterized in that: The conveying mechanism also includes a lifting motor, a support plate and a manipulator for installing the coil to be cut, the manipulator and the lifting motor are fixed on the transverse plate, the support plate is fixed on the upper end of the lifting plate, and when the lifting plate vertically moves the coil to be cut through the lifting motor, the manipulator clamps the coil to be cut to the clamping member.
4. The automatic slitting and winding device according to claim 1 is characterized in that: The positioning assembly also includes a transverse shift seat and a plurality of front push rods for pushing the clamping assembly. The transverse shift seat is slidably connected to the second seat body. One end of the plurality of front push rods is fixed on the transverse shift seat, and the other end of the plurality of front push rods is connected to the clamping member.
5. The automatic slitting and winding device according to claim 4 is characterized in that: The clamping member includes a hollow shaft, a chuck and a sleeve for sleeve-mounted front-cut coil material, the hollow shaft is rotatably connected to the chuck seat, the chuck is fixed on the hollow shaft, the sleeve is sleeved with the hollow shaft, and the front push rod passes through the hollow shaft and is connected to the sleeve.
6. The automatic slitting and winding device according to claim 5, characterized in that: The clamping member also includes a twisting ring and a first cylinder for pushing the twisting ring, the first cylinder is fixed on the chuck seat, the piston rod of the first cylinder is connected to the twisting ring, and the twisting ring is connected to the chuck.
7. The automatic slitting and winding device according to claim 6, characterized in that: The clamping assembly also includes a second slide rail and a second screw rod for pushing the transverse seat to move, the transverse seat is connected to the second screw rod, the transverse seat is slidably connected to the second seat body through the second slide rail, and the chuck seat is slidably connected to the second seat body through the second slide rail.
8. The automatic slitting and winding device according to claim 1, characterized in that: The roll cutting mechanism also includes a loading plate and a first motor driving the cutting machine, the loading plate is vertically slidably connected to the second seat body, the first motor is fixed on the loading plate, and the rotating shaft of the first motor is connected to the cutting machine.
9. The automatic slitting and winding device according to claim 8, characterized in that: The roll cutting mechanism also includes a third slide rail, a rear top plate, a connecting plate and a second cylinder that drives the loading plate to move vertically. The loading plate and the rear top plate are respectively vertically slidably connected to the second seat body through the third slide rail, the connecting plate is fixedly connected to the third slide rail, the second cylinder is fixedly connected to the connecting plate, and the piston rod of the second cylinder is fixedly connected to the loading plate.
10. A slitting system comprising the conveying mechanism, the roll cutting mechanism and the position adjusting clamping mechanism according to any one of claims 1 to 9, characterized in that: The slitting system also includes sensors, which include position sensors and temperature sensors. When the values sensed by the sensors exceed rated values, the slitting system stops running.
Citation Information
Patent Citations
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