Automatic traction device and roll-to-roll packaging system using the same

Abstract

The present invention provides an automatic traction device and a roll packaging system using the same, the automatic traction device comprises a traction module and a brake module. The traction module is arranged at the discharge side of a specific station in the roll packaging system, and the brake module is arranged at the feed side of the specific station; the roll enters the specific station from the brake module, and enters the traction module after being output from the specific station. The traction module is used to provide traction for the roll operation, and realize the precise positioning of the roll according to the process rhythm of the specific station. The brake module can provide braking force when the roll is running, control the travel speed of the roll when entering the specific station, so as to control the tension of the roll; the above-mentioned automatic traction device is arranged at two consecutive specific stations in the roll packaging system, and two adjacent groups of automatic traction devices can control the buffer length of the roll between the corresponding two specific stations, provide buffer space for the roll, thereby realizing automated operation, reducing labor intensity, and improving production efficiency.

Description

Technical Field

[0001] The present invention relates to the technical field of semiconductor device processing, and in particular to an automatic traction device and a roll-to-roll packaging system using the same. Background Art

[0002] The packaging method of chip components is a very important part of the entire SMT (Surface Mounted Technology) chip processing, which directly affects the production efficiency of the entire assembly line. Tape and reel packaging is currently the most widely used and longest-used packaging method in the packaging and processing of semiconductor components. It has the advantages of strong adaptability. Currently, most chip components can be packaged in tape and reel. Surface mount technology mostly uses automated equipment, and tape and reel packaging can make full use of the efficiency of automated production to achieve long-term, highly automated operations.

[0003] In the existing production process using tape packaging, the tape is mainly transported on a fixed track through a rigid drive method. However, the conveying speed of the tape on the fixed track is basically the same, and the conveying speed and length of the tape in and out of each station cannot be flexibly adjusted according to the process rhythm of each station. In addition, the conveying method of the fixed track cannot automatically adapt to two or more consecutive stations with different process rhythms. In this way, fixed tracks with different conveying speeds need to be installed at different stations, and when the tape processing of the previous station is completed, the tape needs to be reeled onto the tape reel, and then the tape reel is transferred to the next station of the assembly line by manual operation, which is labor-intensive and affects production efficiency. Summary of the invention

[0004] One of the purposes of the present invention is to solve the shortcomings existing in the prior art, and to propose an automatic traction device to realize automatic control of tape conveying, which can automatically adjust the tape position and travel speed according to the process rhythm of a specific workstation, and control the tape tension; and when applied to a tape packaging system, it can automatically control the buffer length of the tape between two consecutive specific workstations, realize automated operation, reduce labor intensity, and improve production efficiency.

[0005] The second purpose of the present invention is to solve the shortcomings existing in the prior art and to propose a roll packaging system, in which the above-mentioned automatic traction device is provided at two consecutive specific workstations, which can realize automatic control of the roll conveying, automatically adjust the roll position and travel speed according to the process rhythm of the specific workstation, and control the roll tension; moreover, it can control the buffer length of the roll between two adjacent specific workstations, realize automated operation, reduce labor intensity, and improve production efficiency.

[0006] To achieve the above object, the present invention adopts the following technical solutions:

[0007] According to a first aspect of the present invention, there is provided an automatic traction device applied to a roll-to-roll packaging system, wherein the automatic traction device comprises a traction module and a braking module.

[0008] The traction module is arranged at the discharge side of a specific station in the roll packaging system, and the braking module is arranged at the feed side of the specific station; the roll in the roll packaging system enters the specific station from the braking module, and enters the traction module after being output from the specific station; the specific station operates at a preset process speed.

[0009] The traction module is used to detect the running state signal of the tape at the traction module, and the braking module is used to detect the running state signal of the tape at the braking module. The running state signal of the tape may include the real-time tension value of the tape at the corresponding position, the length of the tape passing the corresponding position, and / or the number of products on the tape passing the corresponding position.

[0010] The traction module is also used to dynamically adjust the traction force of the traction module on the tape according to the process speed of the specific workstation and the running status signal of the tape at the braking module, so that the tape is output from the specific workstation at an output speed.

[0011] The brake module is also used to dynamically adjust the traction force of the brake module on the tape according to the running state signal of the tape at the traction module, so that the tape enters the specific workstation at the input speed.

[0012] When the automatic traction device is respectively applied to the successive upstream specific station and the downstream specific station in the roll packaging system, a roll tape buffer space is formed between the traction module corresponding to the upstream specific station and the braking module corresponding to the downstream specific station, and the traction module corresponding to the upstream specific station is used to dynamically adjust the traction force of the traction module corresponding to the upstream specific station on the tape according to the process speed of the upstream specific station, the running status signal of the tape at the braking module corresponding to the upstream specific station, and the running status signal of the tape at the braking module corresponding to the downstream specific station, so that the tape length at the tape buffer space is not less than the set buffer length.

[0013] Preferably, the traction module and the brake module are respectively provided with a tape running state detector, and the tape running state detector is used to provide a running state signal of the tape at the corresponding position. The running state signal of the tape includes the real-time tension value of the tape at the corresponding position, the length of the tape passing the corresponding position, and / or the number of products on the tape passing the corresponding position.

[0014] Furthermore, the web running status detector includes a tension detector, a displacement detector and / or a product counting detector; the tension detector is used to detect the real-time tension value of the web at the corresponding position, the displacement detector is used to detect the length of the web passing through the corresponding position, and the product counting detector is used to detect the number of products on the web passing through the corresponding position.

[0015] Preferably, the roll is provided with clamping holes distributed along its length direction.

[0016] Correspondingly, the traction module includes a first guide platform, a first driving assembly and a traction gear. The first guide platform is arranged along the discharge direction of the specific workstation, and the first guide platform is used to carry the tape; the first driving assembly and the traction gear are respectively arranged below the first guide platform, and the first driving assembly is driven and connected to the traction gear; a first opening is provided on the first guide platform, and the tooth portion of the traction gear is exposed from the first opening; at the first opening, the tooth portion of the traction gear is correspondingly engaged with the clamping hole of the tape; the first driving assembly is used to drive the traction gear to rotate, and the traction gear is used to drive the tape to be output from the corresponding specific workstation at a corresponding output speed.

[0017] Furthermore, the braking module includes a second guide platform, a second drive assembly and a braking gear, the second guide platform is arranged along the feeding direction of the specific workstation, and the second guide platform is used to carry the tape; the second drive assembly and the braking gear are respectively arranged below the second guide platform, and the second drive assembly drives and connects the braking gear; a second opening is provided on the second guide platform, and the tooth portion of the braking gear is exposed from the second opening; at the second opening, the tooth portion of the braking gear corresponds to the clamping hole of the tape; the second drive assembly is used to drive the braking gear to rotate, and the braking gear is used to drive the tape to enter the corresponding specific workstation at the corresponding input speed.

[0018] Preferably, the side of the traction gear and the side of the brake gear are respectively provided with counting sensors, and the counting sensors are used to detect the number of rotations and the rotation speed of the corresponding gear.

[0019] Preferably, the first drive assembly and the second drive assembly are motors or belt transmission mechanisms, respectively. For example, the first drive assembly includes a first motor, which is drivingly connected to the traction gear; the second drive assembly includes a second motor, a driving wheel, a driven wheel and a belt, the driving wheel and the driven wheel are arranged side by side, the driving wheel is coaxially connected to the second motor, the driven wheel is coaxially connected to the brake gear, and the belt is sleeved on the driving wheel and the driven wheel.

[0020] Preferably, the clamping holes are provided on both sides of the reel, and the traction gear and the brake gear are double-row gears respectively; or, the clamping hole is provided on one side of the reel, and the traction gear and the brake gear are single-row gears respectively.

[0021] Preferably, the first guide platform and the second guide platform are respectively provided with an elastic clamping mechanism, and the elastic clamping mechanism includes a mounting plate and a clamping spring sheet, the mounting plate is arranged above the corresponding guide platform, the clamping spring sheet is arranged at the bottom of the mounting plate, and the lower end of the clamping spring sheet abuts against the roll tape on the corresponding guide platform.

[0022] Preferably, a rotating shaft portion and a card slot are respectively provided on both sides of the mounting plate, and a hinge portion and a locking assembly are respectively provided on both sides of the corresponding guide platform; the rotating shaft portion is hingedly matched with the hinge portion, and the locking assembly includes a positioning seat, a spring and a hook, the positioning seat is arranged on the side of the corresponding guide platform, the middle part of the hook is hinged on the positioning seat, the spring is arranged between the positioning seat and the bottom end of the hook, and a hook portion is provided at the top end of the hook, and the hook portion is clamped in the card slot to fix the mounting plate.

[0023] According to a second aspect of the present invention, there is provided a roll-tape packaging system, the roll-tape packaging system comprising a plurality of specific workstations, wherein the successive upstream specific workstations and the downstream specific workstations are respectively provided with the automatic traction device as described above.

[0024] Compared with the prior art, the present invention has the following beneficial effects:

[0025] In the automatic traction device of the present invention, the traction module is used to provide traction for the operation of the tape and realize the precise positioning of the tape at the specific workstation according to the process rhythm of the specific workstation. The braking module can provide braking force when the tape is running, control the travel speed of the tape when it enters the specific workstation, and ensure that the tape maintains a certain tension during the process of entering and exiting the specific workstation; when the automatic traction device is applied to two consecutive specific workstations in the tape packaging system, two adjacent groups of automatic traction devices are used to control the buffer length of the tape between the corresponding two specific workstations, provide buffer space for the tape, thereby matching the process rhythm of different specific workstations, realizing automated operation, reducing labor intensity, and improving production efficiency.

[0026] In the tape packaging system of the present invention, the above-mentioned automatic traction device is provided at two consecutive specific workstations, which can realize automatic control of tape conveyance, automatically adjust the tape position and travel speed according to the process rhythm of the specific workstation, control the tape tension, and control the buffer length of the tape between two adjacent specific workstations. There is no need to reel in the tape and transfer the tape reel, thereby realizing automated operation, reducing labor intensity and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 This is a schematic diagram of the structure of the automatic traction device of some embodiments of the present invention applied to a specific workstation.

[0028] Figure 2 This is a schematic diagram of signal control for an automatic traction device according to some embodiments of the present invention when applied to a specific workstation.

[0029] Figure 3 It is a structural schematic diagram of the automatic traction device of the present invention applied to two consecutive specific workstations.

[0030] Figure 4 The figure is a schematic diagram of signal control of the automatic traction device of the present invention applied to two consecutive specific workstations.

[0031] Figure 5 Schematic diagram of the structure of the traction module in some embodiments of the present invention.

[0032] Figure 6 sectional views of traction modules in some embodiments of the present invention.

[0033] Figure 7 It is a schematic diagram of the structure of the elastic pressing mechanism in some embodiments of the present invention.

[0034] Figure 8 Schematic diagram of the structure of the brake module in some embodiments of the present invention.

[0035] Fig. 9 Schematic diagram of the structure of the tape in some embodiments of the present invention.

[0036] Fig.10 Schematic diagram of the structure of the tape in other embodiments of the present invention.

[0037] In the figure, 10-traction module, 11-first guide platform, 111-first opening, 112-hinge, 113-clamping assembly, 1131-positioning seat, 1132-spring, 1133-hook, 12-first drive assembly, 121-first motor, 15-traction gear, 16-counting sensor, 13, 23-elastic clamping mechanism, 131-mounting plate, 1311-rotating shaft, 1312-slot, 132-pressing spring, 14, 24-tape running status detector; 20-brake module, 21-second guide platform, 211-second opening, 22-second drive assembly, 25-brake gear; 30-specific station; 40-tape, 41-clamping hole. DETAILED DESCRIPTION

[0038] In order to make the purpose, technical solution and advantages of the present invention clearer, the technical solution of the embodiment of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiment of the present invention. Obviously, the described embodiment is a part of the embodiment of the present invention, not all of the embodiments. Based on the described embodiment of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work belong to the scope of protection of the present invention. It can be understood that some technical means of the various embodiments described herein can be replaced or combined with each other without conflict.

[0039] In the description of the present invention, if there are terms such as "first", "second", etc., they are only used to distinguish the objects described, and do not have any order or technical meaning. Therefore, the objects defined as "first", "second", etc. may explicitly or implicitly include one or more of the objects. In addition, "one" or "a" and similar words do not indicate a quantity limitation, but indicate the existence of at least one, and "multiple" means not less than two.

[0040] In the description of the present specification, reference to "one embodiment" or "some embodiments" etc. means that one or more embodiments of the present invention include a specific feature, structure or characteristic described in conjunction with the embodiment. Therefore, the phrases "in one embodiment", "in some embodiments", "in some other embodiments", "in some other embodiments", etc. appearing in different places in this specification do not necessarily refer to the same embodiment, but mean "one or more but not all embodiments", unless otherwise specifically emphasized in other ways.

[0041] According to a first aspect of the present invention, there is provided an automatic traction device applied to a roll packaging system to realize automatic control of the roll conveying, which can automatically adjust the roll position and travel speed according to the process rhythm of a specific workstation, and can control the buffer length of the roll between two consecutive specific workstations, thereby realizing automated operation, reducing labor intensity and improving production efficiency.

[0042] Reference Figure 1 In some embodiments, an automatic traction device applied to a tape and roll packaging system includes a traction module 10 and a braking module 20 .

[0043] The traction module 10 is arranged at the discharge side of the specific station 30 in the tape packaging system, and the brake module 20 is arranged at the feed side of the specific station 30, that is, the traction module 10 corresponds to the downstream of the specific station 30 in the tape packaging system, and the brake module 20 corresponds to the upstream of the specific station 30 in the tape packaging system. The tape in the tape packaging system enters the specific station 30 from the brake module 20, and the production and testing of semiconductor components can be carried out in the specific station 30. After the tape is output from the specific station 30, it enters the traction module 10.

[0044] In the application, the specific station 30 operates at a preset process speed to produce and test the semiconductor components on the tape. In some embodiments, the specific station 30 is used to process the material on the tape of the set process length within the takt time corresponding to each process takt. If the takt time corresponding to each process takt is recorded as t, the set process length is recorded as L, and the preset process speed is recorded as ,but .

[0045] Reference Figure 2 The traction module 10 is used to detect the running state signal b of the tape at the traction module 10, and the braking module 20 is used to detect the running state signal a of the tape at the braking module 20. The running state signal of the tape may include the real-time tension value of the tape at the corresponding position, the length of the tape passing the corresponding position, and / or the number of products on the tape passing the corresponding position.

[0046] The pulling module 10 is also used to adjust the process speed of a specific station 30. The running state signal a of the web at the braking module 20 is used to dynamically adjust the traction force F of the traction module 10 on the web, so that the web is output from the specific workstation 30 at an output speed V.

[0047] The brake module 20 is also used to dynamically adjust the traction force of the brake module 20 on the tape according to the running state signal b of the tape at the traction module 10. , so that the tape is wound at the input speed Enter the specific workstation 30 and make the real-time tension value of the web within the set tension threshold range.

[0048] That is, the traction module 10 is used to provide traction for the operation of the tape, and control the speed and length of the tape according to the process speed of the specific station 30, so as to accurately control the specific position of the tape at the specific station 30. The brake module 20 can provide braking force when the tape is running, so that the tape maintains a certain tension during the process of entering and exiting the specific station 30, avoiding warping of the tape, and ensuring the reliability of the production process and product accuracy. Among them, the direction of the braking force is opposite to the feeding direction of the specific station 30. In general, the magnitude of the braking force is not greater than the magnitude of the traction force.

[0049] It should be noted that the process beats of different specific stations in the tape and reel packaging system may be different, so the above process speed It can be reasonably set according to the actual situation. In addition, the set tension threshold range can be reasonably set according to the actual situation of the material and thickness of the tape. The dynamic adjustment process of the traction force of the traction module 10 on the tape and the traction force of the brake module 20 on the tape can be combined with the PID (Proportional-Integral-Derivative) control algorithm in the prior art.

[0050] When the above-mentioned automatic traction device is respectively applied to the upstream specific station and the downstream specific station in the tape packaging system, a tape buffer space is formed between the traction module corresponding to the upstream specific station and the brake module corresponding to the downstream specific station, and the traction module corresponding to the upstream specific station is used to dynamically adjust the traction force of the traction module corresponding to the upstream specific station on the tape according to the process speed of the upstream specific station, the running state signal of the tape at the brake module corresponding to the upstream specific station, and the running state signal of the tape at the brake module corresponding to the downstream specific station, so that the tape length at the tape buffer space is not less than the set buffer length. In other words, the two adjacent groups of automatic traction devices can control the buffer length of the tape between the corresponding two specific stations, provide a buffer space for the tape, thereby matching the process rhythm of different specific stations, realizing automated operation, and eliminating the need to transfer the tape after winding it onto the tape reel, which can reduce labor intensity and improve production efficiency.

[0051] Specifically, refer to Figure 3 and Figure 4 As shown, in the tape packaging system, the specific station 301 and the specific station 302 are arranged in succession, the specific station 301 is located upstream of the assembly line, and the specific station 302 is located downstream of the assembly line. The traction module 101 is arranged on the discharge side of the specific station 301, and the brake module 201 is arranged on the feed side. The traction module 101 detects the running status signal of the tape at the location. The brake module 201 detects the running status signal of the belt at this location. At the same time, the traction module 101 provides traction , so that the tape is output at a speed Output from specific station 301, brake module 201 provides traction , so that the tape is wound at the input speed Enter the specific workstation 301. The traction module 101 cooperates with the brake module 201 to adjust the process speed of the specific workstation 301. The running speed and travel length of the web 40 are automatically controlled, and the web 40 is kept at a certain tension during the process of entering and exiting the specific station 301. A traction module 102 is set at the discharge side of the specific station 302, and a brake module 202 is set at the feed side. The traction module 102 detects the running status signal of the web at that location. The brake module 202 detects the running status signal of the belt at that location. At the same time, the traction module 102 provides traction , so that the tape is output at a speed Output from the specific station 302, the brake module 202 provides traction , so that the tape is wound at the input speed Enter the specific workstation 302. The traction module 102 cooperates with the brake module 202 to adjust the process speed of the specific workstation 302. The running speed and travel length of the tape 40 are automatically controlled. In addition, a tape buffer space is formed between the traction module 101 and the brake module 202, and the traction module 101 is used to adjust the process speed of the specific station 301. , the running status signal of the belt at the brake module 201 and the running status signal of the belt 40 at the brake module 202 , dynamically adjust the pulling force of the pulling module 101 on the tape 40 , and control the output speed of the tape , so that the tape length at the tape buffer space is not less than the set buffer length. The set buffer length can be reasonably set according to actual needs.

[0052] In some preferred embodiments, the traction module 10 and the brake module 20 are respectively provided with a tape running state detector, which is used to provide a running state signal of the tape at the corresponding position. The running state signal of the tape may include a real-time tension value of the tape at the corresponding position, a length of the tape passing the corresponding position, and / or the number of products on the tape passing the corresponding position.

[0053] Furthermore, the web running state detector may include a tension detector, a displacement detector and / or a product counting detector; the tension detector is used to detect the real-time tension value of the web at the corresponding position, the displacement detector is used to detect the length of the web passing the corresponding position, and the product counting detector is used to detect the number of products on the web passing the corresponding position. The tension detector, the displacement detector and the product counting detector may respectively adopt corresponding products in the prior art.

[0054] Specifically, refer to Figure 1 A web running state detector 14 is provided in the traction module 10. The web running state detector 14 is close to the discharge port of the specific workstation 30, where the web passes through the detection area of ​​the web running state detector 14. The web running state detector 14 is used to provide a web running state signal at the traction module 10, thereby feeding back to the braking module 20, so that the braking module 20 can dynamically adjust the traction force of the braking module 20 on the web and the input speed of the web, and control the web tension within the set tension threshold range, so as to ensure that the web is flat and has no warping, and to ensure the web positioning accuracy.

[0055] A web running status detector 24 is provided in the braking module 20. The web running status detector 24 is close to the feed port of the specific workstation 30, where the web passes through the detection area of ​​the web running status detector 24. The web running status detector 24 is used to provide a web running status signal at the braking module 20, thereby feeding back to the traction module 10, so that the traction module 10 can dynamically adjust the traction force of the traction module 10 on the web and the output speed of the web; at the same time, it can ensure that the web is flat and free of warping, thereby ensuring the web positioning accuracy.

[0056] It should be noted that the pulling method of the belt 40 can be reasonably set according to actual conditions.

[0057] Reference Fig. 9 In some embodiments, the reel 40 is provided with clamping holes 41 distributed along its length direction. The design of the clamping holes 41 can facilitate the traction and braking operations of the reel 40.

[0058] Further, refer to Figure 5 and Figure 6The traction module 10 includes a first guide platform 11, a first drive assembly 12 and a traction gear 15. The first guide platform 11 is arranged along the discharge direction X of the specific station 30, and the first guide platform 11 is used to carry the tape. The first drive assembly 12 and the traction gear 15 are respectively arranged below the first guide platform 11, and the first drive assembly 12 drives and connects the traction gear 15. A first opening 111 is provided on the first guide platform 11, and the teeth of the traction gear 15 are exposed from the first opening 111. Specifically, the length direction of the first opening 111 is parallel to the length direction of the first guide platform 11, and the central axis of the traction gear 15 is perpendicular to the length direction of the first guide platform 11. At the first opening 111, the teeth of the traction gear 15 are correspondingly engaged with the clamping hole 41 of the tape 40. In application, the first driving assembly 12 can drive the traction gear 15 to rotate, and when the traction gear 15 rotates, it engages with the clamping holes 41 of the tape 40 at the first opening 111 one by one, thereby providing traction for the tape 40 to run, and driving the tape to be output from the corresponding specific station at the corresponding output speed. The direction of the traction force is consistent with the discharge direction X of the specific station 30. At the same time, by controlling the rotation speed of the traction gear 15, the travel speed and travel length of the tape 40 can be controlled.

[0059] It should be understood that the first drive assembly 12 can adopt a related drive structure in the prior art, such as a motor or a motor and a belt transmission mechanism, etc., which can drive the traction gear 15 to operate in a desired state. Figure 5 In some embodiments, the first drive assembly 12 includes a first motor 121, and the first motor 121 drives and connects the traction gear 15. The first motor 121 can be a servo motor product in the prior art. The first motor 121 can drive the traction gear 15 to rotate, and when the traction gear 15 rotates, it engages with the clamping holes 41 of the reel 40 at the first opening 111 one by one. However, the present invention is not limited to this. In other embodiments, the first drive assembly 12 can also adopt other suitable products or structures.

[0060] Reference Figure 1 , Figure 8 and Fig. 9The brake module 20 includes a second guide platform 21, a second drive assembly 22 and a brake gear 25. The second guide platform 21 is arranged along the feeding direction of the specific station 30, and the second guide platform 21 is used to carry the tape. The second drive assembly 22 and the brake gear 25 are respectively arranged below the second guide platform 21, and the second drive assembly 22 drives and connects the brake gear 25. A second opening 211 is provided on the second guide platform 21, and the teeth of the brake gear 25 are exposed from the second opening 211. Specifically, the length direction of the second opening 211 is parallel to the length direction of the second guide platform 21, and the center axis of the brake gear 25 is perpendicular to the length direction of the second guide platform 21. At the second opening 211, the teeth of the brake gear 25 are correspondingly engaged with the clamping hole 41 of the tape 40. In application, the second drive assembly 22 can drive the brake gear 25 to rotate, and when the brake gear 25 rotates, it is engaged with the clamping holes 41 of the tape 40 at the second opening 211 one by one, thereby driving the tape to enter the corresponding specific station according to the corresponding input speed. The brake gear 25 has a braking effect on the belt 40, which can keep the belt 40 at a certain tension during the process of entering and exiting the specific station 30, avoiding warping of the belt, and ensuring the reliability of the production process and product accuracy. The direction of the braking force is opposite to the feeding direction of the specific station 30. Generally, the magnitude of the braking force is not greater than the magnitude of the traction force.

[0061] It should be understood that the second drive assembly 22 can adopt the relevant drive structure in the prior art, such as a motor or a motor and a belt transmission mechanism, etc., which can drive the brake gear 25 to operate in the desired state. For example, in some embodiments, the second drive assembly 22 includes a second motor, a driving wheel, a driven wheel and a belt, the driving wheel and the driven wheel are arranged side by side, the driving wheel is coaxially connected to the second motor, the driven wheel is coaxially connected to the brake gear, and the belt is sleeved on the driving wheel and the driven wheel. Among them, the second motor can adopt a servo motor product in the prior art. In application, the second motor drives the driving wheel to rotate, and the driving wheel drives the driven wheel to rotate through the belt, thereby driving the brake gear to rotate, and when the brake gear rotates, it engages with the clamping holes of the tape at the second opening one by one. However, the present invention is not limited to this. In other embodiments, the second drive assembly 22 can also adopt other suitable products or structures.

[0062] Furthermore, counting sensors are respectively provided on the side of the traction gear 15 and the side of the brake gear 25, and the counting sensors are used to detect the number of rotations and the rotation speed of the corresponding gears, so as to accurately control the traveling speed and the traveling length of the winding tape at the corresponding position. Among them, the counting sensors can adopt products such as the beam-type photoelectric sensors in the prior art. Figure 5 or Figure 6, a counting sensor 16 is provided on the side of the traction gear 15, and the teeth of the traction gear 15 are in the detection area of ​​the counting sensor 16. The counting sensor 16 can detect the rotation speed and number of rotations of the traction gear 15, so as to obtain the traveling speed and traveling length of the tape on the first guide platform 11, so as to accurately control the position of the tape. Correspondingly, a counting sensor (not shown in the figure) is provided on the side of the brake gear 25, and the teeth of the brake gear 25 are in the detection area of ​​the counting sensor, and the counting sensor can detect the rotation speed and number of rotations of the brake gear 25, so as to obtain the traveling speed and traveling length of the tape on the second guide platform 21, so as to accurately control the position of the tape.

[0063] By means of feedback signals from the counting sensors at the traction gear 15 and the brake gear 25, the traveling speed and length of the web when it enters and exits the specific workstation 30 can be precisely controlled, thereby coordinating the process rhythm of the specific workstation 30, realizing automated operation, and ensuring the reliability and stability of the system operation.

[0064] It should be noted that the tape structures of different semiconductor components are also different. The clamping holes can be set on both sides of the tape, or only on one side of the tape. The structures of the traction gear 15 and the brake gear 25 can be designed to match the structure of the tape. Fig. 9 In some embodiments, both sides of the tape 40 are provided with a clamping hole 41, correspondingly, referring to Figure 5 and Figure 8 The traction gear 15 and the brake gear 25 are double-row gears, that is, gears are symmetrically arranged on both axial sides of the traction gear 15, and gears are symmetrically arranged on both axial sides of the brake gear 25. Furthermore, two first openings 111 are arranged on the first guide platform 11, and the two rows of gears of the traction gear 15 are respectively exposed from the two first openings 111. Two second openings 211 are arranged on the second guide platform 21, and the two rows of gears of the brake gear 25 are respectively exposed from the two second openings 211. In application, the two rows of gears of the traction gear 15 are respectively engaged with the corresponding holes 41 on both sides of the tape 40; the two rows of gears of the brake gear 25 are respectively engaged with the corresponding holes 41 on both sides of the tape 40. Refer to Fig.10 In other embodiments, a clamping hole 41 is provided on one side of the winding belt 40, so that the traction gear and the brake gear can be respectively set as single-row gears.

[0065] In some embodiments, the first guide platform 11 and the second guide platform 21 are respectively provided with an elastic clamping mechanism, which includes a mounting plate and a clamping spring, wherein the mounting plate is disposed above the corresponding guide platform, the clamping spring is disposed at the bottom of the mounting plate, and the lower end of the clamping spring abuts against the roll on the corresponding guide platform. Figures 5 to 7An elastic clamping mechanism 13 is provided on the first guide platform 11. The elastic clamping mechanism 13 includes a mounting plate 131 and a clamping spring 132. The mounting plate 131 is provided above the first guide platform 11. There is a gap between the mounting plate 131 and the first guide platform 11. The clamping spring 132 is provided at the bottom of the mounting plate 131, and the lower end of the clamping spring 132 abuts against the tape on the first guide platform 11, so that the tape fits the first guide platform 11 to prevent the tape from warping and deforming. Furthermore, the clamping spring 132 is inclined from top to bottom toward the conveying direction of the tape, and the projection of the clamping spring 132 on the first guide platform 11 is kept in a straight line with the corresponding first opening 111. In this way, it can ensure that the clamping hole on the tape at the first opening 111 is accurately engaged with the tooth portion of the traction gear 15, thereby improving the reliability of the device. Refer to Figure 8 An elastic pressing mechanism 23 is disposed on the second guide platform 21 , and the structure of the elastic pressing mechanism 23 is similar to that of the elastic pressing mechanism 13 , which will not be described in detail herein.

[0066] Furthermore, the elastic pressing mechanisms 13 and 23 can be respectively configured as detachable structures, so as to facilitate the introduction of the tape into the first guide platform 11 or the second guide platform 21 before the tape packaging system is operated. Figures 5 to 7 Taking the elastic clamping mechanism 13 at the first guide platform 11 as an example, the two sides of the mounting plate 131 are respectively provided with a shaft portion 1311 and a slot 1312, and the two sides of the first guide platform 11 are respectively provided with a hinge portion 112 and a clamping assembly 113. The shaft portion 1311 is hingedly matched with the hinge portion 112, and the clamping assembly 113 includes a positioning seat 1131, a spring 1132 and a hook 1133. The positioning seat 1131 is arranged on the side of the first guide platform 11, and the middle part of the hook 1133 is hinged on the positioning seat 1131. The spring 1132 is arranged between the positioning seat 1131 and the bottom end of the hook 1133. The top end of the hook 1133 is provided with a hook portion, which is clamped into the slot 1312 to fix the mounting plate 131. Furthermore, the central axis of the rotating shaft portion 1311 , the central axis of the hinge portion 112 , and the hinge axis of the hook 1133 are all parallel to the length direction of the first guiding platform 11 .

[0067] The hook 1133 in the engaging assembly 113 is configured as a lever structure. When the tape needs to be introduced into the first guide platform 11, the bottom end of the hook 1133 can be pressed, and the spring 1132 is compressed, and the hook 1133 rotates around the hinge between it and the positioning seat 1131, so that the hook portion is separated from the slot 1312. At this time, the mounting plate 131 can be rotated to form a larger angle between the mounting plate 131 and the first guide platform 11, so that the tape is introduced into the first guide platform 11. After the tape is introduced into the first guide platform 11 and is correspondingly engaged with the teeth of the traction gear 15, the mounting plate 131 is rotated in the opposite direction to reset it, and the hook portion of the hook 1133 is inserted into the slot 1312. Under the elastic force of the spring 1132, the hook 1133 can be clamped in the slot 1312 to fix the mounting plate 131.

[0068] According to a second aspect of the present invention, a tape packaging system is provided, the tape packaging system includes a plurality of specific stations, and the automatic traction device as described above is respectively provided at the successive upstream specific stations and the downstream specific stations. A tape buffer space is formed between the traction module corresponding to the upstream specific station and the brake module corresponding to the downstream specific station, and the traction module corresponding to the upstream specific station is used to dynamically adjust the traction force of the traction module corresponding to the upstream specific station on the tape according to the process speed of the upstream specific station, the running state signal of the tape at the brake module corresponding to the upstream specific station, and the running state signal of the tape at the brake module corresponding to the downstream specific station, so that the tape length at the tape buffer space is not less than the set buffer length. That is to say, two adjacent groups of automatic traction devices can control the buffer length of the tape between the corresponding two specific stations, provide a buffer space for the tape, thereby matching the process beats of different specific stations, realizing automated operation, and no need to transfer the tape after winding it onto the tape reel, which can reduce labor intensity and improve production efficiency.

[0069] Specifically, refer to Figure 3 and Figure 4 As shown, the specific station 301 and the specific station 302 are arranged in succession, the specific station 301 is located upstream of the assembly line, and the specific station 302 is located downstream of the assembly line. A traction module 101 is arranged on the discharge side of the specific station 301, and a brake module 201 is arranged on the feed side. The traction module 101 cooperates with the brake module 201, and can automatically control the running speed and travel length of the web 40 according to the process rhythm of the specific station 301. The traction module 102 is arranged on the discharge side of the specific station 302, and a brake module 202 is arranged on the feed side. The traction module 102 cooperates with the brake module 202, and can automatically control the running speed and travel length of the web 40 according to the process rhythm of the specific station 302. In addition, a web buffer space is formed between the traction module 101 and the brake module 202, and the traction module 101 is used to automatically control the running speed and travel length of the web 40 according to the process rhythm of the specific station 302. , the running status signal of the belt at the brake module 201 and the running status signal of the belt 40 at the brake module 202 , dynamically adjust the pulling force of the pulling module 101 on the tape 40 , and control the output speed of the tape , so that the tape length at the tape buffer space is not less than the set buffer length. The set buffer length can be reasonably set according to actual needs.

[0070] However, the present invention is not limited to this. In other embodiments, the above-mentioned automatic traction devices can be respectively set at multiple (three or more) specific workstations in the roll packaging system. Multiple groups of automatic traction devices can automatically control the travel speed and travel length of the roll according to the process rhythm of different specific workstations, control the real-time tension value of the roll within the set tension threshold range, and provide a buffer space for the roll, so as to realize automated operation, reduce labor intensity, and improve production efficiency.

[0071] In summary, the present invention provides an automatic traction device and a roll packaging system using the same. In the automatic traction device, the traction module is used to provide traction for the roll operation, and realize the precise positioning of the roll at the specific workstation according to the process rhythm of the specific workstation. The braking module can provide braking force when the roll is running, control the travel speed of the roll when entering the specific workstation, and ensure that the roll maintains a certain tension during the process of entering and exiting the specific workstation; when the automatic traction device is applied to two consecutive specific workstations in the roll packaging system, two adjacent groups of automatic traction devices are used to control the buffer length of the roll between the corresponding two specific workstations, provide buffer space for the roll, thereby matching the process rhythm of different specific workstations, realizing automated operation, reducing labor intensity, and improving production efficiency.

[0072] In the tape packaging system of the present invention, the above-mentioned automatic traction device is provided at two consecutive specific workstations, which can realize automatic control of tape conveyance, automatically adjust the tape position and travel speed according to the process rhythm of the specific workstation, control the tape tension, and control the buffer length of the tape between two adjacent specific workstations. There is no need to reel in the tape and transfer the tape reel, thereby realizing automated operation, reducing labor intensity and improving production efficiency.

[0073] The present invention has been described by the above-mentioned relevant embodiments, however, the above-mentioned embodiments are only examples for implementing the present invention. It must be pointed out that the disclosed embodiments do not limit the scope of the present invention. On the contrary, changes and modifications made without departing from the spirit and scope of the present invention are all within the scope of patent protection of the present invention.

Claims

1. An automatic traction device, applied to a roll-to-roll packaging system, characterized in that: The automatic traction device includes a traction module and a braking module; The traction module is arranged at the discharge side of a specific station in the roll packaging system, and the brake module is arranged at the feed side of the specific station; the roll in the roll packaging system enters the specific station from the brake module, and enters the traction module after being output from the specific station; the specific station operates at a preset process speed; The traction module is used to detect the running state signal of the tape at the traction module, and the braking module is used to detect the running state signal of the tape at the braking module; The traction module is also used to dynamically adjust the traction force of the traction module on the tape according to the process speed of the specific workstation and the running state signal of the tape at the braking module, so that the tape is output from the specific workstation at the output speed; The braking module is also used to dynamically adjust the traction force of the braking module on the tape according to the running state signal of the tape at the traction module, so that the tape enters the specific workstation at the input speed; When the automatic traction device is respectively applied to the successive upstream specific station and the downstream specific station in the roll packaging system, a roll tape buffer space is formed between the traction module corresponding to the upstream specific station and the braking module corresponding to the downstream specific station, and the traction module corresponding to the upstream specific station is used to dynamically adjust the traction force of the traction module corresponding to the upstream specific station on the tape according to the process speed of the upstream specific station, the running status signal of the tape at the braking module corresponding to the upstream specific station, and the running status signal of the tape at the braking module corresponding to the downstream specific station, so that the tape length at the tape buffer space is not less than the set buffer length.

2. The automatic traction device according to claim 1, characterized in that: The traction module and the braking module are respectively provided with a tape running status detector, and the tape running status detector is used to provide a running status signal of the tape at the corresponding position; the running status signal of the tape includes the real-time tension value of the tape at the corresponding position, and the length of the tape passing through the corresponding position and / or the number of products on the tape passing through the corresponding position.

3. The automatic traction device according to claim 1, characterized in that: The roll is provided with clamping holes distributed along its length direction; The traction module includes a first guide platform, a first driving assembly and a traction gear. The first guide platform is arranged along the discharge direction of the specific workstation, and the first guide platform is used to carry the tape; the first driving assembly and the traction gear are respectively arranged below the first guide platform, and the first driving assembly is driven and connected to the traction gear; a first opening is provided on the first guide platform, and the tooth portion of the traction gear is exposed from the first opening; at the first opening, the tooth portion of the traction gear is correspondingly engaged with the clamping hole of the tape; the first driving assembly is used to drive the traction gear to rotate, and the traction gear is used to drive the tape to be output from the corresponding specific workstation at a corresponding output speed.

4. The automatic traction device according to claim 3, characterized in that: The braking module includes a second guide platform, a second driving assembly and a braking gear. The second guide platform is arranged along the feeding direction of the specific workstation, and the second guide platform is used to carry the tape; the second driving assembly and the braking gear are respectively arranged below the second guide platform, and the second driving assembly is driven and connected to the braking gear; a second opening is provided on the second guide platform, and the tooth portion of the braking gear is exposed from the second opening; at the second opening, the tooth portion of the braking gear is correspondingly engaged with the clamping hole of the tape; the second driving assembly is used to drive the braking gear to rotate, and the braking gear is used to drive the tape to enter the corresponding specific workstation at a corresponding input speed.

5. The automatic traction device according to claim 4, characterized in that: The side of the traction gear and the side of the brake gear are respectively provided with counting sensors, and the counting sensors are used to detect the number of rotations and the rotation speed of the corresponding gears.

6. The automatic traction device according to claim 4, characterized in that: The clamping holes are provided on both sides of the reel, and the traction gear and the brake gear are double-row gears respectively; or, the clamping hole is provided on one side of the reel, and the traction gear and the brake gear are single-row gears respectively.

7. The automatic traction device according to claim 4, characterized in that: The first guide platform and the second guide platform are respectively provided with an elastic clamping mechanism, and the elastic clamping mechanism includes a mounting plate and a clamping spring sheet. The mounting plate is arranged above the corresponding guide platform, and the clamping spring sheet is arranged at the bottom of the mounting plate, and the lower end of the clamping spring sheet abuts against the roll tape on the corresponding guide platform.

8. The automatic traction device according to claim 7, characterized in that: A rotating shaft portion and a card slot are respectively provided on both sides of the mounting plate, and a hinge portion and a locking assembly are respectively provided on both sides of the corresponding guide platform; the rotating shaft portion is hingedly matched with the hinge portion, and the locking assembly includes a positioning seat, a spring and a hook, the positioning seat is provided on the side of the corresponding guide platform, the middle part of the hook is hinged on the positioning seat, the spring is provided between the positioning seat and the bottom end of the hook, and a hook portion is provided on the top end of the hook, and the hook portion is clamped in the card slot to fix the mounting plate.

9. A tape and roll packaging system, characterized in that: The roll packaging system includes a plurality of specific workstations, and the successive upstream specific workstations and the downstream specific workstations are respectively provided with the automatic traction device as described in any one of claims 1 to 8.

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