Sealing end plate air cylinder lifting cooling device

Abstract

The invention discloses an end sealing plate air cylinder lifting cooling device, and relates to the technical field of end sealing plate machining, the end sealing plate air cylinder lifting cooling device comprises a lifting fixing frame, middle clamping plate mechanisms are installed in the middle positions of the two sides of the inner wall of the lifting fixing frame, and front clamping plate mechanisms are arranged at the front ends of the middle clamping plate mechanisms on the two sides; middle clamping plate mechanisms are arranged on the two sides of the lifting fixing frame, rear clamping plate mechanisms are arranged at the rear ends of the middle clamping plate mechanisms on the two sides, a lifting mechanism is installed at the upper end of the lifting fixing frame, and a cooling mechanism is installed at the front end of the lifting fixing frame. The common conditions that the conveyed and discharged end sealing plate falls off and is clamped cannot be handled, and the next procedure is influenced by too high residual temperature after the thick rubber plate end sealing plate is discharged out of a furnace.

Description

Technical Field

[0001] The invention relates to the technical field of end plate processing, in particular to an end plate cylinder lifting and cooling device. Background Art

[0002] The traditional end-capping machine automatic line thick rubber plate end-capping equipment has the following defects: 1. No cooling and low efficiency: The traditional cooling device uses ordinary fans to cool down the air, which cannot meet the requirements and standards of fast and effective cooling, which will directly affect the efficiency of the entire production line. In addition, the end-capping plates used in the equipment are of different materials. The equipment structure on the automatic line does not necessarily use thick rubber end-capping plates uniformly, and the equipment uses thick silicone end-capping plate mode. The material of the thick rubber end-capping plate is aluminum plate. The metal absorbs heat, so the metal end-capping plate needs a certain amount of air conditioning fan cooling after it comes out of the drying furnace, so as to achieve a normal and reasonable production rhythm efficiently and stably.

[0003] 2. Labor intensity: The traditional manual operation method has a relatively high labor cost. There is no automated area in the equipment, which makes it difficult to operate manually. Only manpower can be used to move each thick silicone end-sealing plate to the next beat. Manual transportation requires long-term operation under high temperature and high risk with anti-high temperature gloves. The overall waste of manpower and material resources is relatively large, resulting in waste.

[0004] 3. Difficulty in maintenance: In traditional operations under the device, each thick silicone end-sealing plate can only be moved to the next cycle by manpower, and manual handling requires long-term operation in high-temperature and high-risk environments with high-temperature protective gloves. The mechanical structure may be difficult to maintain and adjust. Traditional mechanisms without controllers and motor controls such as vacuum suction cylinders require frequent rigid adjustments and calibrations, and numerical control cannot be added, which not only increases the difficulty of maintenance and production downtime.

[0005] 4. Durability issues: Traditionally, without this device, the end-capping plate is frequently handled and used. The more times of human intervention, the more likely the product quality will be interfered with, which will easily lead to the end-capping plate's durability not being guaranteed. If the residual heat of the thick silicone end-capping plate after drying cannot be cooled in time, long-term use will cause the mechanical structure of the next process to deform, which may lead to insufficient rigidity. In the long run, there may be risks to safety and product quality.

[0006] For this purpose, we offer end plate cylinder lift cooling devices. Summary of the invention

[0007] The object of the present invention is to provide an end plate cylinder lifting and cooling device to solve the problems raised in the above background technology.

[0008] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a sealing plate cylinder lifting and cooling device, comprising a lifting and fixing frame, a middle clamping plate mechanism is installed at the middle position of both sides of the inner wall of the lifting and fixing frame, a front clamping plate mechanism is provided at the front end of the middle clamping plate mechanism on both sides, and a rear clamping plate mechanism is provided at the rear end of the middle clamping plate mechanism on both sides, a lifting mechanism is installed at the upper end of the lifting and fixing frame, and a cooling mechanism is installed at the front end of the lifting and fixing frame.

[0009] Preferably, the lifting and fixing frame includes a top plate, a side plate, a foot seat and a detection sensor. Two side plates are provided, and the two side plates are respectively installed on both sides of the top plate. The foot seat is installed around the connection between the side plate and the top plate, and the detection sensor is installed at the lower end of the top plate.

[0010] Preferably, the front clamping plate mechanism includes a front fixed plate, a first guide shaft, a first guide bearing and a first clamping cylinder, a plurality of front plate dividing strips are arranged on the surface of the front fixed plate, two first guide bearings are arranged, and the two first guide bearings are respectively fixed above and below the front end position of the side plate, the first guide shaft is installed inside the first guide bearing, and the end of the first guide shaft is fixedly connected to the front fixed plate, the first clamping cylinder is arranged between the two first guide bearings, and the first clamping cylinder is fixedly connected to the side plate, a first cylinder connecting head is installed on the cylinder push rod of the first clamping cylinder, and the first cylinder connecting head is fixedly connected to the front fixed plate.

[0011] Preferably, the middle clamping plate mechanism includes a middle fixed plate, a second guide shaft, a second clamping cylinder, a movable plate, a sliding block, a linear guide rail and a second guide bearing. The surface of the middle fixed plate is provided with a plurality of middle plate dividing strips. Two second guide bearings are provided, and the two second guide bearings are respectively fixed above and below the movable plate. The second guide shaft is installed in the interior of the second guide bearing, and the end of the second guide shaft is fixedly connected to the middle fixed plate. The second clamping cylinder is arranged between the two second guide bearings, and the second clamping cylinder is fixedly connected to the movable plate. A second cylinder connecting head is installed on the cylinder push rod of the second clamping cylinder, and the second cylinder connecting head is fixedly connected to the middle fixed plate. The linear guide rail is installed at the front and rear ends of the movable plate. Two sliding blocks are provided on the linear guide rail, and the sliding blocks are fixed on the side plates and slidably cooperate with the linear guide rail.

[0012] Preferably, the rear clamping plate mechanism includes a rear fixed plate, a third guide shaft, a third guide bearing and a third clamping cylinder, the surface of the rear fixed plate is provided with a plurality of rear plate dividing strips, two third guide bearings are provided, and the two third guide bearings are respectively fixed above and below the rear end position of the side plate, the third guide shaft is installed inside the third guide bearing, and the end of the third guide shaft is fixedly connected to the rear fixed plate, the third clamping cylinder is arranged between the two third guide bearings, and the third clamping cylinder is fixedly connected to the side plate, a third cylinder connecting head is installed on the cylinder push rod of the third clamping cylinder, and the third cylinder connecting head is fixedly connected to the rear fixed plate, a limiting block is provided on the side of the rear fixed plate, and a plurality of limiting blocks are provided.

[0013] Preferably, the front plate dividing strips, the middle plate dividing strips and the rear plate dividing strips are provided in plurality, the plurality of dividing strips are equidistantly distributed, and each type of dividing strips is combined to form twenty workstation slots.

[0014] Preferably, the lifting mechanism includes a connecting plate, a lifting cylinder, a connecting shaft and a connecting block, the lifting cylinder is fixed on the top plate, the connecting plate is fixed on the lifting cylinder, one end of the connecting shaft is connected to the connecting plate, the other end of the connecting shaft is connected to the connecting block, and the connecting block is fixedly connected to the movable plate.

[0015] Preferably, the cooling mechanism includes a mounting plate, a cooling fan and an air inlet box, the mounting plate is fixed on the side plate, two cooling fans are provided, and both cooling fans are mounted on the mounting plate, and the air inlet box is fixedly connected to the mounting plate opposite the cooling fan.

[0016] Compared with the prior art, the present invention has the following beneficial effects: (1) The present invention adds cooling and storage functions to the device, and the cylinder controller controls the integrity of the mechanical structure, and cooperates with the changes in the mechanical mechanism to ensure that the end plate can be accurately positioned at the predetermined position, so that the entire automatic line equipment can run smoothly and efficiently, saving more manual labor and intervention in the product, and more in line with the standards of more intelligent production on the automatic line.

[0017] (2) By using automated machinery to transport each thick silicone end-sealing plate, the problem of high labor costs in traditional manual operations has been solved. The traditional manual operation method can only use manpower to transport each thick silicone end-sealing plate to the next cycle, which is highly dangerous.

[0018] The device solves the buffering and cooling problems of the end-sealing plate, and can be coordinated with the automatic production line in the end-sealing process equipment to improve production efficiency and avoid the problem of being unable to circulate production due to the end-sealing plate being too hot. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the structure of the clamping state of the end plate of the present invention; Figure 3 It is a schematic diagram of the structure of the lifting and fixing frame of the present invention; Figure 4 It is a schematic diagram of the structure of the front clamping plate mechanism of the present invention; Figure 5 It is a schematic diagram of the structure of the middle clamping plate mechanism of the present invention; Figure 6 It is a schematic diagram of the structure of the rear clamping plate mechanism of the present invention; Figure 7 It is a schematic diagram of the lifting mechanism structure of the present invention; Figure 8 It is a schematic diagram of the cooling mechanism structure of the present invention; Fig. 9 It is a schematic diagram of the end-capping plate structure of the present invention; In the figure: 1. lifting and fixing frame; 101. top plate; 102. side plate; 103. foot seat; 104. detection sensor; 2. front clamping plate mechanism; 201. front plate dividing strip; 202. front fixing plate; 203. first guide shaft; 204. first guide bearing; 205. first clamping cylinder; 206. first cylinder connector; 3. middle clamping plate mechanism; 301. middle plate dividing strip; 302. middle fixing plate; 303. second guide shaft; 304. second clamping cylinder; 305. movable plate; 306. sliding block; 307. straight line Guide rail; 308, second cylinder connector; 309, second guide bearing; 4, rear clamping plate mechanism; 401, rear plate dividing strip; 402, rear fixing plate; 403, third guide shaft; 404, third clamping cylinder; 405, limit block; 406, third guide bearing; 407, third cylinder connector; 5, lifting mechanism; 501, connecting plate; 502, lifting cylinder; 503, connecting shaft; 504, connecting block; 6, cooling mechanism; 601, mounting plate; 602, cooling fan; 603, air inlet box; 7, end plate. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0021] See also Figure 1-8, an embodiment of the present invention: a lifting and cooling device for a sealing end plate cylinder, comprising a lifting and fixing frame 1, a middle clamping plate mechanism 3 is installed at the middle position of both sides of the inner wall of the lifting and fixing frame 1, a front clamping plate mechanism 2 is provided at the front end of the middle clamping plate mechanism 3 on both sides, and a rear clamping plate mechanism 4 is provided at the rear end of the middle clamping plate mechanism 3 on both sides, a lifting mechanism 5 is installed at the upper end of the lifting and fixing frame 1, and a cooling mechanism 6 is installed at the front end of the lifting and fixing frame 1, and the lifting and fixing frame 1 includes a top plate 101, a side plate 102, a foot seat 103 and a detection sensor 104, two side plates 102 are provided, and the two side plates 102 are respectively installed on both sides of the top plate 101, the foot seat 103 is installed around the connection between the side plate 102 and the top plate 101, and the detection sensor 104 is installed on the top plate 101, the front clamping plate mechanism 2 includes a front fixing plate 202, a first guide shaft 203, a first guide bearing 204 and a first clamping cylinder 205. The surface of the front fixing plate 202 is provided with a plurality of front plate dividing strips 201. Two first guide bearings 204 are provided, and the two first guide bearings 204 are respectively fixed above and below the front end of the side plate 102. The first guide shaft 203 is installed inside the first guide bearing 204, and the end of the first guide shaft 203 is fixedly connected to the front fixing plate 202. The first clamping cylinder 205 is arranged between the two first guide bearings 204, and the first clamping cylinder 205 is fixedly connected to the side plate 102. The cylinder push rod of the first clamping cylinder 205 is provided with a first cylinder connector 206, and The first cylinder connector 206 is fixedly connected to the front fixed plate 202, the middle clamping plate mechanism 3 includes a middle fixed plate 302, a second guide shaft 303, a second clamping cylinder 304, a movable plate 305, a sliding block 306, a linear guide rail 307 and a second guide bearing 309, a plurality of middle plate dividing strips 301 are arranged on the surface of the middle fixed plate 302, two second guide bearings 309 are arranged, and the two second guide bearings 309 are respectively fixed above and below the movable plate 305, the second guide shaft 303 is installed inside the second guide bearing 309, and the end of the second guide shaft 303 is fixedly connected to the middle fixed plate 302, the second clamping cylinder 304 is arranged between the two second guide bearings 309, and the second clamping cylinder 304 is connected to the movable plate 305. 05 is fixedly connected, a second cylinder connector 308 is installed on the cylinder push rod of the second clamping cylinder 304, and the second cylinder connector 308 is fixedly connected to the middle fixed plate 302, a linear guide 307 is installed at the front and rear ends of the movable plate 305, two sliding blocks 306 are arranged on the linear guide 307, the sliding blocks 306 are fixed on the side plate 102, and slide with the linear guide 307, the rear clamping plate mechanism 4 includes a rear fixed plate 402, a third guide shaft 403, a third guide bearing 406 and a third clamping cylinder 404, a plurality of rear plate dividing strips 401 are arranged on the surface of the rear fixed plate 402, two third guide bearings 403 are arranged, and the two third guide bearings 406 are respectively fixed above and below the rear end position of the side plate 102,The third guide shaft 403 is installed inside the third guide bearing 406, and the end of the third guide shaft 403 is fixedly connected to the rear fixed plate 402. The third clamping cylinder 404 is arranged between the two third guide bearings 406, and the third clamping cylinder 404 is fixedly connected to the side plate 102. The third cylinder connector 407 is installed on the cylinder push rod of the third clamping cylinder 404, and the third cylinder connector 407 is fixedly connected to the rear fixed plate 402. The side of the rear fixed plate 402 is provided with a limit block 405, and there are multiple limit blocks 405. There are multiple front plate dividing strips 201, middle plate dividing strips 301 and rear plate dividing strips 401. The multiple dividing strips are evenly distributed, and each type of dividing strip is combined to form twenty station slots.

[0022] When the end plate cylinder lifting cooling device is in operation, the end plate 7 moves step by step from top to bottom. The device in this example is set to 20 stations from top to bottom, each station can accommodate an end plate 7, the front clamping plate mechanism 2 and the rear clamping plate mechanism 4 are synchronously operated in the horizontal direction, the lifting mechanism 5 is fixedly connected to the middle clamping plate mechanism 3, and the lifting mechanism 5 drives the middle clamping plate mechanism 3 to move up and down. The specific action principle is: Before the end plate cylinder lifting and cooling device is operated, the front clamping plate mechanism 2, the middle clamping plate mechanism 3 and the rear clamping plate mechanism 4 are in the same horizontal clamping state. When the end plate 7 is placed in the first station, the front plate dividing strip 201, the middle plate dividing strip 301 and the rear plate dividing strip 401 simultaneously support the end plate 7. After the CX-441 detection sensor 104 detects that the end plate 7 is in place, the first clamping cylinder 205 and the third clamping cylinder 404 of the front clamping plate mechanism 2 and the rear clamping plate mechanism 4 are opened, and the front plate dividing strip 201 and the rear plate dividing strip 401 are separated from the end plate 7. The lifting mechanism 5 starts to move. The lifting mechanism 5 includes a connecting plate 501, a lifting cylinder 502, a connecting shaft 503 and a connecting block 504. The lifting cylinder 502 is fixed on the top plate 101, the connecting plate 501 is fixed on the lifting cylinder 502, one end of the connecting shaft 503 is connected to the connecting plate 501, and the other end of the connecting shaft 503 is connected to the connecting block 504. The connecting block 504 is fixedly connected to the movable plate 305; During the process, the lifting cylinder 502 descends one grid stroke, the lifting mechanism 5 drives the middle clamping plate mechanism 3 to clamp the end plate 7 and descend one grid stroke, the first clamping cylinder 205 and the third clamping cylinder 404 of the front clamping plate mechanism 2 and the rear clamping plate mechanism 4 resume clamping, and then the second clamping cylinder 304 of the middle clamping plate mechanism 3 is opened to separate the middle plate grid strip 301 from the end plate 7. At this time, the front clamping plate mechanism 2 and the rear clamping plate mechanism 4 clamp the end plate 7, and the lifting mechanism 5 starts to move. After the lifting cylinder 502 rises one grid stroke, the second clamping cylinder 304 resumes clamping; The cycle action thus completed causes the end plate 7 to be transferred from the original first station to the second station, and the original first station becomes a station for placing the end plate. According to this principle, when the end plate 7 is continuously placed at intervals in the first station, it will be transferred to the next station until all stations are fully loaded with the end plate 7; At the same time, during the conveying of the end plate 7, the cooling mechanism 6 is in operation. The cooling mechanism 6 includes a mounting plate 601, a cooling fan 602 and an air inlet box 603. The mounting plate 601 is fixed on the side plate 102. Two cooling fans 602 are provided, and both cooling fans 602 are mounted on the mounting plate 601. The air inlet box 603 is fixedly connected to the mounting plate 601 facing the cooling fan 602. During the process, the cooling fan 602 of the cooling mechanism 6 keeps running, and the cooling fan 602 blows cold air to the transported end plate 7 through the air inlet box 603. Through the heat exchange of the flowing air, the temperature of the relatively high temperature end plate 7 drops rapidly, so as to achieve cooling of the end plate 7.

[0023] The device can achieve an ideal cooling effect by changing the plate feeding speed of the end plate 7 or reducing the air inlet temperature of the air inlet box 603 by controlling the action rhythm between the control mechanisms. The device is not limited to the cylinder transmission described in the example and is not limited to the set number of grids.

[0024] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

Claims

1. A sealing end plate cylinder lifting and cooling device, comprising a lifting and fixing frame (1), characterized in that: A middle clamping plate mechanism (3) is installed at the middle position of both sides of the inner wall of the lifting and fixing frame (1), a front clamping plate mechanism (2) is installed at the front end of the middle clamping plate mechanism (3) on both sides, and a rear clamping plate mechanism (4) is installed at the rear end of the middle clamping plate mechanism (3) on both sides. A lifting mechanism (5) is installed at the upper end of the lifting and fixing frame (1), and a cooling mechanism (6) is installed at the front end of the lifting and fixing frame (1).

2. The end plate cylinder lifting cooling device according to claim 1 is characterized in that: The lifting and fixing frame (1) comprises a top plate (101), a side plate (102), a foot seat (103) and a detection sensor (104); two side plates (102) are provided, and the two side plates (102) are respectively installed on both sides of the top plate (101); the foot seat (103) is installed around the connection between the side plate (102) and the top plate (101); and the detection sensor (104) is installed at the lower end of the top plate (101).

3. The end plate cylinder lifting and cooling device according to claim 2 is characterized in that: The front clamping plate mechanism (2) comprises a front fixing plate (202), a first guide shaft (203), a first guide bearing (204) and a first clamping cylinder (205); a plurality of front plate dividing strips (201) are arranged on the surface of the front fixing plate (202); two first guide bearings (204) are arranged, and the two first guide bearings (204) are respectively fixed above and below the front end of the side plate (102); the first guide shaft (203) is installed inside the first guide bearing (204), and the end of the first guide shaft (203) is fixedly connected to the front fixing plate (202); the first clamping cylinder (205) is arranged between the two first guide bearings (204), and the first clamping cylinder (205) is fixedly connected to the side plate (102); a first cylinder connector (206) is installed on the cylinder push rod of the first clamping cylinder (205), and the first cylinder connector (206) is fixedly connected to the front fixing plate (202).

4. The end plate cylinder lifting and cooling device according to claim 3 is characterized in that: The middle clamping plate mechanism (3) comprises a middle fixed plate (302), a second guide shaft (303), a second clamping cylinder (304), a movable plate (305), a sliding block (306), a linear guide rail (307) and a second guide bearing (309); a plurality of middle plate dividing strips (301) are arranged on the surface of the middle fixed plate (302); two second guide bearings (309) are arranged, and the two second guide bearings (309) are respectively fixed above and below the movable plate (305); the second guide shaft (303) is installed inside the second guide bearing (309), and the end of the second guide shaft (303) is aligned with the middle fixed plate (305); 2) fixed connection, the second clamping cylinder (304) is arranged between the two second guide bearings (309), and the second clamping cylinder (304) is fixedly connected to the movable plate (305), a second cylinder connector (308) is installed on the cylinder push rod of the second clamping cylinder (304), and the second cylinder connector (308) is fixedly connected to the middle fixed plate (302), the linear guide rail (307) is installed at the front end and the rear end of the movable plate (305), and two sliding blocks (306) are arranged on the linear guide rail (307), and the sliding blocks (306) are fixed on the side plate (102) and slidably cooperate with the linear guide rail (307).

5. The end plate cylinder lifting and cooling device according to claim 4 is characterized in that: The rear clamping plate mechanism (4) comprises a rear fixing plate (402), a third guide shaft (403), a third guide bearing (406) and a third clamping cylinder (404); a plurality of rear plate dividing strips (401) are arranged on the surface of the rear fixing plate (402); two third guide bearings (403) are arranged, and the two third guide bearings (406) are respectively fixed above and below the rear end of the side plate (102); the third guide shaft (403) is installed inside the third guide bearing (406), and the third guide shaft (40 3) is fixedly connected to the rear fixing plate (402), the third clamping cylinder (404) is arranged between the two third guide bearings (406), and the third clamping cylinder (404) is fixedly connected to the side plate (102), a third cylinder connecting head (407) is installed on the cylinder push rod of the third clamping cylinder (404), and the third cylinder connecting head (407) is fixedly connected to the rear fixing plate (402), and a limit block (405) is arranged on the side of the rear fixing plate (402), and a plurality of limit blocks (405) are arranged.

6. The end plate cylinder lifting and cooling device according to claim 5, characterized in that: The front plate dividing strips (201), the middle plate dividing strips (301) and the rear plate dividing strips (401) are each provided in plurality, the plurality of dividing strips are distributed at equal intervals, and each type of dividing strip is combined to form twenty workstation slots.

7. The end plate cylinder lifting and cooling device according to claim 6 is characterized in that: The lifting mechanism (5) comprises a connecting plate (501), a lifting cylinder (502), a connecting shaft (503) and a connecting block (504); the lifting cylinder (502) is fixed on the top plate (101); the connecting plate (501) is fixed on the lifting cylinder (502); one end of the connecting shaft (503) is connected to the connecting plate (501); the other end of the connecting shaft (503) is connected to the connecting block (504); and the connecting block (504) is fixedly connected to the movable plate (305).

8. The end plate cylinder lifting and cooling device according to claim 7 is characterized in that: The cooling mechanism (6) comprises a mounting plate (601), a cooling fan (602) and an air inlet box (603); the mounting plate (601) is fixed on the side plate (102); two cooling fans (602) are provided, and both cooling fans (602) are mounted on the mounting plate (601); and the air inlet box (603) is fixedly connected to the mounting plate (601) opposite to the cooling fan (602).

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