A new anti-jamming feeding device

By introducing hot air into the conical hopper of the limestone powder bin feeding device, the limestone powder is formed into a fluidized state, the problem of jamming the feeder is solved, the material flowability and feeding efficiency are improved, and energy-saving and efficient production are achieved.

CN119774310APending Publication Date: 2025-04-08SHANGAN POWER PLANT OF HUANENG INT POWER CO LTD
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Patent Information

Application Number
CN202411673940.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-21
Publication Date
2025-04-08

AI Technical Summary

Technical Problem

The feeding device of the limestone powder bin often has a problem of feeder jam in daily operation, mainly due to poor material flow due to the damp plate bonding and moisture reflux.

Method used

A new type of anti-jamming feeding device is designed. By introducing heated hot air into a conical hopper, the limestone powder is formed into a fluidized state, reducing adhesion, and adjusting the hot air supply and temperature through the control system to ensure uniform drying and fluidity of the material.

Benefits of technology

It effectively avoids the lump of limestone powder and the jamming of the feeder, improves the fluidity and feeding efficiency of materials, reduces downtime, improves the efficiency of the production line, and saves energy through precise control.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a new anti-jamming feeding device, comprising: a limestone powder bin feeding mechanism, a conical hopper is provided at the bottom thereof, for realizing the feeding operation of limestone powder; an air supply unit, for providing a clean and stable air source to the conical hopper of the limestone powder bin feeding mechanism; a heating unit, for heating the air to a suitable temperature to achieve the desired drying effect; connecting pipes and valves, connecting the air supply unit and the heating unit, connecting the heating unit and the conical hopper, and setting valves as needed. A fluidizing plate is used to evenly distribute hot air; a control system is electrically connected to the limestone powder bin feeding mechanism, the air supply unit, the heating unit and the valve. A hole is opened on the lower side of the feeder and a fluidized hot air pipe is installed. A pipe is led from the on-site fluidizing fan to the feeder, so as to increase the fluidity of the stone powder at the feeder and dry the moisture returning from the slurry box.
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Description

Technical Field

[0001] The invention relates to the technical field of anti-jamming of feeders, and in particular to a novel anti-jamming feeding device. Background Art

[0002] Limestone powder silo feeding device is used to quantitatively and continuously feed limestone powder stored in the silo to the next processing link according to process requirements. This device is widely used in cement manufacturing, flue gas desulfurization (FGD), steel manufacturing and other industries, because these industries often need to use limestone as a raw material or additive.

[0003] During the daily operation of the limestone powder silo feeding device, the feeder often gets stuck. The reason is that the stone powder at the bottom of the powder silo cone bucket becomes damp and hardens into lumps due to the influence of moisture inside the slurry box directly below. The lumps fall into the feeder and cause the lumps to get stuck in the feeder. On the other hand, the upward flow of moisture causes the powder to accumulate and harden at the end covers on both sides of the feeder, resulting in inflexible rotation and jamming. It is common for the upward flow of moisture to affect the fluidity of the powder. This situation leads to problems such as poor material flow and blockage, which in turn affects production efficiency. It is urgent to invent a structure that eliminates the upward flow of moisture and prevents the hardening of stone powder to improve the reliability of feeder operation. Summary of the invention

[0004] The invention provides a novel anti-jamming feeding device to solve the defects in the prior art.

[0005] The present invention provides a novel anti-jamming feeding device, comprising:

[0006] The limestone powder bin feeding mechanism has a conical hopper at the bottom for feeding limestone powder;

[0007] An air supply unit extracts external air and transmits it to the conical hopper of the limestone powder silo feeding mechanism, thereby providing a clean and stable air source to the conical hopper of the limestone powder silo feeding mechanism;

[0008] a heating unit connected to the air supply unit, receiving the air provided by the air supply unit, heating the air provided by the air supply unit to a suitable temperature when passing through the heating unit to achieve the desired drying effect, and converting the air provided by the air supply unit into hot air;

[0009] Connecting pipes and valves connect the air supply unit and the heating unit, and connect the heating unit and the conical hopper. They are responsible for transmitting the air provided by the air supply unit to the heating unit via the connecting pipes, and transmitting the air heated by the heating unit from the heating unit to the position of the conical hopper via the connecting pipes. Valves can be set as needed, and the hot air supply can be adjusted or certain areas can be closed by adjusting the valves.

[0010] A fluidizing plate is located on the side wall of the conical hopper, connected to the heating unit through the connecting pipe, receives the hot air formed after being heated by the heating unit, and is used to evenly distribute the hot air; the fluidizing plate allows gas to pass through but prevents solid particles from passing through, thereby forming a boiling-like state to allow the limestone powder to float in the conical hopper to increase fluidity;

[0011] A control system, electrically connected to the limestone powder bin feeding mechanism, the air supply unit, the heating unit and the valve, for controlling the operating parameters of the limestone powder bin feeding mechanism, the air supply unit, the heating unit and the valve, and controlling the air intake of the air supply unit, the heating temperature of the heating unit, the opening and closing of the valve and the opening size;

[0012] The safety protection unit is arranged in the connecting pipe and is electrically connected to the control system to ensure the safe operation of the device and to stop working in time to prevent accidents under abnormal circumstances.

[0013] Preferably, according to a novel anti-jamming feeding device provided by the present invention, the limestone powder bin feeding mechanism comprises:

[0014] A limestone powder silo, the limestone powder silo is used to load limestone powder, and the conical hopper is arranged at the bottom of the silo;

[0015] A limestone slurry tank is disposed below the limestone powder bin and below the conical hopper, and is used to receive the limestone powder;

[0016] A rotary feed valve is provided at the discharge end of the limestone powder bin and is used for quantitatively conveying limestone powder;

[0017] A manual gate, which is provided on the limestone powder bin and can be opened or closed by manual operation, is used to cut off the material flow during maintenance to ensure a safe working environment;

[0018] The pneumatic gate is arranged on the limestone powder bin and is an automatic control component that realizes the opening and closing action by driving the actuators such as the cylinder by compressed air. The pneumatic gate is used to determine whether the limestone powder bin is fed.

[0019] Preferably, according to a novel anti-jamming feeding device provided by the present invention, the air supply unit comprises:

[0020] A fluidizing fan 1, wherein the air inlet end of the fluidizing fan 1 is connected to an air inlet pipe 1, and the air outlet end of the fluidizing fan 1 is connected to an air transmission branch pipe 1;

[0021] Fluidizing fan 2, the air inlet end of the fluidizing fan 2 is connected to air inlet pipe 2, the air outlet end is connected to air transmission branch pipe 2, the air transmission branch pipe 2 and the air transmission branch pipe 1 are commonly connected to a transmission main pipe, and the other end of the transmission main pipe is connected to the heating unit.

[0022] Preferably, according to a novel anti-jamming feeding device provided by the present invention, the heating unit comprises a fluidizing air heater, the air inlet end of the vulcanizing air heater is connected to the transmission main pipe, and the air outlet end thereof is connected to a hot air transmission pipe connected to the fluidizing plate.

[0023] Preferably, according to a novel anti-jamming feeding device provided by the present invention, the valve comprises an air circulation valve, which is arranged on the transmission main pipe and is used to determine whether to provide flowing air to the fluidizing air heater.

[0024] Preferably, according to a new type of anti-jamming feeding device provided by the present invention, a plurality of fluidizing plates are provided, which are respectively connected to the side walls of the conical hopper through fixed structures, the position where the fluidizing plate is connected to the conical hopper is connected to the inside of the conical hopper, a plurality of branch pipes are connected to the port of the hot air transmission pipe, which are respectively connected to the plurality of fluidizing plates, and switch control valves are respectively provided on the plurality of branch pipes of the hot air transmission pipe, for determining whether to transmit hot air into the conical hopper.

[0025] Preferably, according to a novel anti-jamming feeding device provided by the present invention, the control system comprises:

[0026] Programmable logic controller, as the core component, is responsible for executing preset control logic and algorithms;

[0027] Human-machine interface, used by operators to monitor system status, set parameters and issue instructions.

[0028] Preferably, according to a novel anti-jamming feeding device provided by the present invention, the safety protection unit comprises:

[0029] A plurality of temperature sensors are provided, which are respectively arranged in the heating unit and the conical hopper, and are used to monitor the temperature in the heating unit and the silo;

[0030] A pressure sensor is provided in the air supply unit and is used to detect the pressure of the air source to ensure that the air supply pressure is within a normal range;

[0031] A flow meter is arranged in the hot air transmission pipe to measure the gas flow through the pipe to adjust the air intake;

[0032] The humidity sensor is arranged in the conical hopper to monitor the humidity in the conical hopper and control the dryness of the material through monitoring.

[0033] Preferably, according to a novel anti-jamming feeding device provided by the present invention, the controller is equipped with an alarm system, and once an abnormal state occurs, such as overpressure, underpressure, etc., the operator is notified in time.

[0034] The invention provides a novel anti-jamming feeding device, which introduces hot air to suspend material particles and keep them in a flowing state, thereby reducing the adhesion between materials and greatly improving the fluidity of the materials. The fluidized state can effectively avoid the agglomeration of materials due to high humidity, ensure that the materials are evenly dispersed, and are easy to transport and feed. The hot air can not only provide the necessary heat to evaporate the moisture in the material, but also allow the moisture to evaporate more evenly from the surface of the material through fluidization, thereby realizing an effective drying process. The material fluidity is improved and the risk of material blockage is reduced, which can speed up the feeding speed, reduce downtime, and thus improve the efficiency of the entire production line. Compared with traditional drying methods, the fluidized hot air device can utilize heat more efficiently and achieve energy saving by accurately controlling parameters such as temperature and air volume. The device structure is relatively simple and the maintenance cost is low. Regular cleaning of the filter and checking the working status of each component can maintain the normal operation of the system. Safety protection facilities such as temperature sensors and pressure switches can monitor the system status in real time, and automatically shut down in abnormal situations to prevent accidents and ensure the safety of operation. Modern control systems can achieve high automation, reduce the need for human intervention, and make the entire process more reliable and stable. The heating temperature, wind speed and other parameters can be adjusted according to different material characteristics to meet the needs of various types of material processing. The device for preventing the limestone feeder from jamming has a simple structure, effectively avoids the risk of limestone powder agglomerating in the bin and causing the feeder to jam, and is safer and more stable. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0036] Figure 1 It is a schematic diagram of the overall structure of a novel anti-jamming feeding device provided by an embodiment of the present invention;

[0037] Figure 2 It is a schematic diagram of the pipeline connection structure of the air supply unit and the heating unit and the limestone powder bin feeding mechanism provided by an embodiment of the present invention;

[0038] Figure 3 It is a top view of the pipeline connection structure of the air supply unit and the heating unit and the limestone powder bin feeding mechanism provided by an embodiment of the present invention;

[0039] Figure 4 yes Figure 2 Schematic diagram of the enlarged structure at point a in the middle. DETAILED DESCRIPTION

[0040] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.

[0041] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0042] It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings. In addition, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.

[0043] In the description of the embodiments of the present invention, it should be noted that the terms "inside", "outside", "upper", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the inventive product is usually placed when used. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0044] See also Figure 1-3 As shown, a novel anti-jamming feeding device is provided in the embodiment of the present application, comprising:

[0045] The limestone powder bin feeding mechanism 1 has a conical hopper at the bottom thereof for feeding the limestone powder;

[0046] The air supply unit 2 extracts external air and transmits it to the conical hopper of the limestone powder bin feeding mechanism, thereby providing a clean and stable air source to the conical hopper of the limestone powder bin feeding mechanism;

[0047] The heating unit 3 is connected to the air supply unit, receives the air provided by the air supply unit, heats the air provided by the air supply unit to a suitable temperature when passing through the heating unit to achieve the desired drying effect, and converts the air provided by the air supply unit into hot air;

[0048] Connecting pipes and valves connect the air supply unit and the heating unit, and connect the heating unit and the conical hopper. They are responsible for transmitting the air provided by the air supply unit to the heating unit via the connecting pipes, and transmitting the air heated by the heating unit from the heating unit to the position of the conical hopper via the connecting pipes. Valves can be set as needed, and the hot air supply can be adjusted or certain areas can be closed by adjusting the valves.

[0049] The fluidizing plate 4 is located on the side wall of the conical hopper, connected to the heating unit through the connecting pipe, receives the hot air formed after being heated by the heating unit, and is used to evenly distribute the hot air; the fluidizing plate allows gas to pass through but prevents solid particles from passing through, thereby forming a boiling-like state to allow the limestone powder to float in the conical hopper to increase fluidity;

[0050] A control system, electrically connected to the limestone powder bin feeding mechanism, the air supply unit, the heating unit and the valve, for controlling the operating parameters of the limestone powder bin feeding mechanism, the air supply unit, the heating unit and the valve, and controlling the air intake of the air supply unit, the heating temperature of the heating unit, the opening and closing of the valve and the opening size;

[0051] The safety protection unit is arranged in the connecting pipe and is electrically connected to the control system to ensure the safe operation of the device and to stop working in time to prevent accidents under abnormal circumstances.

[0052] Specifically, when the device is started, the air supply unit 2 starts working first, extracts external air, and delivers it to the heating unit 3 through the connecting pipe. The heating unit 3 receives the air from the air supply unit and uses an electric heating element or a steam heat exchanger to heat the air to a preset temperature. This temperature is set according to the material characteristics and the required drying effect. The control system monitors the working state of the heating unit 3 to ensure that the heating process is carried out within a safe range. The heated hot air is delivered to the position of the conical hopper 111 through the connecting pipe. In this process, the flow rate of the hot air can be adjusted by the valve to meet different operating requirements. The valve can be opened, closed or adjusted according to the instructions issued by the control system, thereby controlling the amount of hot air entering the conical hopper 111. After receiving the hot air, the fluidizing plate 4 located on the side wall of the conical hopper 111 evenly distributes the hot air. The design of the fluidizing plate 4 allows gas to pass but prevents solid particles from passing, so that the hot air can effectively penetrate the material layer. Under the action of hot air, the limestone powder forms a boiling-like state in the conical hopper 111, the material particles are suspended, the fluidity is significantly improved, the adhesion between the materials is reduced, and it is easy to transport smoothly. The limestone powder with improved fluidity is easier to discharge from the conical hopper and enter the subsequent production process. The feeding mechanism delivers the material at the set speed and method, and the entire feeding process is more stable and efficient. The control system continuously monitors the working parameters of each part, including the air intake of the air supply unit 2, the heating temperature of the heating unit 3, and the opening and closing and opening size of the valve. The control system can also automatically adjust these parameters according to real-time data to optimize the performance of the entire system. The safety protection unit is installed in a key position. Once an abnormal situation (such as overtemperature, overpressure) is detected, it will immediately send a signal to the control system to trigger corresponding emergency measures, such as stopping heating or cutting off the gas source to prevent accidents. In order to ensure the long-term and reliable operation of the system, the heating unit, fluidizing plate, and all connecting pipes and valves need to be regularly inspected and maintained. Replacing worn parts and calibrating sensors are common maintenance tasks. Through such a working process, the fluidized hot air device can significantly improve the fluidity of the material while keeping the material dry, ensuring that the feeding operation of the limestone powder is smoother and more efficient.

[0053] See also Figure 1 As shown, the limestone powder bin feeding mechanism 1 comprises:

[0054] A limestone powder bin 11, wherein the limestone powder bin 11 is used to load limestone powder, and the conical hopper 111 is provided at the bottom thereof;

[0055] A limestone slurry tank 12 is disposed below the limestone powder bin 11 and below the conical hopper 111, and is used to receive the limestone powder;

[0056] A rotary feed valve 13 is provided at the discharge end of the limestone powder bin 11 and is used for quantitatively conveying limestone powder;

[0057] A manual plug-in door 14 is provided on the limestone powder bin 11 and can be opened or closed by manual operation to cut off the material flow during maintenance to ensure a safe working environment;

[0058] The pneumatic gate 15 is provided on the limestone powder bin 11 and is an automatic control component that realizes opening and closing actions by driving an actuator such as a cylinder through compressed air. The pneumatic gate 15 is used to determine whether the limestone powder bin 11 is fed with material.

[0059] It should be noted that the rotary feed valve 13 is mainly used for quantitative delivery of powdered materials such as limestone powder. Its structural feature is that a rotor with blades is installed in a fixed shell. As the rotor rotates, each blade will carry a certain amount of material and discharge it through the discharge port. Therefore, the rotary feed valve can not only accurately control the material flow, but also has good sealing performance, which can effectively prevent dust from escaping. Allowing materials to flow smoothly without destroying the pressure balance in the pipeline is crucial to maintaining the stability of the entire system. The manual gate 14 is a device that can be opened or closed by manual operation. It is mainly used to cut off the material flow during maintenance to ensure a safe working environment. For example, when repairing equipment, the staff can close the manual gate to prevent the material from accidentally flowing out and causing danger or polluting the working area. In addition, the material supply can be quickly cut off during debugging or emergency situations. The pneumatic gate 15 is an automated control component that realizes the opening and closing action by driving an actuator such as a cylinder through compressed air. It is suitable for application scenarios that require frequent switching and require fast response speed. The advantage of using a pneumatic gate is that it can reduce labor costs and improve the automation and operation efficiency of the system. Likewise, they are used to isolate material flows, which is particularly useful in continuous production when process parameters need to be adjusted or when a malfunction requires immediate stopping of the feed.

[0060] See also Figure 3 As shown, the air supply unit 2 comprises:

[0061] A fluidizing fan 21, wherein the air inlet end of the fluidizing fan 21 is connected to an air inlet pipe 1, and the air outlet end of the fluidizing fan 21 is connected to an air transmission branch pipe 1;

[0062] Fluidizing fan 22, the air inlet end of the fluidizing fan 22 is connected to air inlet pipe 2, and the air outlet end is connected to air transmission branch pipe 2, the air transmission branch pipe 2 and the air transmission branch pipe 1 are commonly connected to a transmission main pipe 23, and the other end of the transmission main pipe 23 is connected to the heating unit 3.

[0063] See also Figure 2As shown, the heating unit 3 includes a fluidizing air heater, the air inlet end of the vulcanizing air heater is connected to the transmission main pipe 23, and the air outlet end thereof is connected to a hot air transmission pipe 33 connected to the fluidizing plate 4.

[0064] The valve comprises an air circulation valve 34, which is arranged on the transmission main pipe 23 and is used to determine whether to provide flowing air to the fluidizing air heater.

[0065] A plurality of fluidizing plates 4 are provided, which are respectively connected to the side walls of the conical hopper 111 through fixed structures. The position where the fluidizing plates 4 are connected to the conical hopper 111 is communicated with the interior of the conical hopper 111. A plurality of branch pipes are connected to the port of the hot air transmission pipe 33, which are respectively connected to the plurality of fluidizing plates 4. Switch control valves 35 are respectively provided on the plurality of branch pipes of the hot air transmission pipe 33, for determining whether to transmit hot air to the conical hopper 111.

[0066] To further optimize the above technical solution, the control system includes:

[0067] Programmable logic controller, as the core component, is responsible for executing preset control logic and algorithms;

[0068] Human-machine interface, used by operators to monitor system status, set parameters and issue instructions.

[0069] Preferably, according to a novel anti-jamming feeding device provided by the present invention, the safety protection unit comprises:

[0070] A plurality of temperature sensors are provided, which are respectively arranged in the heating unit and the conical hopper, and are used to monitor the temperature in the heating unit and the silo;

[0071] A pressure sensor is provided in the air supply unit and is used to detect the pressure of the air source to ensure that the air supply pressure is within a normal range;

[0072] A flow meter is arranged in the hot air transmission pipe to measure the gas flow through the pipe to adjust the air intake;

[0073] The humidity sensor is arranged in the conical hopper to monitor the humidity in the conical hopper and control the dryness of the material through monitoring.

[0074] The controller is equipped with an alarm system to promptly notify the operator in case of abnormal conditions such as overvoltage or undervoltage.

[0075] Working principle: The operator sets the initial parameters, including target temperature, pressure, flow rate, etc., through the HMI. The PLC receives these set values ​​and starts to initialize the system. Fluidizing fan 1 21 and fluidizing fan 2 22 are started, and air is drawn from the outside and sent to the heating unit 3 through the transmission main pipe 23. After receiving the clean air, the fluidizing air heater heats it to the set temperature. The temperature sensor monitors the temperature in the heating unit and feeds the data back to the PLC to ensure that the temperature meets the requirements. The heated hot air is transported to the multiple fluidizing plates 4 on the side wall of the conical hopper 111 through the hot air transmission pipe 33. The hot air supply of each fluidizing plate 4 can be individually controlled by the switch control valve 35 to achieve more precise local control. The hot air enters the conical hopper 111 through the fluidizing plate 4, suspending the limestone powder, forming a boiling state, and improving fluidity. The design of the fluidizing plate 4 prevents solid particles from passing through and only allows gas to pass through, ensuring that the material does not enter the air duct. The rotary feed valve 13 quantitatively transports the limestone powder to the limestone slurry tank 12 below according to the set speed. The manual gate 14 is closed during maintenance to cut off the material flow and ensure a safe working environment. The pneumatic gate 15 drives the cylinder with compressed air to automatically control the opening or closing of the feeding. The pressure sensor detects the pressure of the air supply unit to ensure that the air supply pressure is within the normal range. The flow meter measures the gas flow through the pipeline, and the PLC automatically adjusts the fan speed or other parameters according to the difference between the actual flow and the set value. The humidity sensor monitors the humidity in the conical hopper to help control the dryness of the material. The PLC continuously collects data from each sensor, analyzes and processes it, and adjusts relevant parameters such as intake volume, heating temperature, valve opening, etc. as needed. If the temperature sensor detects an overtemperature condition, or the pressure sensor detects an abnormal pressure, the PLC will trigger the alarm system to notify the operator in time. In extreme cases, the PLC can automatically shut down to prevent accidents.

[0076] The invention provides a novel anti-jamming feeding device, which introduces hot air to suspend material particles and keep them in a flowing state, thereby reducing the adhesion between materials and greatly improving the fluidity of the materials. The fluidized state can effectively avoid the agglomeration of materials due to high humidity, ensure that the materials are evenly dispersed, and are easy to transport and feed. The hot air can not only provide the necessary heat to evaporate the moisture in the material, but also allow the moisture to evaporate more evenly from the surface of the material through fluidization, thereby realizing an effective drying process. The material fluidity is improved and the risk of material blockage is reduced, which can speed up the feeding speed, reduce downtime, and thus improve the efficiency of the entire production line. Compared with traditional drying methods, the fluidized hot air device can utilize heat more efficiently and achieve energy saving by accurately controlling parameters such as temperature and air volume. The device structure is relatively simple and the maintenance cost is low. Regular cleaning of the filter and checking the working status of each component can maintain the normal operation of the system. Safety protection facilities such as temperature sensors and pressure switches can monitor the system status in real time, and automatically shut down in abnormal situations to prevent accidents and ensure the safety of operation. Modern control systems can achieve high automation, reduce the need for human intervention, and make the entire process more reliable and stable. The heating temperature, wind speed and other parameters can be adjusted according to different material characteristics to meet the needs of various types of material processing. The device for preventing the limestone feeder from jamming has a simple structure, effectively avoids the risk of limestone powder agglomerating in the bin and causing the feeder to jam, and is safer and more stable.

[0077] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A new anti-jamming feeding device, characterized in that: include: The limestone powder bin feeding mechanism has a conical hopper at the bottom for feeding limestone powder; An air supply unit extracts external air and transmits it to the conical hopper of the limestone powder silo feeding mechanism, thereby providing a clean and stable air source to the conical hopper of the limestone powder silo feeding mechanism; a heating unit connected to the air supply unit, receiving the air provided by the air supply unit, heating the air provided by the air supply unit to a suitable temperature when passing through the heating unit to achieve the desired drying effect, and converting the air provided by the air supply unit into hot air; Connecting pipes and valves connect the air supply unit and the heating unit, and connect the heating unit and the conical hopper. They are responsible for transmitting the air provided by the air supply unit to the heating unit via the connecting pipes, and transmitting the air heated by the heating unit from the heating unit to the position of the conical hopper via the connecting pipes. Valves can be set as needed, and the hot air supply can be adjusted or certain areas can be closed by adjusting the valves. A fluidizing plate is located on the side wall of the conical hopper, connected to the heating unit through the connecting pipe, receives the hot air formed after being heated by the heating unit, and is used to evenly distribute the hot air; the fluidizing plate allows gas to pass through but prevents solid particles from passing through, thereby forming a boiling-like state to allow the limestone powder to float in the conical hopper to increase fluidity; A control system, electrically connected to the limestone powder bin feeding mechanism, the air supply unit, the heating unit and the valve, for controlling the operating parameters of the limestone powder bin feeding mechanism, the air supply unit, the heating unit and the valve, and controlling the air intake of the air supply unit, the heating temperature of the heating unit, the opening and closing of the valve and the opening size; The safety protection unit is arranged in the connecting pipe and is electrically connected to the control system to ensure the safe operation of the device and to stop working in time to prevent accidents under abnormal circumstances.

2. A novel anti-jamming feeding device according to claim 1, characterized in that: The limestone powder bin feeding mechanism comprises: A limestone powder silo, the limestone powder silo is used to load limestone powder, and the conical hopper is arranged at the bottom of the silo; A limestone slurry tank is disposed below the limestone powder bin and below the conical hopper, and is used to receive the limestone powder; A rotary feed valve is provided at the discharge end of the limestone powder bin and is used for quantitatively conveying limestone powder; A manual gate, which is provided on the limestone powder bin and can be opened or closed by manual operation, is used to cut off the material flow during maintenance to ensure a safe working environment; The pneumatic gate is arranged on the limestone powder bin and is an automatic control component that realizes the opening and closing action by driving the actuators such as the cylinder by compressed air. The pneumatic gate is used to determine whether the limestone powder bin is fed.

3. A novel anti-jamming feeding device according to claim 2, characterized in that: The air supply unit comprises: A fluidizing fan 1, wherein the air inlet end of the fluidizing fan 1 is connected to an air inlet pipe 1, and the air outlet end of the fluidizing fan 1 is connected to an air transmission branch pipe 1; Fluidizing fan 2, the air inlet end of the fluidizing fan 2 is connected to air inlet pipe 2, the air outlet end is connected to air transmission branch pipe 2, the air transmission branch pipe 2 and the air transmission branch pipe 1 are commonly connected to a transmission main pipe, and the other end of the transmission main pipe is connected to the heating unit.

4. A novel anti-jamming feeding device according to claim 3, characterized in that: The heating unit comprises a fluidizing air heater, the air inlet end of the vulcanizing air heater is connected to the transmission main pipe, and the air outlet end thereof is connected to a hot air transmission pipe connected to the fluidizing plate.

5. A novel anti-jamming feeding device according to claim 4, characterized in that: The valve comprises an air circulation valve, which is arranged on the transmission main pipe and is used to determine whether to provide flowing air to the fluidizing air heater.

6. A novel anti-jamming feeding device according to claim 5, characterized in that: There are multiple fluidizing plates, which are respectively connected to the side walls of the conical hopper through fixed structures. The position where the fluidizing plates are connected to the conical hopper is communicated with the interior of the conical hopper. A plurality of branch pipes are connected to the port of the hot air transmission pipe, which are respectively connected to the plurality of fluidizing plates. Switch control valves are respectively provided on the plurality of branch pipes of the hot air transmission pipe to determine whether to transmit hot air into the conical hopper.

7. A novel anti-jamming feeding device according to claim 6, characterized in that: The control system comprises: Programmable logic controller, as the core component, is responsible for executing preset control logic and algorithms; Human-machine interface, used by operators to monitor system status, set parameters and issue instructions.

8. A novel anti-jamming feeding device according to claim 7, characterized in that: The safety protection unit comprises: A plurality of temperature sensors are provided, which are respectively arranged in the heating unit and the conical hopper, and are used to monitor the temperature in the heating unit and the silo; A pressure sensor is provided in the air supply unit and is used to detect the pressure of the air source to ensure that the air supply pressure is within a normal range; A flow meter is arranged in the hot air transmission pipe to measure the gas flow through the pipe to adjust the air intake; The humidity sensor is arranged in the conical hopper to monitor the humidity in the conical hopper and control the dryness of the material through monitoring.

9. A novel anti-jamming feeding device according to claim 8, characterized in that: The controller is equipped with an alarm system to promptly notify the operator in case of abnormal conditions, such as overvoltage, undervoltage, etc.