An automatic slitting device for carbon fiber prepreg

By designing an automated slitting device, high-speed water and gas fluid cleaning and spline limiting are used to adjust the slitting width, and release stress by shaking the disc, the problems of impurities influence, inconvenience adjustment and stress concentration in traditional slitting technology are solved, achieving efficient and accurate slitting effect.

CN119774362AInactive Publication Date: 2025-04-08DEZHOU UNITED TOP COMPOSITE MATERIAL TECH CO LTD

Patent Information

Application Number
CN202510281666.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-11
Publication Date
2025-04-08
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Traditional carbon fiber prepreg slitting technology has problems such as impurities affecting the slitting effect and tool life, inconvenient adjustment of slitting width, and product defects caused by concentrated stress, making it difficult to meet the manufacturing needs of high-end products.

Method used

An automated slitting device is designed, using a cross brush plate to form a high-speed water and gas fluid for cleaning, and the limiting coordination of splines and keyways is used to achieve accurate adjustment of the slitting width, and the cam and connecting rod are driven by the light rod to make the shaking disc reciprocate up and down, releasing the internal stress of the prepreg.

Benefits of technology

It effectively removes impurities on the surface of the prepreg, improves slitting efficiency and quality, ensures the accuracy and flexibility of the slitting width, avoids product defects caused by stress concentration, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the field of carbon fiber prepreg cutting equipment, and discloses an automated slitting device for carbon fiber prepreg, comprising a workbench, a reel roller is fixedly installed on one side of the top of the workbench, a cleaning box is fixedly installed on the side of the top of the workbench close to the reel roller, an opening is provided in the middle of the cleaning box, two cleaning chambers are provided inside the upper and lower sides of the opening, short shafts are movably installed inside the cleaning chambers, cross brush plates are fixedly installed on the inner ends of the short shafts, and rotating shafts are movably installed on the upper and lower sides of the cleaning box. The present invention can efficiently clean prepreg and reduce tool wear; can accurately adjust the slitting width to meet various needs; can release internal stress and avoid slitting defects; can also be convenient for reeling, improve production efficiency, and comprehensively improve slitting quality and processing convenience.
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Description

Technical Field

[0001] The invention relates to the field of carbon fiber prepreg cutting equipment, in particular to an automatic slitting device for carbon fiber prepreg. Background Art

[0002] In the field of modern industrial manufacturing, carbon fiber prepregs are widely used in many high-end industries such as aerospace, automobile manufacturing, and sports equipment due to their excellent properties such as high strength, low density, and corrosion resistance. With the rapid development of these industries, the demand for carbon fiber prepregs has not only continued to grow in quantity, but also put forward more stringent requirements in terms of quality and processing accuracy.

[0003] In the processing of carbon fiber prepreg, slitting is a crucial link. Traditional slitting methods have many disadvantages. In terms of cleaning, many prepregs are simply wiped or washed before slitting, which makes it difficult to effectively remove fine dust and debris attached to the surface. These impurities can easily enter between the tool and the prepreg during slitting, which will not only cause the slitting tool to wear quickly, increase the frequency of tool replacement and production costs, but also seriously affect the slitting accuracy and quality, causing the slitting products to have problems such as uneven cuts and dimensional deviations, which cannot meet the manufacturing needs of high-end products.

[0004] During the slitting process, it is difficult for traditional slitting equipment to accurately control the slitting width. Operators can only make manual adjustments based on experience, which is not only inefficient, but also difficult to ensure uniform spacing between the slitting wheels, resulting in inconsistent widths of the slitting products, reducing the product qualification rate and production efficiency. At the same time, since carbon fiber prepregs will generate internal stress during production and transportation, and the traditional slitting process lacks effective stress release measures, stress concentration during slitting can easily cause defects such as curling and cracking of product edges, further affecting product quality and the smooth progress of subsequent processing. Summary of the invention

[0005] In view of the shortcomings of the prior art, the present invention provides an automated slitting device for carbon fiber prepreg, which solves the problems of impurities affecting the slitting effect and tool life, inconvenient slitting width adjustment, stress concentration causing product defects, inconvenient winding, etc. during the slitting of carbon fiber prepreg, thereby comprehensively improving the slitting quality and production efficiency.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: an automated slitting device for carbon fiber prepreg, comprising a workbench, a unwinding roller is fixedly installed on one side of the top of the workbench, a cleaning box is fixedly installed on the side of the top of the workbench close to the unwinding roller, an opening is provided in the middle of the cleaning box, two cleaning chambers are provided inside the upper and lower sides of the opening, short shafts are movably installed inside the cleaning chambers, cross brush plates are fixedly installed on the inner ends of the short shafts, rotating shafts are movably installed on the upper and lower sides of the cleaning box, a first motor is fixedly installed on one side of the cleaning box, and the driving end of the first motor extends to the inside of the cleaning box and is connected to the At one end of the rotating shaft on the upper side, a fixing frame is fixedly installed on the upper front side of the cleaning box, a polished rod is movably installed in the middle of the fixing frame, cams are fixedly installed on the outer diameters of both sides of the polished rod, a connecting rod is movably installed in the middle of the cam, and a shaking disk is movably installed on the bottom end of the connecting rod, a slitting frame is fixedly installed on the top side of the workbench close to the cleaning box, two sliding rods are fixedly installed on the inner upper side of the slitting frame, a number of movable blocks are movably installed on the outer diameter of the sliding rod, and slitting wheels are movably installed on the bottom ends of the movable blocks, positioning rollers are movably installed in the middle of the front and rear sides of the slitting frame, and a winding frame is fixedly installed on the other side of the top of the workbench.

[0007] Preferably, the outer ends of the short shafts extend to the interior of the cleaning box and are fixedly mounted with worm wheels, a worm is fixedly mounted at a position on the outer diameter of the rotating shaft corresponding to each worm wheel, the worm and the inner ends of the worm wheel on the corresponding sides are meshed and connected, a first synchronous wheel is fixedly mounted on the outer diameter of one side of the rotating shaft, and the outer diameters of the first synchronous wheels are connected by a first synchronous belt.

[0008] Preferably, a loop-shaped water pipe is fixedly installed on one side of the interior of the cleaning box, and branch pipes are fixedly installed on the inner side of the loop-shaped water pipe at the position corresponding to the side of each cleaning bin, and the ends of the branch pipes extend to the interior of the cleaning bin on the corresponding side, and a water inlet pipe is fixedly installed on one side of the loop-shaped water pipe, and the end of the water inlet pipe extends to the outside of the cleaning box.

[0009] A waste liquid collection box is fixedly installed on the other side of the cleaning box, a negative pressure fan is fixedly installed on the top side of the waste liquid collection box, and drain pipes are fixedly installed on the upper and lower sides of the waste liquid collection box, and the ends of the drain pipes extend to the interior of the cleaning box and are connected to the opening.

[0010] Preferably, guide rods are fixedly installed on both sides of the bottom end of the fixed frame and the ends of the guide rods pass through the interior of the shaking disk on the corresponding side, a driving wheel is fixedly installed on the middle outer diameter of the rotating shaft on the upper side, and a driven wheel is fixedly installed on the middle outer diameter of the light rod, the outer diameters of the driving wheel and the driven wheel are connected by a transmission belt, and export rollers are movably installed on the upper and lower sides of the front of the opening.

[0011] Preferably, an adjusting shaft is movably installed on the inner top of the slitting frame, a plurality of arc-shaped slide grooves are opened on the outer diameter of the adjusting shaft, and the pitch of the arc-shaped slide grooves gradually increases from the inside to the outside, a round head pin is fixedly installed on the top of the movable block, and the top end of the round head pin is movably arranged inside the arc-shaped slide groove on the corresponding side, and one end of the adjusting shaft extends to the outside of the slitting frame and is fixedly installed with a hand wheel.

[0012] Preferably, a driving shaft is movably mounted in the inner middle part of the slitting frame and the outer diameter of the driving shaft is set in the middle of all the slitting wheels, splines are fixedly mounted on both sides of the driving shaft, key slots are opened in the inner middle part of the slitting wheels, the outer ends of the splines are movably mounted inside the key slots on the corresponding sides, a second motor is fixedly mounted on one side of the slitting frame and the driving end of the second motor is fixedly mounted on one end of the driving shaft.

[0013] Preferably, winding rollers are movably installed on the upper and lower sides of the interior of the winding frame, a second synchronous wheel is fixedly installed on one end of the winding roller, and the outer diameters of the second synchronous wheels are connected by a second synchronous belt, a third motor is fixedly installed on one side of the winding frame, and the driving end of the third motor is fixedly installed on one end of the winding roller on one side.

[0014] The present invention provides an automatic slitting device for carbon fiber prepreg, which has the following beneficial effects: 1. The present invention uses a cross brush plate to disperse the cleaning water into fine water droplets, forming a high-speed water-gas fluid to clean the upper and lower outer surfaces of the prepreg, effectively removing dust, debris, etc., to prevent impurities from affecting the slitting effect, reduce tool wear, and improve slitting efficiency and quality. At the same time, the negative pressure fan discharges sewage into the waste liquid collection box, which improves the cleaning effect and can also maintain the surface humidity of the prepreg to prevent its performance from deteriorating due to moisture problems; 2. The present invention utilizes the limited cooperation of the spline and the keyway, and the second motor drives the driving shaft to rotate, thereby driving the slitting wheel to slit the prepreg. By rotating the hand wheel to drive the adjustment shaft to rotate, the arc-shaped slide groove and the round head pin are matched, and the limiting effect of the slide rod is used to conveniently adjust the slitting width, and the slitting wheel always maintains an equidistant distance when shrinking or expanding, meeting different slitting requirements and improving the accuracy and flexibility of slitting; 3. In the cleaning process of the present invention, the light rod drives the cam to rotate, and the cam causes the shaking disk to reciprocate up and down through the connecting rod, so as to beat the surface of the prepreg and release its internal stress, thereby effectively avoiding edge curling, cracking and other problems caused by stress concentration during the slitting process, and improving the subsequent slitting quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 A perspective view of the present invention; Figure 2It is a structural schematic diagram of the cleaning box in the present invention; Figure 3 It is a schematic diagram of the internal structure of the cleaning box in the present invention; Figure 4 This is a front view of the internal structure of the cleaning box in the present invention; Figure 5 It is a structural schematic diagram of the cutting frame in the present invention; Figure 6 for Figure 5 Enlarged view of point A in the middle; Figure 7 It is a structural schematic diagram of the winding frame in the present invention.

[0016] Among them, 1. workbench; 2. unwinding roller; 3. cleaning box; 4. opening; 5. cleaning chamber; 6. short shaft; 7. cross brush plate; 8. worm gear; 9. rotating shaft; 10. worm; 11. first motor; 12. round water pipe; 13. branch pipe; 14. water inlet pipe; 15. waste liquid collection box; 16. negative pressure fan; 17. drain pipe; 18. first synchronous wheel; 19. first synchronous belt; 20. fixed frame; 21. light rod; 22. cam; 23. connecting rod; 24. shaking disk; 25. Guide rod; 26. Driving wheel; 27. Driven wheel; 28. Transmission belt; 29. ​​Lead-out roller; 30. Slitting frame; 31. Slide rod; 32. Movable block; 33. Slitting wheel; 34. Adjusting shaft; 35. Arc slide groove; 36. Round head pin; 37. Hand wheel; 38. Driving shaft; 39. Spline; 40. Keyway; 41. Second motor; 42. Positioning roller; 43. Winding frame; 44. Winding roller; 45. Second synchronous wheel; 46. Second synchronous belt; 47. Third motor. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings of the specification of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0018] Example: Please see the attached Figure 1 -Attached Figure 7 The embodiment of the present invention provides an automatic slitting device for carbon fiber prepreg, such as Figure 1As shown, the workbench 1 includes a workbench 1, which serves as the basic supporting structure of the entire device and provides an installation platform for other components. A reel 2 is fixedly installed on one side of the top thereof. The reel 2 is used to place the carbon fiber prepreg roll to be cut and can stably perform the reeling operation. A cleaning box 3 is fixedly installed on the top side of the workbench 1 close to the reel 2. The cleaning box 3 is mainly used to clean the carbon fiber prepreg and remove dust and debris on the surface. An opening 4 is provided in the middle of the cleaning box 3. The opening 4 provides a passage for the carbon fiber prepreg to pass through so that it can smoothly enter the cleaning box 3 for cleaning. Two cleaning chambers 5 are provided on the upper and lower sides of the opening 4. The cleaning chamber 5 is the main area for cleaning operations, and the components required for cleaning are placed inside. A short shaft 6 is movably installed inside the bin 5. The short shaft 6 can rotate flexibly in the cleaning bin 5 to provide support for subsequent cleaning actions. A cross brush plate 7 is fixedly installed on the inner end of the short shaft 6. The cross brush plate 7 rotates with the rotation of the short shaft 6, and can break the cleaning water into small water droplets to achieve the cleaning of the prepreg. A rotating shaft 9 is movably installed on the upper and lower sides of the interior of the cleaning box 3. The rotating shaft 9 plays a role in transmitting power and can drive related components to rotate. A first motor 11 is fixedly installed on one side of the cleaning box 3, and the driving end of the first motor 11 extends to the interior of the cleaning box 3 and is connected to one end of the upper rotating shaft 9. The first motor 11 provides power for the rotation of the rotating shaft 9, driving the upper rotating shaft 9 to rotate. A fixing frame 20 is fixedly installed on the upper front side of the cleaning box 3 The fixing frame 20 provides fixing and supporting functions for subsequent components. A polished rod 21 is movably installed in the middle of the fixing frame 20. The polished rod 21 can rotate in the fixing frame 20 to drive the movement of related components. Cams 22 are fixedly installed on the outer diameters of both sides of the polished rod 21. The cams 22 make circular motions as the polished rod 21 rotates, thereby realizing a specific motion conversion. A connecting rod 23 is movably installed in the middle of the cam 22. The connecting rod 23 transmits the motion of the cam 22 to other components. A shaking plate 24 is movably installed at the bottom end of the connecting rod 23. The shaking plate 24 makes up and down reciprocating motions driven by the connecting rod 23 to beat the surface of the prepreg. A slitting frame 30 is fixedly installed on the top of the workbench 1 close to the cleaning box 3. The slitting frame 30 is used for slitting operations. The main structure provides installation space for the slitting components. Two sliding bars 31 are fixedly installed on the upper inner side of the slitting frame 30. The sliding bars 31 provide guidance and support for the movement of the movable blocks 32. Several movable blocks 32 are movably installed on the outer diameter of the sliding bars 31. The movable blocks 32 can slide on the sliding bars 31 to change the slitting position. The bottom ends of the movable blocks 32 are movably installed with slitting wheels 33. The slitting wheels 33 are used to slitting carbon fiber prepregs. Positioning rollers 42 are movably installed in the middle of the front and rear sides of the slitting frame 30. The positioning rollers 42 play a role of positioning and guiding to ensure that the prepregs maintain a stable position during the slitting process. A winding rack 43 is fixedly installed on the other side of the top of the workbench 1. The winding rack 43 is used to wind up the slitting carbon fiber prepregs.

[0019] In this embodiment, the outer ends of the short shafts 6 extend to the interior of the cleaning box 3 and are fixedly installed with worm wheels 8. The worm wheels 8 are fixedly connected to the short shafts 6 and can rotate with the short shafts 6. A worm 10 is fixedly installed at the position on the outer diameter of the rotating shaft 9 corresponding to each worm wheel 8. The worm 10 and the worm wheel 8 cooperate with each other to achieve power transmission through meshing transmission. The corresponding side worm 10 is meshed and connected with the inner ends of the worm wheel 8. This meshing connection method enables the rotation of the rotating shaft 9 to drive the worm wheel 8 and the short shaft 6 to rotate. A first synchronous wheel 18 is fixedly installed on the outer diameter of one side of the rotating shaft 9. The first synchronous wheel 18 can rotate with the rotating shaft 9 to achieve synchronous power transmission. The outer diameters of the first synchronous wheels 18 are connected by a first synchronous belt 19. The first synchronous belt 19 connects the two first synchronous wheels 18 to ensure that the two rotating shafts 9 can rotate synchronously.

[0020] Furthermore, a circular water pipe 12 is fixedly installed on one side of the interior of the cleaning box 3. The circular water pipe 12 is used to transport cleaning water. Its special circular structure can make the cleaning water more evenly distributed. Branch pipes 13 are fixedly installed on the inner side of the circular water pipe 12 at the position corresponding to the side of each cleaning bin 5, and the ends of the branch pipes 13 extend to the interior of the corresponding cleaning bin 5. The branch pipes 13 introduce the cleaning water in the circular water pipe 12 into each cleaning bin 5 to ensure that each cleaning bin 5 can get sufficient cleaning water. A water inlet pipe 14 is fixedly installed on one side of the circular water pipe 12, and the end of the water inlet pipe 14 extends to the outside of the cleaning box 3. The water inlet pipe 14 is used to introduce cleaning water from the outside to provide a water source for the cleaning operation.

[0021] Furthermore, a waste liquid collection box 15 is fixedly installed on the other side of the cleaning box 3. The waste liquid collection box 15 is used to collect sewage and impurities generated during the cleaning process. A negative pressure fan 16 is fixedly installed on the top side of the waste liquid collection box 15. The negative pressure fan 16 can quickly pump the waste liquid collection box 15 to a vacuum state to form a negative pressure. Drain pipes 17 are fixedly installed on the upper and lower sides of the waste liquid collection box 15, and the ends of the drain pipes 17 extend to the interior of the cleaning box 3 and are connected to the opening 4. The drain pipe 17 discharges the sewage generated during cleaning into the waste liquid collection box 15 under the action of negative pressure.

[0022] Furthermore, guide rods 25 are fixedly installed on both sides of the bottom end of the fixed frame 20, and the ends of the guide rods 25 pass through the interior of the corresponding side shaking plate 24. The guide rods 25 provide a guide for the up and down reciprocating motion of the shaking plate 24 to ensure the stability of the movement of the shaking plate 24. A driving wheel 26 is fixedly installed on the middle outer diameter of the upper rotating shaft 9. The driving wheel 26 rotates with the rotation of the upper rotating shaft 9 to transmit power. A driven wheel 27 is fixedly installed on the middle outer diameter of the light rod 21. The driven wheel 27 is connected to the driving wheel 26 through a transmission belt 28 to realize power transmission. The outer diameters of the driving wheel 26 and the driven wheel 27 are connected through a transmission belt 28. The transmission belt 28 transmits the power of the driving wheel 26 to the driven wheel 27, driving the light rod 21 to rotate. The upper and lower sides of the front of the opening 4 are movably installed with export rollers 29. The export rollers 29 facilitate the smooth discharge of the cleaned prepreg from the opening 4.

[0023] Furthermore, an adjusting shaft 34 is movably installed on the inner top of the slitting frame 30. The adjusting shaft 34 is used to adjust the slitting width, and its rotation can drive the movement of related parts. A plurality of arc-shaped slots 35 are provided on the outer diameter of the adjusting shaft 34, and the pitch of the arc-shaped slots 35 gradually increases from the inside to the outside. The arc-shaped slots 35 provide a track for the sliding of round-headed pins 36. The special pitch design enables the slitting wheels 33 to maintain equidistant during the adjustment process. Round-headed pins 36 are fixedly installed on the top of the movable block 32, and the top ends of the round-headed pins 36 are movably arranged inside the corresponding side arc-shaped slots 35. The round-headed pins 36 slide in the arc-shaped slots 35 to drive the movable block 32 to move. One end of the adjusting shaft 34 extends to the outside of the slitting frame 30 and is fixedly installed with a hand wheel 37. The operator drives the adjusting shaft 34 to rotate by rotating the hand wheel 37, thereby realizing the adjustment of the slitting width.

[0024] Furthermore, a drive shaft 38 is movably installed in the inner middle part of the slitting frame 30 and the outer diameter of the drive shaft 38 is set in the middle of all the slitting wheels 33. The drive shaft 38 provides power for the rotation of the slitting wheels 33. Its position setting ensures that all the slitting wheels 33 can be driven at the same time. Splines 39 are fixedly installed on both sides of the drive shaft 38. The splines 39 cooperate with the keyways 40 in the slitting wheels 33 to realize power transmission. Keyways 40 are provided in the inner middle part of the slitting wheels 33. The keyways 40 and the splines 39 cooperate with each other, so that the rotation of the drive shaft 38 can drive the slitting wheels 33 to rotate. A second motor 41 is fixedly installed on one side of the slitting frame 30 and the driving end of the second motor 41 is fixedly installed on one end of the drive shaft 38. The second motor 41 provides power for the rotation of the drive shaft 38.

[0025] Furthermore, winding rollers 44 are movably installed on the upper and lower sides of the interior of the winding frame 43. The winding rollers 44 are used to wind up the slit carbon fiber prepreg. A second synchronous wheel 45 is fixedly installed on one end of the winding roller 44, and the outer diameters of the second synchronous wheel 45 are connected by a second synchronous belt 46. The cooperation between the second synchronous wheel 45 and the second synchronous belt 46 enables the two winding rollers 44 to rotate synchronously. A third motor 47 is fixedly installed on one side of the winding frame 43, and the driving end of the third motor 47 is fixedly installed on one end of the winding roller 44 on one side. The third motor 47 provides power for the rotation of the winding roller 44.

[0026] Working principle: First, the carbon fiber prepreg to be cut is pulled out from the unwinding roller 2, and one side is passed through the middle opening 4 of the cleaning box 3 and under the slitting wheel 33 of the slitting frame 30. After the end part of the prepreg is manually cut, it is wound on the outer diameter of the upper and lower winding rollers 44 in a staggered manner, and then the third motor 47 is started to drive the winding roller 44 on one side to rotate, and then the transmission effect of the second synchronous wheel 45 and the second synchronous belt 46 is used to make the two winding rollers 44 rotate at the same time, and the prepreg on the unwinding roller 2 is started. First, the cleaning water is introduced through the water inlet pipe 14, and the cleaning water enters the circular water pipe 12 and is sent to each cleaning bin 5 through the branch pipe 13. Then the first motor 11 is started, and the first motor 11 is driven by the first motor 11. 11 drives the upper rotating shaft 9 to rotate, drives the first synchronous wheel 18 on the rotating shaft 9 to rotate, utilizes the transmission of the first synchronous belt 19 to drive the lower rotating shaft 9 to rotate synchronously, thereby drives all the worms 10 on the two rotating shafts 9 to rotate, the rotating worms 10 drive all the worm wheels 8 and the short shaft 6 to rotate through the meshing transmission, thereby drives all the cross brush plates 7 to rotate, the high-speed rotating cross brush plates 7 will break the cleaning water entering the cleaning chamber 5 into fine water droplets, these fine water droplets are mixed with air to form a high-speed water-gas fluid, thereby cleaning the upper and lower outer surfaces of the prepreg, washing away the dust and debris on the surface of the raw material, preventing these impurities from entering between the tool and the prepreg during the slitting process, affecting the slitting effect, reducing tool wear, and improving slitting efficiency and quality. When the negative pressure fan 16 is started, the negative pressure fan 16 quickly pumps the waste liquid collection box 15 to a vacuum state, and the strong atmospheric pressure discharges the sewage mixed with dust and dirt generated during cleaning into the waste liquid collection box 15 through the drain pipe 17, which can not only improve the cleaning effect, but also keep a certain humidity on the surface of the prepreg to prevent the prepreg from absorbing too much moisture and reducing the performance. At the same time, it prevents the surface of the prepreg from being too dry and causing fiber embrittlement. The cleaned prepreg is discharged from one side of the opening 4 through the lead-out roller 29, and the rotating shaft 9 will also drive the driving wheel 26 to rotate when rotating. The rotating driving wheel 26 drives the driven wheel 27 and the light rod 21 to rotate through the transmission belt 28. The light rod 21 drives the cams 22 on both sides to rotate, and the cam 22 drives the connecting rod 2 3 moves with the movement, and under the limiting action of the guide rod 25, the connecting rod 23 drives the shaking plate 24 at the bottom to do reciprocating motion up and down, and beats the surface of the prepreg to release its internal stress, which can effectively avoid edge curling and cracking caused by stress concentration during the slitting process, and improve the subsequent slitting quality. Then the prepreg enters the slitting frame 30, and the second motor 41 is started. The drive shaft 38 is driven to rotate by the second motor 41, and the keyway 40 of the spline 39 is used to limit the cooperation effect to drive all the slitting wheels 33 to rotate, so as to slitting the prepreg. When the slitting width needs to be adjusted, the adjusting shaft 34 is driven to rotate by rotating the hand wheel 37. When the adjusting shaft 34 rotates, it will drive all the arc-shaped slide grooves 35 on the outer surface to rotate.When the arc-shaped slide groove 35 rotates, the round pin 36 will slide in the arc-shaped slide groove 35, and then the limiting effect of the slide rod 31 will make all the movable blocks 32 and the slitting wheels 33 shrink inward or expand outward at the same time, so as to control the slitting width. Since the pitch of the arc-shaped slide groove 35 increases from the inside to the outside, all the slitting wheels 33 always keep the same distance when shrinking or expanding, which is convenient for slitting according to different needs. The prepreg after slitting is rolled up on the two winding rollers 44 in an up-and-down staggered manner, which is convenient for subsequent processing.

[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automated slitting device for carbon fiber prepreg, comprising a workbench (1), characterized in that: A reel (2) is fixedly mounted on one side of the top of the workbench (1); a cleaning box (3) is fixedly mounted on one side of the top of the workbench (1) close to the reel (2); an opening (4) is provided in the middle of the cleaning box (3); two cleaning chambers (5) are provided inside the upper and lower sides of the opening (4); short shafts (6) are movably mounted inside the cleaning chambers (5); cross brush plates (7) are fixedly mounted on the inner ends of the short shafts (6); rotating shafts (9) are movably mounted on the upper and lower sides of the cleaning box (3); a first motor (11) is fixedly mounted on one side of the cleaning box (3); a driving end of the first motor (11) extends into the interior of the cleaning box (3) and is connected to one end of the rotating shaft (9) on the upper side; a fixing frame (20) is fixedly mounted on the upper front side of the cleaning box (3); A polished rod (21) is movably mounted in the middle of the fixed frame (20), cams (22) are fixedly mounted on the outer diameters of both sides of the polished rod (21), connecting rods (23) are movably mounted in the middle of the cams (22), and shaking disks (24) are movably mounted at the bottom ends of the connecting rods (23). A slitting frame (30) is fixedly mounted on the top of the workbench (1) close to the cleaning box (3), two sliding rods (31) are fixedly mounted on the upper inner side of the slitting frame (30), a plurality of movable blocks (32) are movably mounted on the outer diameters of the sliding rods (31), and slitting wheels (33) are movably mounted at the bottom ends of the movable blocks (32), positioning rollers (42) are movably mounted in the middle of the front and rear sides of the slitting frame (30), and a winding frame (43) is fixedly mounted on the other side of the top of the workbench (1).

2. The automatic slitting device for carbon fiber prepreg according to claim 1, characterized in that: The outer ends of the short shafts (6) extend into the interior of the cleaning box (3) and are fixedly mounted with worm wheels (8); a worm (10) is fixedly mounted at a position on the outer diameter of the rotating shaft (9) corresponding to each worm wheel (8); the worm (10) and the inner ends of the worm wheels (8) on the corresponding sides are meshed and connected; a first synchronous wheel (18) is fixedly mounted on the outer diameter of one side of the rotating shaft (9); and the outer diameters of the first synchronous wheels (18) are connected via a first synchronous belt (19).

3. The automatic slitting device for carbon fiber prepreg according to claim 1, characterized in that: A circular water pipe (12) is fixedly mounted on one side of the interior of the cleaning box (3); a branch pipe (13) is fixedly mounted on the inner side of the circular water pipe (12) at a position corresponding to each cleaning bin (5), and the ends of the branch pipes (13) extend to the interior of the cleaning bin (5) on the corresponding side; a water inlet pipe (14) is fixedly mounted on one side of the circular water pipe (12), and the end of the water inlet pipe (14) extends to the outside of the cleaning box (3).

4. The automatic slitting device for carbon fiber prepreg according to claim 1, characterized in that: A waste liquid collection box (15) is fixedly mounted on the other side of the cleaning box (3), a negative pressure fan (16) is fixedly mounted on one side of the top of the waste liquid collection box (15), and drainage pipes (17) are fixedly mounted on both the upper and lower sides of the waste liquid collection box (15), and the ends of the drainage pipes (17) extend into the interior of the cleaning box (3) and are in communication with the opening (4).

5. The automatic slitting device for carbon fiber prepreg according to claim 1, characterized in that: Guide rods (25) are fixedly mounted on both sides of the bottom end of the fixed frame (20), and the ends of the guide rods (25) pass through the interior of the shaking disk (24) on the corresponding side. A driving wheel (26) is fixedly mounted on the middle outer diameter of the rotating shaft (9) on the upper side, and a driven wheel (27) is fixedly mounted on the middle outer diameter of the light rod (21). The outer diameters of the driving wheel (26) and the driven wheel (27) are connected by a transmission belt (28), and the upper and lower sides of the front of the opening (4) are movably mounted with export rollers (29).

6. The automatic slitting device for carbon fiber prepreg according to claim 1, characterized in that: An adjusting shaft (34) is movably mounted on the inner top of the slitting frame (30), a plurality of arc-shaped slide grooves (35) are provided on the outer diameter of the adjusting shaft (34), and the pitch of the arc-shaped slide grooves (35) gradually increases from the inside to the outside, a round head pin (36) is fixedly mounted on the top of each movable block (32), and the top end of each round head pin (36) is movably arranged inside the arc-shaped slide groove (35) on the corresponding side, and one end of the adjusting shaft (34) extends to the outside of the slitting frame (30) and is fixedly mounted with a hand wheel (37).

7. The automatic slitting device for carbon fiber prepreg according to claim 1, characterized in that: A drive shaft (38) is movably mounted in the middle of the slitting frame (30), and the outer diameter of the drive shaft (38) is arranged in the middle of all the slitting wheels (33). Splines (39) are fixedly mounted on both sides of the drive shaft (38). A keyway (40) is provided in the middle of the slitting wheels (33). The outer ends of the splines (39) are movably mounted inside the keyway (40) on the corresponding side. A second motor (41) is fixedly mounted on one side of the slitting frame (30), and the driving end of the second motor (41) is fixedly mounted on one end of the drive shaft (38).

8. The automatic slitting device for carbon fiber prepreg according to claim 1, characterized in that: A winding roller (44) is movably mounted on the upper and lower sides of the winding frame (43); a second synchronous wheel (45) is fixedly mounted on one end of the winding roller (44); and the outer diameters of the second synchronous wheels (45) are connected via a second synchronous belt (46); a third motor (47) is fixedly mounted on one side of the winding frame (43); and a driving end of the third motor (47) is fixedly mounted on one end of the winding roller (44) on one side.

Citation Information

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