A mechanical safety foolproof mechanism for flipping equipment and flipping equipment
By designing a mechanical safety and anti-stop mechanism for flip equipment, the retractable barrier pin shaft and drive device are used to limit the safety hazards of flip equipment during high-speed movement, and the effect of high safety and low maintenance costs is achieved.
Patent Information
- Application Number
- CN202510071161.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-16
- Publication Date
- 2025-04-08
AI Technical Summary
Existing flip equipment causes collision accidents or safety hazards due to inertia or gravity during high-speed movement, and existing anti-stopping measures cannot effectively target emergencies such as breaking of the electric cylinder telescopic rod, which has low transmission efficiency and high maintenance costs.
A mechanical safety anti-stopping mechanism is designed, including a fixed seat, a retractable barrier pin shaft and a driving device. The barrier pin shaft is driven to extend and inserted into the pin hole on the rotating arm through the driving device to achieve limit prevention and control, and communicate with the industrial control machine or manual switch to perform automatic or semi-automatic anti-stopping operation.
It realizes high safety and anti-stopping equipment, can protect against emergencies such as breaking of the electric cylinder telescopic rod, replaces the fixed anti-stopping function of the support rod, improves the safety and maintenance efficiency of the equipment, and reduces maintenance costs.
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Figure CN119774516A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of flipping equipment, and more specifically, relates to a mechanical safety fool-proofing mechanism for flipping equipment and a flipping equipment including the mechanical safety fool-proofing mechanism. Background Art
[0002] In the machinery industry, it is inevitable that there will be mechanical safety issues. For example, in rotary motion mechanisms, linear motion mechanisms, and vertical motion mechanisms, when the drive system or brake system fails, the mechanism in high-speed motion will continue to move forward due to inertia, while in the vertical motion mechanism, due to its own gravity, the mechanism will fall down. At this time, if there is no safety anti-fool mechanism, a collision accident is very likely to occur. Moreover, in some suspension equipment, if the parts or mechanisms supporting the suspended objects fail, causing the suspended objects to fall, there will be safety hazards if there is no safety anti-fool mechanism. Therefore, a safety anti-fool mechanism is more needed in large-scale flipping mechanisms. If there is no safety anti-fool mechanism, the safety hazards are very large, so it is very necessary to add a safety anti-fool mechanism.
[0003] At present, the existing scheme uses a servo motor with a brake for foolproofing. Although it can solve the safety foolproofing of sudden power failure or software communication abnormality, it cannot prevent the sudden abnormality of the electric cylinder telescopic rod breaking, so it cannot protect against this safety hazard. In addition, the existing scheme uses a screw with a brake transmission method for foolproofing, but its transmission efficiency is too low and cannot meet the demand. And when the flip frame is maintained or adjusted, a support rod is used for support and fixation. Although its structure is simple, it is difficult to operate and has the disadvantages of a small rotation angle of the compatible flip frame, which increases its maintenance cost.
[0004] Therefore, it is urgent to design a mechanical safety anti-mistake mechanism that can solve the above technical problems. Summary of the invention
[0005] In view of the above technical problems, the purpose of the present invention is to provide a mechanical safety foolproof mechanism for a flipping device. The mechanical safety foolproof mechanism can be used in large 90° flipping devices.
[0006] In order to solve the above technical problems or achieve the above objectives, the present invention adopts the following technical solutions:
[0007] According to one aspect of the present invention, there is provided a mechanical safety foolproof mechanism for a flip device, comprising:
[0008] Fixed seat;
[0009] A blocking latch shaft, the blocking latch shaft being telescopically mounted on a fixing seat;
[0010] A driving device is drivingly connected to the blocking latch shaft and installs the blocking latch shaft to the flipping device to limit the position and prevent error when the blocking latch shaft is driven to extend.
[0011] In one embodiment of the present invention, the mechanical safety foolproofing mechanism further comprises:
[0012] A sleeve, which is fixedly mounted on a fixed seat and has a retractable blocking bolt shaft installed inside;
[0013] A fixing plate fixedly connected to the sleeve and fixedly connected to the driving device;
[0014] A floating plate, the floating plate is fixedly connected to the blocking latch shaft and the telescopic rod of the driving device;
[0015] The buffer glue is arranged between the floating plate and the sleeve.
[0016] In one embodiment of the present invention, when the blocking latch shaft is extended, it is inserted into the latch hole on the rotating arm of the flipping device to limit the position and prevent foolishness.
[0017] In one embodiment of the present invention, the driving device includes any one of a pneumatic cylinder, a motor and an electric cylinder.
[0018] In one embodiment of the present invention, the flip device is a large 90° flip device.
[0019] According to another aspect of the present invention, there is provided a flipping device, comprising:
[0020] Base;
[0021] An electric cylinder assembly, which is fixedly mounted on one end of the base;
[0022] A turning frame, which is supported on the other end of the base, and a turning part of the turning frame is connected to the telescopic rod of the electric cylinder assembly through a rotating arm;
[0023] As mentioned above, the mechanical safety fool-proofing mechanism for the flipping device is fixed on the base and arranged adjacent to the rotating arm.
[0024] In one embodiment of the present invention, when the telescopic rod of the electric cylinder assembly is extended, it drives the flip frame to flip from the vertical direction to the horizontal direction, and when the telescopic rod of the electric cylinder assembly is retracted, it drives the flip frame to flip from the horizontal direction to the vertical direction.
[0025] In one embodiment of the present invention, the mechanical safety anti-mistake mechanism is communicatively connected to an industrial computer, and the industrial computer is configured to cause a driving device of the mechanical safety anti-mistake mechanism to drive the blocking pin shaft to extend and insert into the pin hole on the rotating arm in response to the breakage of the telescopic rod of the electric cylinder assembly.
[0026] In one embodiment of the present invention, the mechanical safety anti-mistake mechanism is communicatively connected to a manual switch, which is configured to cause the driving device of the mechanical safety anti-mistake mechanism to drive the blocking pin shaft to extend and insert into the pin hole on the rotating arm in response to the electric cylinder assembly controlling the flip frame to rotate to a desired angle during maintenance or adjustment of the flip frame.
[0027] In one embodiment of the present invention, the latch hole includes a plurality of latch holes located at a plurality of different angular positions, and every two latch holes are arranged at an angle of 15°.
[0028] The technical solution provided by the present invention has the following advantages compared with the prior art:
[0029] The safety fool-proofing mechanism of the present invention can utilize automatic and semi-automatic functions, which can not only play a high-safety fool-proofing role for emergencies such as the breakage of the telescopic rod of the electric cylinder, but can also replace the fixed fool-proofing role of the support rod. In addition, the present invention has a compact and simple structure and is easy to use, which not only improves the safety of the equipment, but also improves maintenance efficiency and reduces maintenance costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the present disclosure and, together with the description, serve to explain the principles of the present disclosure.
[0031] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings required for use in the description of the embodiments or the prior art are briefly introduced below. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0032] Figure 1 A schematic structural diagram of a mechanical safety fool-proof mechanism for a flip device provided in an embodiment of the present invention is shown;
[0033] Figure 2 An embodiment of the present invention is shown in which a Figure 1 A schematic diagram of the structure of the flip device of the mechanical safety anti-fool mechanism;
[0034] Figure 3 An embodiment of the present invention is shown in which a Figure 1A schematic diagram of the structure of a flip device of a mechanical safety anti-fool mechanism, which shows in detail the arrangement of the latch holes at multiple angles on the rotating arm;
[0035] Figure 4 Another embodiment of the present invention is shown. Figure 1 Schematic diagram of the structure of the flipping device of the mechanical safety anti-fool mechanism.
[0036] Among them, 1. fixed seat; 2. blocking pin shaft; 3. driving device; 4. fixed plate; 5. floating plate; 6. buffer glue; 7. sleeve; 8. base; 9. mechanical safety anti-mistake mechanism; 10. electric cylinder assembly; 11. flip frame; 12. rotating arm; 13. flip part; 14. pin hole. DETAILED DESCRIPTION
[0037] In order to more clearly understand the above-mentioned purposes, features and advantages of the present disclosure, the embodiments of the present disclosure will be further described below. It should be noted that the embodiments of the present disclosure and the features in the embodiments can be combined with each other without conflict.
[0038] In the following description, many specific details are set forth to facilitate a full understanding of the present disclosure, but the present disclosure may also be implemented in other ways different from those described herein; obviously, the embodiments in the specification are only part of the embodiments of the present disclosure, rather than all of the embodiments.
[0039] like Figure 1 As shown, an embodiment of the present invention provides a mechanical safety anti-fool mechanism 9 for a flipping device, comprising: a fixed seat 1, a blocking latch shaft 2, a driving device 3, a fixed plate 4, a floating plate 5, a buffer glue 6 and a sleeve 7. The blocking latch shaft 2 is telescopically installed in the sleeve 7 and fixed on the top of the fixed seat 1 together with the sleeve 7. One end of the fixed plate 4 is fixedly connected to the sleeve 7 and the other end is fixedly connected to the driving device 3. The driving device 3 is drivingly connected to the blocking latch shaft 2, and the telescopic rod of the driving device 3 is fixedly connected to the floating plate 5, which is in turn fixedly connected to the blocking latch shaft 2, and a buffer glue 6 is also arranged between the floating plate 5 and the sleeve 7.
[0040] When the mechanical safety foolproof mechanism 9 is used, Figure 1-4 As shown, the driving device 3 is started, and its telescopic rod can drive the blocking latch shaft 2 to extend and retract. When the blocking latch shaft 2 is extended, the blocking latch shaft 2 is inserted into the latch hole 14 on the rotating arm 12 of the flipping device that is matched with it, thereby playing a limiting role and further playing an anti-fool effect.
[0041] In the above embodiment of the present invention, the driving device 3 includes any one of a cylinder, a motor and an electric cylinder. Preferably, the driving device 3 is a cylinder, whereby the blocking bolt shaft 2 is driven to extend and retract through the cylinder. Of course, the driving device 3 can also be other parts that can drive the blocking bolt shaft 2 to move, and the number and position of the blocking bolt shaft 2 and the driving device 3 can be arbitrarily set according to requirements.
[0042] In the above embodiment of the present invention, the turning device comprises a large-scale 90° turning device, that is to say, the mechanical safety foolproof mechanism in the above embodiment is suitable for a large-scale 90° turning device.
[0043] like Figure 2 As shown, Figure 2 An embodiment of the present invention is shown in which a Figure 1 The structural diagram of the flipping device with the mechanical safety anti-mistake mechanism is shown in FIG. In this embodiment, the flipping device includes: a base 8, a mechanical safety anti-mistake mechanism 9, an electric cylinder assembly 10 and a flipping frame 11. The electric cylinder assembly 10 is fixedly mounted on one end of the base 8 ( Figure 2 The flip frame 11 is supported on the other end of the base 8 ( Figure 2 The turning frame 11 is connected to the telescopic rod of the electric cylinder assembly 10 through the rotating arm 12. The mechanical safety foolproofing mechanism 9 is fixed on the base 8 and arranged adjacent to the rotating arm 12, and the mechanical safety foolproofing mechanism 9 is connected to the industrial computer (not shown) and the manual switch (not shown).
[0044] The above-mentioned embodiment of the present application can play a fool-proof role when the telescopic rod of the electric cylinder assembly 10 is broken, as follows:
[0045] In this embodiment, when the telescopic rod of the electric cylinder assembly 10 is extended, the telescopic rod of the electric cylinder assembly 10 drives the flip frame 11 to flip from the vertical direction to the horizontal direction, and when the telescopic rod of the electric cylinder assembly 10 is retracted, the telescopic rod of the electric cylinder assembly 10 drives the flip frame 11 to flip from the horizontal direction to the vertical direction;
[0046] When the telescopic rod of the electric cylinder assembly 10 is extended or retracted, if the telescopic rod of the electric cylinder assembly 10 suddenly breaks, the output torque of the electric cylinder monitored by the industrial computer will suddenly drop abnormally, and the industrial computer will feed back this abnormal signal to the mechanical safety anti-fool mechanism 9, and then the driving device 3 (preferably a cylinder) on the mechanical safety anti-fool mechanism 9 will respond quickly, the cylinder will extend, and then push the blocking pin shaft 2 to extend, and the blocking pin shaft 2 will quickly insert into the pin hole 14 on the rotating arm 12, so as to limit the naturally fallen rotating frame 11 and prevent the rotating frame 11 from falling.
[0047] Of course, in the above embodiment, a control device similar to an industrial computer with a sensor or other inductor to transmit signals can also be used to monitor and prevent foolishness, and its working principle is the same as that of the above industrial computer.
[0048] The above embodiments of the present application can play a fool-proof role when the flip device is maintained or adjusted, as follows:
[0049] When the flip frame 11 needs maintenance or adjustment, the electric cylinder assembly 10 is used to control the flip frame 11 to rotate to the required angle, and the manual switch is used to control the driving device 3 (cylinder) of the mechanical safety anti-mistake mechanism 9 to extend, so that the blocking latch shaft 2 extends and extends into the latch hole 14 on the rotating arm 12, thereby fixing or limiting the flip frame 11 to prevent emergencies during maintenance or adjustment.
[0050] Therefore, the above-mentioned design of the present invention can realize automatic and semi-automatic fool-proofing: when the turning frame 11 rotates normally, the mechanical safety fool-proofing mechanism 9 can realize automatic monitoring to prevent fool-proofing. When the turning equipment needs maintenance or adjustment, the mechanical safety fool-proofing mechanism 9 can also be manually controlled according to needs to prevent fool-proofing.
[0051] like Figure 3 As shown, Figure 3 An embodiment of the present invention is shown in which a Figure 1 The schematic diagram of the structure of the flipping device of the mechanical safety foolproof mechanism is shown in detail, which shows the arrangement of the latch holes at multiple angles on the rotating arm. In this embodiment, the design of the present invention can be compatible with multiple angles of the flip frame 11. For example, the latch holes 14 at multiple angles can be designed according to the needs and the position on the rotating arm 12, so as to meet the foolproof angle of the flip frame 11. Figure 3 As shown, the latch holes 14 include a plurality of latch holes 14 located at a plurality of different angular positions, and every two latch holes 14 are arranged at an angle of 15°.
[0052] like Figure 4 As shown, Figure 4 Another embodiment of the present invention is shown. Figure 1 The structure of the flip device of the mechanical safety anti-fool mechanism is shown in FIG. Figure 2The mechanism shown is similar, except that two mechanical safety anti-fool mechanisms 9 are fixedly installed on the base 8 at a position adjacent to the rotating arm 12. When the telescopic rod of the electric cylinder assembly 10 breaks, the two mechanical safety anti-fool mechanisms 9 can be driven to extend by controlling the driving devices 3, and then the respective blocking latch shafts 2 are pushed out, and the corresponding blocking latch shafts 2 are quickly inserted into the corresponding latch holes 14 on the rotating arm 12, so as to better limit the naturally falling rotating frame 11 and prevent the rotating frame 11 from falling. When the flipping equipment is maintained or adjusted, after the electric cylinder assembly 10 controls the flipping frame 11 to rotate to the required angle, the two mechanical safety anti-fool mechanisms 9 can be driven to extend by controlling the driving devices 3, and then the respective blocking latch shafts 2 are pushed out, and the corresponding blocking latch shafts 2 are quickly inserted into the corresponding latch holes 14 on the rotating arm 12, so as to more firmly fix or limit the flipping frame 11 and prevent emergencies during maintenance or adjustment. In this embodiment, one more mechanical safety foolproof mechanism 9 is used. Two mechanical safety foolproof mechanisms 9 have a more obvious foolproof effect on the flipping device and can better eliminate potential safety hazards. Of course, if the installation space allows, more mechanical safety foolproof mechanisms 9 can also be further set or installed.
[0053] It can be seen that the safety anti-fool mechanism of the present invention can utilize automatic and semi-automatic functions, which can not only play a high-safety anti-fool role for emergencies such as the breakage of the telescopic rod of the electric cylinder, but also can replace the fixed anti-fool role of the existing support rod. In addition, the present invention has a compact and simple structure and is easy to use. It not only improves the safety of the equipment, but also improves maintenance efficiency and reduces maintenance costs.
[0054] It should be noted that, in this article, relational terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusions, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to the process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "including a..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
[0055] The above is only an embodiment of the present application, and the embodiment enables those skilled in the art to understand and implement the present application. Various modifications to the embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to the embodiments described herein, but will conform to the widest scope consistent with the principles and features disclosed herein.
Claims
1. A mechanical safety anti-fool mechanism for flipping equipment, characterized in that: include: Fixed seat; A blocking latch shaft, the blocking latch shaft being telescopically mounted on the fixing seat; A driving device is drivingly connected to the blocking latch shaft, and when the blocking latch shaft is driven to extend, the blocking latch shaft is installed on the flipping device to limit the position and prevent foolishness.
2. The mechanical safety foolproof mechanism for flipping equipment according to claim 1, characterized in that: Also includes: A sleeve, the sleeve is fixedly mounted on the fixing seat and has the retractable blocking latch shaft installed inside; A fixing plate, the fixing plate being fixedly connected to the sleeve and the driving device; A floating plate, the floating plate being fixedly connected to the blocking latch shaft and the driving device; A buffer glue is provided between the floating plate and the sleeve.
3. The mechanical safety foolproof mechanism for flipping equipment according to claim 1, characterized in that: When the blocking latch shaft is extended, it is inserted into the latch hole on the rotating arm of the flipping device to limit the position and prevent error.
4. The mechanical safety foolproof mechanism for flipping equipment according to claim 1, characterized in that: The driving device includes any one of a cylinder, a motor and an electric cylinder.
5. The mechanical safety foolproof mechanism for flipping equipment according to claim 1, characterized in that: The flipping device comprises a large-scale 90° flipping device.
6. A turning device, characterized in that: include: Base; An electric cylinder assembly, wherein the electric cylinder assembly is fixedly mounted on one end of the base; A flip frame, the flip frame is supported on the other end of the base, and a flip part of the flip frame is connected to the telescopic rod of the electric cylinder assembly through a rotating arm; A mechanical safety fool-proofing mechanism for a flipping device as claimed in any one of claims 1 to 5, wherein the mechanical safety fool-proofing mechanism is fixed on the base and arranged adjacent to the rotating arm.
7. The turning device according to claim 6, characterized in that: When the telescopic rod of the electric cylinder assembly is extended, it drives the flip frame to flip from the vertical direction to the horizontal direction. When the telescopic rod of the electric cylinder assembly is retracted, it drives the flip frame to flip from the horizontal direction to the vertical direction.
8. The turning device according to claim 6, characterized in that: The mechanical safety anti-mistake mechanism is communicatively connected to an industrial computer, and the industrial computer is configured to cause the driving device of the mechanical safety anti-mistake mechanism to drive the blocking latch shaft to extend and insert into the latch hole on the rotating arm in response to the breakage of the telescopic rod of the electric cylinder assembly.
9. The turning device according to claim 6, characterized in that: The mechanical safety anti-mistake mechanism is communicatively connected to a manual switch, and the manual switch is configured to cause the driving device of the mechanical safety anti-mistake mechanism to drive the blocking latch shaft to extend and insert into the latch hole on the rotating arm in response to the electric cylinder assembly controlling the flip frame to rotate to a desired angle during maintenance or adjustment of the flip frame.
10. The turning device according to claim 8 or 9, characterized in that: The latch holes include a plurality of latch holes located at a plurality of different angular positions, and every two of the latch holes are arranged at an angle of 15°.