A large-scale annular workpiece turning device with a turning mechanism
By designing a large ring workpiece flip device with a flip mechanism, the combination of support flip table, push flip mechanism, adjustment clamping mechanism and support detection mechanism is used to solve the problems of low flip efficiency and poor safety of large ring workpieces, and stable flip and outer ring flatness detection are achieved.
Patent Information
- Application Number
- CN202510278108.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-10
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2045-03-10
AI Technical Summary
The existing large ring workpieces have low efficiency and poor safety, and large flip site requirements, resulting in inconvenient lifting and placement.
A large ring workpiece flip device with a flip mechanism is designed, including a support flip table, a push flip mechanism, an adjustment clamping mechanism and a support detection mechanism. Through the synergistic effect of components such as lateral sliding components, lifting push rods, clamping components and toggle bearing rollers, stable flip and outer ring flatness detection of large ring workpieces are achieved.
The stability and safety of flipping of large ring workpieces is improved, and the stable flipping and outer ring flatness detection of large ring workpieces is realized, solving the problem of large flipping site requirements.
Smart Images

Figure CN119774518A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of workpiece turning tools, and in particular relates to a large-scale annular workpiece turning device with a turning mechanism. Background Art
[0002] In industrial production, the flipping operation of large annular workpieces such as flange rings usually requires large lifting equipment and spacious working space, which not only increases production costs but also poses certain safety hazards.
[0003] The existing large annular workpieces are mostly flipped by lifting equipment. The inertia is difficult to control during the flipping process mainly using the lifting equipment, which makes it easy for the large annular workpiece to produce uncontrollable rotation when flipping, and the lifting rope on the lifting equipment is easy to shake or break, resulting in low efficiency and poor safety in flipping the large annular workpiece. The flipping site requires a large area, which is inconvenient for lifting and placing the large annular workpiece. To this end, the present application designs a large annular workpiece flipping device with a flipping mechanism to solve the above problems. Summary of the invention
[0004] The invention overcomes the shortcomings of the prior art and provides a large-scale annular workpiece turning device with a turning mechanism, thereby solving the current problems of low turning efficiency and poor safety of large-scale annular workpieces.
[0005] In order to achieve the above object, the present invention is implemented through the following technical solutions.
[0006] A large-scale annular workpiece turning device with a turning mechanism comprises a supporting turning table, on the upper end surface of the supporting turning table two groups of front-to-rear symmetrical pushing and turning mechanisms are slidingly arranged through a transverse sliding assembly, each group of pushing and turning mechanisms comprises two lifting push rods, and a supporting pushing assembly is arranged on the upper end of each lifting push rod; on the upper end surface of the supporting turning table two groups of left-right symmetrical adjusting clamping mechanisms are slidingly arranged through a longitudinal sliding assembly, each group of adjusting clamping mechanisms comprises a liftable lifting seat, and a clamping assembly is rotatably arranged on each lifting seat; a supporting detection mechanism is arranged at the center of the upper end surface of the supporting turning table, the supporting detection mechanism comprises a supporting block, on the supporting block a toggle supporting roller in the middle and two detection supporting rollers on both sides are rotatably arranged.
[0007] The cam is an adjustable speed gear, and the cam is adapted to move the cam forwardly and backward to move the camshafts, thereby enabling the camshafts to move forward and backward.
[0008] Furthermore, a lifting push rod is fixedly provided at the left and right ends of the upper end surface of each lateral sliding seat, and a supporting and pushing assembly is provided at one end of the piston rod on the upper side of each lifting push rod; the supporting and pushing assembly comprises a hinge seat, an abutment plate, a telescopic support rod, and a first spring; the hinge seat is rotatably provided on one end of the piston rod of the lifting push rod, an abutment plate is fixedly provided on the upper end of the hinge seat, and a balance spring is respectively provided between the front and rear sides of the hinge seat and the piston rod of the lifting push rod; a plurality of telescopic holes are provided on the abutment plate, and a telescopic support rod is slidably inserted in each telescopic hole, and a connecting plate is fixedly provided at the lower end of the telescopic support rod; a first spring is sleeved on the outer side of the lower end of the telescopic support rod, the lower end of the first spring is fixedly connected to the connecting plate, and the upper end of the first spring is fixedly connected to the lower end surface of the abutment plate.
[0009] Furthermore, the adjustment clamping mechanism also includes a longitudinal sliding seat, and a group of longitudinal sliding components are respectively arranged between each longitudinal sliding seat and the supporting flip table; the longitudinal sliding seats of the two groups of adjustment clamping mechanisms are respectively arranged on the left and right sides of the transverse sliding component, and the two longitudinal sliding seats slide relative to each other along the left and right directions through the corresponding longitudinal sliding components.
[0010] Furthermore, each group of longitudinal sliding components comprises a linear motor slider, a longitudinal slide rail and two limit guide rails, the longitudinal slide rail and the two limit guide rails are fixedly arranged at the upper end surface of the supporting turning platform along the left and right directions, the linear motor slider is fixedly arranged at the lower end of the longitudinal sliding seat, the linear motor slider is slidably engaged with the outer sides of the longitudinal slide rail and the limit guide rail, and the linear motor in the linear motor slider is connected to the longitudinal slide rail; a vertical lifting slide groove is respectively arranged on the end surfaces of the two longitudinal sliding seats close to each other, and a lifting slider is fixedly arranged on the lifting seat, the lifting slider is slidably inserted in the lifting slide groove of the corresponding longitudinal sliding seat, a lifting screw rod is rotatably arranged inside the lifting screw rod, and the lifting slider is screwed on the outer side of the lifting screw rod; a second motor is fixedly arranged at the upper end of the longitudinal sliding seat, and the output shaft of the second motor is fixedly connected to the lifting screw rod.
[0011] Furthermore, the clamping assembly includes a connecting seat, a clamping adjustment box, a motor box, a first clamping plate, and a second clamping plate; the connecting seat is fixedly arranged on the lifting seat, and the motor box is fixedly arranged at one end of the connecting seat close to the longitudinal sliding seat, and the clamping adjustment box is rotatably arranged at one end of the connecting seat away from the longitudinal sliding seat, and the second clamping plate and the first clamping plate are relatively distributed at one end of the clamping adjustment box away from the connecting seat; a locking anti-deflection assembly is arranged inside the connecting seat, and the locking anti-deflection assembly includes a fixed worm gear and a transmission worm, the fixed worm gear is rotatably arranged inside the connecting seat, and one end of the fixed worm gear is fixedly connected to the clamping adjustment box; the transmission worm is rotatably arranged inside the connecting seat, and the transmission The worm is meshed with the fixed worm wheel; a third motor is fixedly arranged inside the motor box, a driving gear is fixedly arranged on the output shaft of the third motor, a driven gear is fixedly arranged at one end of the transmission worm, and the driving gear is meshed with the driven gear; a rotatable second two-way adjustment screw and two fixed second guide rods are arranged inside the clamping adjustment box, a fourth motor is fixedly arranged at the outer end of the clamping adjustment box, the output shaft of the fourth motor is fixedly connected to one end of the second two-way adjustment screw, the first clamping plate and the second clamping plate are respectively screwed on two threaded sections with opposite rotation directions on the outer side of the second two-way adjustment screw, and the first clamping plate and the second clamping plate are respectively slidably sleeved on the outer sides of the two second guide rods.
[0012] Further, the first clamping plate is an L-shaped plate structure, including a transverse section and a longitudinal section, the longitudinal section is an arc-shaped plate structure, a screw block is fixedly arranged on the end face of the longitudinal section close to the longitudinal sliding seat, and the screw block is screwed with the second bidirectional adjustment screw; the end face of the longitudinal section away from the longitudinal sliding seat is fixedly arranged with the transverse section at one end away from the second clamping plate, and the transverse section is kept perpendicular to the second bidirectional adjustment screw; a row of rotatable abutting rollers is arranged on the end face of the longitudinal section away from the longitudinal sliding seat; the second clamping plate is an arc-shaped plate structure, a screw block is fixedly arranged on the end face of the second clamping plate close to the longitudinal sliding seat, and the screw block is screwed with the second bidirectional adjustment screw. Two symmetrical sliding grooves are arranged on the end face of the second clamping plate away from the first clamping plate, and a sliding clamping plate is slidably arranged in each sliding groove, and the sliding clamping plate is kept parallel to the transverse section of the first clamping plate; a row of rotatable abutting rollers is rotatably arranged on the end face of the second clamping plate away from the longitudinal sliding seat.
[0013] Furthermore, the supporting detection mechanism also includes an abutment self-adjusting component and a fluctuation detection component; the supporting block is a U-shaped block structure with an opening upward, and a U-shaped supporting groove with an opening upward is arranged inside the supporting block, and the detection supporting roller and the toggle supporting roller are both rotatably arranged inside the supporting groove, and three vertical abutment grooves are respectively arranged on the inner walls on the front and rear sides of the supporting groove, and the front and rear ends of the detection supporting roller and the toggle supporting roller are respectively slidably inserted in the corresponding abutment grooves, and a group of abutment self-adjusting components are arranged in each abutment groove; the abutment self-adjusting component includes a movable connecting sleeve and an abutment spring, and a movable connecting sleeve is rotatably arranged on the outer sides of the two ends of the detection supporting roller and the toggle supporting roller, and the movable connecting sleeve is slidably inserted in the abutment groove, and an abutment spring is respectively arranged at the lower end of each movable connecting sleeve, and the upper and lower ends of the abutment spring are respectively connected to the lower end of the movable connecting sleeve and the bottom surface of the inner side of the abutment groove.
[0014] Furthermore, a friction transmission sleeve is fixedly sleeved on the outer middle part of the toggle supporting roller, and a fifth motor is arranged inside the supporting block. The output shaft of the fifth motor is fixedly connected to one end of the toggle supporting roller, and the fifth motor is used to drive the toggle supporting roller to rotate inside the supporting block.
[0015] Furthermore, the outer cylindrical surface of the detection support roller is covered with detection grooves, and the detection grooves are arranged along the radial direction of the detection support roller. A group of fluctuation detection components are arranged inside each detection groove; the fluctuation detection component includes a detection ball, a second spring, and a pressure transmitter. A pressure sensor is fixedly arranged on the inner bottom surface of the detection groove, a detection ball is arranged at the outer notch of the detection groove, and a second spring is arranged between the detection ball and the pressure sensor.
[0016] The beneficial effects of the present invention compared with the prior art are as follows: In the present invention, the support and pushing cooperation between the lateral sliding component and the lifting push rod makes it easy to push and flip the large annular workpiece, improves the flipping stability of the large annular workpiece, and thus can realize the function of stable flipping of the large annular workpiece; the clamping and rotating cooperation between the clamping component and the locking anti-deflection component makes it easy to flip the large annular workpiece, improves the flipping stability of the large annular workpiece, and thus can realize the anti-deflection function of the large annular workpiece; the rotation cooperation between the supporting roller and the abutting roller makes it easy to drive the large annular workpiece to rotate, and thus can realize the detection of the flatness of the outer ring of the large annular workpiece, and finally solves the problem that the large annular workpiece is difficult to flip due to its heavy weight. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The present invention will be further described in detail below in conjunction with the accompanying drawings: Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the connection between the supporting flip table, the pushing flip mechanism and the supporting detection mechanism; Figure 3 It is a schematic diagram of the connection between the lateral sliding assembly, the lifting push rod, and the supporting and pushing assembly; Figure 4 It is a schematic diagram of the structure of the support push component; Figure 5 It is a structural schematic diagram of the adjustment clamping mechanism; Figure 6 is a schematic diagram of the structure of the clamping assembly; Figure 7 is a schematic diagram of the structure between the sliding clamping plate and the second clamping plate; Figure 8 is a schematic diagram of the structure of the locking anti-deflection assembly; Fig. 9 It is a schematic diagram of the structure of the supporting inspection mechanism; Fig.10 It is a schematic diagram of the connection between the detection support roller and the abutment self-adjusting component; Fig.11 It is a schematic diagram of the connection between the toggle support roller and the abutment self-adjusting component; Fig.12 is a schematic diagram of the structure of the fluctuation detection component; Among them, 1 is a support flip table, 2 is a push flip mechanism, 3 is an adjustment clamping mechanism, 4 is a support detection mechanism, 5 is a first bidirectional adjustment screw, 6 is a first guide rod, 7 is a lateral sliding seat, 8 is a lifting push rod, 9 is a support push assembly, 10 is a telescopic support rod, 11 is a first spring, 12 is a hinge seat, 13 is abutment plate, 14 is a longitudinal sliding seat, 15 is a linear motor slider, 16 is a longitudinal slide rail, 17 is a clamping assembly, 18 is a limit guide rail, 19 is a first clamping plate, 20 21 is the second clamping plate, 22 is the clamping adjustment box, 23 is the motor box, 24 is the second guide rod, 25 is the second bidirectional adjustment screw, 26 is the sliding groove, 27 is the sliding clamping plate, 28 is the abutment roller, 29 is the fixed worm gear, 30 is the transmission worm, 31 is the detection supporting roller, 32 is the toggle supporting roller, 33 is the movable connecting sleeve, 34 is the abutment spring, 35 is the detection ball, 36 is the friction transmission sleeve, 37 is the fifth motor, 38 is the second spring, and 39 is the pressure sensor. DETAILED DESCRIPTION
[0018] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention clearer, the present invention is further described in detail in conjunction with the embodiments and the accompanying drawings. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention. The technical solutions of the present invention are described in detail below in conjunction with the embodiments and the accompanying drawings, but the scope of protection is not limited thereto.
[0019] like Figure 1 As shown in FIG. 12 , the present invention provides a large-scale annular workpiece flipping device with a flipping mechanism, comprising a supporting flipping table 1, on the upper end surface of the supporting flipping table 1, two groups of front-to-rear symmetrical pushing and flipping mechanisms 2 are slidably arranged through a lateral sliding component, each group of pushing and flipping mechanisms 2 includes two lifting push rods 8, and a supporting pushing component 9 is arranged on the upper end of each lifting push rod 8; on the upper end surface of the supporting flipping table 1, two groups of left-right symmetrical adjusting clamping mechanisms 3 are slidably arranged through a longitudinal sliding component, each group of adjusting clamping mechanisms 3 includes a liftable lifting seat, and a clamping component 17 is rotatably arranged on each lifting seat; a supporting detection mechanism 4 is arranged at the center of the upper end surface of the supporting flipping table 1, and the supporting detection mechanism 4 includes a supporting block, on which a middle toggle supporting roller 32 and two detection supporting rollers 31 on both sides are rotatably arranged.
[0020] The supporting flip table 1 is a horizontally arranged circular table-shaped structure, which drives the front and rear pushing and flipping mechanisms 2 to slide relative to each other along the front-to-back direction through the lateral sliding component, and drives the left and right adjusting clamping mechanisms 3 to slide relative to each other along the left-right direction through the longitudinal sliding component.
[0021] The transverse sliding assembly includes a transverse slide rail, a transverse sliding seat 7, a first bidirectional adjustment screw rod 5, a first guide rod 6, and a first motor. Two transverse slide rails are fixedly arranged on the upper end surface of the support flip table 1. The two transverse slide rails are horizontally arranged along the front-back direction, and the two transverse slide rails are symmetrically arranged along the longitudinal direction; a transverse slide groove is arranged on the upper end surface of each transverse slide rail. There are two transverse slide seats 7, each of which is a cubic structure extending left and right. Two left-right symmetrical transverse slide blocks are fixedly arranged on the lower end surface of each transverse slide seat 7, and the two transverse slide blocks are respectively slidably inserted into the two transverse slide grooves. The first bidirectional adjustment screw rod 5 is rotatably arranged inside one of the transverse slide grooves, and the first guide rod 6 is fixedly arranged inside the other transverse slide groove. The first bidirectional adjustment screw rod 5 and the first guide rod 6 are both horizontally arranged along the front-back direction. A first motor is fixedly arranged at the end of one of the transverse slide rails, and the output shaft of the first motor is fixedly connected to the end of the first bidirectional adjustment screw rod 5, and the first motor drives the first bidirectional adjustment screw rod 5 to rotate. One of the two lateral sliding blocks at the lower end of the lateral sliding seat 7 is screwed to the outer side of the first bidirectional adjustment screw 5, and the other is slidably sleeved to the outer side of the first guide rod 6. The two threaded sections with opposite rotation directions on the outer side of the first bidirectional adjustment screw 5 are screwed to the lateral sliding blocks at the lower ends of the two lateral sliding seats 7, respectively.
[0022] The first motor drives the first bidirectional adjustment screw 5 to rotate. Since the two threaded sections with opposite rotation directions on the outside of the first bidirectional adjustment screw 5 are respectively screwed with the transverse sliding frames at the lower ends of the two transverse sliding seats 7, the first bidirectional adjustment screw 5 drives the two transverse sliding seats 7 to slide relative to each other along the front-to-back direction on the outside of the first guide rod 6, thereby driving the front and rear two groups of pushing and flipping mechanisms 2 to slide relative to each other along the front-to-back direction, so as to realize the front and rear two groups of pushing and flipping mechanisms 2 approaching or moving away from each other.
[0023] A lifting push rod 8 is fixedly arranged at the left and right ends of the upper end surface of each lateral sliding seat 7, one end of the base of the lifting push rod 8 is fixedly connected to the lateral sliding seat 7, one end of the piston rod of the lifting push rod 8 is vertically upward, and a supporting pushing assembly 9 is arranged at one end of the piston rod of each lifting push rod 8.
[0024] The support push assembly 9 includes an articulated seat 12, an abutment plate 13, a telescopic support rod 10, and a first spring 11. The articulated seat 12 is rotatably arranged at one end of the piston rod of the lifting push rod 8, and the rotation axis of the articulated seat 12 is horizontally arranged along the left and right direction. An abutment plate 13 is fixedly arranged at the upper end of the articulated seat 12, and the abutment plate 13 is a horizontally arranged square plate-like structure. Balance springs are respectively arranged between the front and rear sides of the articulated seat 12 and the piston rod of the lifting push rod 8. By setting the balance springs on the front and rear sides, the abutment plate 13 is always in a horizontal state when it is not subjected to external force. A plurality of telescopic holes are arranged on the abutment plate 13, and the plurality of telescopic holes are located at one end of the abutment plate 13 away from the other group of pushing and flipping mechanisms 2, and the plurality of telescopic holes are arranged in a square array. A telescopic support rod 10 is slidably inserted in each telescopic hole, and a connecting plate is fixedly provided at the lower end of the telescopic support rod 10; a first spring 11 is sleeved on the outer side of the lower end of the telescopic support rod 10, the lower end of the first spring 11 is fixedly connected to the connecting plate, and the upper end of the first spring 11 is fixedly connected to the lower end surface of the abutment plate 13.
[0025] The adjusting clamping mechanism 3 further includes a longitudinal sliding seat 14, which is a vertically arranged cubic structure, and a set of longitudinal sliding components is respectively arranged between each longitudinal sliding seat 14 and the supporting flip table 1. The longitudinal sliding seats 14 of the two sets of adjusting clamping mechanisms 3 are respectively arranged on the left and right sides of the transverse sliding component, and the two longitudinal sliding seats 14 slide relatively along the left and right directions through the corresponding longitudinal sliding components.
[0026] Each set of longitudinal sliding components includes a linear motor slider 15, a longitudinal slide rail 16 and two limit guide rails 18, wherein the longitudinal slide rail 16 and the two limit guide rails 18 are fixedly arranged at the upper end surface of the support flip table 1 along the left and right directions, wherein the two limit guide rails 18 are respectively located at the front and rear sides of the longitudinal slide rail 16; the linear motor slider 15 is fixedly arranged at the lower end of the longitudinal sliding seat 14, the linear motor slider 15 is slidably engaged with the outer sides of the longitudinal slide rail 16 and the limit guide rail 18, and the linear motor in the linear motor slider 15 is connected to the longitudinal slide rail 16. The left and right sliding of the linear motor slider 15 on the longitudinal slide rail 16 is realized by the mutual cooperation between the linear motor and the longitudinal slide rail 16, and the stable sliding of the linear motor slider 15 is ensured by the mutual cooperation between the linear motor slider 15 and the limit guide rail 18, thereby realizing the left and right sliding of the longitudinal slide seat 14 on the upper end of the support flip table 1.
[0027] A vertical lifting slot is respectively arranged on the end faces of one side of the two longitudinal sliding seats 14 that are close to each other, and a lifting slider is fixedly arranged on the lifting seat. The lifting slider is slidably inserted into the lifting slot of the corresponding longitudinal sliding seat 14, and the outer walls of the lifting slider and the inner walls of the lifting slot are in sliding contact. A lifting screw is rotatably arranged inside the lifting slot, and the lifting slider is screwed to the outer side of the lifting screw. A second motor is fixedly arranged at the upper end of the longitudinal sliding seat 14, and the output shaft of the second motor is fixedly connected to the lifting screw, and the lifting screw is driven to rotate inside the lifting slot by the second motor. Since the lifting slider is screwed to the lifting screw, when the lifting screw rotates, it drives the lifting slider to rise and fall inside the lifting slot, thereby driving the lifting seat to rise and fall.
[0028] The clamping assembly 17 includes a connecting seat 22, a clamping adjustment box 21, a motor box 23, a first clamping plate 19, and a second clamping plate 20. The connecting seat 22 is fixedly arranged on the lifting seat, the motor box 23 is fixedly arranged at one end of the connecting seat 22 close to the longitudinal sliding seat 14, the clamping adjustment box 21 is rotatably arranged at one end of the connecting seat 22 away from the longitudinal sliding seat 14, and the second clamping plate 20 and the first clamping plate 19 are arranged at one end of the clamping adjustment box 21 away from the connecting seat 22.
[0029] A locking anti-deflection assembly is arranged inside the connecting seat 22, and the locking anti-deflection assembly includes a fixed worm gear 29 and a transmission worm 30. The fixed worm gear 29 is rotatably arranged inside the connecting seat 22, and the axis of the fixed worm gear 29 is horizontally arranged along the left-right direction. One end of the fixed worm gear 29 is fixedly connected to the clamping adjustment box 21, and the fixed worm gear 29 drives the clamping adjustment box 21 to rotate synchronously; the transmission worm gear 30 is rotatably arranged inside the connecting seat 22, and the transmission worm gear 30 is horizontally arranged along the front-back direction, and the transmission worm gear 30 is meshed with the fixed worm gear 29.
[0030] A third motor is fixedly arranged inside the motor box 23, a driving gear is fixedly arranged on the output shaft of the third motor, a driven gear is fixedly arranged at one end of the transmission worm 30, and the driving gear is meshed with the driven gear. The third motor drives the transmission worm 30 to rotate through the mutually meshing driving gear and the driven gear, and the transmission worm 30 drives the fixed worm wheel 29 to rotate, and the fixed worm wheel 29 drives the clamping adjustment box 21 to rotate. The fixed worm wheel 29 and the transmission worm 30 form a self-locking anti-deflection structure, so that the deflection of the large annular workpiece is more stable, and it can prevent the large annular workpiece from driving the clamping assembly 17 to deflect due to its large dead weight.
[0031] A rotatable second bidirectional adjustment screw 25 and two fixed second guide rods 24 are arranged inside the clamping and adjusting box 21. The two second guide rods 24 are kept parallel to the second bidirectional adjustment screw 25, and the two second guide rods 24 are respectively located on both sides of the second bidirectional adjustment screw 25. A fourth motor is fixedly arranged at the outer end of the clamping and adjusting box 21. The output shaft of the fourth motor is fixedly connected to one end of the second bidirectional adjustment screw 25, and the second bidirectional adjustment screw 25 is driven to rotate by the fourth motor. The first clamping plate 19 and the second clamping plate 20 are respectively screwed on two threaded sections with opposite rotation directions on the outer side of the second bidirectional adjustment screw 25, and the first clamping plate 19 and the second clamping plate 20 are respectively slidably sleeved on the outer sides of the two second guide rods 24. When the second bidirectional adjustment screw 25 rotates, the first clamping plate 19 and the second clamping plate 20 are driven to approach or move away from each other, thereby realizing the clamping or loosening operation.
[0032] The first clamping plate 19 is an L-shaped plate structure, including a transverse section and a longitudinal section. The longitudinal section is an arc-shaped plate structure. A screw block is fixedly arranged on the end face of the longitudinal section close to the longitudinal sliding seat 14, and the screw block is screwed to the second bidirectional adjustment screw 25; the end face of the longitudinal section away from the longitudinal sliding seat 14 is fixedly provided with the transverse section at the end away from the second clamping plate 20, and the transverse section is kept perpendicular to the second bidirectional adjustment screw 25; a row of rotatable abutment rollers 28 are arranged on the end face of the longitudinal section away from the longitudinal sliding seat 14, and the rotation axis of the abutment roller 28 is kept parallel to the axis of the second bidirectional adjustment screw 25.
[0033] The second clamping plate 20 is an arc-shaped plate-like structure. A screw block is fixedly arranged on the end face of the second clamping plate 20 close to the longitudinal sliding seat 14, and the screw block is screwed with the second bidirectional adjustment screw 25. Two symmetrical sliding grooves 26 are arranged on the end face of the second clamping plate 20 away from the first clamping plate 19, and a sliding clamping plate 27 is slidably arranged in each sliding groove 26, and the sliding clamping plate 27 is parallel to the transverse section of the first clamping plate 19. A row of rotatable abutting rollers 28 are rotatably arranged on the end face of the second clamping plate 20 away from the longitudinal sliding seat 14, and the rotation axis of the abutting rollers 28 is parallel to the axis of the second bidirectional adjustment screw 25.
[0034] The support detection mechanism 4 also includes an abutment self-adjusting component and a fluctuation detection component.
[0035] The support block is a U-shaped block structure with an opening upward, and the support block extends in the horizontal direction from left to right. A U-shaped support groove with an opening upward is provided inside the support block. The detection support roller 31 and the toggle support roller 32 are both rotatably provided inside the support groove, and the rotation axes of the detection support roller 31 and the toggle support roller 32 are both horizontally provided along the front-to-back direction. Three vertical abutment grooves are provided on the inner walls on both the front and rear sides of the support groove, respectively. The front and rear ends of the detection support roller 31 and the toggle support roller 32 are respectively slidably inserted into the corresponding abutment grooves, and a set of abutment self-adjusting components is provided inside each abutment groove. The abutment self-adjusting component includes a movable connecting sleeve 33 and an abutment spring 34. A movable connecting sleeve 33 is rotatably arranged on the outer sides of the two ends of the detection supporting roller 31 and the driving supporting roller 32. The movable connecting sleeve 33 is slidably inserted into the abutment groove. An abutment spring 34 is arranged at the lower end of each movable connecting sleeve 33. The upper and lower ends of the abutment spring 34 are respectively connected to the lower end of the movable connecting sleeve 33 and the bottom surface of the abutment groove.
[0036] A friction transmission sleeve 36 is fixedly sleeved on the outer side of the middle part of the toggle support roller 32, and a circle of friction grooves is arranged on the outer cylindrical surface of the friction transmission sleeve 36. A fifth motor 37 is arranged inside the support block, and the output shaft of the fifth motor 37 is fixedly connected to one end of the toggle support roller 32, and the toggle support roller 32 is driven to rotate inside the support block by the fifth motor 37.
[0037] The outer cylindrical surface of the detection support roller 31 is covered with detection grooves, which are arranged along the radial direction of the detection support roller 31, and a group of fluctuation detection components are arranged inside each detection groove. The fluctuation detection component includes a detection ball 35, a second spring 38, and a pressure transmission device. A pressure sensor 39 is fixedly arranged on the inner bottom surface of the detection groove, and a detection ball 35 is arranged at the outer notch of the detection groove. A second spring 38 is arranged between the detection ball 35 and the pressure sensor 39. The model of the pressure sensor 39 is 4080BT. The piezoresistive pressure sensor 39 uses the piezoresistive effect. When the material is subjected to mechanical stress, its resistance value will change, so the magnitude of the pressure is determined by measuring the change in resistance value.
[0038] The present invention provides a method for using a large-scale annular workpiece turning device with a turning mechanism, comprising the following steps: Step 1: First, all motors and electronic components on the flipping device are powered on, and then the linear motor in the linear motor slider 15 is started. Under the cooperation of the linear motor and the longitudinal slide rail 16, the two lifting support blocks are driven away from each other. Then the first motor is started, and the first motor drives the first bidirectional adjustment screw 5 to rotate, and the first bidirectional adjustment screw 5 drives the two lateral sliding seats 7 to move closer to each other, thereby driving the lifting push rods 8 and the support push assembly 9 on the front and rear sides to move closer to each other. The large annular workpiece is then placed on the abutment plates 13 of the four groups of support and pushing assemblies 9, and the lower end surface of the large annular workpiece is supported by four horizontal abutment plates 13. At the same time, the lower end surface of the large annular workpiece presses down a portion of the telescopic support rod 10, and the upper end of this portion of the telescopic support rod 10 drops to the inside of the telescopic hole on the abutment plate 13. In addition, there is a portion of the telescopic support rod 10 that is not pressed down by the large annular workpiece. This portion of the telescopic support rod 10 that is not pressed down is located outside the outer cylindrical surface of the large annular workpiece. This portion of the telescopic support rod 10 that is not pressed down can prevent the large annular workpiece from accidentally slipping.
[0039] Step 2, then start the second motor, the second motor drives the lifting screw to rotate, the lifting screw drives the lifting seat to descend, and the lifting seat drives the first clamping plate 19 and the second clamping plate 20 to descend, so that the height of the area between the first clamping plate 19 and the second clamping plate 20 corresponds to the height of the large annular workpiece. And start the fourth motor, the fourth motor drives the second bidirectional adjustment screw 25 to rotate, thereby driving the first clamping plate 19 and the second clamping plate 20 away from each other. Then start the linear motor of the linear motor module, and under the mutual cooperation of the linear motor and the longitudinal slide rail 16, drive the two lifting support blocks to approach each other, so that the first clamping plate 19 and the second clamping plate 20 move to the upper and lower sides of the outer edge of the large annular workpiece. Then start the fourth motor again, drive the first clamping plate 19 and the second clamping plate 20 to approach each other, and the first clamping plate 19 and the second clamping plate 20 on both sides respectively clamp and fix the outer edge of the large annular workpiece. By moving the two sliding clamps 27 on the second clamp 20 away from each other, the two sliding clamps 27 can be unfolded, thereby increasing the overall arc of the second clamp 20, making the force range of the large annular workpiece clamping more dispersed and improving the stability of the clamping.
[0040] Step three, start the second motor, driven by the lifting screw, the lifting seat drives the clamping assembly 17 to start rising, and the clamping assemblies 17 on both sides drive the large annular workpiece to rise to the flipping height. Then start the third motor, the third motor drives the transmission worm 30 to rotate through the mutually meshing driving gear and the driven gear, the transmission worm 30 drives the fixed worm wheel 29 to rotate, the fixed worm wheel 29 drives the clamping adjustment box 21 to rotate, the clamping adjustment box 21 drives the first clamping plate 19 and the second clamping plate 20 to rotate at the same time, and then drives the large annular workpiece to flip. The transmission worm 30 and the fixed worm wheel 29 form a self-locking anti-deflection structure, so that the deflection of the large annular workpiece is more stable, and can prevent the large annular workpiece from driving the clamping assembly 17 to deflect the self-locking anti-deflection assembly due to its heavy weight.
[0041] Step 4: When the third motor starts to start, that is, when the large annular workpiece starts to flip, the first motor is started, and the first motor drives the first bidirectional adjustment screw 5 to rotate, and the first bidirectional adjustment screw 5 drives the two lateral sliding seats 7 to approach each other, thereby driving the lifting push rods 8 and the support push assembly 9 on the front and rear sides to approach each other. At the same time, the two lifting push rods 8 on the lateral sliding seat 7 on one side are controlled to shrink synchronously, and the two lifting push rods 8 on the lateral sliding seat 7 on the other side are extended synchronously, so that the two abutment plates 13 on one side move downward synchronously with the end of the large annular workpiece rotating downward, and the two abutment plates 13 on the other side move upward synchronously with the end of the large annular workpiece rotating upward. The abutment plates 13 moving upward and the abutment plates 13 moving downward are both rotated with the hinge seat 12 to ensure that the upper end surface of the abutment plate 13 is always in contact with the bottom surface of the large annular workpiece. The abutment plate 13 moving upward pushes up the end of the large annular workpiece rotating upward to help the large annular workpiece flip. The telescopic support rod 10 that is not pressed down on the downwardly moving abutment plate 13 supports the lower end of the outer cylindrical surface of the large annular workpiece, thereby facilitating the flipping of the large annular workpiece and preventing the large annular workpiece from being disengaged from the clamping and fixing of the clamping assembly 17 due to its heavy weight. When the large annular workpiece flips to a nearly vertical state, the lateral sliding seats 7 on both sides are about to come into contact with the supporting block. At this time, all the lifting push rods 8 are controlled to shrink to the shortest state, so that all the abutment plates 13 are disengaged from the large annular workpiece. Then the first motor is started, and the first motor drives the first two-way adjustment screw 5 to rotate, and the first two-way adjustment screw 5 drives the two lateral sliding seats 7 to move away from each other, thereby driving the lifting push rods 8 on the front and rear sides and the support push assembly 9 to move away from each other.
[0042] Step 5: After the support and pushing components 9 on both sides are separated from the large annular workpiece, the large annular workpiece is driven to continue to rotate to a vertical state through the clamping components 17 on both sides. Then the second motors on both sides are started, and the second motors drive the lifting screws to rotate, the lifting screws drive the lifting seat to descend, the lifting seat drives the clamping components 17 to descend, and the clamping components 17 drive the vertical large annular workpiece to descend to the inside of the supporting groove of the supporting block, and the lower end of the outer cylindrical surface of the large annular workpiece contacts the detection supporting roller 31 and the toggle supporting roller 32, and the abutment springs 34 at both ends of the detection supporting roller 31 and the toggle supporting roller 32 are compressed, so that the outer cylindrical surface of the large annular workpiece maintains good contact with the two detection supporting rollers 31 and one toggle supporting roller 32. Then start the fifth motor 37, which drives the supporting roller 32 to rotate inside the supporting block. The supporting roller 32 drives the large annular workpiece to rotate through the outer friction transmission sleeve 36. The rotating large annular workpiece drives the detection supporting rollers 31 on both sides to rotate. When the large annular workpiece rotates, the outer cylindrical surface of the large annular workpiece always maintains rolling contact with the abutting rollers 28 on the first clamping plate 19 and the second clamping plate 20, and the stability of the large annular workpiece during rotation is ensured by the abutting rollers 28 on both sides. When the detection support roller 31 rotates, the detection ball 35 on the outside of the detection support roller 31 will be squeezed by the large annular workpiece to compress the second spring 38, and the second spring 38 will squeeze the pressure sensor 39. The piezoresistive pressure sensor 39 uses the piezoresistive effect. When the material is subjected to mechanical stress, its resistance value will change. The pressure is determined by measuring the change in resistance value. Through the setting of each fluctuation detection component, each detection ball 35 is coordinated with the rotation of the large annular workpiece, so as to detect the flatness of the outer ring of the large annular workpiece.
[0043] Step 6: After the outer ring flatness detection of the large annular workpiece is completed, the second motors on both sides are started, so that the lifting seats on both sides begin to rise, and the lifting seats on both sides drive the large annular workpiece to rise through the clamping assembly 17. When the large annular workpiece rises to the flipping height, the clamping assemblies 17 on both sides drive the large annular workpiece to continue flipping. When the large annular workpiece flips to a certain angle, the lateral sliding seats 7 on both sides approach each other, and the lifting push rod 8 is controlled to extend, so that the support and push assembly 9 on one side continues to push up one side of the large annular workpiece, and the support and push assembly 9 on the other side supports the other side of the large annular workpiece, which not only assists the large annular workpiece to flip smoothly, but also prevents the large annular workpiece from being separated from the clamping assembly 17 due to its heavy weight. Until the large annular workpiece flips to a horizontal state, the clamping assemblies 17 on both sides are separated from the large annular workpiece, and the longitudinal sliding seats 14 on both sides are away from each other, and the large annular workpiece is placed on the support and push assembly 9, and the use of the flipping device is completed.
[0044] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
Claims
1. A large-scale annular workpiece turning device with a turning mechanism, characterized in that: The invention comprises a support and flipping platform (1), on the upper end surface of the support and flipping platform (1), two groups of front-to-back symmetrical pushing and flipping mechanisms (2) are slidably arranged through a transverse sliding assembly, each group of pushing and flipping mechanisms (2) comprises two lifting push rods (8), and each lifting push rod (8) is provided with a support and pushing assembly (9) at its upper end; on the upper end surface of the support and flipping platform (1), two groups of left-right symmetrical adjusting clamping mechanisms (3) are slidably arranged through a longitudinal sliding assembly, each group of adjusting clamping mechanisms (3) comprises a liftable lifting seat, and each lifting seat is rotatably provided with a clamping assembly (17); a supporting detection mechanism (4) is arranged at the center of the upper end surface of the support and flipping platform (1), and the supporting detection mechanism (4) comprises a supporting block, on which a central toggle supporting roller (32) and two detection supporting rollers (31) are rotatably provided.
2. A large-scale annular workpiece turning device with a turning mechanism according to claim 1, characterized in that: The transverse sliding assembly comprises a transverse sliding rail, a transverse sliding seat (7), a first bidirectional adjustment screw rod (5), a first guide rod (6), and a first motor; two transverse sliding rails are fixedly arranged on the upper end surface of the supporting turning platform (1), and a transverse sliding groove is arranged on the upper end surface of each transverse sliding rail; two left-right symmetrical transverse sliding blocks are fixedly arranged on the lower end surfaces of the two transverse sliding seats (7), and the two transverse sliding blocks are respectively slidably inserted in the two transverse sliding grooves; a first bidirectional adjustment screw rod (5) is rotatably arranged in one of the transverse sliding grooves, and a first bidirectional adjustment screw rod (5) is rotatably arranged in the other transverse sliding groove; A first guide rod (6) is fixedly arranged inside a transverse slide groove, a first motor is fixedly arranged at the end of one of the transverse slide rails, and the output shaft of the first motor is fixedly connected to the end of a first bidirectional adjustment screw rod (5); one of the two transverse sliding blocks at the lower end of the transverse sliding seat (7) is screwed to the outer side of the first bidirectional adjustment screw rod (5), and the other is slidably sleeved on the outer side of the first guide rod (6); two threaded sections with opposite rotation directions on the outer side of the first bidirectional adjustment screw rod (5) are respectively screwed to the transverse sliding blocks at the lower ends of the two transverse sliding seats (7).
3. A large-scale annular workpiece turning device with a turning mechanism according to claim 2, characterized in that: A lifting push rod (8) is fixedly arranged at the left and right ends of the upper end surface of each lateral sliding seat (7), and a support push assembly (9) is arranged at one end of the piston rod on the upper side of each lifting push rod (8); the support push assembly (9) comprises a hinge seat (12), an abutment plate (13), a telescopic support rod (10), and a first spring (11); the hinge seat (12) is rotatably arranged at one end of the piston rod of the lifting push rod (8), an abutment plate (13) is fixedly arranged at the upper end of the hinge seat (12), and a support plate (13) is arranged at the hinge seat (12). Balance springs are respectively arranged between the front and rear sides of the receiving seat (12) and the piston rod of the lifting push rod (8); a plurality of telescopic holes are arranged on the abutment plate (13), a telescopic support rod (10) is slidably inserted in each telescopic hole, and a connecting plate is fixedly arranged at the lower end of the telescopic support rod (10); a first spring (11) is sleeved on the outer side of the lower end of the telescopic support rod (10), the lower end of the first spring (11) is fixedly connected to the connecting plate, and the upper end of the first spring (11) is fixedly connected to the lower end surface of the abutment plate (13).
4. The large-scale annular workpiece turning device with a turning mechanism according to claim 1 is characterized in that: The adjusting clamping mechanism (3) further comprises a longitudinal sliding seat (14), and a group of longitudinal sliding assemblies are respectively arranged between each longitudinal sliding seat (14) and the supporting turning platform (1); the longitudinal sliding seats (14) of the two groups of adjusting clamping mechanisms (3) are respectively arranged on the left and right sides of the transverse sliding assembly, and the two longitudinal sliding seats (14) slide relative to each other in the left and right directions through the corresponding longitudinal sliding assemblies.
5. A large-scale annular workpiece turning device with a turning mechanism according to claim 4, characterized in that: Each set of longitudinal sliding components comprises a linear motor slider (15), a longitudinal slide rail (16) and two limit guide rails (18), the longitudinal slide rail (16) and the two limit guide rails (18) are fixedly arranged on the upper end surface of the support flip table (1) along the left-right direction, the linear motor slider (15) is fixedly arranged at the lower end of the longitudinal sliding seat (14), the linear motor slider (15) is slidably connected to the outer sides of the longitudinal slide rail (16) and the limit guide rail (18), and the linear motor slider (15) is fixedly arranged at the lower end of the longitudinal sliding seat (14). The linear motor is connected to the longitudinal slide rail (16); a vertical lifting groove is respectively arranged on the end surfaces of the two longitudinal sliding seats (14) close to each other, and a lifting slider is fixedly arranged on the lifting seat, and the lifting slider is slidably inserted into the lifting groove of the corresponding longitudinal sliding seat (14); a lifting screw rod is rotatably arranged inside the lifting groove, and the lifting slider is screwed to the outer side of the lifting screw rod; a second motor is fixedly arranged at the upper end of the longitudinal sliding seat (14), and the output shaft of the second motor is fixedly connected to the lifting screw rod.
6. A large-scale annular workpiece turning device with a turning mechanism according to claim 5, characterized in that: The clamping assembly (17) comprises a connecting seat (22), a clamping adjustment box (21), a motor box (23), a first clamping plate (19), and a second clamping plate (20); the connecting seat (22) is fixedly arranged on the lifting seat, and the motor box (23) is fixedly arranged at one end of the connecting seat (22) close to the longitudinal sliding seat (14); the clamping adjustment box (21) is rotatably arranged at one end of the connecting seat (22) away from the longitudinal sliding seat (14); and the second clamping plate (20) and the first clamping plate (19) are relatively distributed at one end of the clamping adjustment box (21) away from the connecting seat (22); a locking anti-deflection assembly is arranged inside the connecting seat (22), and the locking anti-deflection assembly comprises a fixed worm wheel (29) and a transmission worm (30); the fixed worm wheel (29) is rotatably arranged inside the connecting seat (22), and one end of the fixed worm wheel (29) is fixedly connected to the clamping adjustment box (21); the transmission worm ( The first clamping plate (19) and the second clamping plate (20) are respectively screwed to two threaded sections on the outside of the second bidirectional adjustment screw (25) and the second clamping plate (20) are respectively screwed to two threaded sections on the outside of the second bidirectional adjustment screw (25) and the second clamping plate (20) are respectively slidably sleeved on the outside of the two second guide rods (24).
7. A large-scale annular workpiece turning device with a turning mechanism according to claim 6, characterized in that: The first clamping plate (19) is an L-shaped plate structure, comprising a transverse section and a longitudinal section, the longitudinal section being an arc-shaped plate structure, a screw block being fixedly arranged on the end face of the longitudinal section close to the longitudinal sliding seat (14), the screw block being screwed to the second bidirectional adjustment screw (25); the end face of the longitudinal section away from the longitudinal sliding seat (14) is fixedly arranged with the transverse section at the end away from the second clamping plate (20), the transverse section being perpendicular to the second bidirectional adjustment screw (25); a row of rotatable abutting rollers (28) being arranged on the end face of the longitudinal section away from the longitudinal sliding seat (14); the second clamping plate (2 0) is an arc-shaped plate-like structure, a screw block is fixedly arranged on the end face of one side of the second clamping plate (20) close to the longitudinal sliding seat (14), and the screw block is screwed to the second bidirectional adjustment screw (25); two symmetrical sliding grooves (26) are arranged on the end face of the second clamping plate (20) away from the first clamping plate (19), and a sliding clamping plate (27) is slidably arranged in each sliding groove (26), and the sliding clamping plate (27) is kept parallel to the transverse section of the first clamping plate (19); a row of rotatable abutment rollers (28) are rotatably arranged on the end face of the second clamping plate (20) away from the longitudinal sliding seat (14).
8. The large-scale annular workpiece turning device with a turning mechanism according to claim 1, characterized in that: The support detection mechanism (4) further comprises an abutment self-adjusting component and a fluctuation detection component; the support block is a U-shaped block structure with an opening upward, a U-shaped support groove with an opening upward is arranged inside the support block, the detection support roller (31) and the toggle support roller (32) are both rotatably arranged inside the support groove, three vertical abutment grooves are respectively arranged on the inner walls on the front and rear sides of the support groove, the front and rear ends of the detection support roller (31) and the toggle support roller (32) are respectively slidably inserted into the corresponding abutment grooves, and at each abutment groove, a detection support roller (31) and a toggle support roller (32) are respectively slidably inserted into the corresponding abutment grooves. A group of abutment self-adjusting components are arranged inside the groove; the abutment self-adjusting components include a movable connection sleeve (33) and an abutment spring (34); a movable connection sleeve (33) is rotatably arranged on the outer sides of both ends of the detection support roller (31) and the toggle support roller (32); the movable connection sleeve (33) is slidably inserted into the abutment groove; an abutment spring (34) is arranged at the lower end of each movable connection sleeve (33); the upper and lower ends of the abutment spring (34) are respectively connected to the lower end of the movable connection sleeve (33) and the bottom surface of the inner side of the abutment groove.
9. A large-scale annular workpiece turning device with a turning mechanism according to claim 8, characterized in that: A friction transmission sleeve (36) is fixedly sleeved on the outer side of the middle part of the toggle support roller (32), and a fifth motor (37) is arranged inside the support block. The output shaft of the fifth motor (37) is fixedly connected to one end of the toggle support roller (32), and the toggle support roller (32) is driven to rotate inside the support block by the fifth motor (37).
10. The large-scale annular workpiece turning device with a turning mechanism according to claim 8, characterized in that: The outer cylindrical surface of the detection support roller (31) is covered with detection grooves, which are arranged along the radial direction of the detection support roller (31), and a group of fluctuation detection components are arranged inside each detection groove; the fluctuation detection component includes a detection ball (35), a second spring (38), and a pressure transmission device, a pressure sensor (39) is fixedly arranged on the inner bottom surface of the detection groove, a detection ball (35) is arranged at the outer notch of the detection groove, and a second spring (38) is arranged between the detection ball (35) and the pressure sensor (39).
Citation Information
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