Tempering furnace discharge cooling and forced pressing equipment
By designing a furnace discharge cooling and pressure equipment including a tempering furnace unit, a pressing unit and a water-cooled circulation unit, the problem of low automation of pressure operation after spring tempering in the prior art is solved, and automated production is realized, efficiency is improved and costs are reduced.
Patent Information
- Application Number
- CN202510218921.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-26
- Publication Date
- 2025-04-08
AI Technical Summary
In the prior art, when springs are subjected to pressure operation after tempering, they need to be transported by manpower cooling, resulting in low automation, low production efficiency, and labor and site consumption.
A tempering furnace discharge cooling pressure equipment is designed, including a tempering furnace unit, a pressure unit and a water-cooled circulation unit. Through a conveying assembly, the spring workpiece is automatically transferred from the tempering chamber to the pressure unit and cooled during the process.
Automatic heating, tempering, pressure and cooling of spring workpieces is realized, reducing manpower investment, improving production efficiency and reducing costs.
Smart Images

Figure CN119776643A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of spring production and manufacturing, in particular to a tempering furnace discharge cooling and pressing device. Background Art
[0002] Springs are widely used in various fields of daily life. In actual application, if unqualified springs are used, it is not only easy to damage the equipment, but also more likely to hurt the users. Therefore, spring quality control is very important.
[0003] The applicant has found that there are at least the following technical problems in the prior art: After the spring has completed the tempering operation, it will enter the strong pressing operation process. At present, when the spring that has completed the tempering is subjected to strong pressing, it is often cooled and transported by manpower before being transported to the strong pressing equipment for strong pressing. This method is not only labor-intensive, time-consuming and labor-intensive, but also consumes site space, has a low degree of automation, and has relatively low production efficiency. Summary of the invention
[0004] The purpose of the present invention is to provide a tempering furnace discharge cooling and pressing device to solve the technical problems existing in the prior art. The preferred technical solution among the many technical solutions provided by the present invention can produce many technical effects as described below.
[0005] To achieve the above object, the present invention provides the following technical solutions:
[0006] A tempering furnace discharge cooling and pressing equipment comprises a tempering furnace unit, a pressing unit and a water cooling circulation unit. The tempering furnace unit comprises a frame and a conveying assembly. A tempering cavity is formed inside the frame. The conveying assembly is connected to the frame and passes through the tempering cavity. The discharge end of the conveying assembly is connected to the pressing unit. The conveying assembly can transfer a spring workpiece from its feed end to its discharge end. The pressing unit can press the spring workpiece, and the water cooling circulation unit can cool the spring workpiece.
[0007] Preferably, the conveying assembly comprises a fixed plate, an inverted V-shaped conveying plate, a sprocket chain conveying mechanism, a push plate and a push rod;
[0008] A plurality of the fixing plates are connected to the frame and are evenly distributed along the length direction of the frame;
[0009] The length direction of the inverted V-shaped transmission plate is parallel to the length direction of the frame body and a plurality of the inverted V-shaped transmission plates are evenly distributed along the width direction of the frame body, each of the inverted V-shaped transmission plates is connected to all of the fixed plates, and a gap is formed between two adjacent inverted V-shaped transmission plates, and the spring workpiece can move in each of the gaps;
[0010] The sprocket chain conveying mechanism is connected to the frame, the length direction of the push plate is parallel to the width direction of the frame, one side of the push plate is connected to a plurality of push rods in its length direction, and the plurality of push plates are transmission-connected to the sprocket chain conveying mechanism. The sprocket chain conveying mechanism can drive all of the push plates and the push rods to rotate in a circle, and when the corresponding push plate is located below the V-shaped conveying plate, each push rod on the push plate can pass upward from a corresponding gap.
[0011] Preferably, the tempering furnace unit also includes a cooling component and a heating component, wherein the cooling component is connected to the frame, the bottom of the cooling component is located inside the tempering chamber and above the conveying component and the spring workpiece, the heating component is connected to the frame and located inside the tempering chamber, and the heating component is located above and below the conveying component and the spring workpiece.
[0012] Preferably, the cooling assembly comprises a fixing frame, a cooling motor and a cooling fan, the fixing frame is connected to the frame body, the cooling motor is connected to the top of the fixing frame, the output shaft of the cooling motor extends into the tempering chamber and is drivingly connected to the cooling fan, and the cooling fan is located above the conveying assembly and the spring workpiece;
[0013] The number of the cooling components is several, and the several cooling components are evenly distributed along the length direction of the frame.
[0014] Preferably, the tempering furnace unit also includes a blocking assembly, which includes a blocking cylinder, a blocking plate, a first slider and a first slide rail, the blocking cylinder and the two first slide rails are connected to the frame, each end of the blocking plate is connected to a first slider and the first sliders are respectively slidably connected to the corresponding first slide rails, the top of the blocking plate is drivingly connected to the blocking cylinder, and the bottom shape of the blocking plate matches the cross-sectional shape of all the inverted V-shaped transfer plates after combination.
[0015] Preferably, the strong pressing unit comprises a bracket, a vertical moving assembly, a strong pressing rod, a guide assembly, a lateral moving assembly, a sliding plate, a strong pressing tooling, a cooling block and a flip feeding assembly;
[0016] The vertical moving assembly is connected to the upper part of the bracket, a plurality of the strong pressure rods are arranged side by side and are all connected to the vertical moving assembly, and the vertical moving assembly can drive all the strong pressure rods to move vertically;
[0017] The guide assembly is connected to the bracket and is movably connected to the vertical moving assembly;
[0018] The lateral moving assembly is connected to the bracket and the sliding plate, a plurality of the strong pressing tools are connected to the sliding plate, and there is a strong pressing tool corresponding to each strong pressing rod below, and the lateral moving assembly can drive the sliding plate and all the strong pressing tools to move horizontally;
[0019] The cooling block is connected to the bracket and communicated with the water-cooling circulation unit. The strong pressing tool is a hollow structure and the cooling block is provided with a liquid spraying port for spraying the coolant of the water-cooling circulation unit at the bottom of each of the strong pressing tool;
[0020] The overturning feeding assembly is connected to the bracket and is respectively connected to the discharge end of the conveying assembly and the sliding plate.
[0021] Preferably, the vertical moving assembly includes a high-pressure electric cylinder and a lifting block, two of the high-pressure electric cylinders are connected to the bracket, the lower ends of the two high-pressure electric cylinders are connected to the lifting block, and the tops of all the high-pressure rods are connected to the bottom of the lifting block.
[0022] Preferably, the lateral movement assembly comprises a sliding cylinder, two of the sliding cylinders are respectively connected to two sides of the bracket, and the sliding plate is drivingly connected to the two sliding cylinders.
[0023] Preferably, the flip feed assembly includes a flip feed shaft, a flip feed plate and a flip feed cylinder, the two ends of the flip feed shaft are movably connected to the bracket through bearings, the flip feed plate is connected to the flip feed shaft, the flip feed cylinder is connected to the bracket and is drivingly connected to the flip feed plate, and the startup of the flip feed cylinder can drive the flip feed plate to flip at an angle.
[0024] Preferably, the water-cooling circulation unit includes a water tank, a circulation pipeline, a water pump and a water tank. The water tank is connected to each of the high-pressure tooling through the circulation pipeline, and the water pump is connected to the water tank and the water tank through the circulation pipeline.
[0025] The beneficial effects of the present invention are as follows: through the mutual cooperation of the tempering furnace unit, the strong pressing unit and the water cooling circulation unit, the tempering furnace discharge cooling and strong pressing equipment can automatically perform heating and tempering operations on the spring workpiece, and the spring workpiece that has completed the heating and tempering operations can automatically perform strong pressing operations and cooling operations, and finally automatically complete the unloading. During the operation process, unnecessary transportation during traditional strong pressing and cooling operations can be reduced, and the investment in manpower and material resources can be reduced, which can not only increase work efficiency, but also save costs, thereby achieving the purpose of reducing costs and increasing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0027] Figure 1 It is a three-dimensional structural diagram of the present invention;
[0028] Figure 2 is a detailed structural diagram of the tempering furnace unit of the present invention;
[0029] Figure 3 is a cross-sectional structural diagram of a tempering furnace unit of the present invention;
[0030] Figure 4 It is a detailed structural diagram of the blocking component and the transmission component of the present invention;
[0031] Figure 5 A detailed structural diagram of an inverted V-shaped transfer plate of the present invention;
[0032] Figure 6 It is a detailed structural diagram of the push plate and the push rod of the present invention;
[0033] Figure 7 A detailed structural diagram of a high-pressure unit of the present invention from one perspective;
[0034] Figure 8 A detailed structural diagram of the strong pressure unit of the present invention from another perspective;
[0035] Fig. 9 It is a detailed structural diagram of the water cooling circulation unit of the present invention;
[0036] In the figure, 1, tempering furnace unit; 11, frame; 12, transmission assembly; 121, fixed plate; 122, inverted V-shaped transmission plate; 123, sprocket chain transmission mechanism; 124, push plate; 125, push rod; 13, cooling assembly; 131, fixed frame; 132, cooling motor; 133, cooling fan; 14, blocking assembly; 141, blocking cylinder; 142, blocking plate; 143, first slide block; 144, first slide rail;
[0037] 2. Strong pressure unit; 21. Bracket; 22. Vertical moving assembly; 221. Strong pressure electric cylinder; 222. Lifting block; 23. Strong pressure rod; 24. Guide assembly; 25. Horizontal moving assembly; 26. Sliding plate; 27. Strong pressure tooling; 28. Cooling block; 29. Flip feed assembly; 291. Flip feed shaft; 292. Flip feed plate; 293. Flip feed cylinder;
[0038] 3. Water cooling circulation unit; 31. Water storage tank; 32. Circulation pipeline; 33. Water pump; 34. Water storage tank. DETAILED DESCRIPTION
[0039] To make the purpose, technical solution and advantages of the present invention clearer, the technical solution of the present invention will be described in detail below. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other implementation methods obtained by ordinary technicians in this field without creative work belong to the scope of protection of the present invention.
[0040] In the description of the present invention, it should be understood that the terms "center", "lateral", "length", "width", "height", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "side" and the like indicate positions or positional relationships based on the attached Figure 1 The orientation or positional relationship shown is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0041] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.
[0042] Reference Figures 1 to 9 The present invention provides a tempering furnace discharge cooling and pressing equipment, comprising a tempering furnace unit 1, a pressing unit 2 and a water cooling circulation unit 3;
[0043] The tempering furnace unit 1 includes a frame 11 and a conveying assembly 12. The frame 11 forms a tempering chamber inside. The conveying assembly 12 is connected to the frame 11 and passes through the tempering chamber. The conveying assembly 12 has a feeding end and a discharging end. The conveying assembly 12 can convey the spring workpiece from its feeding end into the tempering chamber, and then convey it from the tempering chamber to its discharging end. In the tempering chamber, the tempering furnace unit 1 can heat and temper the spring workpiece.
[0044] The discharging end of the conveying component 12 is connected to the strong pressing unit 2, and the spring workpiece can be conveyed to the strong pressing unit 2 by the conveying component 12. The strong pressing unit 2 can perform strong pressing on the spring workpiece, and the water cooling circulation unit 3 can cool the spring workpiece.
[0045] Through the mutual cooperation of the tempering furnace unit 1, the strong pressing unit 2 and the water cooling circulation unit 3, the tempering furnace discharge cooling and strong pressing equipment can automatically heat and temper the spring workpiece, and the spring workpiece that has completed the heating and tempering operation can automatically perform the strong pressing operation and the cooling operation, and finally automatically complete the unloading. During the operation process, it can reduce unnecessary transportation during traditional strong pressing and cooling operations, reduce the investment of manpower and material resources, not only increase work efficiency, but also save costs, and achieve the purpose of reducing costs and increasing efficiency.
[0046] The conveying assembly 12 includes a fixing plate 121 , an inverted V-shaped conveying plate 122 , a sprocket chain conveying mechanism 123 , a pushing plate 124 and a pushing rod 125 .
[0047] A plurality of fixing plates 121 are connected to the frame body 11 and are evenly distributed along the length direction of the frame body 11 . The fixing plates 121 are used to fix the inverted V-shaped conveying plates 122 .
[0048] The length direction of the inverted V-shaped transmission plate 122 is parallel to the length direction of the frame body 11, and a plurality of inverted V-shaped transmission plates 122 are evenly distributed along the width direction of the frame body 11, each inverted V-shaped transmission plate 122 is connected to all the fixed plates 121, and a gap is formed between two adjacent inverted V-shaped transmission plates 122;
[0049] After the spring workpiece has completed the preceding process, it can be placed on the feed end of the inverted V-shaped conveying plate 122 , and then the spring workpiece can be transported and moved in each gap, and finally leave from the feed end of the inverted V-shaped conveying plate 122 .
[0050] The sprocket chain transmission mechanism 123 is connected to the frame 11. The sprocket chain transmission mechanism 123 is preferably a combination structure of a driving sprocket, a driven sprocket, a chain and a driving motor. The driving motor is connected to the driving sprocket, and the driving sprocket, the driven sprocket and the chain are connected in a transmission manner. After the driving motor is started, it can drive the driving sprocket, the driven sprocket and the chain transmission.
[0051] The length direction of the push plate 124 is parallel to the width direction of the frame 11. One side of the push plate 124 is connected to a plurality of push rods 125 in its length direction. The plurality of push plates 124 are connected to the chain transmission of the sprocket chain transmission mechanism 123. After the sprocket chain transmission mechanism 123 is started, the chain can drive all the push plates 124 and the push rods 125 to rotate in a circle. When the corresponding push plate 124 is located below the inverted V-shaped transmission plate 122, each push rod 125 on the push plate 124 can pass upward from a corresponding gap. At this time, each push rod 125 can contact the tail end of the corresponding spring workpiece. Under the push of the push rod 125, the spring workpiece can be pushed in the corresponding gap, thereby forming movement.
[0052] The tempering furnace unit 1 further includes a cooling assembly 13 and a heating assembly. The cooling assembly 13 is connected to the frame 11. The bottom of the cooling assembly 13 is located inside the tempering chamber and above the conveying assembly 12 and the spring workpiece.
[0053] The heating component is connected to the frame 11 and is located inside the tempering chamber. In this embodiment, the heating component is preferably a heating tube. The number of heating tubes can be hundreds, evenly distributed above and below the conveying component 12 and the spring workpiece. Since the heating tube is a relatively conventional prior art, it is not shown in the accompanying drawings.
[0054] The cooling assembly 13 includes a fixing frame 131, a cooling motor 132 and a cooling fan 133. The fixing frame 131 is connected to the frame body 11, the cooling motor 132 is connected to the top of the fixing frame 131, the output shaft of the cooling motor 132 extends into the tempering chamber and is in transmission connection with the cooling fan 133, and the cooling fan 133 is located above the conveying assembly 12 and the spring workpiece;
[0055] After the cooling motor 132 is started, it can drive the cooling fan 133 to rotate through the output shaft, thereby cooling the conveying assembly 12 and the spring workpiece located below it;
[0056] There are a plurality of cooling components 13 , which are evenly distributed along the length direction of the frame 11 . The drawings of this embodiment preferably show a structural form when there are five cooling components 13 .
[0057] The tempering furnace unit 1 further includes a blocking assembly 14, which includes a blocking cylinder 141, a blocking plate 142, a first slider 143 and a first slide rail 144. The blocking cylinder 141 and the two first slide rails 144 are connected to the frame 11, and the two ends of the blocking plate 142 are respectively connected to a first slider 143, and the first sliders 143 are respectively slidably connected to the corresponding first slide rails 144. The top of the blocking plate 142 is drivingly connected to the blocking cylinder 141, and the bottom shape of the blocking plate 142 matches the cross-sectional shape of all the inverted V-shaped conveying plates 122 after being combined.
[0058] After the blocking cylinder 141 is started, it can drive the blocking plate 142 to move vertically. The blocking plate 142 can move by sliding between the first slider 143 and the first slide rail 144. When the blocking plate 142 moves downward to the extreme position, it can contact the upper surface of the inverted V-shaped transfer plate 122. At this time, the inside of the tempering chamber can be isolated and the temperature in the tempering chamber can be controlled.
[0059] The application principle of the tempering furnace unit 1 is as follows: the spring workpieces are placed in order in the gap between two adjacent inverted V-shaped conveying plates 122, the heating rod is started to heat, so that the inside of the tempering chamber reaches the specified temperature, the sprocket chain conveying mechanism 123 is started, and the chain transmission drives the push plate 124 and the push rod 125 to move from the feeding end of the conveying assembly 12 to the discharging end, and the push rod 125 can push the corresponding spring workpiece to move in the gap. When the temperature is too high, the cooling motor 132 is started to drive the cooling fan 133 to rotate, thereby dissipating the heat of the tempering chamber. When the spring workpiece at the front is When the spring workpiece needs to be discharged, the blocking cylinder 141 contracts, driving the blocking plate 142 to move upward. After the discharge is completed, the blocking cylinder 141 extends, driving the blocking plate 142 to move downward, and contacts the inverted V-shaped conveying plate 122, thereby temporarily closing the tempering chamber. Through the coordinated application of the above components, the tempering furnace unit 1 can accurately control the temperature inside the tempering chamber. At the same time, with this structure, multiple spring workpieces can be fed at the same time to ensure the tempering efficiency. At the same time, since the spring workpieces in the same row move together, the orderly discharge of the spring workpieces can be guaranteed.
[0060] As an optional embodiment, the strong pressing unit 2 includes a bracket 21, a vertical moving component 22, a strong pressing rod 23, a guide component 24, a lateral moving component 25, a sliding plate 26, a strong pressing tooling 27, a cooling block 28 and a flip feeding component 29.
[0061] The bracket 21 is placed on the ground and located at the discharge end of the conveying assembly 12. The bracket 21 is preferably in the form of a gantry, so as to effectively improve the structural strength. When necessary, the bracket 21 can be connected to the frame 11 to form an integral structure.
[0062] The vertical moving assembly 22 includes a high-pressure electric cylinder 221 and a lifting block 222. The two high-pressure electric cylinders 221 are connected to the upper part of the bracket 21. The lower ends of the two high-pressure electric cylinders 221 are connected to the lifting block 222. A plurality of high-pressure rods 23 are arranged side by side and the top of each high-pressure rod 23 is connected to the bottom of the lifting block 222. After the high-pressure electric cylinder 221 is started, it can drive the lifting block 222 to move vertically, and the lifting block 222 can drive all the high-pressure rods 23 to move synchronously vertically.
[0063] The guide assembly 24 is connected to the bracket 21 and is movably connected to the vertical moving assembly 22. The guide assembly 24 can guide the vertical moving assembly 22 to prevent the lifting block 222 and the strong pressure rod 23 from being offset during the movement, thereby further improving the strong pressure effect. In this embodiment, the guide assembly 24 preferably includes a guide shaft, and the two guide shafts are fixedly connected to the bracket 21 and are movably connected to the lifting block 222, thereby forming a guiding effect on the moving lifting block 222.
[0064] The lateral movement assembly 25 includes a sliding cylinder, two sliding cylinders are respectively connected to the two sides of the bracket 21, and the sliding plate 26 is drivingly connected to the two sliding cylinders. After the sliding cylinder is started, it can drive the sliding plate 26 to move laterally;
[0065] A plurality of strong pressure fixtures 27 are connected to the sliding plate 26, and the strong pressure fixtures 27 can keep synchronous movement with the sliding plate 26. After the sliding cylinder is started, it can drive the sliding plate 26 and all the strong pressure fixtures 27 to move synchronously horizontally. There is a strong pressure fixture 27 corresponding to each strong pressure rod 23 below it. In this embodiment, the number of strong pressure fixtures 27 and strong pressure rods 23 corresponds to the number of inverted V-shaped transmission plates 122. The attached drawings preferably show a structural form with a number of twelve;
[0066] The sliding plate 26 preferably includes a main board located on a horizontal plane and a guide plate connected to the main board, each guide plate corresponds to a group of strong pressing tooling 27 and a strong pressing rod 23, and the guide plates are preferably located on both sides of the path where the spring tooling slides and falls into the strong pressing tooling 27, one side of which can be a vertical plate and the other side is an inclined plate, one side of the inclined plate is close to the flip feed plate 292 described below, so that it can form a docking with the flip feed plate 292 in the flipped state, so that the spring workpiece can slide into the strong pressing tooling 27 more accurately.
[0067] The cooling block 28 is connected to the bracket 21 and is connected to the water-cooling circulation unit 3. Part of the piping structure of the water-cooling circulation unit 3 is arranged in the cooling block 28. The strong pressing tool 27 is a hollow structure and the cooling block 28 is provided with a spray port for spraying the coolant of the water-cooling circulation unit 3 at the bottom of each strong pressing tool 27. The spring workpiece can slide into the strong pressing tool 27, and the coolant transported by the piping structure of the water-cooling circulation unit 3 can be sprayed from the spray port, so that the spring workpiece can be simultaneously strong pressed and cooled. The cooling block 28 is located below the spring workpiece, so that it can play a temporary supporting role for the spring workpiece. The front end of the cooling block 28 is preferably provided with an inclined surface, which can facilitate the free fall of the spring workpiece.
[0068] The flip feed assembly 29 includes a flip feed shaft 291, a flip feed plate 292 and a flip feed cylinder 293. The two ends of the flip feed shaft 291 are movably connected to the bracket 21 through bearings, the flip feed plate 292 is connected to the flip feed shaft 291, the flip feed cylinder 293 is connected to the bracket 21 and is drivingly connected to the flip feed plate 292, and the two ends of the flip feed plate 292 are respectively connected to the discharge end of the conveying assembly 12 and the sliding plate 26.
[0069] The application principle of the strong pressure unit 2 is as follows: when not in use, the flip feed cylinder 293 does not work, and the flip feed plate 292 is in a horizontal state. When the spring workpiece moves to the corresponding position of the flip feed plate 292, the flip feed cylinder 293 starts to extend, driving the flip feed plate 292 to flip and form an inclined state. The spring workpiece can slide to the inside of the strong pressure fixture 27 through the sliding plate 26, and then the strong pressure electric cylinder 221 starts to drive the lifting block 222 and all the strong pressure rods 23 to move downward with the assistance of the guide shaft, so that the bottom of the strong pressure rod 23 extends into the inside of the strong pressure fixture 27, and the spring workpiece located inside the strong pressure fixture 27 is strongly pressed. At the same time, the liquid spraying port of the cooling block 28 sprays coolant to cool the spring workpiece while it is being strongly pressed.
[0070] After complete forced cooling, the flip feed cylinder 293 is retracted, the flip feed plate 292 is reset, and the forced electric cylinder 221 is started, driving the lifting block 222 and all the forced rods 23 to move upward with the assistance of the guide shaft, and then the sliding cylinder is started, driving the sliding plate 26 to move in the direction away from the tempering furnace unit 1. During this process, all the forced pressing fixtures 27 move synchronously and separate from the cooling block 28 supporting the spring workpiece. The spring workpiece inside the forced pressing fixture 27 falls freely due to gravity and slides from the inclined surface of the front end of the cooling block 28 to the external collection unit. Then the sliding cylinder is started, driving the sliding plate 26 to move in the direction of the tempering furnace unit 1, forming a reset for the next use;
[0071] The above-mentioned components can simultaneously complete the strong pressing process and the cooling process for the spring workpiece, and reduce the transportation steps, shorten the transportation time, and better save costs.
[0072] As an optional embodiment, the water cooling circulation unit 3 includes a water storage tank 31, a circulation pipeline 32, a water pump 33 and a water storage tank 34;
[0073] The number of water storage tanks 31 is preferably two, and the two water storage tanks 31 are preferably installed on the frame 11. The water storage tank 31 is connected to each high-pressure fixture 27 through a circulation pipeline 32. The water outlet of the circulation pipeline 32 at each high-pressure fixture 27 actually corresponds to the liquid spraying port on the cooling block 28. The coolant stored in the water storage tank 31 can be transported to the water outlet through the circulation pipeline 32, and then sprayed from the corresponding liquid spraying port to cool the spring workpiece inside each high-pressure fixture 27. The sprayed coolant can drip freely by gravity.
[0074] The water tank 34 is located below the above structure and is used to receive and collect dripping coolant. The water pump 33 is connected to the water tank 31 and the water tank 34 respectively through the circulation pipeline 32. The number of water pumps 33 is preferably two, which are located on both sides respectively, so as to effectively improve the efficiency. After the water pump 33 is started, it can drive the coolant to self-circulate in the water cooling circulation unit 3. When the coolant needs to be sprayed, the water pump 33 is started to drive the coolant inside the water tank 34 to enter the water tank 31. At the same time, the coolant inside the water tank 31 is transported to the high-pressure tooling 27 through the circulation pipeline 32. The sprayed coolant can drip downward back into the water tank 34, thereby completing the self-circulation of the coolant, effectively reducing the consumption of the coolant, and further reducing the cost.
[0075] The above are only specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art who is familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the present invention, which should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
Claims
1. A tempering furnace discharge cooling and pressure equipment, characterized in that: The invention comprises a tempering furnace unit (1), a strong pressing unit (2) and a water cooling circulation unit (3). The tempering furnace unit (1) comprises a frame (11) and a conveying assembly (12). A tempering chamber is formed inside the frame (11). The conveying assembly (12) is connected to the frame (11) and passes through the tempering chamber. The discharge end of the conveying assembly (12) is connected to the strong pressing unit (2). The conveying assembly (12) can convey a spring workpiece from its feed end to its discharge end. The strong pressing unit (2) can strongly press the spring workpiece. Meanwhile, the water cooling circulation unit (3) can cool the spring workpiece.
2. The tempering furnace discharge cooling and pressing equipment according to claim 1 is characterized in that: The conveying assembly (12) comprises a fixing plate (121), an inverted V-shaped conveying plate (122), a sprocket chain conveying mechanism (123), a pushing plate (124) and a pushing rod (125); A plurality of the fixing plates (121) are connected to the frame (11) and are evenly distributed along the length direction of the frame (11); The length direction of the inverted V-shaped transmission plate (122) is parallel to the length direction of the frame (11), and a plurality of the inverted V-shaped transmission plates (122) are evenly distributed along the width direction of the frame (11), each of the inverted V-shaped transmission plates (122) is connected to all of the fixed plates (121), and a gap is formed between two adjacent inverted V-shaped transmission plates (122), and the spring workpiece can move in each of the gaps; The sprocket chain transmission mechanism (123) is connected to the frame (11), the length direction of the push plate (124) is parallel to the width direction of the frame (11), and one side of the push plate (124) is connected to a plurality of push rods (125) in its length direction. The plurality of push plates (124) are transmission-connected to the sprocket chain transmission mechanism (123), and the sprocket chain transmission mechanism (123) can drive all the push plates (124) and the push rods (125) to rotate in a circle. When the corresponding push plate (124) is located below the V-shaped transmission plate (122), each push rod (125) on the push plate (124) can pass through upward from a corresponding gap.
3. The tempering furnace discharge cooling and pressing equipment according to claim 1 is characterized in that: The tempering furnace unit (1) further comprises a cooling component (13) and a heating component, wherein the cooling component (13) is connected to the frame (11), the bottom of the cooling component (13) is located inside the tempering chamber and above the conveying component (12) and the spring workpiece, and the heating component is connected to the frame (11) and located inside the tempering chamber, and the heating component is located above and below the conveying component (12) and the spring workpiece.
4. The tempering furnace discharge cooling and pressing equipment according to claim 3 is characterized in that: The cooling assembly (13) comprises a fixing frame (131), a cooling motor (132) and a cooling fan (133); the fixing frame (131) is connected to the frame body (11); the cooling motor (132) is connected to the top of the fixing frame (131); the output shaft of the cooling motor (132) extends into the tempering chamber and is transmission-connected to the cooling fan (133); the cooling fan (133) is located above the conveying assembly (12) and the spring workpiece; The number of the cooling components (13) is multiple, and the multiple cooling components (13) are evenly distributed along the length direction of the frame (11).
5. The tempering furnace discharge cooling and pressing equipment according to claim 2 is characterized in that: The tempering furnace unit (1) also includes a blocking assembly (14), the blocking assembly (14) including a blocking cylinder (141), a blocking plate (142), a first slider (143) and a first slide rail (144), the blocking cylinder (141) and the two first slide rails (144) are connected to the frame (11), the two ends of the blocking plate (142) are each connected to a first slider (143), and the first sliders (143) are respectively slidably connected to the corresponding first slide rails (144), the top of the blocking plate (142) is drivingly connected to the blocking cylinder (141), and the bottom shape of the blocking plate (142) matches the cross-sectional shape of all the inverted V-shaped conveying plates (122) after being combined.
6. The tempering furnace discharge cooling and pressing equipment according to claim 1 is characterized in that: The strong pressing unit (2) comprises a bracket (21), a vertical moving assembly (22), a strong pressing rod (23), a guide assembly (24), a lateral moving assembly (25), a sliding plate (26), a strong pressing tool (27), a cooling block (28) and a turning feeding assembly (29); The vertical moving assembly (22) is connected to the upper part of the bracket (21), a plurality of the strong pressure rods (23) are arranged side by side and are all connected to the vertical moving assembly (22), and the vertical moving assembly (22) can drive all the strong pressure rods (23) to move vertically; The guide assembly (24) is connected to the bracket (21) and is movably connected to the vertical moving assembly (22); The lateral movement component (25) is connected to the bracket (21) and connected to the sliding plate (26), a plurality of strong pressure tools (27) are connected to the sliding plate (26), and there is a strong pressure tool (27) corresponding to each strong pressure rod (23) below, and the lateral movement component (25) can drive the sliding plate (26) and all the strong pressure tools (27) to move horizontally; The cooling block (28) is connected to the bracket (21) and is in communication with the water-cooling circulation unit (3); the strong pressure fixture (27) is a hollow structure and the cooling block (28) is provided with a liquid spraying port at the bottom of each of the strong pressure fixtures (27) for spraying the coolant of the water-cooling circulation unit (3); The overturning feeding assembly (29) is connected to the bracket (21) and is respectively connected to the discharge end of the conveying assembly (12) and the sliding plate (26).
7. The tempering furnace discharge cooling and pressing equipment according to claim 6, characterized in that: The vertical moving assembly (22) comprises a high-pressure electric cylinder (221) and a lifting block (222), two of the high-pressure electric cylinders (221) are connected to the bracket (21), the lower ends of the two high-pressure electric cylinders (221) are connected to the lifting block (222), and the tops of all the high-pressure rods (23) are connected to the bottoms of the lifting blocks (222).
8. The tempering furnace discharge cooling and pressing equipment according to claim 6, characterized in that: The lateral movement assembly (25) comprises a sliding cylinder, two of the sliding cylinders are respectively connected to two sides of the bracket (21), and the sliding plate (26) is drivingly connected to the two sliding cylinders.
9. The tempering furnace discharge cooling and pressing equipment according to claim 6, characterized in that: The flip feed assembly (29) comprises a flip feed shaft (291), a flip feed plate (292) and a flip feed cylinder (293); both ends of the flip feed shaft (291) are movably connected to the bracket (21) via bearings; the flip feed plate (292) is connected to the flip feed shaft (291); the flip feed cylinder (293) is connected to the bracket (21) and is drivingly connected to the flip feed plate (292); the flip feed cylinder (293) can drive the flip feed plate (292) to flip at an angle when it is started.
10. The tempering furnace discharge cooling and pressing equipment according to claim 6, characterized in that: The water-cooling circulation unit (3) comprises a water storage tank (31), a circulation pipeline (32), a water pump (33) and a water storage tank (34); the water storage tank (31) is connected to each of the high-pressure tools (27) through the circulation pipeline (32); and the water pump (33) is connected to the water storage tank (31) and the water storage tank (34) through the circulation pipeline (32).