Automatic igniter for purifying and diffusing chimney

By designing an automatic igniter, the precise position adjustment of the igniter is achieved using telescopic components and traction components, the problem of poor safety in manual ignition operation in the prior art is solved, the ignition success rate is improved and the service life of the equipment is extended.

CN119778752APending Publication Date: 2025-04-08GANSU HUAJING ENVIRONMENTAL PROTECTION CO LTD
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Patent Information

Application Number
CN202510145094.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-10
Publication Date
2025-04-08

AI Technical Summary

Technical Problem

In the prior art, when industrial waste gas is purified and discharged, manual ignition is usually required, which has poor operational safety and is prone to failure of ignition.

Method used

An automatic igniter for purifying and venting chimneys is designed, including ignitors, telescopic components and traction components. Through components such as cylinders, support rods and electric push rods, the precise position adjustment and automatic ignition of the igniter are achieved.

Benefits of technology

The ignition success rate is improved, the ignition demand is ensured in different situations, and by quickly returning to a position away from the chimney opening, the damage to the ignitor is reduced by flame and the service life of the equipment is extended.

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Abstract

The invention belongs to the field of ignition devices, and provides a purification and diffusion chimney automatic igniter which comprises a purification chimney, a mounting seat is fixed to the peripheral side face of the purification chimney, and a fixing frame is fixedly connected to the side edge of the mounting seat; the telescopic assembly comprises an air cylinder, a supporting rod and a mounting rod; the traction assembly comprises an electric push rod, a stretching plate, a pull rope, a guide frame and a pull rope; by arranging the igniter, the telescopic assembly and the traction assembly, the igniter can be pulled to the position close to a chimney opening when the initial ignition position is not good, accurate ignition is achieved, the ignition success rate is increased, and the ignition requirements under different conditions are met; after ignition is completed, the igniter can be rapidly recovered to the position away from the chimney opening, continuous exposure in high-temperature flames is avoided, damage of the flames to the igniter is reduced, and it is ensured that the igniter can be continuously used in follow-up work.
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Description

Technical Field

[0001] The invention belongs to the field of ignition devices, in particular to an automatic ignition device for purifying and dispersing chimneys. Background Art

[0002] In many industrial production processes, such as chemical, steel, oil refining and other industries, a large amount of waste gas containing various pollutants will be generated. In order to reduce the adverse effects of industrial waste gas on the environment and human body, the waste gas must be purified; the purified waste gas needs to be discharged into the atmosphere through the chimney. In the discharge process, in order to ensure safety, in some cases, the waste gas needs to be ignited and released. When the purification system fails, resulting in excessive content of combustible components in the waste gas, or in special working conditions such as device start-up and shutdown, emergency accidents, etc., in order to prevent the accumulation of combustible gas and cause explosions and other dangers, it is necessary to ignite the waste gas and then discharge it, so that the combustible substances in it can be burned under controllable conditions to reduce the risk of emissions.

[0003] Currently, manual ignition is usually adopted. Operators need to hold ignition tools to perform ignition operations in dangerous areas near chimneys, or use fireworks to ignite manually. Fireworks falling into gas areas are prone to fire. Once an accident occurs, it will pose a serious threat to the life safety of the operators.

[0004] Therefore, those skilled in the art have proposed a purification and emission chimney automatic igniter to solve the problems raised by the background technology. Summary of the invention

[0005] In order to solve the above technical problems, the present invention provides an automatic igniter for a purification and emission chimney to solve the problems of poor operational safety and easy ignition failure in the prior art, which usually adopts a manual ignition method.

[0006] The automatic igniter of the purification and emission chimney comprises: a purification chimney, a mounting seat is fixed on the periphery of the purification chimney, and a fixing frame is fixedly connected to the side of the mounting seat;

[0007] The telescopic assembly includes a cylinder, a support rod and a mounting rod. The cylinder is mounted on the inner wall of the fixing frame. The telescopic end of the cylinder is connected to the support rod. The mounting rod is fixed to the side wall of the support rod. An inclined rod is fixed to one end of the mounting rod. A protective rod is rotatably mounted to one end of the inclined rod. A reset shaft is connected between the protective rod and the end of the inclined rod. An igniter is installed in the inner cavity of the protective rod.

[0008] The traction assembly includes an electric push rod, a stretching plate, a pull rope, a guide frame and a pull rope. A control groove is opened on the inner wall of the support rod, and the electric push rod is installed on the bottom surface of the control groove. A connecting rod is installed on the telescopic end of the electric push rod, and one end of the connecting rod is connected to the stretching plate. The pull rope is connected between the stretching plate and the protective rod. The guide frame is fixed on the side wall of the inclined rod, and the pull rope passes through the guide frame.

[0009] Preferably, a return spring is connected to the top wall of the control groove, the bottom end of the return spring is connected to the stretching plate, a card frame is fixedly connected to the bottom surface of the stretching plate, a micro cylinder is installed at one end of the connecting rod, a pin rod is connected to the telescopic end of the micro cylinder, and the pin rod is engaged with the card frame.

[0010] Preferably, a limit rod is fixedly connected to the top wall in the control groove, the limit rod is located in the reset spring, and the position of the limit rod corresponds to the stretching plate.

[0011] Preferably, a battery and a control board are also installed in the support rod, and the electric push rod, micro cylinder and igniter are all electrically connected to the control board.

[0012] Preferably, two groups of guide wheels are installed on the inner wall of the guide frame, and the pull rope is located inside the two groups of guide wheels.

[0013] Preferably, a positioning frame is fixedly connected to the peripheral side of the support rod, and the inner wall of the positioning frame is fixedly connected to the mounting rod.

[0014] Preferably, a side frame is fixed to the side wall of the fixed frame, and an automatic wire reel is installed on the inner wall of the side frame.

[0015] Preferably, the protective rod and the diagonal rod are both made of stainless steel, and the pull rope is a metal rope.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] The present invention provides an igniter, a telescopic assembly and a traction assembly, so that when the initial ignition position is not good, the igniter can be pulled to a position close to the chimney mouth, thereby achieving accurate ignition, improving the ignition success rate, and meeting the ignition requirements in different situations; after the ignition is completed, the igniter can be quickly restored to a position away from the chimney mouth to avoid continuous exposure to high-temperature flames, reduce damage to the igniter caused by the flame, and ensure that the igniter can be continuously used in subsequent work. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0019] Figure 2 It is a schematic diagram of the structure of the present invention viewed from above;

[0020] Figure 3 for Figure 2 Schematic diagram of the AA section structure;

[0021] Figure 4 for Figure 3 A partial enlarged view of part B;

[0022] Figure 5is a schematic diagram of the three-dimensional structure of the guide frame;

[0023] Figure 6 This is a schematic diagram of the ignition operation.

[0024] In the figure:

[0025] 1. Purification chimney; 2. Mounting base; 3. Fixing frame; 4. Cylinder; 5. Support rod; 6. Positioning frame; 7. Mounting rod; 8. Slanting rod; 9. Reset shaft; 10. Protection rod; 11. Ignition; 12. Control panel; 13. Battery; 14. Control slot; 15. Electric push rod; 16. Connecting rod; 17. Reset spring; 18. Tension plate; 19. Pull rope; 20. Limit rod; 21. Card frame; 22. Micro cylinder; 23. Pin rod; 24. Guide frame; 25. Guide wheel; 26. Side frame; 27. Automatic reel. DETAILED DESCRIPTION

[0026] The following is a further detailed description of the embodiments of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention but are not intended to limit the scope of the present invention.

[0027] Embodiment 1: As shown in the attached Figure 1 , Attachment Figure 2 and attached Figure 3 As shown: The present invention provides an automatic igniter for a purification and emission chimney, comprising a purification chimney 1, a telescopic component and a traction component;

[0028] A mounting seat 2 is fixed on the side of the purification chimney 1, and a fixing frame 3 is fixedly connected to the side of the mounting seat 2;

[0029] The telescopic assembly includes a cylinder 4, a support rod 5 and a mounting rod 7. The cylinder 4 is mounted on the inner wall of the fixing frame 3. The telescopic end of the cylinder 4 is connected to the support rod 5. The mounting rod 7 is fixed at the side wall of the support rod 5. An inclined rod 8 is fixed at one end of the mounting rod 7. A protective rod 10 is rotatably mounted at one end of the inclined rod 8. Both the protective rod 10 and the inclined rod 8 are made of stainless steel. A reset shaft 9 is connected between the ends of the protective rod 10 and the inclined rod 8. An igniter 11 is installed in the inner cavity of the protective rod 10. The support rod 5 is driven to telescope by controlling the cylinder 4, so that the igniter 11 is raised to the side around the top of the purification chimney 1. The ignition operation can be quickly realized by controlling the igniter 11 to work. By wrapping the igniter 11 with the protective rod 10, the influence of the high temperature of the flame burning at the chimney mouth on the igniter 11 can be effectively alleviated.

[0030] As attached Figure 4As shown: the traction assembly includes an electric push rod 15, a stretching plate 18, a pull rope 19, a guide frame 24 and a pull rope 19. The inner wall of the support rod 5 is provided with a control groove 14. The electric push rod 15 is installed on the inner bottom surface of the control groove 14. A connecting rod 16 is installed at the telescopic end of the electric push rod 15. One end of the connecting rod 16 is connected to the stretching plate 18. The pull rope 19 is connected between the stretching plate 18 and the protective rod 10. The guide frame 24 is fixed to the side wall of the inclined rod 8, and the pull rope 19 passes through the guide frame 24; the pull rope 19 is a metal rope; by setting the inclined rod 8, the protective rod 10 and the igniter 11 can be located away from the chimney mouth;

[0031] As attached Figure 6 As shown: when the igniter 11 is far away from the chimney opening and cannot be ignited, the electric push rod 15 is controlled to drive the connecting rod 16 to extend and retract, the connecting rod 16 pulls the stretching plate 18 to move, the stretching plate 18 drives the pull rope 19 to move, and the pull rope 19 can stably pull the protective rod 10 to rotate through the guide frame 24, so that the igniter 11 is close to the chimney opening, thereby achieving precise ignition.

[0032] A return spring 17 is connected to the top wall of the control groove 14, and the bottom end of the return spring 17 is connected to the stretching plate 18. The bottom surface of the stretching plate 18 is fixedly connected to a clamping frame 21. A micro cylinder 22 is installed at one end of the connecting rod 16. A pin rod 23 is connected to the telescopic end of the micro cylinder 22, and the pin rod 23 is engaged with the clamping frame 21. When the ignition is completed, since the igniter 11 is too close to the fire source, the flame at the chimney mouth will quickly burn to the vicinity of the igniter 11. After the ignition of the igniter 11 is completed, the micro cylinder 22 works quickly to move the pin rod 23. 3 is retracted, the pin rod 23 is separated from the card frame 21, and the limit of the card frame 21 is released. At this time, the reset spring 17 is quickly reset. After the protection rod 10 loses its pulling force, the reset shaft 9 is quickly reset, and the protection rod 10 rotates clockwise to restore the igniter 11 to a position away from the chimney. In this process, the rebound is rapid, thereby greatly protecting the igniter 11, so that the igniter 11 can be continuously used in subsequent work; after the ignition is completed, the igniter 11 can be quickly lowered to a safe position in cooperation with the work of the cylinder 4.

[0033] The top wall of the control groove 14 is fixedly connected to a limit rod 20, which is located in the reset spring 17, and the position of the limit rod 20 corresponds to the stretching plate 18. When the reset spring 17 is reset, the stretching plate 18 reaches the bottom end of the limit rod 20, and the limit rod 20 limits the stretching plate 18, ensuring that the micro cylinder 22 can stably cooperate with the card frame 21 to ensure the stability of the entire device.

[0034] A battery 13 and a control board 12 are also installed in the support rod 5, and the electric push rod 15, the micro cylinder 22, and the igniter 11 are all electrically connected to the control board 12;

[0035] The battery 13 is installed in the support rod 5 to provide the required power for the control board 12 and the electric push rod 15, the micro cylinder 22 and the igniter 11 connected thereto. As a power source, the battery provides a stable DC power supply for the entire system, ensuring that these components can work normally without external power supply access.

[0036] The control panel 12 sends a control signal to the electric push rod 15 through a preset program; when the position of the igniter 11 needs to be adjusted to make it closer to the chimney opening to achieve precise ignition, the control panel 12 will send a start signal to the electric push rod 15; after the electric push rod 15 receives the signal, the internal motor starts working, pushing its telescopic end to extend or retract, driving the connecting rod 16 to perform corresponding telescopic movement, thereby achieving the pulling or release of the tension plate 18, and driving the position adjustment of the protective rod 10 and the igniter 11 through the pull rope 19.

[0037] After ignition is completed, in order to protect the igniter 11, it needs to be quickly pulled back to the position away from the chimney. At this moment, the control panel 12 can send a signal to the miniature cylinder 22.

[0038] After receiving the signal, the telescopic end of the micro cylinder 22 will retract the pin 23, so that the pin 23 will be separated from the card frame 21, triggering the reset spring 17 to drive the stretching plate 18 to reset, thereby driving the protection rod 10 to rotate and pulling the igniter 11 back.

[0039] The control panel 12 can control the ignition operation of the igniter 11; when the cylinder 4 lifts the igniter 11 to a position near the chimney mouth and ignition is required, the control panel 12 sends a start signal to the igniter 11 to generate sparks or flames.

[0040] As attached Figure 5 As shown: two sets of guide wheels 25 are installed on the inner wall of the guide frame 24, and the pull rope 19 is located inside the two sets of guide wheels 25; by providing the guide wheels 25, the pull rope 19 can be effectively limited to ensure the stability of the pull rope 19 during use.

[0041] A positioning frame 6 is fixedly connected to the peripheral side of the support rod 5 , and an installation rod 7 is fixedly connected to the inner wall of the positioning frame 6 .

[0042] As can be seen from the above, when the purification and emission chimney needs to be ignited, the cylinder 4 is first controlled to extend and retract, and the telescopic end of the cylinder 4 drives the support rod 5 to perform telescopic movement, thereby raising the igniter 11 installed in the inner cavity of the protective rod 10 to the position around the top opening of the purification chimney 1.

[0043] The igniter 11 is controlled to start working, and the spark or flame generated by it is used to ignite the combustible gas in the chimney to achieve the ignition operation. In this process, the protective rod 10 will wrap the igniter 11. Since the protective rod 10 and the inclined rod 8 are made of stainless steel, the high temperature of the burning flame at the chimney mouth can effectively alleviate the influence of the igniter 11, and play a certain protective role.

[0044] In the initial state, the protection rod 10 and the igniter 11 are placed away from the chimney opening by setting the inclined rod 8, which may result in a poor ignition effect.

[0045] When this happens, by controlling the electric push rod 15 to work, the telescopic end of the electric push rod 15 drives the connecting rod 16 to telescope, and the connecting rod 16 pulls the stretching plate 18 to move.

[0046] The movement of the stretching plate 18 will drive the pull rope 19 to move in the guide frame 24. Because the pull rope 19 passes through the guide frame 24 and is a metal rope, it has certain strength and stability. Under the limiting and guiding action of the two sets of guide wheels 25 in the guide frame 24, the pull rope 19 can stably pull the protective rod 10 to rotate around the reset shaft 9, so that the igniter 11 is close to the chimney mouth, thereby achieving precise ignition.

[0047] After the igniter 11 completes the ignition, the flame at the chimney mouth will burn around the igniter 11 due to the close distance. At this time, the micro cylinder 22 works quickly to retract the pin rod 23 at its telescopic end, so that the pin rod 23 is separated from the card frame 21, thereby releasing the limit on the card frame 21.

[0048] At this time, the reset spring 17 quickly resets under the action of its own elastic potential energy, the tension plate 18 moves upward under the drive of the reset spring 17, the protective rod 10 loses the tension of the pull rope 19, and rotates clockwise under the action of the reset shaft 9, so that the igniter 11 returns to a position away from the chimney mouth, thereby achieving the purpose of protecting the igniter 11.

[0049] During this process, the limit rod 20 on the top wall of the control groove 14 will limit the stretching plate 18. When the reset spring 17 is reset, the stretching plate 18 reaches the bottom end of the limit rod 20, ensuring that the micro cylinder 22 can stably cooperate with the card frame 21 to ensure the stability of the entire device.

[0050] Embodiment 2: This embodiment is basically the same as the previous embodiment, except that a side frame 26 is fixed to the side wall of the fixing frame 3, and an automatic wire reel 27 is installed on the inner wall of the side frame 26.

[0051] As can be seen from the above, the automatic reel 27 organizes and stores the cables of the device to ensure that the cables can stably follow the rise during the extension and retraction of the cylinder 4, and the routing of the igniter 11 is carried out through the inside of the protective rod 10, avoiding the wire protection outside and improving the safety of the equipment.

[0052] The embodiments of the present invention are provided for the purpose of illustration and description. Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations of the present invention. Ordinary technicians in this field can change, modify, replace and deform the above embodiments within the scope of the present invention.

[0053] In the description of the present invention, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. "Multiple" means two or more, unless otherwise clearly and specifically defined.

[0054] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0055] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0056] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "examples", "specific examples" or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine different embodiments or examples described in this specification and the features of different embodiments or examples, unless they are contradictory.

[0057] In the drawings of the embodiments disclosed in the present invention, only the structures involved in the embodiments disclosed in the present invention are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present invention can be combined with each other.

[0058] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. Automatic igniter for purification and emission chimney, characterized by: include: A purification chimney (1), wherein a mounting seat (2) is fixed on the peripheral side of the purification chimney (1), and a fixing frame (3) is fixedly connected to the side of the mounting seat (2); A telescopic assembly, comprising a cylinder (4), a support rod (5) and a mounting rod (7), wherein the cylinder (4) is mounted on the inner wall of a fixing frame (3), the telescopic end of the cylinder (4) is connected to the support rod (5), the mounting rod (7) is fixed at the side wall of the support rod (5), an inclined rod (8) is fixed at one end of the mounting rod (7), a protective rod (10) is rotatably mounted at one end of the inclined rod (8), a reset shaft (9) is connected between the end of the protective rod (10) and the inclined rod (8), and an igniter (11) is mounted in the inner cavity of the protective rod (10); A traction assembly comprises an electric push rod (15), a stretching plate (18), a pull rope (19), a guide frame (24) and the pull rope (19); a control groove (14) is provided on the inner wall of the support rod (5); the electric push rod (15) is installed on the inner bottom surface of the control groove (14); a connecting rod (16) is installed at the telescopic end of the electric push rod (15); one end of the connecting rod (16) is connected to the stretching plate (18); the pull rope (19) is connected between the stretching plate (18) and the protective rod (10); the guide frame (24) is fixed to the side wall of the inclined rod (8); and the pull rope (19) passes through the guide frame (24).

2. The automatic igniter for purifying and dispersing chimneys as claimed in claim 1, characterized in that: A return spring (17) is connected to the top wall of the control groove (14); the bottom end of the return spring (17) is connected to the stretching plate (18); the bottom surface of the stretching plate (18) is fixedly connected to a clamping frame (21); a micro cylinder (22) is installed at one end of the connecting rod (16); a pin rod (23) is connected to the telescopic end of the micro cylinder (22); and the pin rod (23) is clamped with the clamping frame (21).

3. The automatic igniter for purifying and dispersing chimneys as claimed in claim 2, characterized in that: A limit rod (20) is fixedly connected to the inner top wall of the control groove (14); the limit rod (20) is located in the return spring (17), and the position of the limit rod (20) corresponds to the stretching plate (18).

4. The automatic igniter for purifying and dispersing chimneys as claimed in claim 3, characterized in that: A battery (13) and a control panel (12) are also installed in the support rod (5), and the electric push rod (15), the micro cylinder (22), and the igniter (11) are all electrically connected to the control panel (12).

5. The automatic igniter for purifying and dispersing chimney according to claim 1, characterized in that: Two groups of guide wheels (25) are installed on the inner wall of the guide frame (24), and the pull rope (19) is located inside the two groups of guide wheels (25).

6. The automatic igniter for purifying and dispersing chimneys as claimed in claim 1, characterized in that: A positioning frame (6) is fixedly connected to the peripheral side of the support rod (5), and the inner wall of the positioning frame (6) is fixedly connected to a mounting rod (7).

7. The automatic igniter for purifying and dispersing chimney according to claim 1, characterized in that: A side frame (26) is fixed on the side wall of the fixed frame (3), and an automatic wire reel (27) is installed on the inner wall of the side frame (26).

8. The automatic igniter for purifying and dispersing chimneys as claimed in claim 1, characterized in that: The protective rod (10) and the diagonal rod (8) are both made of stainless steel, and the pull rope (19) is a metal rope.