Degreasing furnace
By adopting innovatively designed air outlet components and third air outlet duct structure in the degreasing furnace, the problem of insufficient air flow distribution and heating uniformity of the existing degreasing furnace is solved, and more efficient degreasing effect and energy utilization are achieved.
Patent Information
- Application Number
- CN202510282256.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-11
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2045-03-11
AI Technical Summary
The existing degreasing furnaces have limitations in airflow distribution and heating uniformity, resulting in uneven degreasing effects, waste of energy and high operating costs.
Through the innovatively designed air outlet assembly and third air outlet duct structure, the airflow is distributed more evenly in the furnace chamber, ensuring that each product to be degreased is uniformly heated and contacted by the airflow.
It significantly improves degreasing effect and energy utilization, reduces energy waste, reduces operating costs, and improves production efficiency.
Smart Images

Figure CN119779033A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to a degreasing furnace. Background Art
[0002] Degreasing furnace is a device used to remove grease from the surface of the product to be processed. It is widely used in metal processing, machinery manufacturing and other industries. With the continuous development of industrial production, degreasing technology is also constantly improving, but the existing degreasing furnace still has certain limitations in airflow distribution and heating uniformity. Specifically, the common degreasing furnace airflow circulation system in the prior art has the following problems: 1. The airflow of traditional degreasing furnaces usually relies on a simple air duct design. The airflow is not uniform, which easily leads to strong airflow in some areas of the furnace cavity and weak airflow in other areas. This not only affects the effect of the degreasing process, but also may cause insufficient heating of the degreased products in some areas, resulting in incomplete or uneven degreasing.
[0003] 2. In the existing degreasing furnace, the heat distribution is often concentrated during the airflow process, and the temperature of each part in the furnace cavity cannot be balanced, which leads to uneven heating of some products to be degreased. Excessive temperature difference will make the surface grease of some products not completely removed, affecting the overall degreasing effect.
[0004] 3. Due to uneven airflow and uneven heating, existing equipment may require higher energy input to ensure degreasing effect, increasing operating costs. In addition, local high temperature areas may also lead to energy waste.
[0005] These problems not only affect the degreasing effect, but also lead to low production efficiency, high energy consumption, and affect the economic and environmental performance of the equipment. Therefore, it is necessary to design a new degreasing furnace structure to optimize the air circulation and heating system to improve the overall degreasing efficiency and energy utilization. Summary of the invention
[0006] The present application provides a degreasing furnace, which, through the innovative design of the air outlet component and the third air outlet pipe structure, makes the airflow distribution in the furnace cavity more uniform, thereby improving the heating uniformity of the product to be degreased in the furnace cavity and the contact effect with the airflow, thereby improving the degreasing effect and energy efficiency.
[0007] The degreasing furnace provided in this application comprises: A furnace body, wherein a furnace cavity is provided in the furnace body for placing the product to be degreased; An airflow circulation component comprises two air ducts and a first fan, wherein the two air ducts are respectively located on the left and right sides of a furnace cavity, the first fan wheel of the first fan is located above the furnace cavity, the first fan is used to suck the gas in the furnace cavity out from the top of the furnace cavity, and then respectively blow the gas from the left and right sides of the furnace cavity into the furnace cavity through the two air ducts to form a circulating airflow; the two air ducts are vertically arranged on one surface facing the furnace cavity, and a plurality of air outlet components arranged in an array are arranged on one surface of the two air ducts facing the furnace cavity, wherein the array has a horizontal axis extending along the front-rear direction of the furnace body and an upper and lower direction along the furnace body. In the longitudinal axis direction extending in the direction of the array, each air outlet assembly includes two first air outlet pipes and two second air outlet pipes, the two first air outlet pipes are arranged at intervals along the transverse axis direction of the array, and the air outlets of the two first air outlet pipes are respectively arranged obliquely in the up and down directions of the furnace cavity, the two second air outlet pipes are arranged at intervals along the longitudinal axis direction of the array, and the air outlets of the two second air outlet pipes are respectively arranged obliquely in the front and back directions of the furnace cavity, and a plurality of third air outlet pipes are arranged at the bottom of the two air ducts, the plurality of third air outlet pipes are arranged at intervals along the transverse axis direction of the array, and the air outlets of the plurality of third air outlet pipes are all located at the bottom of the furnace cavity; A heating component, used for heating the airflow passing through the two air ducts; The condensing device is used to absorb the gas in the furnace cavity after circulating heating, cool the gas to remove grease in the gas, and then return the gas to the furnace cavity.
[0008] Preferably, a plurality of vertically arranged partitions are provided in the air duct, and the partitions are used to divide the space in the air duct into a plurality of air flow channels. A third air outlet pipe is provided at the bottom of each air flow channel, and each air flow channel is connected with a plurality of columns of air flow components. A plurality of guide plates are provided in each air flow channel, and a guide plate is provided between any two adjacent columns of air flow components. The guide plates are vertically arranged to guide the air flow in each air flow channel to flow vertically downward.
[0009] Preferably, a wind hood is provided above the furnace cavity, and both sides of the wind hood are respectively connected with the upper ends of the two air ducts, and the first wind wheel is arranged in the wind hood, and the air inlet of the first wind wheel is connected with the furnace cavity, and the entire outer circumferential surface of the first wind wheel is the air outlet surface. When the first wind wheel rotates, the gas in the furnace cavity is sucked out and then the gas is blown into the two air ducts through both sides of the wind hood at the same time, and multiple air guide plates arranged at intervals along the circumferential direction of the first wind wheel are provided on both sides of the wind hood, and one end of each air guide plate is close to the outer circumferential surface of the first wind wheel, and the other end of each air guide plate is located at the air inlet of the air duct.
[0010] Preferably, the heating assembly comprises a plurality of electric heating rods, which are pluggable on the top of the furnace body, and the heating parts of the plurality of electric heating rods extend into the air duct, so that there is at least one heating part of the electric heating rod in the air flow channel of each air duct.
[0011] Preferably, the condensing device comprises a shell, the interior of the shell is connected with the furnace cavity through an air inlet pipe and an air outlet pipe, both the air inlet pipe and the air outlet pipe are provided with an opening and closing valve, a second fan is provided in the shell, and the second fan is used to suck the gas in the furnace cavity into the shell through the air inlet pipe and then send the gas back to the furnace cavity through the air outlet pipe; A filter assembly and a plurality of condensation assemblies are pullable on the side wall of the shell. The filter assembly extends into the shell to filter and remove impurities from the gas entering the shell. The plurality of condensation assemblies extend into the shell to condense the gas entering the shell in turn so that the grease carried by the gas adheres to the condensation assembly. The filter assembly and the plurality of condensation assemblies can be pulled out and put in from the side wall of the shell.
[0012] Preferably, the filter assembly comprises a first panel, a first handle is arranged on the outer surface of the first panel, a mesh plate is connected to the inner surface of the first panel, and a filter screen is covered on the upper surface of the mesh plate.
[0013] Preferably, the condensation assembly includes a second panel and multiple condensation tubes, a second handle and two water pipe joints are provided on the outer surface of the second panel, two water collecting pipes are provided on the inner side of the second panel, one end of the two water pipe joints are respectively connected to the two water collecting pipes, both ends of the multiple condensation tubes are respectively connected to the two water collecting pipes, and the other ends of the two water pipe joints are respectively used to connect the water supply pipe and the return pipe, so that coolant can continuously flow in the multiple condensation tubes.
[0014] Preferably, the condensing device further comprises two mounting seats, a pressure plate, a first transmission wheel, a second transmission wheel and a transmission belt, the two mounting seats are both arranged on the side wall of the shell and are spaced apart from each other, the pressure plate is an L-shaped structure and is arranged vertically, the pressure plate comprises a first plate body and a second plate body which are perpendicular to each other, the upper and lower ends of the first plate body are rotatably connected to the two mounting seats through connecting columns, the first transmission wheel is fixedly sleeved on one of the connecting columns, the second transmission wheel is fixedly sleeved on the valve stem of one of the opening and closing valves, the transmission belts are respectively sleeved on the first transmission wheel and the second transmission wheel, and the transmission belts are used to drive the first transmission wheel and the second transmission wheel to rotate synchronously; The filter assembly and the plurality of condensation assemblies are all located on the front wall of the shell, and the second plate body is used to limit the filter assembly and the plurality of condensation assemblies in the shell; When the opening and closing valves on the air inlet pipe and the air outlet pipe are closed, the second plate body is separated from the front wall of the shell, and the second plate body is parallel to the side wall of the shell. At this time, the filter assembly and the multiple condensation assemblies can be pulled out from the front wall of the shell; When the opening and closing valves on the air inlet and outlet pipes are opened, the second transmission wheel rotates 90 degrees synchronously with the valve stem of the opening and closing valve, so that the second transmission wheel drives the first transmission wheel to rotate synchronously through the transmission belt, thereby driving the pressure plate to rotate synchronously, so that the pressure plate rotates 90 degrees, and the pressure plate is pressed tightly against the front wall of the shell, so that the second plate body limits the filter assembly and multiple condensation assemblies in the shell.
[0015] The invention makes the airflow in the furnace cavity more evenly distributed through the innovatively designed air outlet assembly and the third air outlet pipe structure, which significantly improves the degreasing effect. The specific advantages are as follows: 1. The degreasing furnace of the present invention adopts the design of multiple air outlet components and the third air outlet pipe. The airflow enters the furnace cavity in a multi-directional tilted manner through these air outlet components, and the third air outlet pipe enables the airflow to be evenly distributed to various areas from the bottom of the furnace cavity, avoiding the problem of airflow concentrated on the top or one side in traditional designs. In this way, the airflow distribution in the furnace cavity is more uniform, which can cover every corner of the entire furnace cavity, ensuring that each product to be degreased is evenly affected by the airflow.
[0016] 2. Due to the uniformity of airflow distribution, the products to be degreased can be heated more evenly, the airflow contacts the product surface more fully, and the grease can be removed more thoroughly. This design greatly improves the degreasing efficiency, avoids local overheating or insufficient heating, and improves the overall degreasing effect. It is particularly suitable for processing large batches or products of various sizes. The uniformity of the heating system and the improvement of heating efficiency can greatly increase the processing speed of the production line and improve the overall production efficiency.
[0017] 3. Uniform airflow and heat distribution can reduce energy waste. In traditional degreasing furnaces, due to uneven airflow distribution, some areas require higher energy to reach the ideal temperature. The design of the present invention can ensure uniform airflow coverage, reduce energy waste of local heating, and improve overall energy utilization. This not only reduces operating costs, but also helps to improve the energy efficiency of the equipment and meet environmental protection requirements. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a structural schematic diagram of the present invention; Figure 2 for Figure 1 A magnified image of area A; Figure 3 A top view of the present invention; Figure 4 for Figure 3 AA section view in the figure; Figure 5 for Figure 3 BB section view in the figure; Figure 6 for Figure 4 CC section view in the figure; Figure 7 for Figure 4 DD section view; Figure 8 It is a schematic diagram of the structure of two air circulation components; Fig. 9 is a schematic diagram of the structure of a condensing device; Fig.10 is a cross-sectional view of a condensing device; Fig.11 is a schematic diagram of the structure of the filter component; Fig.12 is a schematic diagram of the structure of the condensation component; Fig.13 is a side view of a condensation assembly; Fig.14 It is a schematic structural diagram of a condensing device according to another embodiment.
[0019] Description of reference numerals: 10, furnace body; 11, furnace chamber; 12, wind hood; 14, air guide plate; 15, furnace door; 20, air duct; 21, air outlet assembly; 211, first air outlet pipe; 212, second air outlet pipe; 22, third air outlet pipe; 23, partition; 24, guide plate; 25, air flow channel; 30. first fan; 31. first wind wheel; 32. first motor; 40. Electric heating rod; 50. Condensation device; 51. Shell; 52. Air inlet pipe; 53. Air outlet pipe; 54. Opening and closing valve; 55. Second fan; 551. Fan body; 552. Second motor; 56. Filter assembly; 561. First panel; 562. First handle; 563. Grid plate; 564. Filter; 57. Condensation assembly; 571. Second panel; 572. Second handle; 573. Water pipe joint; 574. Water collecting pipe; 575. Condensation pipe; 576. Connecting plate; 58. Mounting seat; 59. Pressing plate; 591. First transmission wheel; 592. Second transmission wheel; 593. Transmission belt; 594. First plate body; 595. Second plate body. DETAILED DESCRIPTION
[0020] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, specific embodiments of the present invention are described in detail below with reference to the accompanying drawings.
[0021] like Figure 1 to Figure 13 As shown, the degreasing furnace of this embodiment includes a furnace body 10, an airflow circulation component, a heating component and a condensing device 50.
[0022] A furnace cavity 11 for placing products to be degreased is provided in the furnace body 10, and an opening communicating with the furnace cavity 11 is provided on the front side of the furnace body. A furnace door 15 is movably provided on the opening to open and close the opening. When the opening is opened, the products to be degreased can be placed into the furnace cavity 11 through the opening, and the furnace door 15 can close the opening to degrease the products in the furnace cavity 11.
[0023] There are two airflow circulation components, and the two airflow circulation components are arranged adjacent to each other along the front-to-back direction of the furnace body 10 .
[0024] Each airflow circulation component includes two air ducts 20 and a first fan 30. The two air ducts 20 are respectively located on the left and right sides of the furnace cavity 11 and are arranged opposite to each other. The two air ducts 20 are respectively attached to the left and right inner walls of the furnace body 10. The first wind wheel 31 of the first fan 30 is located above the furnace cavity 11. The first motor 32 of the first fan 30 is located at the top of the furnace body 10. The first motor 32 drives the first wind wheel 31 to rotate through a belt drive. When the first wind wheel 31 rotates, it can suck the gas in the furnace cavity 11 out of the top of the furnace cavity 11, and then blow the gas from the left and right sides of the furnace cavity 11 into the furnace cavity 11 through the two air ducts 20 to form a circulating airflow. The two air ducts 20 are vertically arranged on one surface facing the furnace cavity 11, and a plurality of air outlet components 21 arranged in an array are arranged on one surface of the two air ducts 20 facing the furnace cavity 11, wherein the array has a horizontal axis extending along the front-to-back direction of the furnace body 10 and a longitudinal axis extending along the up-down direction of the furnace body 10, and each air outlet component 21 includes two first air outlet pipes 211 and two second air outlet pipes 212, and the two first air outlet pipes 211 are arranged at intervals along the horizontal axis direction of the array, and the air outlets of the two first air outlet pipes 211 are respectively inclined toward the up-down direction of the furnace cavity 11, and the two second air outlet pipes 212 are arranged at intervals along the longitudinal axis direction of the array, and the two second air outlet pipes 212 are arranged at intervals along the longitudinal axis direction of the array. The air outlets of the two air ducts 20 are respectively arranged in an inclined manner toward the front and rear directions of the furnace cavity 11, and a plurality of third air outlet pipes 22 are arranged at the bottom of the two air ducts 20. The plurality of third air outlet pipes 22 are arranged at intervals along the horizontal axis direction of the array, and the air outlets of the plurality of third air outlet pipes 22 are all located at the bottom of the furnace cavity 11. In this way, the air duct 20 can blow air into the furnace cavity 11 through the air outlet components 21 and the third air outlet pipes 22. Since the air outlet components 21 are arranged in an array, and the air outlets of the two first air outlet pipes 211 in the air outlet components 21 are respectively arranged in an inclined manner toward the upper and lower directions of the furnace cavity 11, and the air outlets of the two second air outlet pipes 212 are respectively arranged toward the upper and lower directions of the furnace cavity 11, so that the air duct 20 passes through the air outlet components When 21 blows air into the furnace cavity 11, the airflows of the air outlet components 21 arranged in an array can be mixed with each other, so that the air outlet components 21 can blow air into the furnace cavity 11 more evenly and smoothly, and the air duct 20 can also blow air to the bottom of the furnace cavity 11 through the third air outlet pipe 22, and then the air flow rises along the furnace cavity 11, so that the air flow in the furnace cavity 11 can penetrate the furnace cavity 11 and fully contact the surface of the product, and at the same time the heating component can heat the airflow flowing through the two air ducts 20, so that the product to be degreased in the furnace cavity 11 can be heated more evenly, so that the temperature of each part of the product to be degreased is more consistent, so that the degreasing effect is better.
[0025] The condensing device 50 is used to suck out the gas after circulating heating in the furnace cavity 11, cool the gas to remove grease in the gas, and then send the gas back to the furnace cavity 11. In this way, after the heated air flow in the furnace cavity 11 circulates for a certain period of time, the grease on the product has been taken away by the hot air. At this time, the condensing device 50 is turned on. The condensing device 50 can suck out the hot air in the furnace cavity 11 for condensation, so that the grease carried in the hot air condenses on the condenser tube, thereby removing the grease in the hot air.
[0026] Reference Figure 5 , Figure 6 The air duct 20 is provided with a plurality of vertically arranged partitions 23, and the partitions 23 are used to divide the space in the air duct 20 into a plurality of air flow channels 25, and the air flow channels 25 are vertically arranged up and down, and a third air outlet pipe 22 is arranged at the bottom of each air flow channel 25, and each air flow channel 25 is connected with three columns of air flow components 21, and a column of air flow components refers to a plurality of air outlet components arranged vertically up and down, and a plurality of guide plates 24 are arranged in each air flow channel 25, and a guide plate 24 is arranged between any two adjacent columns of air flow components 21, and the guide plates 24 are arranged vertically to guide each air flow. The airflow in the channel 25 flows vertically downward, so that the airflow in each airflow channel 25 is guided to flow vertically downward, which can ensure that the airflow in the furnace chamber 11 is evenly distributed and avoid uneven heat or uneven heating of the product caused by the airflow being concentrated in certain areas; and the configuration of multiple vertical airflow channels 25 and three columns of air flow components 21 enables each column of air flow components 21 to generate airflow and disperse it in multiple directions, and guide plates 24 are arranged between each column of air flow components. The vertical setting of the guide plates helps the airflow to flow more orderly and avoids disorderly airflow, thereby enhancing the overall airflow control ability.
[0027] Reference Figure 6A hood 12 is provided above the furnace cavity 11, and the hood 12 encloses a chamber, and the hood 12 has openings on both sides, and the two sides of the hood 12 are respectively connected with the upper ends of the two air ducts 20, so that the chamber inside the hood 12 is connected with the air ducts 20 through the openings, and a first wind wheel 31 is provided in the hood 12, and the lower end surface of the first wind wheel 31 is an air inlet, and the air inlet of the first wind wheel 31 is connected with the furnace cavity 11, and the entire outer circumferential surface of the first wind wheel 31 is an air outlet surface. When the first wind wheel 31 rotates, the gas in the furnace cavity 11 is sucked out and then the gas is blown into the two air ducts 20 through the two sides of the hood 12 at the same time, and then the air flow flows downward along the hood 20, and the air flow returns to the furnace cavity 11 through the air outlet assembly 21 and the third air outlet pipe 22. A plurality of air outlets are provided on both sides of the hood 12 along The air guide plates 14 are arranged at intervals in the circumferential direction of the first wind wheel 31, and one end of each air guide plate 14 is close to the outer circumferential surface of the first wind wheel 31, and the other end of each air guide plate 14 is located at the air inlet of the air duct 20. In this way, through the action of the wind hood 12, the gas can flow smoothly from the furnace chamber 11 to the air duct 20, which effectively improves the circulation efficiency of the gas. The gas suction and air supply process is continuous, which reduces the residence time of the air flow, thereby improving the air flow exchange efficiency during the degreasing process, and the air guide plate 14 can effectively distribute the gas in the wind hood evenly to the entrance of the air duct 20. The function of the air guide plate is to control the direction of the air flow and reduce the air flow deviation, so as to ensure that the air flow can be more evenly distributed after entering the air duct, prevent the local air flow from being too strong or too weak, and ensure uniform heating of the product in the furnace chamber.
[0028] The heating assembly includes a plurality of electric heating rods 40, and the plurality of electric heating rods 40 are divided into two rows on the left and right sides. The left and right rows of electric heating rods 40 heat the air ducts 20 on the left and right sides of the furnace cavity 11 respectively. The plurality of electric heating rods 40 are pluggable and plugged into the top of the furnace body 10. The heating parts of the plurality of electric heating rods 40 are all extended into the air duct 20, so that there are two heating parts of the electric heating rods 40 in the air flow channel 25 of each air duct 20. The electrical connection parts of the plurality of electric heating rods 40 are all located on the upper surface of the top of the furnace body 10. This design can make the air ducts 20 on the left and right sides of the furnace cavity 11 be evenly heated, ensuring that the air flow channel 25 in the air duct 20 obtains a consistent heating effect, and because each air flow channel 25 has two heating parts, The heating part of the electric heating rod 40 is a heat generating part, so that even the airflow on both sides of the furnace chamber 11 can obtain uniform heat distribution, thereby ensuring uniform heating during the degreasing process, avoiding overheating or insufficient heating in certain areas, and improving the overall heating effect; and the electric heating rod 40 is a pluggable design, which is not only convenient for installation and maintenance, but also improves the flexibility of the system. When a fault occurs or the electric heating rod 40 needs to be replaced, the user can easily replace the faulty electric heating rod 40 without replacing the entire heating system. The pluggable design also makes the number and configuration of the electric heating rods 40 more flexible, which is convenient for adjusting the heating capacity or replacing the electric heating rods 40 according to actual needs, further improving the adaptability and service life of the equipment.
[0029] like Fig. 9 , Fig.10As shown, the condensing device 50 includes a shell 51, the interior of the shell 51 is connected to the furnace chamber 11 through an air inlet pipe 52 and an air outlet pipe 53, and an opening and closing valve 54 is provided on the air inlet pipe 52 and the air outlet pipe 53. The opening and closing valve 54 can control the opening and closing of the air inlet pipe 52 and the air outlet pipe 53. The opening and closing valve 54 can be driven by a driving motor to rotate so that the opening and closing valve 54 can switch between an open state and a closed state. A second fan 55 is provided in the shell 51, and the second fan 55 includes a fan body 551 and a second motor 552. The fan body 551 is located in the shell 51 and is located in the shell The second motor 552 is arranged at the bottom of the housing 51, and the second motor 552 drives the second wind wheel in the fan body 551 to rotate through a belt drive. The second fan 55 is used to suck the gas in the furnace cavity 11 into the housing 51 through the air inlet pipe 52 and then send the gas back to the furnace cavity 11 through the air outlet pipe 53; a filter assembly 56 and a plurality of condensation assemblies 57 are retractably arranged on the side wall of the housing 51, and the filter assembly 56 and the plurality of condensation assemblies 57 are sequentially arranged from top to bottom on the housing 51. The filter assembly 56 extends into the housing 51 to filter the gas entering the housing 51. The gas is filtered and impurities are removed, and multiple condensation components 57 are extended into the shell 51 to condense the gas entering the shell 51 in turn, so that the grease carried by the gas adheres to the condensation components 57. The filter component 56 and the multiple condensation components 57 can be drawn out and put in from the side wall of the shell 51. In this way, after the airflow passes through the filter component 56, most of the impurities can be effectively removed, ensuring that the airflow entering the condensation component 57 is relatively clean, avoiding excessive impurities adhering to the condensation component 57, and the condensation component 57 condenses the grease in the gas through the cooling effect and adheres to the condensation component 57. 7 surface, thereby removing grease in the gas, and the treated gas is sent back to the furnace chamber 11 through the air outlet pipe 53, realizing the recycling of the gas and ensuring the high efficiency and environmental protection of the degreasing process; and the filter component 56 and the plurality of condensation components 57 are configured as a removable structure, which can be easily pulled out and put in from the side wall of the shell 51. This design greatly facilitates the user to perform daily maintenance, cleaning and replacement of the filter component 56 or the condensation component 57. When it is necessary to clean the attached grease or replace the component, the user can quickly pull out the component, reducing downtime and improving the use efficiency and maintenance convenience of the equipment.
[0030] Reference Fig.11The filter assembly 56 includes a first panel 561, two first handles 562 are arranged on the outer surface of the first panel 561, a mesh plate 563 is connected to the inner surface of the first panel 561, and a filter screen 564 is covered on the upper surface of the mesh plate 563. The filter screen 564 and the mesh plate 563 are fixed by bonding, welding or binding each other. A first opening is arranged on the side wall of the shell 51, and the filter assembly 56 can be drawn in the first opening so that the filter assembly 56 can be drawn on the shell 51. When the filter assembly 56 is placed in the shell 51, the first panel 561 abuts against the outer wall of the shell 51. The filter assembly 56 can be positioned so as to filter the airflow entering the shell 51; when the filter assembly 56 is pulled out from the shell 51, the filter assembly 56 can be cleaned. In this way, the setting of the first handle 562 facilitates the operator to pull out and replace the filter assembly 56, thereby improving the maintenance convenience of the equipment; at the same time, the combined structure of the grid plate 563 and the filter screen 564 can effectively filter impurities in the gas, ensure the cleanliness of the airflow, and extend the service life of the equipment. In addition, the filter assembly 56 adopts a pull-out design, which is convenient for regular cleaning and replacement, further enhancing the maintainability of the equipment.
[0031] Reference Fig.12 , Fig.13 The condensation assembly 57 includes a second panel 571 and a plurality of condensation tubes 575. Two second handles 572 and two water pipe joints 573 are arranged on the outer surface of the second panel 571. Two water collecting pipes 574 are arranged on the inner side of the second panel 571. One end of the two water pipe joints 573 is respectively connected to the two water collecting pipes 574. The plurality of condensation tubes 575 are parallel to each other. Each condensation tube 575 is bent. Both ends of each condensation tube 575 are respectively connected to the two water collecting pipes 574. Each condensation tube 575 passes through two connecting plates 576. The two connecting plates 576 are parallel to the second panel 571. The other ends of the two water pipe joints 573 are respectively used to connect the water supply pipe and the water return pipe of the coolant, so that the coolant can flow continuously in the plurality of condensation tubes 575. The shell 5 1 is provided with a plurality of second openings, and a plurality of condensation assemblies 57 are respectively arranged in the plurality of second openings in a drawable manner, so that the condensation assemblies 57 can be drawn on the shell body 51. When the condensation assemblies 57 are placed in the shell body 51, the second panel 571 abuts against the outer side wall of the shell body 51 to position the condensation assemblies 57. The condensation assemblies 57 can condense the airflow in the shell body 51 so that the grease carried by the airflow adheres to the outer wall of the condensation tube 575; when the condensation assemblies 57 are drawn out from the shell body 51, the condensation assemblies 57 can be cleaned. In this way, the condensation assemblies 57 are arranged in the shell body 51 in a drawable manner, which is convenient for disassembly and installation, maintenance and cleaning, thereby ensuring the cleanliness and condensation efficiency of the condensation assemblies 57, thereby improving the grease removal effect.
[0032] Reference Fig.14 In another embodiment of the condensing device, the condensing device further comprises two mounting seats 58, a pressing plate 59, a first transmission wheel 591, a second transmission wheel 592 and a transmission belt 593. The two mounting seats 58 are both arranged on the side wall of the housing 51 and are spaced apart from each other. The pressing plate 59 is an L-shaped structure and is vertically arranged. The pressing plate 59 comprises a first plate body 594 and a second plate body 595 which are perpendicular to each other. The first plate body 594 and the second plate body 595 are integrally formed. The upper and lower ends of the first plate body 594 are fixedly provided with connecting columns. The upper and lower ends of the first plate body 594 are rotatably connected to the two mounting seats 58 through the connecting columns, so that the first plate body 594 can be rotated to the two mounting seats 58. The plate body 594 can rotate around a vertical axis, the first transmission wheel 591 is fixedly mounted on one of the connecting columns, the second transmission wheel 592 is fixedly mounted on one of the valve stems of the on-off valve 54, and the transmission belt 593 is respectively mounted on the first transmission wheel 591 and the second transmission wheel 592. The transmission belt 593 is used to drive the first transmission wheel 591 and the second transmission wheel 592 to rotate synchronously. Since the driving motor drives the valve core of the on-off valve 54 to rotate through the valve stem, when the valve stem of the on-off valve 54 rotates, the valve stem can drive the pressure plate 59 to rotate through the second transmission wheel 592, the transmission belt 593 and the first transmission wheel 591 in sequence.
[0033] The filter assembly 56 and the plurality of condensation assemblies 57 are both located on the front wall of the housing 51, and the second plate 595 is used to limit the filter assembly 56 and the plurality of condensation assemblies 57 in the housing 51; When the opening and closing valves 54 on the air inlet pipe 52 and the air outlet pipe 53 are closed, the second plate 595 is separated from the front wall of the shell 51, and the second plate 595 is parallel to the side wall of the shell 51. At this time, the filter assembly 56 and the plurality of condensation assemblies 57 can be pulled out from the front wall of the shell 51; When the opening and closing valves 54 on the air inlet pipe 52 and the air outlet pipe 53 are opened, the second transmission wheel 592 rotates 90 degrees synchronously with the valve stem of the opening and closing valve 54, so that the second transmission wheel 592 drives the first transmission wheel 591 to rotate synchronously through the transmission belt 593, thereby driving the pressure plate 59 to rotate synchronously, so that the pressure plate 59 rotates 90 degrees, so that the second plate body 595 is pressed against the front wall of the shell 51. At this time, the second plate body 595 presses the first panel 561 of the filter assembly 56 and the second panel 571 of the condensation assembly 57 against the front wall of the shell 51 to limit the filter assembly 56 and the condensation assembly 57, so that the filter assembly 56 and the condensation assembly 57 are fixed firmly when the condensation device 50 is working, and the filter assembly 56 and the condensation assembly 57 cannot be pulled out from the shell 51 to avoid misoperation. This design further improves the safety and reliability of the equipment through the automatic limiting mechanism.
[0034] This specification and drawings are merely exemplary illustrations of the present application and are deemed to cover any and all modifications, variations, combinations or equivalents within the scope of the present application. Obviously, a person skilled in the art may make various modifications and variations to the present application without departing from the scope of the present application. Thus, if these modifications and variations of the present application fall within the scope of the present application and its equivalents, the present application intends to include these modifications and variations.
Claims
1. A degreasing furnace, characterized in that: include: A furnace body (10), wherein a furnace cavity (11) is provided in the furnace body (10) for placing the product to be degreased; An airflow circulation component comprises two air ducts (20) and a first fan (30), wherein the two air ducts (20) are respectively located on the left and right sides of a furnace cavity (11), a first fan wheel (31) of the first fan (30) is located above the furnace cavity (11), and the first fan (30) is used to suck gas in the furnace cavity (11) out from the top of the furnace cavity (11), and then blow the gas from the left and right sides of the furnace cavity (11) into the furnace cavity (11) through the two air ducts (20) to form a circulating airflow; a surface of the two air ducts (20) facing the furnace cavity (11) is vertically arranged, and a plurality of air outlet components (21) arranged in an array are arranged on a surface of the two air ducts (20) facing the furnace cavity (11), wherein the array has a horizontal axis extending along the front-rear direction of the furnace body (10) and a horizontal axis extending along the front-rear direction of the furnace body (10). In the longitudinal direction of the furnace body (10) extending in the up-down direction, each air outlet assembly (21) includes two first air outlet pipes (211) and two second air outlet pipes (212), the two first air outlet pipes (211) are arranged at intervals along the transverse direction of the array, the air outlets of the two first air outlet pipes (211) are arranged obliquely in the up-down direction of the furnace cavity (11), the two second air outlet pipes (212) are arranged at intervals along the longitudinal direction of the array, the air outlets of the two second air outlet pipes (212) are arranged obliquely in the front-rear direction of the furnace cavity (11), and a plurality of third air outlet pipes (22) are arranged at the bottom of the two air ducts (20), the plurality of third air outlet pipes (22) are arranged at intervals along the transverse direction of the array, and the air outlets of the plurality of third air outlet pipes (22) are all located at the bottom of the furnace cavity (11); A heating component, used for heating the airflow flowing through the two air ducts (20); The condensing device (50) is used to absorb the gas in the furnace chamber (11) after being circulated and heated, cool the gas to remove grease in the gas, and then return the gas to the furnace chamber (11).
2. The degreasing furnace according to claim 1, characterized in that: A plurality of vertically arranged partitions (23) are arranged in the air duct (20), and the partitions (23) are used to divide the space in the air duct (20) into a plurality of air flow channels (25). A third air outlet pipe (22) is arranged at the bottom of each air flow channel (25). Each air flow channel (25) is connected to a plurality of columns of air flow components (21). A plurality of guide plates (24) are arranged in each air flow channel (25), and a guide plate (24) is arranged between any two adjacent columns of air flow components (21). The guide plates (24) are arranged vertically to guide the air flow in each air flow channel (25) to flow vertically downward.
3. The degreasing furnace according to claim 2, characterized in that: A hood (12) is arranged above the furnace cavity (11), and both sides of the hood (12) are respectively connected to the upper ends of the two air ducts (20). A first wind wheel (31) is arranged in the hood (12), and an air inlet of the first wind wheel (31) is connected to the furnace cavity (11). The entire outer circumferential surface of the first wind wheel (31) is an air outlet surface. When the first wind wheel (31) rotates, it sucks out the gas in the furnace cavity (11) and then blows the gas into the two air ducts (20) through both sides of the hood (12). Both sides of the hood (12) are provided with a plurality of wind guide plates (14) arranged at intervals along the circumferential direction of the first wind wheel (31), one end of each wind guide plate (14) is close to the outer circumferential surface of the first wind wheel (31), and the other end of each wind guide plate (14) is located at the air inlet of the air duct (20).
4. The degreasing furnace according to claim 3, characterized in that: The heating assembly comprises a plurality of electric heating rods (40), the plurality of electric heating rods (40) being pluggable and plugged into the top of the furnace body (10), and the heating parts of the plurality of electric heating rods (40) all extending into the air duct (20), so that there is a heating part of at least one electric heating rod (40) in the air flow channel (25) of each air duct (20).
5. The degreasing furnace according to claim 1, characterized in that: The condensing device (50) comprises a shell (51), the interior of the shell (51) being connected to the furnace chamber (11) via an air inlet pipe (52) and an air outlet pipe (53), both the air inlet pipe (52) and the air outlet pipe (53) being provided with an opening and closing valve (54), and a second fan (55) being provided in the shell (51), the second fan (55) being used to suck gas in the furnace chamber (11) into the interior of the shell (51) via the air inlet pipe (52) and then sending the gas back into the furnace chamber (11) via the air outlet pipe (53); A filter assembly (56) and a plurality of condensation assemblies (57) are removably provided on the side wall of the shell (51); the filter assembly (56) extends into the shell (51) to filter and remove impurities from the gas entering the shell (51); the plurality of condensation assemblies (57) extend into the shell (51) to sequentially condense the gas entering the shell (51) so that grease carried by the gas adheres to the condensation assemblies (57); the filter assembly (56) and the plurality of condensation assemblies (57) can be pulled out of and put into the side wall of the shell (51).
6. The degreasing furnace according to claim 5, characterized in that: The filter assembly (56) comprises a first panel (561), a first handle (562) being provided on the outer surface of the first panel (561), a mesh plate (563) being connected to the inner surface of the first panel (561), and a filter screen (564) being covered on the upper surface of the mesh plate (563).
7. The degreasing furnace according to claim 5, characterized in that: The condensation assembly (57) comprises a second panel (571) and a plurality of condensation tubes (575); a second handle (572) and two water pipe joints (573) are provided on the outer surface of the second panel (571); two water collecting pipes (574) are provided on the inner side of the second panel (571); one end of the two water pipe joints (573) are respectively connected to the two water collecting pipes (574); both ends of the plurality of condensation tubes (575) are respectively connected to the two water collecting pipes (574); and the other ends of the two water pipe joints (573) are respectively used to connect to a water supply pipe and a water return pipe, so that cooling liquid continuously flows in the plurality of condensation tubes (575).
8. The degreasing furnace according to claim 5, characterized in that: The condensing device further comprises two mounting seats (58), a pressure plate (59), a first transmission wheel (591), a second transmission wheel (592) and a transmission belt (593); the two mounting seats (58) are both arranged on the side wall of the shell (51) and are spaced apart from each other; the pressure plate (59) is an L-shaped structure and is arranged vertically; the pressure plate (59) comprises a first plate body (594) and a second plate body (595) which are perpendicular to each other; the upper and lower ends of the first plate body (594) are rotatably connected to the two mounting seats (58) via connecting columns; the first transmission wheel (591) is fixedly sleeved on one of the connecting columns; the second transmission wheel (592) is fixedly sleeved on the valve stem of one of the opening and closing valves (54); the transmission belt (593) is respectively sleeved on the first transmission wheel (591) and the second transmission wheel (592); the transmission belt (593) is used to drive the first transmission wheel (591) and the second transmission wheel (592) to rotate synchronously; The filter assembly (56) and the plurality of condensation assemblies (57) are both located on the front wall of the housing (51), and the second plate (595) is used to limit the filter assembly (56) and the plurality of condensation assemblies (57) within the housing (51); When the opening and closing valves (54) on the air inlet pipe (52) and the air outlet pipe (53) are closed, the second plate body (595) is separated from the front wall of the shell (51), and the second plate body (595) is parallel to the side wall of the shell (51), and at this time, the filter assembly (56) and the plurality of condensation assemblies (57) can be pulled out from the front wall of the shell (51); When the opening and closing valves (54) on the air inlet pipe (52) and the air outlet pipe (53) are opened, the second transmission wheel (592) rotates 90 degrees synchronously with the valve stem of the opening and closing valve (54), so that the second transmission wheel (592) drives the first transmission wheel (591) to rotate synchronously through the transmission belt (593), thereby driving the pressure plate (59) to rotate synchronously, so that the pressure plate (59) rotates 90 degrees, so that the pressure plate (59) is tightly pressed against the front wall of the shell (51), so that the second plate body (595) limits the filter assembly (56) and the plurality of condensation assemblies (57) in the shell (51).
Citation Information
Patent Citations
Large workpiece heating furnace
CN111551028A
Heating furnace and heating furnace system
CN113776336A
Swirl injection type energy-saving annealing furnace
CN119530521A
Tail gas treatment mechanism for modular hot air circulation debinding furnace
CN221385802U
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