Wire break point detection device

By designing a wire breakpoint detection device with an adjustment mechanism, the problem of poor detection effect caused by the lack of flexibility in the existing devices is solved, and flexible detection of different steel wires is achieved and the detection effect is improved.

CN119779970APending Publication Date: 2025-04-08WUXI CHANGXIN TECH
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Patent Information

Application Number
CN202411966504.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-04-08

AI Technical Summary

Technical Problem

The existing wire breakpoint detection devices lack flexibility and cannot be adjusted according to the characteristics of different wires, resulting in poor detection results.

Method used

A wire breakpoint detection device is designed, including two bottom plates and four adjustment boxes. The position of the crimping wheel is adjusted by driving the threaded rod and the adjustment motor, providing appropriate bending or compression effects to adapt to the breakpoint detection needs of different steel wires.

Benefits of technology

The device can adjust the detection pressure according to the characteristics of different steel wires to ensure the improvement of detection effect, and is suitable for breakpoint detection of various steel wires.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a wire breakpoint detection device, which belongs to the technical field of wire detection equipment. The wire breakpoint detection device comprises: two bottom plates, one side outer surface of each bottom plate is rotatably connected to two wire pressing wheels, and one side outer surface of each bottom plate is also slidably connected to two wire pressing wheels; and four adjustment boxes, each adjustment box is fixedly connected to the rear side outer surface of the corresponding bottom plate, and the upper and lower inner walls of each adjustment box are rotatably connected to a transmission threaded rod. The wire breakpoint detection device detects whether the wire will break after bending the eight wire pressing wheels, controls the rotation of the transmission threaded rod, and finally adjusts the position of the two movable wire pressing wheels on each bottom plate, so that the pressure on the wire when passing through the eight wire pressing wheels can be adjusted, ensuring that the device can provide appropriate bending or compression according to different wires, and can adapt to the breakpoint detection and processing requirements of various wires.
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Description

Technical Field

[0001] The invention relates to the technical field of steel wire detection equipment, in particular to a steel wire breakpoint detection device. Background Art

[0002] Steel wire is a slender, flexible and high-strength metal product made of high-quality carbon steel or alloy steel through cold drawing or hot rolling. It usually has a round cross-section, but it may also be made into flat, square or other special shapes according to specific needs. Its surface can be smooth and uncoated, or it can be galvanized, copper-plated, plastic-coated, etc. to enhance its corrosion resistance, wear resistance or aesthetics.

[0003] In the production and processing of steel wire, quality inspection is an important link to ensure product performance and safety. The breakpoint detection of steel wire is particularly critical because it is directly related to the strength and reliability of the steel wire. Steel wires of different specifications and materials have different physical properties, such as hardness and toughness. This requires the detection device to adapt to the characteristics of different steel wires and provide appropriate bending or compression to more effectively detect potential breakpoints. However, existing steel wire breakpoint detection devices often lack this flexibility and cannot be adjusted according to the specific conditions of the steel wire, resulting in poor detection results. Summary of the invention

[0004] In view of the problems existing in the prior art, the purpose of the present invention is to provide a steel wire breakpoint detection device, which can provide appropriate bending or compression effects according to different steel wires and can adapt to the breakpoint detection and processing requirements of various steel wires.

[0005] According to the technical solution provided by the present invention, in order to solve the above problems, the present invention adopts the following technical solution: A steel wire breakpoint detection device, comprising: Two bottom plates, one side outer surface of each bottom plate is rotatably connected to two crimping wheels, and one side outer surface of each bottom plate is also slidably connected to two crimping wheels; and There are four adjustment boxes, each of which is fixedly connected to the rear outer surface of the corresponding base plate, a transmission threaded rod is rotatably connected between the upper and lower inner walls of each adjustment box, a transmission block is threadedly connected to each transmission threaded rod, and each transmission block is rotatably connected to the corresponding wire pressing wheel through a rotating shaft rod.

[0006] As a further improvement of the present invention, an adjusting motor is fixedly mounted on an outer surface of one side of each adjusting box, and an output end of each adjusting motor is fixedly connected to a corresponding transmission threaded rod.

[0007] As a further improvement of the present invention, two limit rods are fixedly connected between the upper and lower inner walls of each of the regulating boxes, and each of the transmission blocks is slidably mounted on the corresponding two limit rods.

[0008] As a further improvement of the present invention, each of the limiting rods is made of stainless steel.

[0009] As a further improvement of the present invention, a triangular stabilizing member is fixedly installed between the two base plates.

[0010] As a further improvement of the present invention, the triangular stabilizing member is made of carbon structural steel. Compared with the prior art, the present invention has the following advantages: the steel wire breakpoint detection device, when the steel wire passes through the eight crimping wheels on the two bottom plates, is bent by the eight crimping wheels to detect whether the steel wire will break. The breakpoint is the breakpoint. By controlling the corresponding adjustment motor to start, the transmission threaded rod is controlled to rotate, driving the corresponding transmission block to move, thereby controlling the movement of the corresponding crimping wheel, and finally adjusting the position of the two movable crimping wheels on each bottom plate, the pressure on the steel wire when passing through the eight crimping wheels can be adjusted, ensuring that the device can provide appropriate bending or compression according to different steel wires, and can adapt to the breakpoint detection and processing needs of various steel wires. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a stereogram of the present invention.

[0012] Figure 2 It is a bottom view of the present invention.

[0013] Figure 3 It is a partial structural rear view of the present invention.

[0014] Figure 4 For the present invention Figure 3 Enlarged view of point A in the middle.

[0015] Figure 5 It is a partial structural stereogram of the present invention. DETAILED DESCRIPTION

[0016] The specific implementation of the present invention will be further described below in conjunction with the accompanying drawings.

[0017] In order to enable those skilled in the art to better understand the scheme of the present invention, the technical scheme in the embodiment of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiment of the present invention. The described embodiment is only a part of the embodiment of the present invention, not all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work should fall within the scope of protection of the present invention.

[0018] like Figures 1 to 5 As shown, the present invention mainly includes a base plate 1, a crimping wheel 2, an adjustment box 3, a triangular stabilizing member 4, a transmission threaded rod 5, a transmission block 6, an adjustment motor 7, and a limit rod 8.

[0019] A steel wire breakpoint detection device, comprising: Two bottom plates 1, one side outer surface of each bottom plate 1 is rotatably connected to two crimping wheels 2, and one side outer surface of each bottom plate 1 is also slidably connected to two crimping wheels 2; and There are four adjustment boxes 3, each of which is fixedly connected to the rear outer surface of the corresponding base plate 1, and a transmission threaded rod 5 is rotatably connected between the upper and lower inner walls of each adjustment box 3. A transmission block 6 is threadedly connected to each transmission threaded rod 5, and each transmission block 6 is rotatably connected to the corresponding wire pressing wheel 2 through a rotating shaft rod.

[0020] In a specific embodiment of the present invention, the two base plates 1 are fixedly connected in a mutually perpendicular state, and the wheel axes on the two base plates 1 are also perpendicular to each other. When the steel wire passes through the eight crimping wheels 2 on the two base plates 1, it is bent by the eight crimping wheels 2 to detect whether the steel wire will break. The break point is the breakpoint. By controlling the corresponding transmission threaded rod 5 to rotate, the corresponding transmission block 6 is driven to move, thereby controlling the movement of the corresponding crimping wheel 2, and finally adjusting the position of the two movable crimping wheels 2 on each base plate 1, so that the pressure exerted on the steel wire when passing through the eight crimping wheels 2 can be adjusted, ensuring that the device can provide appropriate bending or compression according to different steel wires, and can adapt to the breakpoint detection and processing requirements of various steel wires.

[0021] Specifically, an adjusting motor 7 is fixedly mounted on the outer surface of one side of each adjusting box 3 , and an output end of each adjusting motor 7 is fixedly connected to a corresponding transmission threaded rod 5 .

[0022] In this embodiment, by controlling the start-up of the regulating motor 7 , the corresponding transmission threaded rod 5 can be driven to rotate.

[0023] Specifically, two limit rods 8 are fixedly connected between the upper and lower inner walls of each adjustment box 3 , and each transmission block 6 is slidably sleeved on the corresponding two limit rods 8 .

[0024] In this embodiment, every two limiting rods 8 are used to ensure that the corresponding transmission blocks 6 maintain stable movement.

[0025] Specifically, each limiting rod 8 is made of stainless steel.

[0026] In this embodiment, the surface of each limiting rod 8 is smooth, the friction between the limiting rod 8 and the corresponding transmission block 6 is small, and the limiting rod 8 has high strength and will not be easily corroded.

[0027] Specifically, a triangular stabilizing member 4 is fixedly installed between the two base plates 1 .

[0028] In this embodiment, the triangular stabilizing member 4 is used to maintain the connection stability between the two base plates 1 .

[0029] Specifically, the triangular stabilizing member 4 is made of carbon structural steel.

[0030] In this embodiment, the triangular stabilizing member 4 is usually stronger than ordinary steel and can withstand a larger load. It can be used to support the bottom plate 1 in a horizontal state and increase the connection stability between the two bottom plates 1 .

[0031] Working principle: The two bottom plates 1 are kept in a vertical state and fixedly connected with each other. The wheel axes on the two bottom plates 1 are also vertical to each other. When the steel wire passes through the eight crimping wheels 2 on the two bottom plates 1, it is bent by the eight crimping wheels 2 to detect whether the steel wire will break. The breaking point is the breakpoint. By controlling the corresponding adjustment motor 7 to start, the transmission threaded rod 5 is controlled to rotate, and the corresponding transmission block 6 is driven to move, thereby controlling the movement of the corresponding crimping wheel 2. Finally, the position of the two movable crimping wheels 2 on each bottom plate 1 is adjusted, so that the pressure on the steel wire when passing through the eight crimping wheels 2 can be adjusted, ensuring that the device can provide appropriate bending or compression according to different steel wires, and can adapt to the breakpoint detection and processing needs of various steel wires.

[0032] Finally, it should be noted that the above specific implementation methods are only used to illustrate the technical solution of the present invention rather than to limit it. Although the present invention has been described in detail with reference to examples, those skilled in the art should understand that the technical solution of the present invention can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the present invention, which should be included in the scope of the claims of the present invention.

Claims

1. A wire breakpoint detection device, characterized in that: include: Two bottom plates (1), one side outer surface of each bottom plate (1) being rotatably connected to two crimping wheels (2), and one side outer surface of each bottom plate (1) being also slidably connected to two crimping wheels (2); and Four adjustment boxes (3), each of the adjustment boxes (3) is fixedly connected to the rear outer surface of the corresponding bottom plate (1), a transmission threaded rod (5) is rotatably connected between the upper and lower inner walls of each of the adjustment boxes (3), a transmission block (6) is threadedly connected to each of the transmission threaded rods (5), and each of the transmission blocks (6) is rotatably connected to the corresponding wire pressing wheel (2) via a rotating shaft rod; An adjusting motor (7) is fixedly mounted on the outer surface of one side of each adjusting box (3), and an output end of each adjusting motor (7) is fixedly connected to a corresponding transmission threaded rod (5); Two limit rods (8) are fixedly connected between the upper and lower inner walls of each regulating box (3), and each transmission block (6) is slidably sleeved on the corresponding two limit rods (8).

2. A wire breakpoint detection device according to claim 1, characterized in that: Each of the limiting rods (8) is made of stainless steel.

3. A wire breakpoint detection device according to claim 1, characterized in that: A triangular stabilizing member (4) is fixedly installed between the two base plates (1).

4. A wire breakpoint detection device according to claim 3, characterized in that: The triangular stabilizing member (4) is made of carbon structural steel.