A high and low voltage coil winding integrated machine for transformers
By designing the transformer high and low voltage coil winding integrated machine, the problem of cumbersome processing of three-winding transformer windings is solved, and efficient winding production is achieved.
Patent Information
- Application Number
- CN202510264615.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-07
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2045-03-07
AI Technical Summary
In the prior art, the high-voltage coil, medium-voltage coil and low-voltage coil winding of three-winding transformers are complicated to process and have low efficiency.
Design a transformer high and low voltage coil winding integrated machine, including copper foil discharge, welding, insulated paper discharge and winding mechanism, and realize efficient winding production through integrated clamping, welding and winding operations.
It realizes efficient production of three-winding transformers, with a compact processing process and improves overall efficiency.
Smart Images

Figure CN119786250B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of transformer processing, and particularly relates to an integrated machine for winding high-voltage and low-voltage coils of a transformer. Background Art
[0002] A transformer is an electrical device used to change the AC voltage, usually including one or more windings and an iron core. Through the transformer, the voltage can be transferred from one circuit to another while changing the magnitude of the voltage. A three-winding transformer is a type of transformer. Each phase of the three-winding transformer has three windings, and the high, medium, and low-voltage windings of each phase are all sleeved on the same iron core column; when one winding is connected to an AC power supply, different electromotive forces are induced in the other two windings. This type of transformer is used for loads that require two different voltage levels. Three different voltage levels usually appear in power plants and substations, so three-winding transformers are widely used in the power system.
[0003] The high-voltage coil winding, medium-voltage coil winding, and low-voltage coil winding in the three-winding transformer are all wound around the iron core by a winding machine. For a conventional winding machine, the iron core needs to be segmented. After the three segments of the iron core are respectively wound to form the high-voltage coil winding, medium-voltage coil winding, and low-voltage coil winding, the iron core is then assembled. This processing method is cumbersome in operation and low in processing efficiency.
[0004] Therefore, the prior art still needs to be improved and developed. Summary of the Invention
[0005] In view of the deficiencies of the above prior art, the purpose of the present invention is to provide an integrated machine for winding high-voltage and low-voltage coils of a transformer to solve the above problems.
[0006] An integrated machine for winding high-voltage and low-voltage coils of a transformer includes:
[0007] A first mounting seat;
[0008] A copper foil feeding mechanism, including a first bracket provided on the first mounting seat and movable along the y direction, an expandable clamp rotatably provided at one end of the first bracket along the y direction, a first driving device for driving the expandable clamp to rotate, and a plurality of first coil mounting members rotatably provided at the other end of the first bracket along the y direction. The expandable clamp is used to hold the copper foil roll and release the copper foil;
[0009] The welding mechanism includes a second bracket fixed to the first mounting seat, a sliding seat slidable along the x-direction on the second bracket, a first guide rail provided on the sliding seat, a first slider slidable along the y-direction on the first guide rail, a bottom bracket fixed to the first slider, a top plate connected to the upper end of the bottom bracket, a second driving device fixed to the top plate and driving along the z-direction, a pressing plate connected to the output end of the second driving device, and a welding assembly provided on the top plate and swingable to any side of the bottom bracket along the x-direction. The welding assembly is used to weld the copper bar to the copper foil;
[0010] The insulating paper feeding mechanism includes a third driving device fixed to the second bracket and a second coil mounting member connected to the output end of the third driving device. The second coil mounting member is used to mount the insulating paper roll and feed out the insulating paper;
[0011] The winding mechanism includes a second mounting seat on one side of the first mounting seat along the x-direction, a second guide rail provided on the second mounting seat, two sliding frames sliding along the y-direction on the second guide rail, a fourth driving device liftably mounted on the sliding frame, a mounting plate connected to the output end of the fourth driving device, a plurality of clamping members provided on the mounting plate, a fifth driving device provided on the second mounting seat, a driving shaft connected to the output end of the fifth driving device and rotating about the y-axis, and a gear provided on the driving shaft. The winding mechanism is used to wind the copper foil and the insulating paper around the iron core. The plurality of clamping members jointly clamp the iron core, and the gear can be engaged with the driven gear sleeved on the iron core.
[0012] Specifically, the transformer high and low voltage coil winding integrated machine further includes a conveying mechanism. The conveying mechanism includes a first limiting component on one side of the second bracket along the x-direction and a second limiting component on the other side of the second bracket along the x-direction. The first limiting component includes a first mounting frame fixed to the second bracket, a first bottom roller and a first pressing roller rotatably provided on the first mounting frame. The first pressing roller is located above the first bottom roller and its height is adjustable; the second limiting component includes a second mounting frame fixed to the second bracket, a second bottom roller and a second pressing roller rotatably provided on the second mounting frame. The second pressing roller is located above the second bottom roller and its height is adjustable. The copper foil can pass through the gap between the first bottom roller and the first pressing roller and the gap between the second bottom roller and the second pressing roller.
[0013] Specifically, the transformer high and low voltage coil winding integrated machine further includes a translation mechanism. The translation mechanism includes a third guide rail fixed to the first mounting seat and used for the first bracket to slide along the y-direction, and a sixth driving device fixed to the first mounting seat and used to drive the first bracket along the y-direction.
[0014] Specifically, the copper foil unwinding mechanism further includes a first pressure component, which includes a rotating shaft rotatably arranged on the first bracket, a push cylinder arranged on the first bracket and used to drive the rotating shaft to rotate, a swing frame fixed to the rotating shaft, and a third pressure roller rotatably arranged on the swing frame. The third pressure roller is used to press the copper foil roll tightly.
[0015] Specifically, the welding component includes a turntable rotatably arranged at the upper end of the top plate, a first swing arm hinged to the turntable, a second swing arm hinged to one end of the first swing arm, and a welding head fixed to the second swing arm and with adjustable angle.
[0016] Specifically, the welding mechanism further includes a seventh driving device fixed on the second bracket, and the seventh driving device is used to drive the sliding seat to slide in the x direction.
[0017] Specifically, the first coil mounting member includes a first mounting shaft rotatably arranged on the first bracket, a sleeve sleeved on one end of the first mounting shaft, and a telescopic buffer component connected to the other end of the first mounting shaft. The telescopic buffer component includes a connecting plate connected to the end of the first mounting shaft, and a spring clip hinged to the first bracket and used to clamp the connecting plate.
[0018] Specifically, the winding mechanism further includes a left - hand and right - hand screw device, which is used to drive the two sliding frames to move synchronously towards each other or synchronously in the opposite direction in the y direction.
[0019] Specifically, the winding mechanism further includes a second pressure component, which includes a pressure arm fixed to the second mounting seat and a pressure wheel arranged on the pressure arm. The pressure wheel is located on one side of the gear in the x direction.
[0020] Specifically, there are three clamping members, and the positions of the three clamping members on the mounting plate are all adjustable.
[0021] Advantages of the present invention:
[0022] A transformer high-voltage and low-voltage coil winding integrated machine of the present invention can be used for the production and processing of three-winding transformers. Before processing, first use the clamping parts to clamp and fix the iron core, and make the driven gear sleeved on the iron core mesh with the gear. Use the expanding fixture to clamp the copper foil roll and release the copper foil, and draw the copper foil to the position of the welding mechanism. Use the welding assembly to weld the copper row to the copper foil. Install the insulating paper roll on the second coil installation part and release the insulating paper, and draw the copper foil and the insulating paper to the sleeve position of the iron core. Start the fifth driving device, and use the driving shaft to drive the gear to rotate. Since the driven gear on the iron core meshes with the gear, and the driven gear is arranged on the sleeve, after cutting, the first winding is formed on the iron core. After the winding is completed, then remove the sleeve and the driven gear, and install them on the second winding column of the iron core. Drive the mounting plate to rotate through the fourth driving device, so that the clamping parts drive the second winding column of the iron core to be adjusted to the winding position, and then install the sleeve and the driven gear on the second winding column of the iron core to carry out the winding of the second winding. According to this principle, until the winding of the three windings is completed, the whole production process is tightly connected and the processing efficiency is high. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 is the front view of a transformer high-voltage and low-voltage coil winding integrated machine of the present application;
[0024] Figure 2 is Figure 1 the enlarged view of part A in
[0025] Figure 3 is Figure 1 the enlarged view of part B in
[0026] Figure 4 is the top view of a transformer high-voltage and low-voltage coil winding integrated machine of the present application;
[0027] Figure 5 is Figure 4 the enlarged view of part C in
[0028] Figure 6 is Figure 4 the enlarged view of part D in
[0029] Figure 7 is the left view of a transformer high-voltage and low-voltage coil winding integrated machine of the present application;
[0030] Figure 8 is the top view of the copper foil feeding mechanism of the present application after moving along the y direction;
[0031] Figure 9 is the top view of the welding mechanism of the present application after moving along the y direction and the welding assembly after flipping;
[0032] Figure 10 is the structural schematic diagram of the winding process;
[0033] Figure 11 It is a structural schematic diagram of a three-winding transformer;
[0034] Figure 12 It is a structural schematic diagram of an iron core, a winding and a driven gear.
[0035] The reference numerals are: the first mounting seat 10, the copper foil feeding mechanism 20, the first bracket 21, the expanding clamp 22, the first driving device 23, the first coil mounting member 24, the copper foil roll 81, the copper foil 82, the welding mechanism 30, the second bracket 31, the sliding seat 32, the first guide rail 33, the first slider 34, the bottom support 35, the top plate 36, the second driving device 37, the pressing plate 38, the welding assembly 39, the copper bar 83, the insulating paper feeding mechanism 40, the third driving device 41, the second coil mounting member 42, the insulating paper roll 84, the insulating paper 85, the winding mechanism 50, the second mounting seat 51, the second guide rail 52, the sliding frame 53, the fourth driving device 54, the mounting plate 55, the clamping member 56, the fifth driving device 57, the driving shaft 58, the gear 59, the iron core 86, the driven gear 87, the conveying mechanism 60, the first limiting assembly 61, the second limiting assembly 62, the first mounting frame 611, the first bottom roller 612, the first pressing roller 613, the second mounting frame 621, the second bottom roller 622, the second pressing roller 623, the translation mechanism 70, the third guide rail 71, the sixth driving device 72, the first pressing component 25, the rotating shaft 251, the pushing cylinder 252, the swinging frame 253, the third pressing roller 254, the turntable 391, the first swing arm 392, the second swing arm 393, the welding head 394, the seventh driving device 310, the first mounting shaft 241, the sleeve 242, the telescopic buffer assembly 243, the connecting plate 2431, the spring clip 2432, the positive and negative thread screw device 510, the second pressing component 511, the pressing arm 5111, the pressing wheel 5112, the winding 80. Specific embodiments
[0036] The present invention provides a high and low voltage coil winding integrated machine for transformers. To make the purpose, technical solution and effects of the present invention clearer and more definite, the following examples are given with reference to the accompanying drawings to further elaborate on the present invention in detail. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
[0037] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by terms such as up, down, front, back, left, right, etc. is the orientation or positional relationship based on the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present invention.
[0038] Such as Figures 1 to 12, A winding machine for high and low voltage coils of a transformer in this embodiment includes a first mounting base 10, a copper foil feeding mechanism 20, a welding mechanism 30, an insulating paper feeding mechanism 40, and a winding mechanism 50. This embodiment can be used for the production and processing of three-winding transformers. Before processing, first clamp and fix the iron core 86 with the clamping piece 56, and make the driven gear 87 sleeved on the iron core 86 mesh with the gear 59. Use the expandable fixture 22 to clamp the copper foil roll 81 and release the copper foil 82, and pull the copper foil 82 to the position of the welding mechanism 30. Weld the copper row 83 to the copper foil 82 with the welding assembly 39. Install the insulating paper roll 84 on the second coil mounting part 42 and release the insulating paper 85. Pull the copper foil 82 and the insulating paper 85 to the sleeve position of the iron core 86. Start the fifth driving device 57, and drive the gear 59 to rotate with the driving shaft 58. Since the driven gear 87 on the iron core 86 meshes with the gear 59, and the driven gear 87 is arranged on the sleeve, the copper foil 82 and the insulating paper 85 are driven to be wound and formed. After cutting, the first winding 80 is formed on the iron core 86. After winding, remove the sleeve and the driven gear 87, and install them on the second winding column of the iron core 86. Drive the mounting plate 55 to rotate through the fourth driving device 54, so that the clamping piece 56 drives the second winding column of the iron core 86 to be adjusted to the winding position. Then install the sleeve and the driven gear 87 on the second winding column of the iron core 86 to wind the second winding 80. According to this principle, until the winding of the three windings 80 is completed, the whole production process is tightly connected and the processing efficiency is high.
[0039] Please refer to Figure 1 , Figure 4 and Figure 6 , The copper foil feeding mechanism 20 includes a first bracket 21 arranged on the first mounting base 10 and movable along the y direction, an expandable fixture 22 rotatably arranged at one end of the first bracket 21 along the y direction, a first driving device 23 for driving the expandable fixture 22 to rotate, and a plurality of first coil mounting parts 24 rotatably arranged at the other end of the first bracket 21 along the y direction. The expandable fixture 22 is used to clamp the copper foil roll 81 and release the copper foil 82. The expandable fixture 22 can adopt an unspoked wheel self-centering expandable fixture disclosed in Chinese Patent Publication No. CN219747675U, which can facilitate the staff to install or remove the copper foil roll 81; moreover, in this application, the first bracket 21 is designed as a structure movable along the y direction, and the expandable fixture 22 and a plurality of first coil mounting parts 24 are respectively arranged at both ends of the first bracket 21 along the y direction, which can be selected according to the type or quantity of the coil. For example, when some windings 80 need to wind multiple coils such as copper foil 82, insulating paper 85, left and right spacers in sequence, the copper foil feeding mechanism 20 can be adjusted to the structure as shown in Figure 8 . Install the corresponding coils through a plurality of first coil mounting parts 24 respectively, so as to feed the materials more reasonably; through such a design in this embodiment, the production and processing of most types of windings 80 can be compatible, and the structure is ingenious.
[0040] Please refer to Figure 1 、 Figure 2 and Figure 4 , the welding mechanism 30 of this embodiment includes a second bracket 31 fixed to the first mounting seat 10, a sliding seat 32 slidable along the x direction on the second bracket 31, a first guide rail 33 provided on the sliding seat 32, a first slider 34 slidable along the y direction on the first guide rail 33, a bottom bracket 35 fixed on the first slider 34, a top plate 36 connected to the upper end of the bottom bracket 35, a second driving device 37 fixed on the top plate 36 and driving along the z direction, a pressing plate 38 connected to the output end of the second driving device 37, and a welding assembly 39 provided on the top plate 36 and swingable to any side along the x direction of the bottom bracket 35. After the copper foil 82 is drawn, it passes through the gap between the bottom bracket 35 and the pressing plate 38. When welding is required, the copper row 83 is placed above or below the copper foil 82. The second driving device 37 drives the pressing plate 38 to descend, and the pressing plate 38 is used to press the copper row 83 and the copper foil 82. Then, the welding assembly 39 is used to weld the copper row 83 to the copper foil 82. After welding is completed, the second driving device 37 drives the pressing plate 38 to rise, so that the copper foil 82 can be pulled and wound; as Figure 9 shown, the welding direction along the x direction can also be adjusted in this embodiment. When the welding direction needs to be switched, the sliding seat 32 is slid along the x direction to move it away, and then the welding assembly 39 is flipped. By sliding the sliding seat 32 along the x direction, a flipping space is provided for the welding assembly 39. Moreover, a first slider 34 slidable along the y direction on the first guide rail 33 is also provided in this embodiment. The first slider 34 is used to drive the welding assembly 39 to slide along the y direction. When welding is not required, the entire welding mechanism 30 can be moved away along the y direction to avoid affecting the winding operation.
[0041] As Figure 1 shown, the insulating paper feeding mechanism 40 includes a third driving device 41 fixed to the second bracket 31 and a second coil mounting member 42 connected to the output end of the third driving device 41. The second coil mounting member 42 is used to mount the insulating paper roll 84 and release the insulating paper 85.
[0042] Please refer to Figure 4 and Figure 5The winding mechanism 50 includes a second mounting seat 51 located on one side of the first mounting seat 10 along the x direction, a second guide rail 52 arranged on the second mounting seat 51, two sliding frames 53 sliding on the second guide rail 52 along the y direction, a fourth driving device 54 that can be lifted and lowered on the sliding frame 53, a mounting plate 55 connected to the output end of the fourth driving device 54, a plurality of clamps 56 arranged on the mounting plate 55, a fifth driving device 57 arranged on the second mounting seat 51, a driving shaft 58 connected to the output end of the fifth driving device 57 and rotating around the y axis, and a gear 59 arranged on the driving shaft 58. The winding mechanism 50 is used to wind the copper foil 82 and the insulating paper roll 84 around the iron core 86. The plurality of clamps 56 clamp the iron core 86 together. The gear 59 can mesh with the driven teeth 87 on the iron core 86. The iron core 86 is detachably mounted with a sleeve. The driven teeth 87 have two driven teeth, and the two driven teeth 87 are respectively mounted on the sleeve along its axial direction. At both ends, before winding, the copper foil 82 and the insulating paper 85 are first pulled to the sleeve position of the iron core 86, and the fifth driving device 57 is started. The driving shaft 58 is used to drive the gear 59 to rotate. Since the driven tooth 87 on the iron core 86 is meshed with the gear 59, and the driven tooth 87 is set on the sleeve, the copper foil 82 and the insulating paper 85 are driven to be wound and formed. After cutting, the first winding 80 is formed on the iron core 86. After the winding is completed, the sleeve and the driven tooth 87 are removed and installed on the second winding column of the iron core 86. The fourth driving device 54 drives the mounting plate 55 to rotate, so that the clamp 56 drives the second winding column of the iron core 86 to adjust to the winding position, and then the sleeve and the driven tooth 87 are installed on the second winding column of the iron core 86 to rewind the second winding 80. According to this principle, the winding of the three windings 80 is completed. The winding of the three windings 80 is completed by rotating the switching position, and the structure is ingenious.
[0043] For further information, please refer to Figures 2 to 4 A transformer high- and low-voltage coil winding integrated machine also includes a conveying mechanism 60, the conveying mechanism 60 includes a first limit assembly 61 arranged on one side of the second bracket 31 along the x direction, and a second limit assembly 62 arranged on the other side of the second bracket 31 along the x direction. The first limit assembly 61 includes a first mounting frame 611 fixed to the second bracket 31, a first bottom roller 612 and a first pressure roller 613 rotatably arranged on the first mounting frame 611, and the first pressure roller 613 is located above the first bottom roller 612 and has an adjustable height; the second The limiting assembly 62 includes a second mounting frame 621 fixed to the second bracket 31, a second bottom roller 622 and a second pressure roller 623 rotatably arranged on the second mounting frame 621, the second pressure roller 623 is located above the second bottom roller 622 and has an adjustable height, the copper foil 82 can pass through the gap between the first bottom roller 612 and the first pressure roller 613 and the gap between the second bottom roller 622 and the second pressure roller 623, and the limiting action of the first limiting assembly 61 and the second limiting assembly 62 ensures that the copper foil 82 is not deviated during the conveying process.
[0044] Further, please refer to Figure 4 A transformer high- and low-voltage coil winding integrated machine further includes a translation mechanism 70. The translation mechanism 70 includes a third guide rail 71 fixed to the first mounting base 10 and used for allowing the first bracket 21 to slide in the y direction, and a sixth driving device 72 fixed to the first mounting base 10 and used for driving the first bracket 21 in the y direction. The sixth driving device 72 can adopt a lead screw module, which has good stability and fast driving speed.
[0045] Further, please refer to Figure 7 The copper foil feeding mechanism 20 further includes a first pressing component 25. The first pressing component 25 includes a rotating shaft 251 rotatably arranged on the first bracket 21, a push cylinder 252 arranged on the first bracket 21 and used for driving the rotating shaft 251 to rotate, a swing frame 253 fixed to the rotating shaft 251, and a third pressing roller 254 rotatably arranged on the swing frame 253. The third pressing roller 254 is used for pressing the copper foil roll 81. During the feeding process, the third pressing roller 254 always presses the copper foil roll 81 to prevent the copper foil roll 81 from loosening and causing the copper foil 82 to sink to the ground and stick to dust.
[0046] Further, please refer to Figure 2 The welding assembly 39 includes a turntable 391 rotatably arranged at the upper end of the top plate 36, a first swing arm 392 hinged to the turntable 391, a second swing arm 393 hinged to one end of the first swing arm 392, and a welding head 394 fixed to the second swing arm 393 and with adjustable angle. The welding head 394 can be adjusted to any side in the x direction. During the actual processing, welding can be performed on both sides of the copper row 83 and the copper foil 82 to improve the combined strength of the two.
[0047] Please refer to Figure 1 and Figure 2 The welding mechanism 30 further includes a seventh driving device 310 fixed to the second bracket 31. The seventh driving device 310 is used for driving the sliding seat 32 to slide in the x direction. The seventh driving device 310 can adopt an electric cylinder, which has a fast driving speed.
[0048] Please refer to Figure 4 and Figure 6, the first coil mounting member 24 includes a first mounting shaft 241 rotatably provided on the first bracket 21, a sleeve 242 sleeved on one end of the first mounting shaft 241, and a telescopic buffer assembly 243 connected to the other end of the first mounting shaft 241. The telescopic buffer assembly 243 includes a connecting plate 2431 connected to the end of the first mounting shaft 241, and a spring clip 2432 hinged to the first bracket 21 and used for clamping the connecting plate 2431. The telescopic buffer assembly 243 provides a buffering effect in the y direction for the first mounting shaft 241. When the coil is mounted on the first mounting shaft 241 and the coil discharges the tape, if the discharging position and the winding position do not correspond, due to the buffering effect of the telescopic buffer assembly 243, the first mounting shaft 241 and the coil can be appropriately adjusted in the y direction, improving the winding accuracy.
[0049] Please refer to Figure 4 , the winding mechanism 50 further includes a left - hand and right - hand screw device 510. The left - hand and right - hand screw device 510 is used to drive two sliding frames 53 to move synchronously towards each other or synchronously in the opposite direction in the y direction. By driving the two sliding frames 53 to move synchronously towards each other or synchronously in the opposite direction in the y direction through the left - hand and right - hand screw device 510, automatic centering is achieved, and the structure is ingenious.
[0050] Furthermore, the winding mechanism 50 further includes a second pressure - applying component 511. The second pressure - applying component 511 includes a pressure arm 5111 fixed to the second mounting seat 51 and a pressure wheel 5112 provided on the pressure arm 5111. The pressure wheel 5112 is located on one side of the gear 59 in the x direction. The second pressure - applying component 511 is equivalent to a tension - adjusting structure. By pressing the copper foil 82 with the pressure wheel 5112, the copper foil 82 is always in a taut state, ensuring the winding effect.
[0051] Furthermore, there are three clamping members 56, and the positions of the three clamping members 56 on the mounting plate 55 can be adjusted, which can adapt to the installation of different types of iron cores 86.
[0052] The above has specifically described the preferred embodiments of the present invention, but the present invention is not limited to the described embodiments. Those skilled in the art can also make various equivalent variations or substitutions without departing from the spirit of the present invention, and these equivalent variations or substitutions are all included within the scope defined by the claims of the present invention.
Claims
1. A transformer high and low voltage coil winding integrated machine, characterized in that, Comprising: A first mounting base (10); A copper foil unwinding mechanism (20), including a first bracket (21) provided on the first mounting base (10) and movable along the y direction, an expandable clamp (22) rotatably provided at one end of the first bracket (21) along the y direction, a first driving device (23) for driving the expandable clamp (22) to rotate, and a plurality of first coil mounting members (24) rotatably provided at the other end of the first bracket (21) along the y direction. The expandable clamp (22) is used for clamping a copper foil roll (81) and unwinding the copper foil (82); A welding mechanism (30), including a second bracket (31) fixed to the first mounting base (10), a sliding seat (32) slidable along the x direction on the second bracket (31), a first guide rail (33) provided on the sliding seat (32), a first slider (34) slidable along the y direction on the first guide rail (33), a bottom support (35) fixed to the first slider (34), a top plate (36) connected to the upper end of the bottom support (35), a second driving device (37) fixed to the top plate (36) and driving along the z direction, a pressing plate (38) connected to the output end of the second driving device (37), and a welding assembly (39) provided on the top plate (36) and swingable to any side of the bottom support (35) along the x direction. The welding assembly (39) is used for welding a copper busbar (83) to the copper foil (82); An insulating paper unwinding mechanism (40), including a third driving device (41) fixed to the second bracket (31) and a second coil mounting member (42) connected to the output end of the third driving device (41). The second coil mounting member (42) is used for mounting an insulating paper roll (84) and unwinding the insulating paper (85); A winding mechanism (50), including a second mounting base (51) located on one side of the first mounting base (10) along the x direction, a second guide rail (52) provided on the second mounting base (51), two sliding frames (53) sliding along the y direction on the second guide rail (52), a fourth driving device (54) liftably mounted on the sliding frames (53), a mounting plate (55) connected to the output end of the fourth driving device (54), a plurality of clamping members (56) provided on the mounting plate (55), a fifth driving device (57) provided on the second mounting base (51), a driving shaft (58) connected to the output end of the fifth driving device (57) and rotating around the y axis, and a gear (59) provided on the driving shaft (58). The winding mechanism (50) is used for winding the copper foil (82) and the insulating paper roll (84) around an iron core (86). The plurality of clamping members (56) jointly clamp the iron core (86), and the gear (59) can be engaged with a driven gear (87) sleeved on the iron core (86).
2. The all-in-one machine for winding high-voltage and low-voltage coils of a transformer according to claim 1, wherein The integrated machine for winding high-voltage and low-voltage coils of the transformer further includes a conveying mechanism (60). The conveying mechanism (60) includes a first limiting component (61) arranged on one side of the second bracket (31) along the x direction and a second limiting component (62) arranged on the other side of the second bracket (31) along the x direction. The first limiting component (61) includes a first mounting frame (611) fixed to the second bracket (31), a first bottom roller (612) and a first pressing roller (613) rotatably arranged on the first mounting frame (611). The first pressing roller (613) is located above the first bottom roller (612) and its height is adjustable. The second limiting component (62) includes a second mounting frame (621) fixed to the second bracket (31), a second bottom roller (622) and a second pressing roller (623) rotatably arranged on the second mounting frame (621). The second pressing roller (623) is located above the second bottom roller (622) and its height is adjustable. The copper foil (82) can pass through the gap between the first bottom roller (612) and the first pressing roller (613) and the gap between the second bottom roller (622) and the second pressing roller (623).
3. The one - body machine for winding high - voltage and low - voltage coils of a transformer according to claim 1, wherein, The integrated machine for winding high-voltage and low-voltage coils of the transformer further includes a translation mechanism (70). The translation mechanism (70) includes a third guide rail (71) fixed to the first mounting base (10) and used for the first bracket (21) to slide along the y direction, and a sixth driving device (72) fixed to the first mounting base (10) and used for driving the first bracket (21) along the y direction.
4. A transformer high and low voltage coil winding integrated machine according to claim 1, characterized in that, The copper foil feeding mechanism (20) further includes a first pressing component (25). The first pressing component (25) includes a rotating shaft (251) rotatably arranged on the first bracket (21), a push cylinder (252) arranged on the first bracket (21) and used for driving the rotating shaft (251) to rotate, a swing frame (253) fixed to the rotating shaft (251), and a third pressing roller (254) rotatably arranged on the swing frame (253). The third pressing roller (254) is used for pressing the copper foil roll (81).
5. A transformer high and low voltage coil winding integrated machine according to claim 1, characterized in that, The welding component (39) includes a turntable (391) rotatably arranged at the upper end of the top plate (36), a first swing arm (392) hinged to the turntable (391), a second swing arm (393) hinged to one end of the first swing arm (392), and a welding head (394) fixed to the second swing arm (393) and with adjustable angle.
6. The one - body machine for winding high - voltage and low - voltage coils of a transformer according to claim 1, characterized in that, The welding mechanism (30) further includes a seventh driving device (310) fixed to the second bracket (31). The seventh driving device (310) is used for driving the sliding seat (32) to slide along the x direction.
7. A transformer high and low voltage coil winding integrated machine according to claim 1, characterized in that, The first coil mounting member (24) includes a first mounting shaft (241) rotatably provided on the first bracket (21), a sleeve (242) sleeved on one end of the first mounting shaft (241), and a telescopic buffer assembly (243) connected to the other end of the first mounting shaft (241). The telescopic buffer assembly (243) includes a connecting plate (2431) connected to the end of the first mounting shaft (241), and a spring clip (2432) hinged to the first bracket (21) and used for clamping the connecting plate (2431).
8. A high and low voltage coil winding integrated machine for a transformer according to claim 1, characterized in that, The winding mechanism (50) further includes a positive and reverse thread screw device (510) for driving the two sliding brackets (53) to move synchronously towards or synchronously away from each other in the y direction.
9. A high and low voltage coil winding integrated machine for a transformer according to claim 1, characterized in that The winding mechanism (50) further includes a second material pressing assembly (511). The second material pressing assembly (511) includes a pressing arm (5111) fixed to the second mounting seat (51), and a pressing wheel (5112) provided on the pressing arm (5111). The pressing wheel (5112) is located on one side of the gear (59) in the x direction.
10. The one - body machine for winding high - voltage and low - voltage coils of a transformer according to claim 1, characterized in that, There are three clamping members (56), and the positions of the three clamping members (56) on the mounting plate (55) are all adjustable.
Citation Information
Patent Citations
Self-centering opening type clamp for spoke-free rim
CN219747675U
Wire foil winding mechanism method for three-dimensional iron core
CN112670078A
Winder
JP2001093767A