CNC lathe machining monitoring system

Abstract

The invention discloses a CNC lathe machining monitoring system, and particularly relates to the technical field of CNC lathes, the CNC lathe machining monitoring system comprises a door-shaped frame, a driving motor is fixedly mounted on the rear side of the top of the door-shaped frame, a driving gear is fixedly mounted at the end of an output shaft of the driving motor, a driving groove is formed in the outer side of the driving gear, and the driving groove is formed in the front side of the top of the door-shaped frame; and an output shaft of the driving motor penetrates through the top of the door-shaped frame and extends into the driving groove, alarm flashing lamps are fixedly installed on the two sides of the top of the door-shaped frame, and supports are welded to the inner walls of the two sides of the top of the door-shaped frame and the inner walls of the two sides of the bottom of the door-shaped frame. Through the arrangement of the driving motor, the main visual detection camera, the auxiliary visual detection camera and other structures, the aluminum automobile parts can be detected immediately after being manufactured, the step of discharging is omitted, the machining efficiency is greatly improved, and therefore the production efficiency of the aluminum automobile parts is improved.

Description

Technical Field

[0001] The present invention relates to the technical field of CNC lathes, and more specifically, to a CNC lathe processing monitoring system. Background Art

[0002] In the processing of aluminum automotive parts, CNC lathes are one of the frequently used equipment. CNC lathes control the automated processing of machine tools through computer instructions. They have the characteristics of high precision, high efficiency and high flexibility, and are very suitable for the processing needs of aluminum automotive parts. Existing aluminum automotive parts need to be quality inspected after being processed by CNC lathes, that is, the appearance, strength, etc. of the manufactured aluminum automotive parts need to be tested.

[0003] In the prior art, after aluminum auto parts are processed by CNC lathes, they need to be taken out for inspection. Production, unloading and inspection are divided into three steps. This method will lead to reduced processing efficiency, thereby affecting the production efficiency of aluminum auto parts. Summary of the invention

[0004] In order to overcome the above-mentioned defects of the prior art, an embodiment of the present invention provides a CNC lathe processing monitoring system. By providing a drive motor, a main visual inspection camera, an auxiliary visual inspection camera and other structures, the present invention can immediately inspect the aluminum automotive parts after they are manufactured, eliminating the step of discharging, greatly improving the processing efficiency, and thus improving the production efficiency of aluminum automotive parts, so as to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a CNC lathe processing monitoring system comprises a portal frame, a driving motor is fixedly installed on the rear side of the top of the portal frame, a driving gear is fixedly installed on the end of the output shaft of the driving motor, a driving groove is arranged on the outer side of the driving gear, the driving groove is arranged on the front side of the top of the portal frame, the output shaft of the driving motor passes through the top of the portal frame and extends to the inside of the driving groove, alarm flashing lights are fixedly installed on both sides of the top of the portal frame, brackets are welded on the inner walls on both sides of the top of the portal frame and the inner walls on both sides of the bottom, a limit seat is welded on one end of the bracket away from the portal frame, the same rotating ring is arranged inside the four limit seats, a transmission gear ring is fixedly installed on the front side of the rotating ring, the transmission gear ring is meshed with the driving gear, a main visual detection camera and an auxiliary visual detection camera are respectively fixedly installed on both sides of the inner wall of the rotating ring, and the output end of the main visual detection camera and the output end of the auxiliary visual detection camera are connected An image recognition module is connected, the output end of the image recognition module is connected to a monitoring controller, the monitoring controller is set to a single-chip microcomputer, the input end of the monitoring controller is connected to a power supply module, the connection end of the monitoring controller is connected to a WiFi module, the input end of the WiFi module is connected to a standard image storage device, the input end of the WiFi module is connected to a remote controller, the remote controller is set to a single-chip microcomputer, the input end of the remote controller is connected to a left turn button, the input end of the remote controller is connected to a right turn button, the connection end of the WiFi module is connected to a remote supervision controller, the output end of the remote supervision controller is connected to a viewing display screen, the input end of the remote supervision controller is connected to a control panel, the input end of the control panel is connected to an up button, the input end of the control panel is connected to a down button, the input end of the control panel is connected to a zoom-in button, the input end of the control panel is connected to a zoom-out button, and the input end of the control panel is connected to an alarm button; The main visual inspection camera is used to take pictures of the workpiece in a direction opposite to the auxiliary visual inspection camera, and send the pictures to the image recognition module for processing; The auxiliary visual inspection camera is used to take photos of the workpiece in a direction opposite to the main visual inspection camera, and send the photos to the image recognition module for processing; The image recognition module is used to recognize workpiece photos taken by the main visual inspection camera and the auxiliary visual inspection camera; The standard part image storage is used to store the appearance image of the standard part; The remote controller is used to control the operation of the drive motor.

[0006] In a preferred embodiment, the driving groove is arranged on the front side of the top of the portal frame, and the output shaft of the driving motor passes through the top of the portal frame and extends into the driving groove.

[0007] In a preferred embodiment, the transmission gear ring is meshed with the driving gear, and the rotating ring is slidably connected to the limiting seat.

[0008] In a preferred embodiment, the monitoring controller is configured as a single chip microcomputer.

[0009] In a preferred embodiment, the remote controller is configured as a single chip microcomputer.

[0010] In a preferred embodiment, the remote monitoring controller is configured as a single chip microcomputer.

[0011] In a preferred embodiment, the output end of the monitoring controller is connected to the input end of the driving motor, and the output end of the monitoring controller is connected to the input end of the warning flashing light.

[0012] Technical effects and advantages of the present invention: The present invention is provided with structures such as a driving motor, a main visual inspection camera and an auxiliary visual inspection camera, so that the present invention can detect aluminum automobile parts immediately after they are manufactured, eliminating the step of discharging, greatly improving the processing efficiency, and thus improving the production efficiency of aluminum automobile parts. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0014] Figure 2 It is a schematic diagram of the side structure of the portal frame of the present invention.

[0015] Figure 3 It is a schematic diagram of the limit seat structure of the present invention.

[0016] Figure 4 It is a system diagram of the present invention.

[0017] The accompanying drawings are marked as follows: 1. gantry; 2. drive motor; 3. drive gear; 4. drive slot; 5. warning flashing light; 6. bracket; 7. limit seat; 8. rotating ring; 9. transmission gear ring; 10. main visual detection camera; 11. auxiliary visual detection camera; 12. image recognition module; 13. monitoring controller; 14. power supply module; 15. WiFi module; 16. standard image storage device; 17. remote controller; 18. left turn button; 19. right turn button; 20. inspection display screen; 21. remote supervision controller; 22. control panel; 23. flip up button; 24. flip down button; 25. zoom in button; 26. zoom out button; 27. alarm button. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0019] As attached Figure 1 , Attachment Figure 2 , Attachment Figure 3 and attached Figure 4As shown, the present invention provides a CNC lathe processing monitoring system, including a portal frame 1, a driving motor 2 is fixedly installed on the top rear side of the portal frame 1, a driving gear 3 is fixedly installed on the end of the output shaft of the driving motor 2, a driving groove 4 is arranged on the outside of the driving gear 3, the driving groove 4 is arranged on the top front side of the portal frame 1, the output shaft of the driving motor 2 passes through the top of the portal frame 1 and extends to the inside of the driving groove 4, alarm flashing lights 5 are fixedly installed on both sides of the top of the portal frame 1, brackets 6 are welded on the inner walls on both sides of the top and the inner walls on both sides of the bottom of the portal frame 1, and a limit seat 7 is welded on one end of the bracket 6 away from the portal frame 1, and the four limit seats The seat 7 is provided with a rotating ring 8 inside, a transmission gear ring 9 is fixedly installed on the front side of the rotating ring 8, and the transmission gear ring 9 is meshed with the driving gear 3. A main visual detection camera 10 and an auxiliary visual detection camera 11 are fixedly installed on both sides of the inner wall of the rotating ring 8, and the output ends of the main visual detection camera 10 and the auxiliary visual detection camera 11 are connected to an image recognition module 12. The image recognition module is a core component of computer vision technology and is used to understand and interpret image content and convert image data into meaningful information. The output end of the image recognition module 12 is connected to a monitoring controller 13, and the monitoring controller 13 is configured The monitoring controller 13 has a power supply module 14 connected to its input end, a WiFi module 15 connected to its connection end, and a serial port Wi-Fi module, also known as a serial port Wi-Fi module, which belongs to the Internet of Things transmission layer and has the function of converting a serial port or TTL level into an embedded module that complies with the Wi-Fi wireless network communication standard. The WiFi module 15 has a built-in wireless network protocol IEEE802.11b.gn protocol stack and a TCP / IP protocol stack. The WiFi module 15 has a standard image memory 16 connected to its input end, and a remote controller 17 connected to its input end. The remote controller 17 is set to a single-chip microcomputer. The input end of the controller 17 is connected to a left turn button 18, the input end of the remote controller 17 is connected to a right turn button 19, the connection end of the WiFi module 15 is connected to a remote supervision controller 21, the output end of the remote supervision controller 21 is connected to a viewing display screen 20, the input end of the remote supervision controller 21 is connected to a control panel 22, the input end of the control panel 22 is connected to an up button 23, the input end of the control panel 22 is connected to a down button 24, the input end of the control panel 22 is connected to a zoom-in button 25, the input end of the control panel 22 is connected to a zoom-out button 26, and the input end of the control panel 22 is connected to an alarm button 27; The main visual inspection camera 10 is used to take pictures of the workpiece in a direction opposite to the auxiliary visual inspection camera 11, and send the pictures to the image recognition module 12 for processing; The auxiliary visual inspection camera 11 is used to take photos of the workpiece in a direction opposite to the main visual inspection camera 10, and send the photos to the image recognition module 12 for processing; The image recognition module 12 is used to recognize the workpiece photos taken by the main visual inspection camera 10 and the auxiliary visual inspection camera 11; The standard part image storage device 16 is used to store the appearance image of the standard part; The remote controller 17 is used to control the operation of the driving motor 2 .

[0020] The driving slot 4 is arranged at the front side of the top of the portal frame 1 , and the output shaft of the driving motor 2 passes through the top of the portal frame 1 and extends into the driving slot 4 .

[0021] The transmission gear ring 9 is meshed with the driving gear 3 , and the rotating ring 8 is slidably connected with the limiting seat 7 .

[0022] The monitoring controller 13 is configured as a single-chip microcomputer, which is an integrated circuit chip that uses ultra-large-scale integrated circuit technology to integrate a central processing unit CPU with data processing capabilities, random access memory RAM, read-only memory ROM, multiple I / O ports and interrupt systems, timers / counters and other functions into a small and complete microcomputer system on a silicon chip.

[0023] The remote controller 17 is configured as a single chip microcomputer.

[0024] The remote monitoring controller 21 is configured as a single chip microcomputer.

[0025] The output end of the monitoring controller 13 is connected to the input end of the driving motor 2 , and the output end of the monitoring controller 13 is connected to the input end of the warning flashing light 5 .

[0026] The model of the single chip microcomputer is set to M68HC16, the model of the image recognition module 12 is set to AR0230, and the model of the WiFi module 15 is set to TLN13UA06.

[0027] The specific implementation method is as follows: when using the present invention, the device is set on the outside of the workpiece processing part of the CNC lathe, and the rotating ring 8 is located on the outside of the workpiece. The main visual detection camera 10 can take pictures of the workpiece in the direction opposite to the auxiliary visual detection camera 11, and send the pictures to the image recognition module 12 for processing. The auxiliary visual detection camera 11 can take pictures of the workpiece in the direction opposite to the main visual detection camera 10, and send the pictures to the image recognition module 12 for processing. The image recognition module 12 can recognize the workpiece pictures taken by the main visual detection camera 10 and the auxiliary visual detection camera 11. The standard part image storage 16 can store the appearance image of the standard part. According to the appearance image of the standard part, by comparing it with the image recognition module 12, it can accurately determine whether the appearance of the workpiece is qualified. During the process of taking pictures of the workpiece by the main visual detection camera 10 and the auxiliary visual detection camera 11, the monitoring The controller 13 controls the driving motor 2 to operate regularly. Every time the main visual inspection camera 10 and the auxiliary visual inspection camera 11 take a picture, the monitoring controller 13 controls the driving motor 2 to drive the rotating ring 8 to rotate thirty degrees and take pictures again until it rotates 150 degrees. This can visually inspect the workpiece from multiple angles, thereby inspecting the workpiece more comprehensively. If there is a problem with the visual inspection, the monitoring controller 13 automatically controls the alarm flashing light 5 to flash an alarm. The remote controller 17 can control the operation of the driving motor 2. The shooting inspection angle can be manually controlled by the left turn button 18 and the right turn button 19. The display image of the inspection display screen 20 can be controlled by the control panel 22, so as to facilitate remote inspection by the staff and conduct random inspections. This enables the present invention to be able to inspect aluminum automotive parts immediately after they are manufactured, eliminates the step of discharging, greatly improves the processing efficiency, and thus improves the production efficiency of aluminum automotive parts.

[0028] Working principle of the present invention: Refer to the instruction manual Figure 1 , Attachment Figure 2 , Attachment Figure 3 and attached Figure 4 When using the present invention, by providing a drive motor 2, a main visual inspection camera 10 and an auxiliary visual inspection camera 11 and other structures, the present invention can detect aluminum automobile parts immediately after they are manufactured, eliminating the step of discharging, greatly improving the processing efficiency, and thus improving the production efficiency of aluminum automobile parts.

[0029] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change; Secondly: In the drawings of the embodiments disclosed in the present invention, only the structures related to the embodiments disclosed in the present invention are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present invention can be combined with each other; Finally: The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A CNC lathe machining monitoring system, comprising a portal frame (1), characterized in that: A drive motor (2) is fixedly mounted on the rear side of the top of the portal frame (1); a drive gear (3) is fixedly mounted on the end of the output shaft of the drive motor (2); a drive groove (4) is arranged on the outside of the drive gear (3); warning flashing lights (5) are fixedly mounted on both sides of the top of the portal frame (1); brackets (6) are welded to the inner walls of both sides of the top and the inner walls of both sides of the bottom of the portal frame (1); a limit seat (7) is welded to one end of the bracket (6) away from the portal frame (1); a same rotating ring (8) is arranged inside the four limit seats (7); a transmission gear ring (9) is fixedly mounted on the front side of the rotating ring (8); a main visual detection camera (10) and an auxiliary visual detection camera (11) are fixedly mounted on both sides of the inner wall of the rotating ring (8); the output ends of the main visual detection camera (10) and the output ends of the auxiliary visual detection camera (11) are both connected to an image recognition module (12); the output end of the image recognition module (12) is connected to a monitoring controller (13); the input end of the monitoring controller (13) is connected to a power supply module (11); Block (14), the connection end of the monitoring controller (13) is connected to a WiFi module (15), the input end of the WiFi module (15) is connected to a standard image storage (16), the input end of the WiFi module (15) is connected to a remote controller (17), the input end of the remote controller (17) is connected to a left turn button (18), the input end of the remote controller (17) is connected to a right turn button (19), the connection end of the WiFi module (15) is connected to a remote supervision controller (21), the output end of the remote supervision controller (21) is connected to a viewing display screen (20), the input end of the remote supervision controller (21) is connected to a control panel (22), the input end of the control panel (22) is connected to an up button (23), the input end of the control panel (22) is connected to a down button (24), the input end of the control panel (22) is connected to a zoom-in button (25), the input end of the control panel (22) is connected to a zoom-out button (26), and the input end of the control panel (22) is connected to an alarm button (27); The main visual inspection camera (10) is used to take a picture of the workpiece in a direction opposite to the auxiliary visual inspection camera (11), and send the picture to the image recognition module (12) for processing; The auxiliary visual inspection camera (11) is used to take a picture of the workpiece in a direction opposite to the main visual inspection camera (10), and send the picture to the image recognition module (12) for processing; The image recognition module (12) is used to recognize workpiece photos taken by the main visual detection camera (10) and the auxiliary visual detection camera (11); The standard part image storage device (16) is used to store the appearance image of the standard part; The remote controller (17) is used to control the operation of the drive motor (2).

2. A CNC lathe processing monitoring system according to claim 1, characterized in that: The driving groove (4) is arranged on the front side of the top of the portal frame (1), and the output shaft of the driving motor (2) passes through the top of the portal frame (1) and extends into the interior of the driving groove (4).

3. A CNC lathe processing monitoring system according to claim 1, characterized in that: The transmission gear ring (9) is meshed with the driving gear (3), and the rotating ring (8) is slidably connected to the limiting seat (7).

4. A CNC lathe processing monitoring system according to claim 1, characterized in that: The monitoring controller (13) is configured as a single chip microcomputer.

5. The CNC lathe processing monitoring system according to claim 1, characterized in that: The remote controller (17) is configured as a single chip microcomputer.

6. A CNC lathe processing monitoring system according to claim 1, characterized in that: The remote monitoring controller (21) is configured as a single chip microcomputer.

7. A CNC lathe processing monitoring system according to claim 1, characterized in that: The output end of the monitoring controller (13) is connected to the input end of the drive motor (2), and the output end of the monitoring controller (13) is connected to the input end of the warning flashing light (5).

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