Laser cutting device and method for dust-free cloth preparation
By introducing dust removal mechanism and smoke removal mechanism into the laser cutting device, the problem of dust and impurities pollution on the surface of the dust-free cloth is solved, and the automatic leveling, deviation correction and dust removal of the dust-free cloth is realized, which improves the preparation efficiency and the service life of the equipment.
Patent Information
- Application Number
- CN202411872289.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2044-12-18
AI Technical Summary
When cutting dust-free cloth, existing laser cutting devices cannot effectively remove dust and impurities from the surface of dust-free cloth, resulting in pollution and reducing preparation efficiency.
A laser cutting device including a dust removal mechanism and a smoke removal mechanism is designed. The device automatically flattened, corrected and dust-free cloth by combining a rubber dust-adhesive roller and a curved plate to ensure a clean surface and facilitate cutting.
It effectively removes dust and impurities from the surface of dust-free cloth, avoids pollution, improves the efficiency of dust-free cloth preparation, and ensures the clean state of the laser cutting head, extends the service life of the equipment.
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Figure CN119794595A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of dust-free cloth preparation, and in particular to a laser cutting device and method for preparing dust-free cloth. Background Art
[0002] Dust-free cloth, also known as dust-free wiping cloth, is made of 100% polyester fiber double weave. It has a soft surface, is easy to wipe sensitive surfaces, does not lose fibers when rubbed, and has good water absorption and cleaning efficiency. It is mainly used to wipe high-tech products such as LCD, wafer, PCB, digital camera lens, camera film and optical disc without generating dust particles. It can also absorb liquid and dust particles to achieve a cleaning effect. When a large piece of dust-free cloth needs to be divided into multiple small pieces, it is instantly melted by laser cutting at high temperature, so that the cutting part of the dust-free cloth is better sealed and does not produce lint. After cutting, it can be cleaned by net rinsing and washing, so that the product can reach a higher dust-free standard. At present, 75% of the market uses laser cutting devices to cut and seal the dust-free cloth.
[0003] In the process of cutting the dust-free cloth, the laser cutting device in the prior art usually directly spreads a large piece of dust-free cloth inside the laser cutting device, and uses a laser cutting head that moves back and forth to perform laser cutting on the dust-free cloth. Since the dust-free cloth is usually rolled up after preparation, the surface of the outermost dust-free cloth will inevitably be adhered to dust or other impurities during storage. If the dust-free cloth is directly spread inside the laser cutting device, the dust or other impurities adhered to the surface of the dust-free cloth will contaminate the laser cutting device and the dust-free cloth to be cut subsequently, thereby increasing the difficulty of subsequent cleaning of the dust-free cloth and reducing the efficiency of dust-free cloth preparation. Summary of the invention
[0004] The purpose of the present invention is to solve the shortcomings of the prior art and to provide a laser cutting device and method for preparing dust-free cloth.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] A laser cutting device for preparing dust-free cloth comprises a device body, wherein a conveyor belt is rotatably installed inside the device body through multiple driving shafts, a top plate is arranged above the device body, a processing head is slidably installed on the top of the top plate, a laser cutting head is installed on the bottom end of the processing head, and both sides of the processing head are equipped with smoke removal mechanisms for sucking smoke and dust generated during the laser cutting process, two movable seats are slidably installed on the top of the device body, movable plates are slidably installed on the sides where the two movable seats are close to each other, and two dust removal mechanisms for cleaning dust and impurities on the surface of the dust-free cloth to be cut are installed between the two movable plates, and the dust removal mechanism comprises a rubber dust-sticking roller arranged between the two movable plates, a fixed plate is commonly installed on the top of the two movable plates, and a cleaning mechanism for removing the surfaces of the two rubber dust-sticking rollers is installed on the top of the fixed plate.
[0007] Optionally, first slide grooves are provided on the outer walls on both sides of the device body, first sliders are installed inside the two first slide grooves, moving blocks are installed at the ends of the two first sliders away from the first slide grooves, and the top ends of the two moving blocks are connected to the top plate through the telescopic cylinders.
[0008] Optionally, the smoke removal mechanism includes two pipes, which are respectively installed on the outer walls of both sides of the processing head, and the bottom ends of the two pipes are installed with smoke hoods, and the top ends of the two pipes are provided with connection ends for connecting to external preset smoke removal equipment.
[0009] Optionally, two second slide grooves are provided on the top of the device body, and second sliders are installed inside the two second slide grooves, and the top ends of the two second sliders are connected to the movable seats adjacent thereto.
[0010] Optionally, a third sliding groove is formed on both inner walls of the two movable seats, a third sliding block is installed inside the two third sliding grooves, and one end of the two third sliding blocks away from the third sliding grooves is connected to the movable plate close to them.
[0011] Optionally, the outer walls of the two movable plates on the sides adjacent to each other are each provided with a first groove, the insides of the two first grooves are each rotatably installed with a first double-headed screw, the outer walls of the two first double-headed screws are each installed with two first sliding blocks, and both ends of the two rubber dust-sticking rollers are rotatably connected to the two first sliding blocks adjacent to them.
[0012] Optionally, the outer walls at both ends of the two rubber dust-sticking rollers are provided with fourth sliding grooves, the interiors of the two fourth sliding grooves are provided with fourth sliding blocks, the outer walls on one side of the two fourth sliding blocks are provided with first electric telescopic rods, the telescopic ends of the two first electric telescopic rods are provided with arc plates, the outer walls of the two rubber dust-sticking rollers are provided with storage grooves connected with the two fourth sliding grooves, and the two arc plates are respectively stored in the corresponding storage grooves.
[0013] Optionally, the cleaning mechanism includes a second groove opened on the top of the fixed plate, a second double-headed screw is rotatably installed inside the second groove, two second sliding blocks are installed on the outer wall of the second double-headed screw, and a movable frame is installed on the top of the two second sliding blocks.
[0014] Optionally, two second electric telescopic rods are installed at the bottom of the two movable frames, and the telescopic ends of the two second electric telescopic rods are installed with nozzles compatible with the outer wall of the rubber dust-sticking roller, and the outer walls of the two nozzles on one side close to the rubber dust-sticking roller are provided with multiple spray holes, and the outer walls of the two nozzles on one side close to the second electric telescopic rods are installed with connectors for connecting to external preset liquid spraying equipment.
[0015] Optionally, a laser cutting method for preparing a dust-free cloth comprises the cutting device described above, and the cutting method further comprises the following steps:
[0016] Step 1: Pull out one end of the dust-free cloth on the back of the device body and place it on the top of one of the rubber dust-sticking rollers, control the two second electric telescopic rods to drive the two nozzles to press the dust-free cloth, and as the two moving seats move from left to right, drive the dust-free cloth to be spread out on the top of the conveyor belt, control the telescopic ends of the two second electric telescopic rods to retract upward, so that the two nozzles no longer press and fix one end of the dust-free cloth, and one end of the dust-free cloth slides down from the surface of the rubber dust-sticking roller to the top of the conveyor belt for placement;
[0017] Step 2: After the dust-free cloth to be cut is laid flat on the top of the conveyor belt, the two third sliders are controlled to drive the two moving plates to move downward inside the two moving seats until the two rubber sticky rollers are in contact with the dust-free cloth, and then the two moving seats are controlled to move back and forth on the top of the device body, driving the two rubber sticky rollers to roll on the top of the conveyor belt, and the dust-free cloth on the top of the conveyor belt is automatically flattened;
[0018] Step 3: In the process of the two moving seats driving the two rubber dust-sticking rollers to move synchronously, if the dust-free cloth is in a skewed state at this time, the two moving seats are controlled to drive the two rubber dust-sticking rollers to move close to the skewed position of the dust-free cloth, and the two rubber dust-sticking rollers are controlled to rotate and adjust together, and then the two first electric telescopic rods are controlled to drive the two arc plates to extend downward together until the arc plates contact the dust-free cloth, and the corresponding fourth slider is controlled to drive the arc plates to move synchronously, so that the dust-free cloth with a deviation in position can be pushed by the movement of the arc plates to ensure that the dust-free cloth is located in the center of the top of the conveyor belt;
[0019] Step 4: If there is a lot of dust or other impurities attached to the surface of the dust-free cloth to be cut, after the two rubber sticky rollers are driven by the two movable seats to pull the dust-free cloth to unfold above the conveyor belt, the telescopic ends of the two second electric telescopic rods are controlled to retract upward, and one end of the dust-free cloth is manually pulled to limit the position, and then the multiple second electric telescopic rods are controlled to drive the multiple nozzles to press the dust-free cloth on the surface of the two rubber sticky rollers, and finally the two movable seats are controlled to drive the two rubber sticky rollers to rub against the bottom of the dust-free cloth, and the dust or other impurities attached to the bottom of the dust-free cloth are automatically adhered and removed, and then the multiple second electric telescopic rods are controlled to drive the multiple nozzles to release the pressing limit on the dust-free cloth, so that one end of the dust-free cloth slides down to the top of the conveyor belt and is placed, and when the above step of flattening the dust-free cloth is performed, the dust or other impurities attached to the top of the dust-free cloth are adhered and removed with the help of the two rubber sticky rollers;
[0020] Step 5: After the flattening, deviation correction and dust removal of the dust-free cloth are completed, the two first sliders are controlled to move inside the corresponding first slide grooves, driving the top plate, the processing head and other components to move together, and the laser cutting head and the external preset smoke removal equipment are controlled to start together, so that the two smoke extraction hoods generate suction. The laser cutting head moves back and forth on the top of the top plate through the processing head, and the two first sliders move inside the corresponding first slide grooves, so that the laser cutting head can cut a whole piece of dust-free cloth into multiple parts of the same volume. The suction generated by the two smoke extraction hoods can absorb the smoke generated by the cutting.
[0021] The beneficial effects of the present invention are:
[0022] 1. In the present invention, when dust or other impurities are attached to the surface of the dust-free cloth, the dust-free cloth is pulled and unfolded above the conveyor belt by means of a dust removal mechanism, and then the bottom of the dust-free cloth is firstly dusted by two rubber dust-sticky rollers. Then, after the dust-free cloth is spread on the top of the conveyor belt, the top of the dust-free cloth is further dusted by two rubber dust-sticky rollers, so as to avoid dust or other impurities on the surface of the dust-free cloth from contaminating the conveyor belt and other subsequent dust-free cloths, thereby indirectly improving the efficiency of dust-free cloth preparation.
[0023] 2. In the present invention, after the dust-free cloth to be cut is spread on the top of the conveyor belt, the two movable seats are controlled to drive the two rubber dust-sticky rollers to remove dust from the top of the dust-free cloth. At the same time, the dust-free cloth on the top of the conveyor belt can be automatically flattened to ensure that there are no wrinkles on the surface of the dust-free cloth to be cut, which is convenient for the subsequent laser cutting head to cut the dust-free cloth.
[0024] 3. In the invention, in the process of two movable seats driving two rubber sticky rollers to move synchronously, if the position of the dust-free cloth located at the top of the conveyor belt is skewed at this time, the two movable seats are controlled to drive the two rubber sticky rollers to move close to the skewed position of the dust-free cloth, and the two rubber sticky rollers are controlled to rotate together, so that the fourth slide groove opened on the outer wall of the two rubber sticky rollers rotates to the bottom, and then the arc plate is controlled to contact with the dust-free cloth, and the corresponding fourth slider is controlled to drive the arc plate to move synchronously, so that the dust-free cloth with a deviation in position can be pushed at the top of the conveyor belt with the help of the movement of the arc plate, ensuring that the dust-free cloth is located in the center of the top of the conveyor belt, so that the subsequent laser cutting head can cut the dust-free cloth more accurately and reduce the generation of waste.
[0025] 4. In the invention, after the flattening, deviation correction and dust removal of the dust-free cloth are completed, the two first sliders are controlled to move inside the corresponding first slide grooves toward the front side close to the device body, driving the top plate, the processing head and other components to move together, and the laser cutting head and the external preset smoke removal equipment are controlled to start together, so that the two smoke extraction hoods can generate suction. The laser cutting head can cut a whole piece of dust-free cloth into multiple parts of the same volume. The suction generated by the two smoke extraction hoods can absorb the smoke generated by the cutting, thereby preventing the smoke from escaping into the air and causing pollution to the environment around the device body. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] In order to facilitate understanding by those skilled in the art, the present invention is further described below with reference to the accompanying drawings.
[0027] Figure 1 This is a schematic diagram of the overall structure of a laser cutting device for preparing a dust-free cloth proposed by the present invention;
[0028] Figure 2 for Figure 1 A schematic diagram of the structure from another angle;
[0029] Figure 3 It is a schematic diagram of the structure of the top plate and the processing head in the present invention;
[0030] Figure 4 It is a schematic diagram of the structure of two movable seats and a rubber dust-sticking roller in the present invention;
[0031] Figure 5 It is a structural schematic diagram of one of the moving seats in the present invention;
[0032] Figure 6 It is a schematic diagram of the structure in which the fixed plate is separated from the two movable plates in the present invention;
[0033] Figure 7 It is a schematic diagram of the structure in which two rubber dust-sticking rollers are separated from two movable plates in the present invention;
[0034] Figure 8 It is a schematic structural diagram of one of the rubber dust-sticking rollers and two arc-shaped plates in the present invention;
[0035] Fig. 9 It is a schematic structural diagram of a fourth sliding block and an arc-shaped plate in the present invention;
[0036] Fig.10 It is a schematic diagram of the structure in which the second double-headed screw and the second groove are separated in the present invention;
[0037] Fig.11 It is a schematic diagram of the structure of the cleaning mechanism in the present invention.
[0038] In the figure: 1. device body; 2. conveyor belt; 3. first slide; 4. moving block; 5. telescopic cylinder; 6. top plate; 7. processing head; 8. second slide; 9. moving seat; 10. rubber dust-sticking roller; 11. first slider; 12. smoking hood; 13. pipeline; 14. laser cutting head; 15. fixed plate; 16. moving frame; 17. nozzle; 18. second slider; 19. third slide; 20. moving plate; 21. third slider; 22. first groove; 23. first sliding block; 24. first double-headed screw; 25. fourth slide; 26. storage groove; 27. arc plate; 28. fourth slider; 29. first electric telescopic rod; 30. second double-headed screw; 31. second groove; 32. second sliding block; 33. connector; 34. second electric telescopic rod; 35. spray hole. DETAILED DESCRIPTION
[0039] The technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0040] Reference Figure 1-Figure 11A laser cutting device for preparing dust-free cloth comprises a device body 1, a conveyor belt 2 is rotatably installed inside the device body 1 through multiple driving shafts, a top plate 6 is arranged above the device body 1, a processing head 7 is slidably installed on the top of the top plate 6, a laser cutting head 14 is installed on the bottom end of the processing head 7, and both sides of the processing head 7 are equipped with smoke removal mechanisms for sucking smoke generated during the laser cutting process, two moving seats 9 are slidably installed on the top of the device body 1, and moving plates 20 are slidably installed on the sides where the two moving seats 9 are close to each other, and two dust removal mechanisms for cleaning dust and impurities on the surface of the dust-free cloth to be cut are installed between the two moving plates 20, and the dust removal mechanism comprises a rubber dust-sticking roller 10 arranged between the two moving plates 20, and a fixed plate 15 is installed on the top of the two moving plates 20, and a cleaning mechanism for removing the surfaces of the two rubber dust-sticking rollers 10 is installed on the top of the fixed plate 15.
[0041] As a technical optimization solution of the present invention, first slide grooves 3 are provided on both sides of the outer wall of the device body 1, first sliders 11 are installed inside the two first slide grooves 3, moving blocks 4 are installed at the ends of the two first sliders 11 away from the first slide grooves 3, and the top ends of the two moving blocks 4 are connected to the top plate 6 through the telescopic cylinders 5. First linear motors are preset inside the two first slide grooves 3, and the two first linear motors can drive the two first sliders 11 to move back and forth inside the corresponding first slide grooves 3, thereby driving the two moving blocks 4, the telescopic cylinders 5 and the top plate 6 to move synchronously, and conveniently driving the processing head 7 to move back and forth on the top of the device body 1.
[0042] As a technical optimization solution of the present invention, the smoke removal mechanism includes two pipes 13, which are respectively installed on the outer walls of both sides of the processing head 7, and the bottom ends of the two pipes 13 are installed with a smoke hood 12, and the top ends of the two pipes 13 are provided with a connection end for connecting with an external preset smoke removal device. Before using the device body 1, the input end of the external preset smoke removal device can be connected to the top ends of the two pipes 13 through two hoses, so that the smoke generated during the operation of the laser cutting head 14 can be sucked away by the suction force generated by the two smoke hoods 12, avoiding the smoke from causing adverse effects on the environment around the device body 1.
[0043] As a technical optimization solution of the present invention, two second chutes 8 are provided on the top of the device body 1, and second sliders 18 are installed inside the two second chutes 8, and the tops of the two second sliders 18 are connected to the moving seat 9 close thereto. Second linear motors are preset inside the two second chutes 8, and the two second linear motors can drive the two second sliders 18 to move back and forth inside the corresponding second chutes 8, thereby driving the two moving seats 9 to move back and forth on the top of the device body 1.
[0044] As a technical optimization solution of the present invention, the inner walls on both sides of the two moving seats 9 are provided with third slide grooves 19, and the third sliders 21 are installed inside the two third slide grooves 19, and the ends of the two third sliders 21 away from the third slide grooves 19 are connected to the moving plate 20 close to them. The insides of the two third slide grooves 19 are preset with third linear motors, and the two third linear motors can drive the two third sliders 21 to move up and down inside the corresponding third slide grooves 19, and drive the corresponding moving plate 20 to move up and down together inside the moving seat 9.
[0045] As a technical optimization scheme of the present invention, the outer wall of the side close to the two moving plates 20 is provided with a first groove 22, and the first double-headed screw 24 is rotatably installed inside the two first grooves 22. The outer wall of the two first double-headed screws 24 is installed with two first sliding blocks 23, and both ends of the two rubber dust-sticking rollers 10 are rotatably connected with the two first sliding blocks 23 close to them. A first driving device is preset inside the two moving plates 20, and the output ends of the two first driving devices are respectively connected to one end of the two first double-headed screws 24, so that the two first double-headed screws 24 can be driven to rotate inside the corresponding first grooves 22. When the two first double-headed screws 24 rotate, they can drive the two first sliding blocks 23 on their outer walls to move in a direction close to or away from each other, and drive the two rubber dust-sticking rollers 10 to move synchronously; and a second driving device is preset inside the two first sliding blocks 23, and the output ends of the two second driving devices are respectively connected to the rotating parts of the two rubber dust-sticking rollers 10, so that the two rubber dust-sticking rollers 10 can be driven to rotate and adjust.
[0046] As a technical optimization scheme of the present invention, the outer walls of both ends of the two rubber dust-sticking rollers 10 are provided with fourth chutes 25, the interior of the two fourth chutes 25 is provided with fourth sliders 28, the outer walls of one side of the two fourth sliders 28 are provided with first electric telescopic rods 29, the telescopic ends of the two first electric telescopic rods 29 are provided with arc plates 27, and the outer walls of the two rubber dust-sticking rollers 10 are provided with storage grooves 26 connected with the two fourth chutes 25, and the two arc plates 27 are respectively stored in the corresponding storage grooves 26. The interiors of the two fourth chutes 25 are provided with fourth linear motors, and the two fourth linear motors can drive the two fourth sliders 28 to move back and forth in the interiors of the corresponding fourth chutes 25; since the arc plates 27 are connected to one side of the two fourth sliders 28 through the first electric telescopic rod 29, after the telescopic end of the first electric telescopic rod 29 is extended, the arc plates 27 are driven to move out of the interior of the storage groove 26, and the fourth slider 28 can drive the first electric telescopic rod 29 and the arc plates 27 to move.
[0047] As a technical optimization solution of the present invention, the cleaning mechanism includes a second groove 31 opened at the top of the fixed plate 15, a second double-headed screw 30 is rotatably installed inside the second groove 31, two second sliding blocks 32 are installed on the outer wall of the second double-headed screw 30, and a moving frame 16 is installed on the top of the two second sliding blocks 32. A third driving device is preset on the outside of one side of the fixed plate 15, and the output end of the third driving device is connected to one end of the second double-headed screw 30, so that the second double-headed screw 30 can be driven to rotate inside the second groove 31, so that the two second sliding blocks 32 can move towards or away from each other as the second double-headed screw 30 rotates, and the two moving frames 16 are driven to move and adjust synchronously.
[0048] As a technical optimization solution of the present invention, two second electric telescopic rods 34 are installed at the bottom of the two mobile frames 16, and the telescopic ends of the two second electric telescopic rods 34 are installed with nozzles 17 adapted to the outer wall of the rubber dust sticking roller 10, and the outer wall of the two nozzles 17 close to the rubber dust sticking roller 10 is provided with multiple spray holes 35, and the outer wall of the two nozzles 17 close to the second electric telescopic rod 34 is installed with a connector 33 for connecting with an external preset liquid spraying device. The telescopic end of the second electric telescopic rod 34 is extended and retracted to drive the nozzle 17 to move up and down for adjustment; the external preset liquid spraying device is filled with alcohol or other volatile detergents, and the connector 33 is connected to the output end of the liquid spraying device through a hose, so that the detergent can be transported to the inside of the nozzle 17, and sprayed outwardly to the surface of the rubber dust sticking roller 10 below through the multiple spray holes 35, so as to clean the dust and impurities attached to the surface of the rubber dust sticking roller 10, and facilitate the subsequent use of the rubber dust sticking roller 10.
[0049] As a technical optimization solution of the present invention, a laser cutting method for preparing a dust-free cloth includes the cutting device described above, and the cutting method further includes the following steps:
[0050] Step 1: Pull out one end of the dust-free cloth on the back of the device body 1 and place it on the top of one of the rubber dust-sticking rollers 10, control the two second electric telescopic rods 34 to drive the two nozzles 17 to press the dust-free cloth, and as the two moving seats 9 move from left to right, drive the dust-free cloth to be spread out on the top of the conveyor belt 2, control the telescopic ends of the two second electric telescopic rods 34 to retract upward, so that the two nozzles 17 no longer press and fix one end of the dust-free cloth, and one end of the dust-free cloth slides down from the surface of the rubber dust-sticking roller 10 to the top of the conveyor belt 2 for placement;
[0051] Step 2: After the dust-free cloth to be cut is laid flat on the top of the conveyor belt 2, the two third sliders 21 are controlled to drive the two movable plates 20 to move downward inside the two movable seats 9 until the two rubber dust-sticking rollers 10 are in contact with the dust-free cloth, and then the two movable seats 9 are controlled to move back and forth together on the top of the device body 1, driving the two rubber dust-sticking rollers 10 to roll on the top of the conveyor belt 2, and the dust-free cloth on the top of the conveyor belt 2 is automatically flattened;
[0052] Step 3: In the process of the two moving seats 9 driving the two rubber dust-sticking rollers 10 to move synchronously, if the position of the dust-free cloth is skewed at this time, the two moving seats 9 are controlled to drive the two rubber dust-sticking rollers 10 to move close to the skewed position of the dust-free cloth, and the two rubber dust-sticking rollers 10 are controlled to rotate and adjust together, and then the two first electric telescopic rods 29 are controlled to drive the two arc plates 27 to extend downward together until the arc plates 27 contact the dust-free cloth, and then the corresponding fourth sliders 28 are controlled to drive the arc plates 27 to move synchronously, so that the dust-free cloth with deviation in position can be pushed by the movement of the arc plates 27 to ensure that the dust-free cloth is located in the center of the top of the conveyor belt 2;
[0053] Step 4: If there is a lot of dust or other impurities attached to the surface of the dust-free cloth to be cut, after the two rubber sticky rollers 10 are driven by the two movable seats 9 to pull the dust-free cloth to unfold above the conveyor belt 2, the telescopic ends of the two second electric telescopic rods 34 are controlled to retract upward, and one end of the dust-free cloth is manually pulled to limit the position, and then the multiple second electric telescopic rods 34 are controlled to drive the multiple nozzles 17 to press the dust-free cloth on the surface of the two rubber sticky rollers 10, and finally the two movable seats 9 are controlled to drive the two rubber sticky rollers 10 to rub against the bottom of the dust-free cloth, and the dust or other impurities attached to the bottom of the dust-free cloth are automatically removed by adhesion, and then the multiple second electric telescopic rods 34 are controlled to drive the multiple nozzles 17 to release the pressing limit on the dust-free cloth, so that one end of the dust-free cloth slides down to the top of the conveyor belt 2 and is placed. When the above-mentioned step of flattening the dust-free cloth is performed, the dust or other impurities attached to the top of the dust-free cloth are removed by adhesion with the help of the two rubber sticky rollers 10;
[0054] Step 5: After the flattening, deviation correction and dust removal of the dust-free cloth are completed, the two first sliders 11 are controlled to move inside the corresponding first slide groove 3, driving the top plate 6, the processing head 7 and other components to move together, and the laser cutting head 14 and the external preset smoke removal equipment are controlled to start together, so that the two smoke extraction hoods 12 generate suction. The laser cutting head 14 moves back and forth on the top of the top plate 6 through the processing head 7, and the two first sliders 11 move inside the corresponding first slide groove 3, so that the laser cutting head 14 can cut a whole piece of dust-free cloth into multiple parts of the same volume. The suction generated by the two smoke extraction hoods 12 can absorb the smoke generated by the cutting.
[0055] In the present invention, when the user uses the device, Figure 1 As shown, at this time, the two movable seats 9 and the two rubber sticky rollers 10 are close to the back of the device body 1, and one end of the dust-free cloth to be cut on the back of the device body 1 can be manually pulled out and placed on the top of one of the rubber sticky rollers 10, and the telescopic ends of the two second electric telescopic rods 34 above the rubber sticky roller 10 are controlled to extend downward together, driving the two nozzles 17 to press the dust-free cloth placed on the top of one of the rubber sticky rollers 10, and as the two movable seats 9 move from left to right on the top of the device body 1, the dust-free cloth is driven to be spread out on the top of the conveyor belt 2 until the dust-free cloth is spread out to a sufficient length, and then it is cut with the help of an external preset shearing device, and the telescopic ends of the two corresponding second electric telescopic rods 34 are controlled to retract upward, so that the two nozzles 17 no longer press and fix one end of the dust-free cloth, and one end of the dust-free cloth slides down from the surface of the rubber sticky roller 10 to the top of the conveyor belt 2, thereby achieving the effect of automatically spreading the dust-free cloth to be cut on the top of the conveyor belt 2.
[0056] After the dust-free cloth to be cut is spread on the top of the conveyor belt 2, in order to facilitate the subsequent laser cutting head 14 to cut the dust-free cloth, the two third sliders 21 can be controlled to move downward together inside the corresponding third slide groove 19, and the two movable plates 20 are driven to move downward inside the two movable seats 9 until the two rubber sticky rollers 10 contact the dust-free cloth on the top of the conveyor belt 2. Then, the two movable seats 9 are controlled to move back and forth together on the top of the device body 1, so that the two rubber sticky rollers 10 can be driven to roll on the top of the conveyor belt 2, and the dust-free cloth on the top of the conveyor belt 2 is automatically flattened to ensure that there are no wrinkles on the surface of the dust-free cloth to be cut, so as to facilitate the subsequent laser cutting head 14 to cut the dust-free cloth.
[0057] At the same time, in the process of the two moving seats 9 driving the two rubber dust-sticking rollers 10 to move synchronously, if the position of the dust-free cloth at the top of the conveyor belt 2 is skewed at this time, the two moving seats 9 can be controlled to drive the two rubber dust-sticking rollers 10 to move close to the skewed position of the dust-free cloth, and the two rubber dust-sticking rollers 10 can be controlled to rotate together, so that the fourth slide groove 25 opened on the outer wall of the two rubber dust-sticking rollers 10 rotates to the bottom, and then the telescopic ends of the two first electric telescopic rods 29 are controlled to extend downward together, driving the two arc plates 27 to extend downward from the inside of the corresponding storage groove 26 until the arc plate 27 contacts the dust-free cloth, and then the corresponding fourth slider 28 is controlled to move and adjust inside the fourth slide groove 25, and the arc plate 27 is driven to move synchronously, so that the dust-free cloth with a deviation in position can be pushed at the top of the conveyor belt 2 with the help of the movement of the arc plate 27, ensuring that the dust-free cloth is located at the center of the top of the conveyor belt 2, so that the subsequent laser cutting head 14 can cut the dust-free cloth more accurately and reduce the generation of waste.
[0058] Moreover, if there is a lot of dust or other impurities attached to the surface of the dust-free cloth to be cut, in order to prevent these dust or other impurities from falling on the surface of the conveyor belt 2 and affecting the subsequent use of the conveyor belt 2, the two movable seats 9 can be used as mentioned above to drive the two rubber sticky rollers 10 to pull the dust-free cloth to unfold above the conveyor belt 2. At this time, the two movable seats 9 are close to the front of the device body 1, and the telescopic ends of the two corresponding second electric telescopic rods 34 are controlled to retract upward. Then, the end of the dust-free cloth originally pressed by the two nozzles 17 and the rubber sticky roller 10 is pulled and limited by manual or pre-set clamping devices on the front of the device body 1, and then the telescopic ends of the multiple second electric telescopic rods 34 are controlled to extend downward together, driving the multiple nozzles 17 to press the dust-free cloth on the surfaces of the two rubber sticky rollers 10 together, and ensuring that the pressure of the multiple nozzles 17 on the dust-free cloth is relatively loose, and finally the two movable seats 9 are controlled to retract from the device body The front of the body 1 moves toward the back, driving the two rubber dust-sticking rollers 10 to rub against the bottom of the dust-free cloth, automatically adhering and removing the dust or other impurities attached to the bottom of the dust-free cloth. After the dust or other impurities at the bottom of the dust-free cloth are removed, the two moving seats 9 and other components are located at one end of the dust-free cloth, and the telescopic ends of the multiple second electric telescopic rods 34 are controlled to retract upward together, driving the multiple nozzles 17 to release the pressing limit on the dust-free cloth, so that one end of the dust-free cloth slides down to the top of the conveyor belt 2 and is placed there. Then, when the above-mentioned step of flattening the dust-free cloth is performed, the two rubber dust-sticking rollers 10 are in friction contact with the top of the dust-free cloth, and the two rubber dust-sticking rollers 10 can be used to adhere and remove the dust or other impurities attached to the top of the dust-free cloth, so as to achieve the effect of comprehensively cleaning the surface of the dust-free cloth, and reduce the problem of dust-free cloth with a lot of dust or other impurities attached to the surface causing pollution to the conveyor belt 2.
[0059] After the flattening, deviation correction and dust removal of the dust-free cloth are completed, the two first sliders 11 can be controlled to move inside the corresponding first slide grooves 3 toward the front side close to the device body 1, driving the top plate 6, the processing head 7 and other components to move together, and the laser cutting head 14 and the external preset smoke removal equipment are controlled to start together, so that the two smoke extraction hoods 12 generate suction. The laser cutting head 14 can move back and forth on the top of the top plate 6 through the processing head 7, and the movement of the two first sliders 11 inside the corresponding first slide grooves 3 enables the laser cutting head 14 to cut a whole piece of dust-free cloth into multiple parts of the same volume. The suction generated by the two smoke extraction hoods 12 can absorb the smoke generated by the cutting to prevent the smoke from escaping into the air and causing pollution to the environment around the device body 1.
[0060] After a whole piece of dust-free cloth is cut into multiple small pieces of the same size, there will be waste materials at the four edge positions of the original whole piece of dust-free cloth. The two rubber dust-sticking rollers 10 can be controlled to rotate to ensure that the fourth slide groove 25 is located at the bottom, and the waste materials of the dust-free cloth close to the front of the device body 1 are lifted up. Then, the telescopic ends of the multiple first electric telescopic rods 29 are controlled to extend together, and the multiple arc plates 27 are pushed downward from the corresponding storage grooves 26, so that the multiple extended arc plates 27 can abut against the edge waste materials of the dust-free cloth after being lifted up and folded. Then, the two moving seats 9 are controlled to move toward the direction close to the back of the device body 1. With the help of the multiple arc plates 27, the edge waste materials of the dust-free cloth can be preferentially pushed off from the top of the conveyor belt 2, so as to achieve the effect of automatically removing the waste materials.
[0061] After the edge waste of the dust-free cloth is removed, only multiple pieces of dust-free cloth of the same volume after being cut remain on the top of the conveyor belt 2. By controlling the rotation of the conveyor belt 2, the multiple pieces of dust-free cloth can be driven to be transported downward from the front of the device body 1 to the inside of a preset collection container, thereby achieving the effect of automatically collecting the multiple pieces of dust-free cloth after being cut.
[0062] As mentioned above, after the laser cutting head 14 cuts the dust-free cloth, if a small amount of the cut part of the dust-free cloth is found to be stuck, before controlling the conveyor belt 2 to rotate to convey the cut dust-free cloth, the two moving seats 9 can be controlled to drive the two rubber dust-sticking rollers 10 to move to the top of the two dust-free cloths with the sticking phenomenon, and the two first double-headed screws 24 can be controlled to rotate to drive the two corresponding first sliding blocks 23 to move in the direction of approaching each other, and the two rubber dust-sticking rollers 10 can also be driven to move in the direction of approaching to the specified position. At this time, the two rubber dust-sticking rollers 10 are still on the two The two rubber dust-free cloths are placed above the two adhered dust-free cloths, and the two movable plates 20 are used to drive the two rubber dust-free rollers 10 to move downward together, so that the two rubber dust-free rollers 10 can press and fix the two adhered dust-free cloths respectively, and then the two first double-headed screws 24 can be controlled to reverse, driving the two rubber dust-free rollers 10 to move in directions away from each other, and driving the two adhered dust-free cloths to be pulled, so that the two dust-free cloths can be automatically separated, which is convenient for subsequent cleaning of the dust-free cloths and other operations, without having to spend a lot of time manually pulling and separating them, thereby improving the preparation efficiency of the dust-free cloths.
[0063] If the conveyor belt 2 fails during use and cannot automatically convey and discharge the cut dust-free cloths downward, the two movable seats 9 can be controlled to drive the two rubber sticky rollers 10 to move to a position close to the back of the device body 1, and then the two movable plates 20 can be controlled to drive the two rubber sticky rollers 10 to move downward together until they are in contact with the conveyor belt 2. As the two movable seats 9 move toward the front direction of the device body 1, the two rubber sticky rollers 10 are driven to push the dust-free cloths on the top of the conveyor belt 2 to move together until the cut dust-free cloths on the top of the conveyor belt 2 are pushed down to the bottom of the device body 1, thereby automatically unloading the cut dust-free cloths instead of the conveyor belt 2, avoiding the problem that the cut dust-free cloths cannot be automatically unloaded after the conveyor belt 2 is damaged, thereby improving the applicability of the two rubber sticky rollers 10.
[0064] When it is found that there is a lot of dust or other impurities attached to the surfaces of the two rubber sticky rollers 10, the telescopic ends of the multiple second electric telescopic rods 34 can be controlled to extend downward together, driving the multiple nozzles 17 to respectively abut against the outer walls of the two rubber sticky rollers 10, and controlling the external preset liquid spraying device to start, and spraying the detergent on the surfaces of the two rubber sticky rollers 10 through the multiple spray holes 35, so that the surfaces of the two rubber sticky rollers 10 can be automatically cleaned. While the detergent is sprayed on the surfaces of the two rubber sticky rollers 10, the two rubber sticky rollers 10 are controlled to rotate synchronously, and the second double-headed screw 30 is controlled to rotate, driving the two moving frames 16 to move synchronously, and the corresponding two nozzles 17 can also be driven to move back and forth on the surfaces of the two rubber sticky rollers 10, so that the detergent can be fully sprayed on the surfaces of the two rubber sticky rollers 10, and the surfaces of the two rubber sticky rollers 10 can be scraped, so as to achieve the effect of automatically cleaning and removing dust or other impurities on the surfaces of the two rubber sticky rollers 10, and facilitate the subsequent use of the two rubber sticky rollers 10.
[0065] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A laser cutting device for preparing dust-free cloth, comprising a device body (1), characterized in that: A conveyor belt (2) is rotatably mounted inside the device body (1) via a plurality of drive shafts; a top plate (6) is arranged above the device body (1); a processing head (7) is slidably mounted on the top of the top plate (6); a laser cutting head (14) is mounted on the bottom of the processing head (7); smoke removal mechanisms for removing smoke generated during the laser cutting process are mounted on both sides of the processing head (7); two movable seats (9) are slidably mounted on the top of the device body (1); movable plates (20) are slidably mounted on the sides of the two movable seats (9) that are close to each other; two dust removal mechanisms for cleaning dust and impurities on the surface of the dust-free cloth to be cut are mounted between the two movable plates (20); the dust removal mechanism comprises a rubber dust-sticking roller (10) arranged between the two movable plates (20); a fixed plate (15) is mounted on the top of the two movable plates (20); a cleaning mechanism for removing dust from the surfaces of the two rubber dust-sticking rollers (10) is mounted on the top of the fixed plate (15).
2. A laser cutting device for preparing dust-free cloth according to claim 1, characterized in that: The outer walls of both sides of the device body (1) are provided with first slide grooves (3), the interiors of the two first slide grooves (3) are provided with first sliders (11), the ends of the two first sliders (11) away from the first slide grooves (3) are provided with moving blocks (4), and the top ends of the two moving blocks (4) are connected to the top plate (6) via telescopic cylinders (5).
3. The laser cutting device for preparing dust-free cloth according to claim 2, characterized in that: The smoke removal mechanism comprises two pipes (13), the two pipes (13) are respectively installed on the outer walls of both sides of the processing head (7), the bottom ends of the two pipes (13) are installed with a smoke hood (12), and the top ends of the two pipes (13) are provided with a connection end for connecting to an external preset smoke removal device.
4. The laser cutting device for preparing dust-free cloth according to claim 3, characterized in that: Two second slide grooves (8) are provided on the top of the device body (1), and second sliders (18) are installed inside the two second slide grooves (8). The top ends of the two second sliders (18) are connected to the movable seats (9) adjacent thereto.
5. The laser cutting device for preparing dust-free cloth according to claim 4, characterized in that: The inner walls of both sides of the two movable seats (9) are provided with third slide grooves (19), and the interiors of the two third slide grooves (19) are provided with third sliders (21), and the ends of the two third sliders (21) away from the third slide grooves (19) are connected to the movable plates (20) close thereto.
6. The laser cutting device for preparing dust-free cloth according to claim 5, characterized in that: The outer walls of the two movable plates (20) on the sides close to each other are each provided with a first groove (22), the interiors of the two first grooves (22) are each rotatably mounted with a first double-headed screw rod (24), the outer walls of the two first double-headed screw rods (24) are each mounted with two first sliding blocks (23), and both ends of the two rubber dust-sticking rollers (10) are rotatably connected to the two first sliding blocks (23) close to them.
7. The laser cutting device for preparing dust-free cloth according to claim 6, characterized in that: The outer walls at both ends of the two rubber dust-sticking rollers (10) are provided with fourth slide grooves (25), the interiors of the two fourth slide grooves (25) are provided with fourth sliders (28), the outer walls of one side of the two fourth sliders (28) are provided with first electric telescopic rods (29), the telescopic ends of the two first electric telescopic rods (29) are provided with arc plates (27), the outer walls of the two rubber dust-sticking rollers (10) are provided with storage grooves (26) connected with the two fourth slide grooves (25), and the two arc plates (27) are respectively stored in the corresponding storage grooves (26).
8. The laser cutting device for preparing dust-free cloth according to claim 7, characterized in that: The cleaning mechanism comprises a second groove (31) opened on the top of the fixed plate (15), a second double-headed screw (30) is rotatably mounted inside the second groove (31), two second sliding blocks (32) are mounted on the outer wall of the second double-headed screw (30), and a movable frame (16) is mounted on the top of each of the two second sliding blocks (32).
9. The laser cutting device for preparing dust-free cloth according to claim 8, characterized in that: Two second electric telescopic rods (34) are installed at the bottom of the two moving frames (16); the telescopic ends of the two second electric telescopic rods (34) are installed with nozzles (17) adapted to the outer wall of the rubber dust sticking roller (10); the outer walls of the two nozzles (17) on one side close to the rubber dust sticking roller (10) are provided with a plurality of spray holes (35); the outer walls of the two nozzles (17) on one side close to the second electric telescopic rods (34) are installed with connectors (33) for connecting to external preset liquid spraying equipment.
10. A laser cutting method for preparing dust-free cloth, comprising the cutting device of claim 9, characterized in that: The cutting method also includes the following steps: Step 1: Pull out one end of the dust-free cloth on the back of the device body (1) and place it on the top of one of the rubber dust-sticking rollers (10), control the two second electric telescopic rods (34) to drive the two nozzles (17) to press the dust-free cloth, and as the two movable seats (9) move from left to right, drive the dust-free cloth to be spread out on the top of the conveyor belt (2), control the telescopic ends of the two second electric telescopic rods (34) to retract upward, so that the two nozzles (17) no longer press and fix one end of the dust-free cloth, and the one end of the dust-free cloth slides down from the surface of the rubber dust-sticking roller (10) to the top of the conveyor belt (2) for placement; Step 2: After the dust-free cloth to be cut is laid flat on the top of the conveyor belt (2), the two third sliders (21) are controlled to drive the two movable plates (20) to move downward inside the two movable seats (9) until the two rubber dust-sticking rollers (10) are in contact with the dust-free cloth, and then the two movable seats (9) are controlled to move back and forth together on the top of the device body (1), driving the two rubber dust-sticking rollers (10) to roll on the top of the conveyor belt (2), and automatically flattening the dust-free cloth on the top of the conveyor belt (2); Step 3: During the process of the two movable seats (9) driving the two rubber dust-sticking rollers (10) to move synchronously, if the dust-free cloth is in a skewed state at this time, the two movable seats (9) are controlled to drive the two rubber dust-sticking rollers (10) to move close to the skewed position of the dust-free cloth, and the two rubber dust-sticking rollers (10) are controlled to rotate and adjust together, and then the two first electric telescopic rods (29) are controlled to drive the two arc plates (27) to extend downward together until the arc plates (27) are in contact with the dust-free cloth, and then the corresponding fourth slider (28) is controlled to drive the arc plates (27) to move synchronously, so that the dust-free cloth with a deviation in position can be pushed by the movement of the arc plates (27), ensuring that the dust-free cloth is located in the center of the top of the conveyor belt (2); Step 4: If there is a lot of dust or other impurities attached to the surface of the dust-free cloth to be cut, after the two rubber dust-sticking rollers (10) are driven by the two movable seats (9) to pull the dust-free cloth to unfold above the conveyor belt (2), the telescopic ends of the two second electric telescopic rods (34) are controlled to retract upward, and one end of the dust-free cloth is manually pulled to limit the position, and then the multiple second electric telescopic rods (34) are controlled to drive the multiple nozzles (17) to press the dust-free cloth on the surfaces of the two rubber dust-sticking rollers (10), and finally the two second electric telescopic rods (34) are controlled to retract upward. The movable seat (9) drives two rubber dust-sticking rollers (10) to come into frictional contact with the bottom of the dust-free cloth, automatically removing dust or other impurities attached to the bottom of the dust-free cloth by adhesion, and then controls a plurality of second electric telescopic rods (34) to drive a plurality of nozzles (17) to release the pressing limit on the dust-free cloth, so that one end of the dust-free cloth slides down to the top of the conveyor belt (2) and is placed thereon. When the above-mentioned step of flattening the dust-free cloth is performed, the two rubber dust-sticking rollers (10) are used to remove dust or other impurities attached to the top of the dust-free cloth by adhesion; Step 5: After the flattening, deviation correction and dust removal of the dust-free cloth are completed, the two first sliders (11) are controlled to move inside the corresponding first slide groove (3), driving the top plate (6) and the processing head (7) and other components to move together, and the laser cutting head (14) and the external preset smoke removal equipment are controlled to start together, so that the two smoke extraction hoods (12) both generate suction. The laser cutting head (14) moves back and forth on the top of the top plate (6) through the processing head (7), and the two first sliders (11) move inside the corresponding first slide groove (3), so that the laser cutting head (14) can cut a whole piece of dust-free cloth into multiple parts of the same volume. The suction generated by the two smoke extraction hoods (12) can absorb the smoke generated by cutting.
Citation Information
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