Finger casing pipe plugging and unplugging device
By designing a finger casing plug-in and unplugging device including a control box, a Z-axis lifting mechanism, a Y-axis moving mechanism and a plug-in and unplugging mechanism, the existing equipment has been solved, and the equipment has been reliable structure, convenient and fast operation and automated operations have been achieved, and the performance and safety have been improved.
Patent Information
- Application Number
- CN202411940232.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2044-12-26
AI Technical Summary
The existing finger casing insertion and extraction equipment is complex in operation, low in performance, complicated in grabber equipment and large number of operators, and the extraction machine can only replace one finger casing within a material replacement cycle, and it is impossible to deal with broken finger casing.
A finger sleeve plug-in and unplugging device including a base, a control box, a Z-axis lifting mechanism, a Y-axis moving mechanism and a plug-in and unplugging mechanism is designed. Through the control box, the equipment is driven to move horizontally along the base, the Z-axis lifting mechanism realizes up and down lifting, and the Y-axis moving mechanism realizes horizontal movement, forming movement in three directions, X, Y, and Z. The plug-and-pull mechanism realizes the plug-and-pull operation of the finger sleeve through clamping, guiding and roller driving.
The equipment is reliable in structure, convenient and fast in operation, and is suitable for multi-site operations, effectively avoiding damage caused by excessive length of finger sleeves, improving performance, and greatly reducing the intensity of manual labor through full-process automated operations.
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Figure CN119794758A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of nuclear power plant equipment, and in particular to a finger sleeve plugging and pulling device. Background Art
[0002] In the field of nuclear energy, especially in nuclear power plants, the thimble is an important component used to support and position the fuel assembly or other key equipment in the core. The thimble needs to withstand extreme environments such as high temperature, high pressure and irradiation, so its material selection, structural design and manufacturing process must meet extremely high standards.
[0003] Finger sleeve plugging and extraction equipment is mainly divided into two categories: grabbing machines that grab from the top of the core and extraction machines that extract from the bottom of the core. Both grabbing machines and extraction machines involve complex mechanical structures and electronic equipment, resulting in a high overall cost. Although the grabbing machine is powerful, the equipment is complicated and requires a large number of operators, which requires high on-site space and operator coordination. The extraction machine can only replace one finger sleeve in a refueling cycle and cannot handle broken finger sleeves, which may bring certain limitations in practical applications. The above two types of plugging and extraction equipment are relatively complicated to operate and have low performance. Summary of the invention
[0004] In order to solve the above technical problems, the present invention provides a finger sleeve insertion and extraction device.
[0005] The technical solution of the present invention to solve the above technical problems is as follows: a finger sleeve insertion and extraction device, comprising:
[0006] The base provides stable support for the entire device;
[0007] A control box, which is slidably disposed on the base and slides laterally along the base, and provides intelligent guidance for the operation of the equipment through control elements installed in the control box;
[0008] A Z-axis lifting mechanism, the Z-axis lifting mechanism is vertically arranged on the control box;
[0009] A Y-axis moving mechanism, the Y-axis moving mechanism is slidably arranged on the Z-axis lifting mechanism and slides up and down along the Z-axis lifting mechanism;
[0010] The plug-in and pull-out mechanism is horizontally slidably arranged on the Y-axis moving mechanism, and slides horizontally along the Y-axis moving mechanism, and slides up and down along the Z-axis lifting mechanism together with the Y-axis moving mechanism.
[0011] Furthermore, the plug-in mechanism includes a bracket, an upper roller assembly and a lower roller assembly respectively arranged on the bracket, and a clamping assembly respectively arranged at both ends of the bracket, a plug-in gap is formed between the upper roller assembly and the lower roller assembly, and the plug-in gap corresponds to the clamping cavity of the clamping assembly. The bracket is arranged on the Y-axis moving mechanism, and after the finger sleeve is clamped by the clamping assembly, the plug-in mechanism and the finger sleeve are driven to move as a whole by the Y-axis moving mechanism. After moving to the specified position, the finger sleeve is laterally moved and pulled out by the roller assembly.
[0012] Furthermore, the upper roller assembly and the lower roller assembly each include a driving motor, a transmission assembly and multiple groups of rollers. The transmission assembly is cooperatively connected to the output end of the driving motor, and the power is transmitted to the rollers through the transmission assembly. The plug-in gap is formed between the rollers of the upper roller assembly and the rollers of the lower roller assembly.
[0013] Furthermore, the clamping assembly includes an upper clamping block and a lower clamping block respectively arranged on the bracket, and clamping grooves are respectively opened on the upper clamping block and the lower clamping block, and the clamping cavity is formed between the clamping groove of the upper clamping block and the clamping groove of the lower clamping block.
[0014] Furthermore, a position sensor for detecting the finger sleeve joint is disposed on the outer side surface of the clamping assembly, and the position sensor is communicatively connected with the control element in the control box.
[0015] Furthermore, a guide wheel for guiding the finger sleeve is rotatably arranged on the bracket.
[0016] Furthermore, an arc-shaped support platform for supporting the finger sleeve is provided between the clamping cavity and the plugging and pulling gap.
[0017] Further, the Z-axis lifting mechanism includes a support plate, a first motor, a first screw rod and a first screw seat, the support plate is vertically arranged on the control box, the first motor is arranged on the support plate, the first screw rod is cooperatively connected to the output end of the first motor, the first screw seat is slidably arranged on the support plate and cooperatively connected to the first screw rod, the first screw rod drives the first screw seat to move along the support plate, and the Y-axis moving mechanism is arranged on the first screw seat;
[0018] The two ends of the support plate are respectively provided with first slide rails, and the two ends of the horizontal plate of the Y-axis moving mechanism are provided with first slide seats that are slidably matched with the first slide rails.
[0019] Further, the Y-axis moving mechanism includes a horizontal plate, a second motor, a second screw rod and a second screw seat, the horizontal plate is horizontally arranged on the first screw seat, the second motor is arranged on the horizontal plate, the second screw rod is matched and connected to the output end of the second motor, the second screw seat is slidably arranged on the horizontal plate and matched and connected to the second screw rod, the second screw rod drives the second screw seat to move along the horizontal plate, and the plug-in mechanism is arranged on the second screw seat;
[0020] Second slide rails are arranged on both sides of the horizontal plate, and a second slide seat slidably matched with the second slide rails is arranged on the plug-in mechanism.
[0021] Furthermore, third slide rails are provided on both sides of the base, and the third slide rail on one side is provided with continuous gear teeth, which are engaged with a driving gear provided at the bottom of the control box, and the driving gear is driven by a third motor provided in the control box; the third slide rail on the other side is cooperatively connected with a third slide seat, and the third slide seat is provided at the bottom of the control box.
[0022] Furthermore, a plurality of auxiliary positioning blocks are provided on both side end surfaces of the base.
[0023] The present invention has the following beneficial effects: the finger sleeve plugging and unplugging device provided by the present invention has a reliable structure, and the control box drives the entire device to move horizontally along the base, and the Z-axis lifting mechanism realizes up and down lifting, and the Y-axis moving mechanism realizes horizontal movement, thereby forming movements in the three directions of X, Y, and Z, so that the plugging and unplugging mechanism can reach any designated position to plug and unplug the finger sleeve according to the use needs, which is convenient and fast, and is suitable for operation in multiple places. In addition, during the plugging and unplugging process, through the action of clamping, guiding and roller driving, the problem of finger sleeve damage caused by the excessive length of the finger sleeve during the plugging and unplugging process can be effectively avoided, thereby improving the use performance. In addition, during the plugging and unplugging process, the whole process is automated, which greatly reduces the labor intensity of manual labor. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 A schematic diagram for use in the present invention;
[0025] Figure 2 It is a schematic diagram of the overall structure of the present invention;
[0026] Figure 3 It is a side view of the present invention;
[0027] Figure 4 It is a schematic diagram of the plug-in mechanism structure in the present invention;
[0028] Figure 5 It is a schematic diagram of the structure of the Z-axis lifting mechanism and the Y-axis moving mechanism in the present invention;
[0029] Figure 6 This is a schematic diagram of the coordination structure of the control box and the base in the present invention;
[0030] Figures 1 to 6 The reference numerals shown in the figure are respectively represented as: 1-base, 2-control box, 3-Z-axis lifting mechanism, 4-Y-axis moving mechanism, 5-plugging mechanism, 50-bracket, 51-upper roller assembly, 52-lower roller assembly, 53-clamping assembly, 54-plugging gap, 510-drive motor, 511-roller, 530-upper clamping block, 531-lower clamping block, 532-clamping groove, 533-clamping cavity, 55-position sensor, 56-position sensor, 57-position sensor, 58-position sensor, 59-position sensor, 60-position sensor, 61-position sensor, 62-position sensor, 63-position sensor, 64-position sensor, 65-position sensor, 66-position sensor, 67-position sensor, 68-position sensor, 69-position sensor 6-guide wheel, 57-arc support, 30-support plate, 31-first motor, 32-first screw rod, 33-first screw seat, 34-first slide rail, 35-first slide seat, 40-horizontal plate, 41-second motor, 42-second screw rod, 43-second screw seat, 44-second slide rail, 45-second slide seat, 10-third slide rail, 11-gear teeth, 12-driving gear, 13-third slide seat, 14-third motor. DETAILED DESCRIPTION
[0031] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention.
[0032] like Figures 1 to 3 As shown, a finger sleeve plugging and unplugging device includes a base 1, a control box 2, a Z-axis lifting mechanism 3, a Y-axis moving mechanism 4, and a plugging and unplugging mechanism 5. The base 1 provides stable support for the device as a whole. The control box 2 is slidably set on the base 1 and slides horizontally along the base 1. The control elements installed in the control box 2 provide intelligent guidance for the operation of the device. The control elements in the controller can use a single-chip microcomputer. The Z-axis lifting mechanism 3 is vertically set on the control box 2, and the Y-axis moving mechanism 4 is slidably set on the Z-axis lifting mechanism 3 and slides up and down along the Z-axis lifting mechanism 3. The plugging and unplugging mechanism 5 is horizontally slidably set on the Y-axis moving mechanism 4, and slides horizontally along the Y-axis moving mechanism 4, and slides up and down along the Z-axis lifting mechanism 3 together with the Y-axis moving mechanism 4.
[0033] like Figure 4The plug-in mechanism 5 includes a bracket 50, an upper roller assembly 51 and a lower roller assembly 52 respectively arranged on the bracket 50, and a clamping assembly 53 respectively arranged at both ends of the bracket 50. A plug-in gap 54 is formed between the upper roller assembly 51 and the lower roller assembly 52. The plug-in gap 54 corresponds to the clamping cavity 533 of the clamping assembly 53. The bracket 50 is arranged on the Y-axis moving mechanism. After the finger sleeve is clamped by the clamping assembly 53, the plug-in mechanism 5 and the finger sleeve are driven to move as a whole by the Y-axis moving mechanism. After moving to the designated position, the finger sleeve is moved horizontally and pulled out by the roller assembly. In this process, the position sensor 55 arranged on the outer side of the clamping assembly 53 detects the position of the finger sleeve joint. When the finger sleeve joint is detected, the position sensor 55 transmits the detection signal to the controller. The controller controls the upper roller assembly 51 and the lower roller assembly 52 to work, and then drives the finger sleeve to perform plug-in and pull-out operations.
[0034] The upper roller assembly 51 and the lower roller assembly 52 both include a driving motor 510, a transmission assembly, and a plurality of rollers 511. The transmission assembly is connected to the output end of the driving motor 510, and transmits power to the rollers 511 through the transmission assembly. A plug-in gap 54 is formed between the rollers 511 of the upper roller assembly 51 and the rollers 511 of the lower roller assembly 52. The transmission assembly can adopt a belt and pulley structure, and the pulley is coaxially arranged with the roller 511. When the driving motor 510 is started, the power is transmitted to the rollers 511 through the belt and pulley. The rollers 511 rotate, and the finger sleeves are driven to move under the action of friction, thereby realizing the plug-in and pull-out operation of the finger sleeves.
[0035] In addition, the clamping assembly 53 includes an upper clamping block 530 and a lower clamping block 531 respectively arranged on the bracket 50, and clamping grooves 532 are respectively provided on the upper clamping block 530 and the lower clamping block 531, and a clamping cavity 533 is formed between the clamping groove 532 of the upper clamping block 530 and the clamping groove 532 of the lower clamping block 531. In order to improve the smoothness of the plugging and unplugging operation, a guide wheel 56 for guiding the finger sleeve is also rotatably provided on the bracket 50. In addition, since the finger sleeve is long, in order to avoid bending during the plugging and unplugging transmission process, in the present invention, an arc-shaped support platform 57 for supporting the finger sleeve is provided between the clamping cavity 533 and the plugging and unplugging gap 54, and the arc-shaped support platform 57 provides support for the finger sleeve to avoid bending deformation caused by uneven force.
[0036] like Figure 5As shown, the Z-axis lifting mechanism 3 includes a support plate 30, a first motor 31, a first screw rod 32 and a first screw seat 33. The support plate 30 is vertically arranged on the control box 2, the first motor 31 is arranged on the support plate 30, the first screw rod 32 is matched and connected to the output end of the first motor 31, the first screw seat 33 is slidably arranged on the support plate 30 and matched and connected to the first screw rod 32, the first screw rod 32 drives the first screw seat 33 to move along the support plate 30, and the Y-axis moving mechanism 4 is arranged on the first screw seat 33. The driving motor 510 is connected to the controller for communication, the first screw rod 32 is connected to the output shaft of the driving motor 510 through a coupling or a sleeve, and the other end of the first screw rod 32 is connected to the support plate 30 through a bearing. The outer surface of the first screw rod 32 is provided with external helical teeth, and the interior of the first screw seat 33 is provided with a through hole, and the through hole is provided with internal helical teeth matching the external helical teeth. During operation, the driving motor 510 is started to drive the first screw rod 32 to rotate, and then drives the first screw seat 33 matched on the first screw rod 32 to move, thereby driving the Y-axis moving mechanism 4 set on the first screw seat 33 to move up and down.
[0037] In order to improve the stability of the Y-axis moving mechanism 4 sliding along the Z-axis lifting mechanism 3, in the present invention, first slide rails 34 are respectively provided at both ends of the support plate 30, and first slide seats 35 slidably matched with the first slide rails 34 are provided at both ends of the horizontal plate 40 of the Y-axis moving mechanism 4. Through the support sliding on both sides, the stability of the sliding process is effectively improved to avoid tilting or shaking during sliding.
[0038] The Y-axis moving mechanism 4 includes a horizontal plate 40, a second motor 41, a second screw rod 42 and a second screw seat 43. The horizontal plate 40 is horizontally arranged on the first screw seat 33. The second motor 41 is arranged on the horizontal plate 40. The second screw rod 42 is connected to the output end of the second motor 41. The second screw seat 43 is slidably arranged on the horizontal plate 40 and connected to the second screw rod 42. The second screw rod 42 drives the second screw seat 43 to move along the horizontal plate 40. The plug-in mechanism 5 is arranged on the second screw seat 43. The working principle of the Z-axis lifting mechanism 3 is the same. The second motor 41 drives the second screw rod 42 to rotate, thereby driving the second screw seat 43 to move, thereby driving the horizontal movement of the plug-in mechanism 5. In addition, in order to improve the stability of movement, second slide rails 44 are arranged on both sides of the horizontal plate 40, and the plug-in mechanism 5 is provided with a second slide seat 45 that slides and cooperates with the second slide rails 44.
[0039] In order to improve the smoothness of the overall movement of the device along the X-axis, such as Figure 6As shown, in the present invention, third slide rails 10 are provided on both sides of the base 1, wherein the third slide rail 10 on one side is provided with continuous gear teeth 11, the gear teeth 11 are meshed with a driving gear 12 provided at the bottom of the control box 2, and the driving gear 12 is driven by a third motor 14 provided in the control box 2; the third slide rail 10 on the other side is matched and connected with a third slide seat 13, and the third slide seat 13 is provided at the bottom of the control box 2. The third motor 14 drives the driving gear 12 to rotate, the gear meshes with the gear teeth 11 on the slide rail, and drives the control box 2 to move along the slide rail in the reverse direction, thereby realizing the overall movement of the control box 2 and the components on the control box 2 through the forward and reverse rotation of the third motor 14.
[0040] In order to improve the working stability of the equipment, in the present invention, a plurality of auxiliary positioning blocks are provided on both side end faces of the base 1, and the base 1 is positioned by the auxiliary positioning blocks.
[0041] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A finger sleeve insertion and extraction device, characterized in that: include: A base (1) provides stable support for the entire device; A control box (2), the control box (2) being slidably arranged on the base (1) and sliding along the transverse X-axis direction of the base (1), and providing intelligent guidance for the operation of the device through control elements installed in the control box (2); A Z-axis lifting mechanism (3), wherein the Z-axis lifting mechanism (3) is vertically arranged on the control box (2); A Y-axis moving mechanism (4), wherein the Y-axis moving mechanism (4) is slidably arranged on the Z-axis lifting mechanism (3) and slides up and down along the Z-axis lifting mechanism (3); The plug-in / pull-out mechanism (5) is horizontally slidably arranged on the Y-axis moving mechanism (4), and slides horizontally along the Y-axis moving mechanism (4), and simultaneously slides up and down along the Z-axis lifting mechanism (3) together with the Y-axis moving mechanism (4).
2. The finger sleeve insertion and extraction device according to claim 1, characterized in that: The plugging and pulling mechanism (5) comprises a bracket (50), an upper roller assembly (51) and a lower roller assembly (52) respectively arranged on the bracket (50), and clamping assemblies (53) respectively arranged at two ends of the bracket (50); a plugging and pulling gap (54) is formed between the upper roller assembly (51) and the lower roller assembly (52); the plugging and pulling gap (54) corresponds to a clamping cavity (533) of the clamping assembly (53); the bracket (50) is arranged on the Y-axis moving mechanism (4); after the finger sleeve is clamped by the clamping assembly (53), the plugging and pulling mechanism (5) and the finger sleeve are driven by the Y-axis moving mechanism (4) to move as a whole; after moving to a specified position, the finger sleeve is laterally moved and pulled out by the roller assembly.
3. The finger sleeve insertion and extraction device according to claim 2, characterized in that: The upper roller assembly (51) and the lower roller assembly (52) both comprise a driving motor (510), a transmission assembly, and a plurality of roller groups (511); the transmission assembly is cooperatively connected to the output end of the driving motor (510), and transmits power to the rollers (511) through the transmission assembly; the insertion and extraction gap (54) is formed between the rollers (511) of the upper roller assembly (51) and the rollers (511) of the lower roller assembly (52).
4. The finger sleeve insertion and extraction device according to claim 2, characterized in that: The clamping assembly (53) comprises an upper clamping block (530) and a lower clamping block (531) respectively arranged on the bracket (50); the upper clamping block (530) and the lower clamping block (531) are respectively provided with a clamping groove (532); the clamping cavity (533) is formed between the clamping groove (532) of the upper clamping block (530) and the clamping groove (532) of the lower clamping block (531).
5. The finger sleeve insertion and extraction device according to claim 2, characterized in that: The outer side surface of the clamping assembly (53) is provided with a position sensor (55) for detecting the finger sleeve joint, and the position sensor (55) is communicatively connected with the control element in the control box (2).
6. The finger sleeve insertion and extraction device according to any one of claims 2 to 5, characterized in that: The support (50) is also rotatably provided with a guide wheel (56) for guiding the finger sleeve.
7. The finger sleeve insertion and extraction device according to claim 6, characterized in that: An arc-shaped support platform (57) for supporting the finger sleeve is provided between the clamping cavity (533) and the insertion and extraction gap (54).
8. The finger sleeve insertion and extraction device according to claim 1, characterized in that: The Z-axis lifting mechanism (3) comprises a support plate (30), a first motor (31), a first screw rod (32) and a first screw seat (33); the support plate (30) is vertically arranged on the control box (2); the first motor (31) is arranged on the support plate (30); the first screw rod (32) is cooperatively connected to the output end of the first motor (31); the first screw seat (33) is slidably arranged on the support plate (30) and cooperatively connected to the first screw rod (32); the first screw rod (32) drives the first screw seat (33) to move along the support plate (30); and the Y-axis moving mechanism (4) is arranged on the first screw seat (33); The two ends of the support plate (30) are respectively provided with first slide rails (34), and the two ends of the horizontal plate (40) of the Y-axis moving mechanism (4) are provided with first slide seats (35) that are slidably matched with the first slide rails (34).
9. The finger sleeve insertion and extraction device according to claim 8, characterized in that: The Y-axis moving mechanism (4) comprises a horizontal plate (40), a second motor (41), a second screw rod (42) and a second screw seat (43); the horizontal plate (40) is horizontally arranged on the first screw seat (33); the second motor (41) is arranged on the horizontal plate (40); the second screw rod (42) is cooperatively connected to the output end of the second motor (41); the second screw seat (43) is slidably arranged on the horizontal plate (40) and cooperatively connected to the second screw rod (42); the second screw rod (42) drives the second screw seat (43) to move along the horizontal plate (40); and the plug-in mechanism (5) is arranged on the second screw seat (43); Second slide rails (44) are arranged on both sides of the horizontal plate (40), and a second slide seat (45) slidably matched with the second slide rails (44) is arranged on the plug-in mechanism (5).
10. The finger sleeve insertion and extraction device according to claim 1, characterized in that: The base (1) is provided with third slide rails (10) on both sides, wherein the third slide rail (10) on one side is provided with continuous gear teeth (11), the gear teeth (11) are meshed with a driving gear (12) arranged at the bottom of the control box (2), and the driving gear (12) is driven by a third motor (14) arranged in the control box (2); the third slide rail (10) on the other side is matched and connected with a third slide seat (13), and the third slide seat (13) is arranged at the bottom of the control box (2).
Citation Information
Patent Citations
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