Handlebar balancing weight press-riveting device and process thereof

By designing the handlebar weight block rivet device, using automated positioning and multi-pressure rivet processing technology, the inefficiency problem caused by manual operation in the existing technology is solved, and efficient and stable riveting processing is achieved.

CN119794759AActive Publication Date: 2025-04-11TAIZHOU FEIMA BICYCLE PARTS
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Patent Information

Application Number
CN202411958764.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2025-04-11
Estimated Expiration
2044-12-27

AI Technical Summary

Technical Problem

When using existing riveting machines, they need to manually operate the riveting part positioning and multiple riveting treatment of the workpiece, resulting in low processing efficiency.

Method used

A handlebar weight block rivet pressing device is designed, including a workbench, a rivet pressing mechanism, a flip assembly and a connecting drive assembly. Through the synergy of push plate, abutment seat and a flip motor, automated workpiece positioning and multi-pressure rivet processing are realized.

Benefits of technology

It improves the efficiency of workpiece positioning, realizes automatic loading and unloading, improves the efficiency of riveting processing and the stability of riveting, simplifies the process, and improves the production capacity of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a handlebar balancing weight press-riveting device and a process thereof, and the handlebar balancing weight press-riveting device comprises a workbench used for providing a press-riveting station; the rivet pressing mechanism is arranged on the working table and used for rivet pressing machining of the handlebar tube, the rivet pressing mechanism comprises a push plate, the push plate moves horizontally through the push-pull effect of a push-pull rod fixedly arranged on the working table and is used for bearing and discharging of the handlebar tube, the outer surface of the push plate is movably connected with a fixed base, and the fixed base is fixedly arranged on the working table; an arc groove is formed in the outer surface of the fixing base, two sets of abutting bases are arranged outside the fixing base, and the outer surfaces of one set of abutting bases are movably connected with the outer surface of the workbench. And during multi-time rivet pressing treatment, the position and the direction of a station still need to be manually adjusted, so that the actual rivet pressing machining efficiency is low.
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Description

Technical Field

[0001] The invention relates to the technical field of riveting, and in particular to a handlebar counterweight riveting device and a process thereof. Background Art

[0002] When processing the handlebar tube, the traditional method is to punch holes, then place the counterweight blocks inside the two ends of the handlebar tube, and weld them through the punching. The processing efficiency is low and the forming effect is poor. Now the riveting process is used for production, but the existing riveting machines are difficult to effectively and accurately connect the riveted accessories with the workpiece to be riveted, and the riveted accessories are prone to unstable connection, deformation, and tilting. In the invention patent with application number CN201410231059.1, a riveting nut riveting machine is disclosed, including a workbench, a feeding table and a controller, which can accurately fix the riveted nuts in the preset holes of the workpiece, the workpiece replacement is relatively convenient, and the degree of automation is high.

[0003] Although the device has the above advantages, it still has the following defects in actual use:

[0004] 1) During use, the riveting holes of the workpiece need to be manually positioned, and the loading and unloading of the workpiece need to be manually operated, resulting in low actual riveting processing efficiency;

[0005] 2) When multiple riveting processes are required on a workpiece, the use of the device requires manual adjustment of the position and direction of the workpiece, thereby further reducing the efficiency of the riveting process.

[0006] Therefore, it is necessary to solve the drawbacks that still exist in the existing devices. Summary of the invention

[0007] In view of the deficiencies in the prior art, the present invention provides a handlebar counterweight riveting device and a process thereof, which solves the problem that when the existing riveting machine is used, firstly, the positioning of the riveted parts of the workpiece requires manual operation, which makes the positioning time-consuming and labor-intensive, and during multiple riveting processes, the position and direction of the workstation still need to be manually adjusted, thus resulting in low actual riveting processing efficiency.

[0008] To achieve the above objectives, the present invention is implemented through the following technical solutions: a handlebar counterweight riveting device, comprising:

[0009] Workbench, which is used to provide riveting stations;

[0010] A riveting mechanism, which is arranged on a workbench and used for riveting the handlebar tube. The riveting mechanism includes a push plate, which is translated by the push-pull action of a push-pull rod fixed on the workbench and used for carrying and unloading the handlebar tube. A fixed seat is movably connected to the outer surface of the push plate, which is fixed on the workbench. An arc groove is provided on the outer surface of the fixed seat. Two groups of retaining seats are arranged outside the fixed seat. The outer surface of one group of retaining seats is movably connected to the outer surface of the workbench, and the outer surface of the other group of retaining seats is movably connected to the outer surface of the push plate. A punch is arranged outside the other group of retaining seats, and the punch is used for riveting the handlebar tube.

[0011] The flip assembly is arranged below the push plate, and drives the handlebar tube to rotate to perform multiple riveting processes at equal radial angles;

[0012] The inter-drive assembly is arranged on a workbench and is used for centering and limiting the handlebar tube.

[0013] Preferably, the main body of another group of the resist seats is provided with a through slot, an extrusion rod is arranged inside the through slot, the outer surface of the extrusion rod is fixedly connected to the outer surface of the push plate, the output end of the extrusion rod is fixedly connected to the outer surface of the punch, and two slot plates are arranged outside the resist seats, the outer surface of one slot plate is fixedly connected to the top of the fixed seat, and the other slot plate is fixedly connected to the support leg of the workbench.

[0014] Preferably, the flipping assembly includes a key shaft, which is arranged on the outside of the push plate. The outer surface of the key shaft is covered with a rubber sleeve. Two rotating cylinders for driving the key shaft to rotate and adjust are arranged on the outside of the key shaft. The outer surfaces of the two rotating cylinders are fixedly connected to the bottom of the push plate. The output ends of the two rotating cylinders are fixedly connected to a rotating frame. The outer surfaces of the two rotating frames are fixedly connected to a flipping motor. The output ends of the two flipping motors are respectively fixedly connected to the two ends of the key shaft through a coupling.

[0015] Preferably, the joint drive assembly includes a driving motor, the outer surface of the driving motor is fixedly connected to the outer surface of the workbench, the output end of the driving motor is fixedly connected to a screw rod through a coupling, the outer surface of the screw rod is threadedly connected to a screw tube, one end of the screw tube is fixedly connected to an arc bar, the outer surface of the arc bar is slidingly connected to the outer surface of the workbench, the outer surface of the screw tube is fixedly connected to a connecting plate, and the outer surface of the connecting plate is fixedly connected to the outer surface of another group of seats.

[0016] Preferably, the outer surface of the arc bar is movably connected to a slide, the outer surface of the slide is embedded and fixedly connected with the outer surface of a group of stops, one side of the outer surface of the slide is slidably connected to the body of the workbench, the body of the arc bar is provided with a through stop groove, the inside of the stop groove is movably connected with a stop column, and one end of the stop column is fixedly connected to the outer surface of the slide.

[0017] Preferably, a feeding unit is provided outside the arc bar, and the feeding unit includes a material trough, which is opened in an inverted T-shape on a body of a group of seats and is in a through state, one side of the inside of the material trough is coaxial with the arc trough, and the inside of the material trough is slidably connected with a slide cylinder.

[0018] Preferably, a roller is rotatably connected inside the slide, a pushing motor is fixedly connected to the outer surface of the roller, the outer surface of the pushing motor is fixedly connected to the inside of the material trough, a spiral groove is provided on the outer surface of the roller, a rotary block is movably connected inside the spiral groove, and the outer surface of the rotary block is fixedly connected to the inside of the slide.

[0019] Preferably, a feeding module is provided on the outside of the material trough, and the feeding module includes a material pipe, the interior of the material pipe is connected with the interior of the material trough, the outer surface of the material pipe is fixedly connected with the outer surface of a group of seats, the interior of the material pipe is slidably connected with two baffles, the outer surfaces of the two baffles are fixedly connected with racks, gears are meshed between the outer surfaces of the two racks, a rotating rod is fixedly connected with the main body of the gear, the outer surface of the rotating rod is sleeved with a torsion spring, the outside of the material pipe is fixedly connected with a fixed frame, the outer surface of the baffle is movably connected with the outer surface of the fixed frame, the end of the rotating rod is embedded in the outer surface of the fixed frame for rotation, and the two ends of the torsion spring are respectively fixedly connected with the gear and the outer surface of the fixed frame.

[0020] Preferably, a winding motor is fixedly connected to the outer surface of the fixed frame, a drum is fixedly connected to the output end of the winding motor, a cable is wound around the outer surface of the drum, one end of the cable is slidably connected to the body of the fixed frame, and one end of the cable is fixedly connected to the outer surface of a rack on one side.

[0021] The present invention also discloses a riveting process for a handlebar counterweight, which specifically comprises the following steps:

[0022] Step 1: Use a manipulator to place the handlebar tube to be riveted on the upper groove plate, then the push plate abuts against the fixed seat to support it, and then the screw tube moves through the arc bar and the connecting plate to drive the two sets of abutments to center and limit the handlebar tube;

[0023] Step 2: The vibration plate adds the counterweight blocks into the material tube, and the counterweight blocks are added into the material trough one by one through the movement of the baffles on both sides, and the counterweight blocks are pushed into the handlebar tube by the push of the slide cylinder, and then the extrusion rod drives the punch to move and perform riveting on the handlebar tube;

[0024] Step 3: The flip motor drives the key shaft and the rubber sleeve to rotate. The contact and friction between the rubber sleeve and the handlebar tube causes the handlebar tube to rotate. The handlebar tube is then riveted at equal angles by a punch. After the riveting is completed, when the push plate and the abutment seat are reset, the handlebar tube is abutted by the abutment on the other side and is unloaded through the groove plate below.

[0025] Beneficial Effects

[0026] The present invention provides a handlebar counterweight riveting device and a process thereof. Compared with the prior art, it has the following beneficial effects:

[0027] (1) By setting up a riveting mechanism, the push plate and two sets of abutments can be used to move separately, so as to receive the handlebar tube and simultaneously realize the centering and limiting functions of the handlebar tube, thereby improving the positioning efficiency. The guiding function of the groove plate can realize automatic loading, and the abutment function of a set of abutments can realize automatic unloading of the workpiece during the reset process of the connection riveting process.

[0028] (2) By setting up a flip assembly, utilizing the contact friction between the rubber roller and the handlebar tube, and then driving the flip motor, the handlebar tube is made to rotate accordingly, thereby enabling multiple riveting processes at equal radial angles to be performed, thereby improving the stability of the riveted joint after riveting.

[0029] (3) By setting up a joint drive assembly, the rotation of the drive motor and the threaded connection between the lead screw and the screw tube are utilized to make the screw tube drive the connecting plate and the arc bar to move horizontally, and the displacement difference between the two ends and the middle part of the arc bar is utilized to push one set of the seats laterally, so that the two sets move synchronously, and the centering and limiting of the handlebar tube are realized, thereby improving the rapid positioning effect of the riveted parts.

[0030] (4) By setting up a feeding unit, the counterweight block enters the other side of the material trough through one side. At the same time, by utilizing the spiral abutment between the spiral groove and the rotary block, and the forward and reverse rotation of the push motor, the reciprocating motion of the slide cylinder can be used to synchronously push the counterweight block into the interior of the handlebar tube end after the handlebar tube is positioned, so as to improve the overall riveting efficiency.

[0031] (5) By setting up a feeding module, utilizing the winding and releasing of the cable by the drum, the compression and rebound of the torsion spring, and the meshing of the two racks and the gear, the two baffles can move synchronously in opposite directions to separate the counterweight blocks stored in the material tube one by one, thereby improving the efficiency and effect of the riveting process. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 It is a three-dimensional diagram of the external structure of the present invention;

[0033] Figure 2 A three-dimensional diagram of the external structure of the punch of the present invention;

[0034] Figure 3 It is a stereoscopic diagram of the external structure of the key shaft of the present invention;

[0035] Figure 4 The figure is a three-dimensional diagram of the external structure of the spiral tube of the present invention;

[0036] Figure 5 A three-dimensional diagram of the internal structure of the support of the present invention;

[0037] Figure 6 A three-dimensional diagram of the external structure of the fixing frame of the present invention;

[0038] Figure 7 It is a schematic diagram of the overall structure of the handlebar tube of the present invention;

[0039] Figure 8 It is an exploded view of the overall structure of the handlebar tube of the present invention.

[0040] In the figure: 1, workbench; 2, push plate; 3, flip assembly; 31, key shaft; 32, rubber sleeve; 33, rotary cylinder; 34, rotating frame; 35, flip motor; 4, push-pull rod; 5, fixed seat; 6, arc groove; 7, stop seat; 8, joint drive assembly; 81, drive motor; 82, lead screw; 83, screw tube; 84, arc bar; 85, feeding unit; 851, material trough; 852, feeding module; 8521, material tube; 8522, Baffle; 8523, rack; 8524, gear; 8525, rotating rod; 8526, torsion spring; 8527, fixed frame; 8528, winding motor; 8529, reel; 853, slide; 854, roller; 855, pushing motor; 856, spiral groove; 857, rotary block; 86, connecting plate; 87, slide; 88, groove; 89, column; 9, punch; 10, through groove; 11, extrusion rod; 12, groove plate. DETAILED DESCRIPTION

[0041] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0042] See also Figure 1-6 The present invention provides a technical solution: a handlebar weight riveting device:

[0043] Embodiment 1: Refer to the attached manual Figure 1 , Attachment Figure 2 ;

[0044] The utility model comprises a workbench 1, the outside of which is provided with a riveting mechanism, the riveting mechanism comprising a push plate 2, the outer surface of which is fixedly connected with a push-pull rod 4, the push-pull rod 4 is made of a hydraulic rod and is connected with an external control circuit, the outer surface of the push-pull rod 4 is movably connected with the outer surface of the workbench 1, the outer surface of the push plate 2 is movably connected with a fixed seat 5, the outer surface of the fixed seat 5 is fixedly connected with the outer surface of the workbench 1, an arc groove 6 is provided on the outer surface of the fixed seat 5, the inner diameter of the arc groove 6 is adapted to the outer diameter of the handlebar tube, and half of the surface of the handlebar tube is wrapped, the lower part of the inside of the arc groove 6 is flush with the surface of the push plate 2 to ensure that the handlebar tube can be pushed into the inside of the arc groove 6, two groups of retaining seats 7 are provided on the outside of the fixed seat 5, the outer surface of one group of retaining seats 7 is movably connected with the outer surface of the workbench 1, and the outer surface of the other group of retaining seats 7 is movably connected with the outer surface of the workbench 1 The outer surface of the push plate 2 is movably connected, and a punch 9 is arranged on the outside of another group of the buttresses 7. The punch 9 is used for riveting the handlebar tube. The body of the other group of the buttresses 7 is provided with a through slot 10. An extrusion rod 11 is arranged inside the through slot 10. The extrusion rod 11 is made of a hydraulic rod and is connected to an external control circuit. The outer surface of the extrusion rod 11 is fixedly connected to the outer surface of the push plate 2, and the output end of the extrusion rod 11 is fixedly connected to the outer surface of the punch 9. Two slot plates 12 are arranged on the outside of the buttress 7, one above the other and tilted downward. A mechanical arm for clamping the handlebar tube is arranged on the outer side of the upper slot plate 12, and a collection box is arranged on one side of the lower slot plate 12. The outer surface of one slot plate 12 is fixedly connected to the top of the fixed seat 5, and the other slot plate 12 is fixedly connected to the leg of the workbench 1.

[0045] In this embodiment, first, the output end of the push-pull rod 4 is extended, so that the push plate 2 moves and fits with the fixed seat 5, and then the robotic arm clamps the processed handlebar tube and places it on the upper groove plate 12, so that it automatically rolls onto the push plate 2, and then the two groups of abutments 7 move to abut the handlebar tube, one group centers the handlebar tube by abutting the two ends of the handlebar tube, and the other group pushes the handlebar tube into the interior of the arc groove 6, thereby laterally limiting the handlebar tube, and then the output end of the extrusion rod 11 is extended, driving the punch 9 to move to punch the handlebar tube to complete the riveting, after the processing is completed, the push plate 2 and the abutment 7 are reset one after another, and the handlebar tube falls due to the abutment of the abutment 7, and then falls into the collection box through the lower groove plate 12 for unified collection.

[0046] Embodiment 2: Based on Embodiment 1, refer to the attached Figure 1 , Attachment Figure 3 ;

[0047] A flip assembly 3 is provided on the outside of the push plate 2. The flip assembly 3 includes a key shaft 31. The key shaft 31 is provided on the outside of the push plate 2. A rubber sleeve 32 is provided on the outer surface of the key shaft 31. The connection between the rubber sleeve 32 and the key shaft 31 can be radially rotated stably, and can be easily disassembled and replaced through axial sliding. Two rotating cylinders 33 for driving the key shaft 31 to rotate and adjust are provided on the outside of the key shaft 31. The rotating cylinders 33 are connected to an external control circuit. The outer surfaces of the two rotating cylinders 33 are fixedly connected to the bottom of the push plate 2. The output ends of the two rotating cylinders 33 are fixedly connected to a rotating rack 34. The outer surfaces of the two rotating racks 34 are fixedly connected to a flip motor 35. The flip motor 35 is electrically connected to the external control circuit. The output ends of the two flip motors 35 are respectively fixedly connected to the two ends of the key shaft 31 through couplings.

[0048] In this embodiment, when the handlebar tube needs to be subjected to radial multiple pressure riveting, the output end of the push-pull rod 4 retracts to drive the push plate 2 to reset in the opposite direction, and then the output end of the rotating cylinder 33 drives the key shaft 31 to rotate through the rotating frame 34, so that the rubber sleeve 32 contacts the surface of the handlebar tube, and then the flip motor 35 drives the key shaft 31 and the rubber sleeve 32 to rotate. Through the contact friction between the rubber sleeve 32 and the handlebar tube, the handlebar tube follows the rotation to adjust its position, thereby performing multiple pressure riveting treatments at equal angles to improve the quality and stability of the riveting.

[0049] Embodiment 3: Based on Embodiment 2, refer to the attached Figure 1 , Attachment Figure 4 ;

[0050] A joint drive assembly 8 is arranged outside the stop 7, and the joint drive assembly 8 includes a drive motor 81. The drive motor 81 is made of a servo motor and is electrically connected to an external control circuit. The outer surface of the drive motor 81 is fixedly connected to the outer surface of the workbench 1. The output end of the drive motor 81 is fixedly connected to a screw rod 82 through a coupling. The outer surface of the screw rod 82 is threadedly connected to a solenoid 83. One end of the solenoid 83 is fixedly connected to an arc bar 84. There is a displacement difference between the center and both sides of the arc bar 84. A set of stop seats 7 can be pushed from the side plate to move so as to center the handlebar tube. The outer surface of the arc bar 84 is fixedly connected to the workbench 1. The outer surface of the arc bar 84 is movably connected to the outer surface of the slide 87, and the cross-section of the slide 87 is rectangular, which can improve the stability of a group of seats 7. The outer surface of the slide 87 is embedded and fixedly connected with the outer surface of a group of seats 7. One side of the outer surface of the slide 87 is slidably connected to the body of the workbench 1. The body of the arc bar 84 is provided with a through-groove 88, and the inside of the groove 88 is movably connected with a column 89, and one end of the column 89 is fixedly connected to the outer surface of the slide 87.

[0051] In this embodiment, when the buttress 7 needs to abut the handlebar tube, the driving motor 81 drives the screw rod 82 to rotate, and through the threaded connection between the screw rod 82 and the screw tube 83, the screw tube 83 drives the connecting plate 86 and the arc bar 84 to slide axially, and the connecting plate 86 directly pushes another group of buttresses 7 to move and abut the handlebar tube. At the same time, the arc bar 84 moves to change the position of the buttress 89 inside the butt groove 88, and uses the displacement difference to make the slide 87 push a group of buttresses 7 to abut the end of the handlebar tube.

[0052] Embodiment 4: Based on Embodiment 3, refer to the attached Figure 1 , Attachment Figure 5 ;

[0053] A feeding unit 85 is arranged outside the arc bar 84, and the feeding unit 85 includes a trough 851, which is in an inverted T-shape and is opened on the body of a group of stoppers 7 and is in a through-state. One side of the inside of the trough 851 is coaxial with the arc groove 6, and the inner diameters of the two are the same, so that after a group of stoppers 7 contacts the end of the handlebar tube, the trough 851 is directly connected to the inside of the handlebar tube. At the same time, the cross-sectional size of one side above the trough 851 is adapted to the axial cross-sectional size of the counterweight block. The inside of the trough 851 is slidably connected with a slide cylinder 853, and the slide cylinder 853 can push the counterweight block into the trough 851 through reciprocating motion. Inside one end of the handlebar tube, the slide 853 is rotatably connected to a roller 854, and the outer surface of the roller 854 is fixedly connected to a pusher motor 855. The pusher motor 855 is made of a servo motor and is electrically connected to an external control circuit. The outer surface of the pusher motor 855 is fixedly connected to the inside of the material trough 851. A spiral groove 856 is provided on the outer surface of the roller 854. A rotary block 857 is movably connected to the inside of the spiral groove 856. There are two rotary blocks 857 on the left and right sides, so that the slide 853 is balanced in force. The outer surface of the rotary block 857 is fixedly connected to the inside of the slide 853.

[0054] In this embodiment, when the counterweight block falls from the upper side of the material trough 851 to the lower side, the pushing motor 855 drives the roller 854 to rotate forward and reverse, and through the spiral abutment between the spiral groove 856 and the rotary block 857, it pushes the slide 853 to reciprocate horizontally at the bottom of the material trough 851, so that the counterweight block can be pushed into the interior of one end of the handlebar tube.

[0055] Embodiment 5: Based on Embodiment 4, refer to the attached Figure 5 , Attachment Figure 6 ;

[0056] A feeding module 852 is arranged outside the material trough 851, and the feeding module 852 includes a material pipe 8521. A vibration plate is arranged outside the initial position of the material pipe 8521 to uniformly and neatly add the counterweight block to the material pipe 8521 for storage. The interior of the material pipe 8521 is connected to the interior of the material trough 851. The outer surface of the material pipe 8521 is fixedly connected to the outer surface of a group of seats 7. Two baffles 8522 are slidably connected to the interior of the material pipe 8521. One side of the surface of the baffle 8522 can be chamfered so that In order to better contact with the counterweight block, the stacked counterweight blocks can be separated one by one. The outer surfaces of the two baffles 8522 are fixedly connected with racks 8523. The outer surfaces of the two racks 8523 are meshed with gears 8524. The body of the gear 8524 is fixedly connected with a rotating rod 8525. The outer surface of the rotating rod 8525 is sleeved with a torsion spring 8526. The torsion spring 8526 can make the baffle 8522 move in the reverse direction and reset by rebounding. The outside of the material tube 8521 is fixedly connected with a fixed frame 8527. The fixed frame 8527 The body is provided with a cable through hole, and the inner side of the through hole end is provided with an arc chamfer to avoid scratching the cable. The outer surface of the baffle 8522 is movably connected to the outer surface of the fixed frame 8527. The end of the rotating rod 8525 is embedded and rotatably connected to the outer surface of the fixed frame 8527. The two ends of the torsion spring 8526 are respectively fixedly connected to the gear 8524 and the outer surface of the fixed frame 8527. The outer surface of the fixed frame 8527 is fixedly connected with a winding motor 8528. The winding motor 8528 is made of a servo motor and is connected to an external control. The control circuit is electrically connected, and the output end of the winding motor 8528 is fixedly connected to the reel 8529. The reel 8529 pulls the rack 8523 to move by winding the cable, which can reduce the space occupied and the size of the equipment. On the one hand, it can avoid movement interference with other structures, and on the other hand, it can reduce the influence of inertia on the stability of a group of seats 7. The outer surface of the reel 8529 is wrapped with a cable, one end of the cable is slidably connected to the body of the fixed frame 8527, and one end of the cable is fixedly connected to the outer surface of the rack 8523 on one side.

[0057] In this embodiment, the vibration plate neatly adds the counterweights into the feed tube 8521 for storage. When riveting is required, the winding motor 8528 first drives the reel 8529 to rotate to wind the cable, thereby pulling the upper rack 8523 and the baffle 8522 to move, so that the upper baffle 8522 is out of contact with the counterweight. When the upper rack 8523 moves, it meshes with the gear 8524, so that the gear 8524 drives the rotating rod 8525 to rotate and compresses the torsion spring 8526, thereby The meshing of 8523 and gear 8524 causes the lower baffle 8522 to synchronously move in the opposite direction and enter the material tube 8521 to receive the counterweight block. Then the winding motor 8528 reverses and releases the stretching, and the upper baffle 8522 enters the material tube 8521 and contacts the counterweight block adjacent to the lowest counterweight block, abutting against it, and the lower baffle 8522 resets to disengage from the abutment against the lowest counterweight block, so that the lowest counterweight block is separated and falls into the material trough 851. Repeating the above steps can separate the counterweight blocks one by one.

[0058] The present invention also discloses a riveting process for a handlebar counterweight, which specifically comprises the following steps:

[0059] Step 1: Use a manipulator to place the handlebar tube to be riveted on the upper groove plate 12, then the push plate 2 abuts against the fixed seat 5 to support it, and then the screw tube 83 moves through the arc bar 84 and the connecting plate 86 to drive the two sets of abutment seats 7 to center and limit the handlebar tube;

[0060] Step 2: The vibration plate adds the counterweight blocks into the material tube 8521. The baffles 8522 on both sides move respectively to add the counterweight blocks into the material trough 851 one by one. The slide cylinder 853 pushes the counterweight blocks into the handlebar tube. Then the extrusion rod 11 drives the punch 9 to move and perform riveting on the handlebar tube.

[0061] Step three, the flip motor 35 drives the key shaft 31 and the rubber sleeve 32 to rotate, and the handlebar tube is rotated by the contact friction between the rubber sleeve 32 and the handlebar tube, and then the handlebar tube is subjected to equal-angle riveting treatment by the punch 9. After the riveting is completed, when the push plate 2 and the stop seat 7 move to reset, the handlebar tube is abutted by the stop seat 7 on the other side, and the material is discharged through the lower groove plate 12.

[0062] Finally, the final product is obtained through the above process. Figure 7-8 As shown, the handlebar tube surface is not punched and welded, but is directly formed by riveting with special equipment, which is more efficient. The punching process and welding process are omitted, and the original three processes are simplified to one riveting process, saving time and labor. Previously, three people were required to complete the three processes, and only about 2,200 pieces were made a day. Now one device can make 2,500 pieces a day.

[0063] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0064] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A handlebar weight riveting device, characterized in that: include: A workbench (1), wherein the workbench (1) is used to provide a riveting station; A riveting mechanism, which is arranged on a workbench (1) and is used for riveting a handlebar tube. The riveting mechanism comprises a push plate (2), which is translated by the push-pull action of a push-pull rod (4) fixed on the workbench (1) and is used for carrying and unloading the handlebar tube. The outer surface of the push plate (2) is movably connected with a fixed seat (5), which is fixed on the workbench (1). An arc groove (6) is provided on the outer surface of the fixed seat (5). Two groups of retaining seats (7) are arranged outside the fixed seat (5). The outer surface of one group of retaining seats (7) is movably connected to the outer surface of the workbench (1), and the outer surface of the other group of retaining seats (7) is movably connected to the outer surface of the push plate (2). The outer surface of the other group of retaining seats (7) is arranged with a punch (9), which is used for riveting a handlebar tube. A flip assembly (3), the flip assembly (3) being arranged below the push plate (2) and driving the handlebar tube to rotate to perform radially equi-angled multiple riveting processes; A joint drive assembly (8) is arranged on a workbench (1) and is used for centering and limiting the handlebar tube.

2. A handlebar counterweight riveting device according to claim 1, characterized in that: The body of another group of the push seats (7) is provided with a through slot (10), an extrusion rod (11) is arranged inside the through slot (10), the outer surface of the extrusion rod (11) is fixedly connected to the outer surface of the push plate (2), the output end of the extrusion rod (11) is fixedly connected to the outer surface of the punch (9), and two slot plates (12) are arranged outside the push seat (7), the outer surface of one slot plate (12) is fixedly connected to the top of the fixed seat (5), and the other slot plate (12) is fixedly connected to the leg of the workbench (1).

3. A handlebar counterweight riveting device according to claim 1, characterized in that: The flip assembly (3) comprises a key shaft (31), the key shaft (31) is arranged outside the push plate (2), the outer surface of the key shaft (31) is sleeved with a rubber sleeve (32), the outer surface of the key shaft (31) is provided with two rotating cylinders (33) for driving the key shaft (31) to rotate and adjust, the outer surfaces of the two rotating cylinders (33) are fixedly connected to the bottom of the push plate (2), the output ends of the two rotating cylinders (33) are fixedly connected to a rotating frame (34), the outer surfaces of the two rotating frames (34) are fixedly connected to a flip motor (35), and the output ends of the two flip motors (35) are fixedly connected to the two ends of the key shaft (31) through couplings.

4. A handlebar counterweight riveting device according to claim 1, characterized in that: The joint drive assembly (8) comprises a drive motor (81), the outer surface of the drive motor (81) is fixedly connected to the outer surface of the workbench (1), the output end of the drive motor (81) is fixedly connected to a screw rod (82) via a coupling, the outer surface of the screw rod (82) is threadedly connected to a solenoid (83), one end of the solenoid (83) is fixedly connected to an arc bar (84), the outer surface of the arc bar (84) is slidably connected to the outer surface of the workbench (1), the outer surface of the solenoid (83) is fixedly connected to a connecting plate (86), and the outer surface of the connecting plate (86) is fixedly connected to the outer surface of another group of abutments (7).

5. A handlebar counterweight riveting device according to claim 4, characterized in that: The outer surface of the arc bar (84) is movably connected to a slide (87), and the outer surface of the slide (87) is embedded and fixedly connected with the outer surface of a group of stop seats (7). One side of the outer surface of the slide (87) is slidably connected to the body of the workbench (1). The body of the arc bar (84) is provided with a through stop groove (88), and the inside of the stop groove (88) is movably connected to a stop column (89), and one end of the stop column (89) is fixedly connected to the outer surface of the slide (87).

6. A handlebar counterweight riveting device according to claim 4, characterized in that: A feeding unit (85) is arranged outside the arc strip (84), and the feeding unit (85) includes a material trough (851). The material trough (851) is opened on a body of a group of stoppers (7) in an inverted T shape and is in a through-state. One side of the inside of the material trough (851) is coaxial with the arc groove (6), and a slide cylinder (853) is slidably connected to the inside of the material trough (851).

7. A handlebar weight riveting device according to claim 6, characterized in that: The interior of the slide (853) is rotatably connected to a roller (854), the outer surface of the roller (854) is fixedly connected to a pushing motor (855), the outer surface of the pushing motor (855) is fixedly connected to the interior of the material trough (851), the outer surface of the roller (854) is provided with a spiral groove (856), the interior of the spiral groove (856) is movably connected to a rotary block (857), and the outer surface of the rotary block (857) is fixedly connected to the interior of the slide (853).

8. The handlebar weight riveting device according to claim 6, characterized in that: A feeding module (852) is arranged outside the material trough (851), and the feeding module (852) includes a material pipe (8521), the interior of the material pipe (8521) is connected with the interior of the material trough (851), the outer surface of the material pipe (8521) is fixedly connected with the outer surface of a group of abutments (7), and two baffles (8522) are slidably connected through the interior of the material pipe (8521), the outer surfaces of the two baffles (8522) are fixedly connected with racks (8523), and the outer surfaces of the two racks (8523) are meshed with a gear (85 24), the body of the gear (8524) is penetrated and fixedly connected with a rotating rod (8525), the outer surface of the rotating rod (8525) is sleeved with a torsion spring (8526), ​​the outside of the material tube (8521) is fixedly connected with a fixed frame (8527), the outer surface of the baffle (8522) is movably connected to the outer surface of the fixed frame (8527), the end of the rotating rod (8525) is embedded and rotatably connected with the outer surface of the fixed frame (8527), and the two ends of the torsion spring (8526) are respectively fixedly connected to the outer surface of the gear (8524) and the fixed frame (8527).

9. A handlebar counterweight riveting device according to claim 8, characterized in that: The outer surface of the fixed frame (8527) is fixedly connected to a winding motor (8528), the output end of the winding motor (8528) is fixedly connected to a reel (8529), the outer surface of the reel (8529) is wound with a cable, one end of the cable is slidably connected to the body of the fixed frame (8527), and one end of the cable is fixedly connected to the outer surface of a side rack (8523).

10. A handlebar counterweight riveting process, using a handlebar counterweight riveting device according to any one of claims 1 to 9, characterized in that: The specific steps include: Step 1: Use a manipulator to place the handlebar tube to be riveted on the upper groove plate (12), then the push plate (2) abuts against the fixed seat (5) to support it, and then the screw tube (83) moves through the arc bar (84) and the connecting plate (86) to drive the two sets of abutment seats (7) to center and limit the handlebar tube; Step 2: The vibration plate adds the counterweight blocks into the material tube (8521), and the counterweight blocks are added into the material trough (851) one by one through the movement of the baffle plates (8522) on both sides, and the counterweight blocks are pushed into the handlebar tube by the push of the slide cylinder (853), and then the extrusion rod (11) drives the punch (9) to move and perform riveting on the handlebar tube; Step 3: The turning motor (35) drives the key shaft (31) and the rubber sleeve (32) to rotate. The rubber sleeve (32) and the handlebar tube are contacted and rubbed to make the handlebar tube rotate accordingly. Then, the punch (9) performs equi-angle riveting on the handlebar tube. After the riveting is completed, when the push plate (2) and the stop seat (7) move to reset, the handlebar tube is abutted by the stop seat (7) on the other side and is discharged through the lower groove plate (12).

Citation Information

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