Speed reducer gear burr treatment device

Abstract

The invention discloses a speed reducer gear burr treatment device, and relates to the technical field of gear machining, the speed reducer gear burr treatment device comprises a bearing support, an assembly supporting plate is fixedly mounted at the top of the bearing support, and a lower mechanical treatment mechanism, an upper mechanical treatment mechanism and a collaborative conveying mechanism are arranged at the top of the assembly supporting plate; the lower mechanical treatment mechanism comprises a reinforcing plate, the reinforcing plate is connected with an assembly supporting plate, a set of first lifting bases are fixedly installed at the top of the reinforcing plate, the mechanism adopts the mechanical transmission principle, various defects existing in a traditional method are effectively overcome, the turn-over process is eliminated, and the quality inspection efficiency is improved. The gear burr treatment device can synchronously perform burr treatment on two surfaces of a gear, improves the equipment processing efficiency, can adapt to gears of different specifications by utilizing the use flexibility of the component, reduces the use limitation of the equipment, and meanwhile, avoids gear loss by utilizing the consistency of the treatment strength of the equipment.

Description

Technical Field

[0001] The invention relates to the technical field of gear processing, in particular to a burr processing device for a reducer gear. Background Art

[0002] A reducer is a mechanical device used to reduce input speed and increase output torque. It is widely used in various industrial equipment and mechanical systems. In a reducer, gears are one of the core components and are responsible for key functions such as transmitting power, changing speed and direction.

[0003] During the machining process, the manufacture of gears usually involves processes such as cutting and grinding. These processes may produce some tiny protrusions or sharp edges on the surface of the gears, collectively referred to as burrs. Burrs not only affect the appearance quality of the gears, but may also have a negative impact on the performance and service life of the gears. Therefore, it is necessary to use designated equipment to further complete the subsequent processing of the gears.

[0004] However, the existing reducer gear burr treatment device has the following shortcomings: Since reducers mainly rely on gears of different specifications to coordinate transmission with each other, they contain a large number of gears. After assembly, all kinds of gears will have direct or indirect contact. Traditional burr removal equipment, limited by its own structure, mostly adopts a single surface-by-surface treatment method. Since the precision cannot be effectively controlled, the treatment effects on both sides of the gear will be inconsistent, resulting in deviations in the thickness of the upper and lower surfaces of the gear.

[0005] Traditional equipment has limited automation levels and does not have the ability to conduct quality inspections. It requires the cooperation of matching devices. During the process, the gears need to be disassembled and transferred. Due to the influence of various external factors, the actual processing effect will have certain deviations, which not only results in a low factory qualification rate for gears, but also leads to low accuracy of quality inspection results.

[0006] Therefore, we propose a burr processing device for reducer gears to solve the above problems. Summary of the invention

[0007] The object of the present invention is to provide a burr processing device for reducer gears. By setting a lower mechanical processing mechanism and an upper mechanical processing mechanism, after the workpieces contained therein are parallel to each other, the spacing adjustment can be completed under the coordination of the functional components and the driving components to adapt to gears of different specifications. When the position of the workpiece is determined, the gear is fully located between the mirrored workpieces, thereby ensuring that the workpiece can act on the upper and lower surfaces of the gear. When processing burrs, the system controls the synchronous opening of the two driving components. Since the regulations of the provided driving parts are the same, the rotation speeds of the two workpieces are consistent. After the processing is completed, the processing force on both sides of the gear can be the same, so as to solve the problems raised by the above-mentioned background technology.

[0008] To achieve the above-mentioned object, the present invention provides the following technical solutions: a burr processing device for a reducer gear, comprising a load-bearing bracket, an assembly pallet is fixedly installed on the top of the load-bearing bracket, a lower mechanical processing mechanism, an upper mechanical processing mechanism and a coordinated conveying mechanism are respectively provided on the top of the assembly pallet, and the coordinated conveying mechanism contains an associated quality inspection mechanism inside; The lower mechanical processing mechanism is installed on the top of the assembly tray and is used for burr treatment on the bottom surface of the gear. Under the action of multiple cooperative parts, it can flexibly complete the horizontal and vertical adjustment of the processed part according to the specifications of the pre-processed gear; The upper mechanical processing mechanism is installed on the top of the assembly tray and is used to process the burrs on the top surface of the gear. Its structure and function are basically consistent with the assembly tray. The two cooperate with each other to achieve the ability to process both sides of the gear at the same time. The cooperative conveying mechanism is installed on the top of the assembly pallet, and is used for fixing and transferring the position of the gear body, and cooperates with the connected structure to complete the fixed-point rotation of the gear to speed up the burr processing efficiency; The associated quality inspection mechanism is installed inside the coordinated conveying mechanism and is used to detect the smoothness of both sides of the gear. It can independently judge the gear state through the vibration frequency of the mechanical components, providing the necessary basis for factory delivery and secondary processing.

[0009] Preferably, the lower mechanical processing mechanism includes a reinforcing plate, which is connected to the assembly support plate, a group of first lifting seats are fixedly installed on the top of the reinforcing plate, each of the first lifting seats is provided with a first sliding limiter on the top, a first manual screw member is provided on the top of the reinforcing plate, a first merging plate is fixedly installed between the tops of a group of the first sliding limiters, a first threaded joint is fixedly installed on the bottom of the first merging plate, the first threaded joint and the first manual screw member are rotatably connected, a first shell is fixedly installed on the top of the first merging plate, a first driving member is fixedly installed on the outer surface of the first shell, a first driven threaded rod is movably inserted inside the first shell, and a first power traction member is connected between the output end of the first driving member and the top of the first driven threaded rod.

[0010] Preferably, a group of second sliding limit members are fixedly installed on the outer surface of the first shell sleeve, a first external connecting plate is fixedly installed between the outer walls of the group of second sliding limit members, a second threaded joint is fixedly installed on the outer wall of the first external connecting plate, the second threaded joint is rotatably connected to the first driven threaded rod, a second driving member is fixedly installed on the outer surface of the first external connecting plate, a first transmission member is movably provided inside the second driving member, and a second power traction member is connected between the output end of the second driving member and the bottom of the first transmission member.

[0011] Preferably, the upper mechanical processing mechanism includes a first raising frame, which is connected to the assembly tray, a group of second lifting seats are fixedly installed on the top of the first raising frame, and each of the second lifting seats is provided with a third sliding limiter on the top, and a second manual screw member is provided on the top of the first raising frame, a second merging plate is fixedly installed between the tops of a group of the third sliding limiters, a third threaded joint is fixedly installed on the bottom of the second merging plate, the third threaded joint and the second manual screw member are rotatably connected, a second shell sleeve is fixedly installed on the top of the second merging plate, a third driving member is fixedly installed on the outer surface of the second shell sleeve, a second driven threaded rod is movably inserted inside the second shell sleeve, and a third power traction member is connected between the output end of the third driving member and the top of the second driven threaded rod.

[0012] Preferably, a group of fourth sliding limit members are fixedly installed on the outer surface of the second shell sleeve, a second external plate is fixedly installed between the outer walls of the group of fourth sliding limit members, a fourth threaded joint is fixedly installed on the outer wall of the second external plate, the fourth threaded joint is rotatably connected to the second driven threaded rod, a fourth driving member is fixedly installed on the outer surface of the second external plate, a second transmission member is movably provided inside the fourth driving member, and a fourth power traction member is connected between the output end of the fourth driving member and the top of the second transmission member.

[0013] Preferably, the cooperative conveying mechanism includes a second elevated frame, which is connected to the assembly pallet, a fifth driving member is fixedly installed inside the second elevated frame, a third transmission member is movably inserted at the top of the second elevated frame, and a fifth power traction member is connected between the output end of the fifth driving member and the bottom of the third transmission member.

[0014] Preferably, an external frame is fixedly installed on the top of the second raising frame, an electric pusher is fixedly installed on the outer surface of the external frame, a group of fifth sliding limit members are fixedly installed on the outer surface of the external frame, a third merging plate is fixedly sleeved between the axial end of the electric pusher and one end of the outer wall of the group of fifth sliding limit members, a linkage frame is fixedly installed on the outer surface of the third merging plate, a pneumatic push rod is fixedly installed on the top of the linkage frame, and an electromagnetic head is fixedly sleeved on the axial end of the pneumatic push rod.

[0015] Preferably, the associated quality inspection mechanism includes a splicing extension piece, which is connected to the second height increasing frame, and a hollow groove is opened inside the splicing extension piece, and the third transmission piece and the top of the splicing extension piece are both provided with a locking tray, and a locking tray is rotatably connected to the splicing extension piece, and a test gear piece is movably inserted inside the splicing extension piece, and a sixth power traction piece is connected between the outer walls of the third transmission piece and the test gear piece.

[0016] Preferably, a first fixing piece is fixedly installed on one side of the outer wall of the splicing expansion piece, a frame is fixedly installed on the top and bottom of the first fixing piece, a group of first metal sliding bars are fixedly inserted inside each of the frames, an associated head is movably sleeved between the outer walls of each group of the first metal sliding bars, an extension plate is fixedly installed on the front surface of each associated head, a transition joint is fixedly installed inside each of the extension plates, a hollow sleeve is fixedly installed at the center of each of the transition joints, a second metal sliding bar is movably inserted inside each of the hollow sleeves, and a The third raising frame, each of the third raising frames is fixedly installed with a contact sensor element on the top, each of the second metal sliding rods is fixedly installed with a sensing window on the bottom, each of the sensing window is provided with a smooth head at the center, the outer wall of each of the second metal sliding rods is fixedly sleeved with an inner ring plate, an active spring is provided between each of the transition joints and the inner ring plate, the top of each of the extension plates is fixedly connected with a receiving module, each of the contact sensor elements and the sensing window terminals are fixedly connected with a group of first information lines, and the output ends of each group of the first information lines are respectively connected to the wiring terminals of a corresponding receiving module.

[0017] Preferably, a second fixing member is fixedly installed on the outer surface of the first fixing member, a hollow frame is fixedly installed on the outer surface of the second fixing member, a sixth driving member is fixedly installed inside the second fixing member, a roller bearing is fixedly installed inside the hollow frame, a third driven threaded rod is fixedly inserted into the inner surface wall of the inner shaft of the roller bearing, the third driven threaded rod is connected to the axial end of the sixth driving member, the outer surface wall of the third driven threaded rod is rotatably connected with a square threaded joint, a first movable member is fixedly installed on the rear surface of each of the associated heads, a second movable member is fixedly installed on the top and bottom of the square threaded joint, a linkage rod is fixedly installed between each of the first movable members and a corresponding second movable member, a test gear member is movably connected to the inside of the splicing expansion member, and a sixth power traction member is provided between the third transmission member and the test gear member.

[0018] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention can adjust the position of the workpiece by setting a lower mechanical processing mechanism and an upper mechanical processing mechanism, and setting processing components placed oppositely. After the workpieces are parallel to each other, the spacing adjustment can be completed under the coordination of the functional components and the driving components to adapt to gears of different specifications. When the position of the workpiece is determined, the gear is fully located between the mirrored workpieces, thereby ensuring that the workpiece can act on the upper and lower surfaces of the gear. When processing burrs, the system controls the synchronous opening of the two driving components. Since the regulations of the provided driving components are the same, the rotation speeds of the two workpieces are consistent. After the processing is completed, the processing strength on both sides of the gear can be the same. The mechanism adopts the principle of mechanical transmission, effectively solves many disadvantages of traditional methods, eliminates the turning process, and enables the burr processing on both sides of the gear to be performed synchronously, thereby increasing the processing efficiency of the equipment. By utilizing the flexibility of component use, it can be adapted to gears of different specifications, reducing the limitations of equipment use, and at the same time utilizing the consistency of the equipment processing strength to avoid gear loss.

[0019] 2. The present invention sets up an associated quality inspection mechanism, which can complete the regulation of the contact piece under the cooperation of the mechanical components to ensure that the contact piece can fully contact the upper and lower surfaces of the gear. When the driving part is running, the processed gear can rotate at a uniform speed. If the upper and lower surfaces of the gear tend to be smooth, the contact piece will vibrate up and down. On the contrary, if there are convex points on the upper and lower surfaces of the gear, the contact piece connected to the cooperative component will move. After contacting the sensing part, the relevant receiving module completes the signal statistics, and completes the gear transfer again according to the original trajectory to perform secondary burr processing. This method can quickly detect the smoothness of the gear after gear processing to achieve an integrated operation mode, which can avoid the smooth surface of the processed gear being contaminated by impurities or dust during further transfer, causing subsequent detection errors and affecting the judgment of the gear quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a main structural stereogram of a reducer gear burr treatment device of the present invention; Figure 2 It is a structural stereogram from another angle of a reducer gear burr treatment device of the present invention; Figure 3 This is a bottom-up structural stereogram of a reducer gear burr treatment device of the present invention; Figure 4 It is an enlarged stereoscopic view of the structure of the lower mechanical processing mechanism in a burr processing device for a reducer gear of the present invention; Figure 5 It is an enlarged stereoscopic view of the structure of the upper mechanical processing mechanism in a burr processing device for a reducer gear of the present invention; Figure 6 It is an enlarged stereoscopic view of the structure of the cooperative conveying mechanism in a burr treatment device for a reducer gear of the present invention; Figure 7 for Figure 6 A magnified stereoscopic image of the structure at center A; Figure 8 It is an enlarged stereoscopic view of the structure of the associated quality inspection mechanism in a burr treatment device for a reducer gear of the present invention; Fig. 9 for Figure 8 The enlarged stereogram of the structure at B in the middle; Fig.10 for Figure 8 Enlarged stereoscopic image of the structure at point C in the middle.

[0021] In the figure: 1, load-bearing bracket; 2, assembly support plate; 3, lower mechanical processing mechanism; 301, reinforcement plate; 302, first lifting seat; 303, first sliding limiter; 304, first threaded joint; 305, first manual screw member; 306, first merging plate; 307, first shell; 308, first driving member; 309, first driven threaded rod; 310, first power traction member; 311, second sliding limiter; 312, first external plate; 313, second threaded joint; 314, second driving member; 315, first transmission member; 316, second power traction member ; 4. Upper mechanical processing mechanism; 401. First heightening frame; 402. Second lifting seat; 403. Third sliding stopper; 404. Third threaded joint; 405. Second manual screw member; 406. Second merging plate; 407. Second shell; 408. Third driving member; 409. Second driven threaded rod; 410. Third power traction member; 411. Fourth sliding stopper; 412. Second external plate; 413. Fourth threaded joint; 414. Fourth driving member; 415. Second transmission member; 416. Fourth power traction member; 5. Cooperative conveying mechanism; 501. Second heightening frame; 502, fifth driving member; 503, third transmission member; 504, locking tray; 505, fifth power traction member; 506, external frame; 507, electric push member; 508, fifth sliding limit member; 509, third merging plate; 510, linkage frame; 511, pneumatic push rod; 512, electromagnetic head; 6, associated quality inspection mechanism; 601, splicing extension member; 602, hollow groove; 603, first fixing member; 604, frame; 605, first metal slide bar; 606, associated head; 607, extension plate; 608, transition joint; 609, hollow sleeve Cylinder; 610, second metal slide bar; 611, third heightening frame; 612, contact sensing element; 613, sensing window; 614, smooth head; 615, inner ring plate; 616, active spring; 617, receiving module; 618, first information line; 619, second fixing member; 620, hollow frame; 621, sixth driving member; 622, roller bearing; 623, third driven threaded rod; 624, square threaded joint; 625, first movable member; 626, second movable member; 627, linkage rod; 628, test gear member; 629, sixth power traction member. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the implementation clauses described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0023] Please refer to the attached Figure 1 -Attached Fig.10 As shown, the present invention provides a technical solution: a burr processing device for a reducer gear, comprising a load-bearing bracket 1, an assembly tray 2 is fixedly installed on the top of the load-bearing bracket 1, a lower mechanical processing mechanism 3, an upper mechanical processing mechanism 4 and a coordinated conveying mechanism 5 are respectively arranged on the top of the assembly tray 2, and the interior of the coordinated conveying mechanism 5 contains an associated quality inspection mechanism 6, the lower mechanical processing mechanism 3, which is installed on the top of the assembly tray 2, is used for burr processing on the bottom surface of the gear, and can flexibly complete the lateral and longitudinal adjustment of the processed part according to the specifications of the pre-processed gear under the action of multiple coordinated parts, and the upper mechanical processing mechanism 4, which is installed on the top of the assembly tray 2 and is used for burr treatment on the top surface of the gear. Its structure and function are basically consistent with the assembly tray 2. The two cooperate with each other to achieve the ability to process both sides of the gear at the same time. The coordinated conveying mechanism 5, which is installed on the top of the assembly tray 2, is used for fixing and position transfer of the gear body, and cooperates with the connected structure to complete the fixed-point rotation of the gear to speed up the burr treatment efficiency. The associated quality inspection mechanism 6, which is installed inside the coordinated conveying mechanism 5, is used for double-sided smoothness detection of the gear. It can independently judge the gear status through the vibration frequency of the mechanical components, and provide necessary basis for factory delivery and secondary processing.

[0024] Embodiment 1, according to Figure 1-Figure 5As shown, the lower mechanical processing mechanism 3 includes a reinforcing plate 301, which is connected to the assembly support plate 2, a group of first lifting seats 302 are fixedly installed on the top of the reinforcing plate 301, and each first lifting seat 302 is provided with a first sliding limiter 303 on the top, and a first manual screw member 305 is provided on the top of the reinforcing plate 301. A first merging plate 306 is fixedly installed between the tops of a group of first sliding limiters 303, and a first threaded joint 304 is fixedly installed on the bottom of the first merging plate 306. The first threaded joint 304 and the first manual screw member 305 are rotatably connected, and a first shell 307 is fixedly installed on the top of the first merging plate 306. The outer surface of the first shell 307 A first driving member 308 is fixedly installed on the surface, a first driven threaded rod 309 is movably inserted inside the first shell 307, a first power traction member 310 is connected between the output end of the first driving member 308 and the top of the first driven threaded rod 309, a group of second sliding limit members 311 are fixedly installed on the outer surface of the first shell 307, a first external connecting plate 312 is fixedly installed between the outer walls of a group of second sliding limit members 311, a second threaded joint 313 is fixedly installed on the outer wall of the first external connecting plate 312, the second threaded joint 313 and the first driven threaded rod 309 are rotatably connected, a second driving member 314 is fixedly installed on the outer surface of the first external connecting plate 312, and the upper machine The mechanical processing mechanism 4 includes a first raising frame 401, the first raising frame 401 is connected to the assembly support plate 2, a group of second lifting seats 402 are fixedly installed on the top of the first raising frame 401, and a third sliding limiter 403 is provided on the top of each second lifting seat 402. A second manual screw member 405 is provided on the top of the first raising frame 401, and a second merging plate 406 is fixedly installed between the tops of a group of third sliding limiters 403. A third threaded joint 404 is fixedly installed at the bottom of the second merging plate 406. The third threaded joint 404 is rotatably connected to the second manual screw member 405. A second shell 407 is fixedly installed on the top of the second merging plate 406. The second shell 407 is fixedly installed on the top of the second merging plate 406. A third driving member 408 is fixedly installed on the outer surface of 7, a second driven threaded rod 409 is movably inserted inside the second shell 407, a third power traction member 410 is connected between the output end of the third driving member 408 and the top of the second driven threaded rod 409, a group of fourth sliding limit members 411 are fixedly installed on the outer surface of the second shell 407, a second external connecting plate 412 is fixedly installed between the outer walls of a group of fourth sliding limit members 411, a fourth threaded joint 413 is fixedly installed on the outer wall of the second external connecting plate 412, the fourth threaded joint 413 is rotatably connected to the second driven threaded rod 409, and a fourth driving member 414 is fixedly installed on the outer surface of the second external connecting plate 412.

[0025] The effect achieved by the entire embodiment 1 is as follows: by presetting the above-mentioned components and utilizing the opposing setting relationship, the two parts of the burr processing parts can be flexibly adjusted in position. After the included workpieces are parallel to each other, the spacing adjustment can be completed under the coordination of the functional components and the drive components to adapt to gears of different specifications. When the position of the workpiece is determined, the gear is fully located between the mirrored workpieces, thereby ensuring that the workpiece can act on the upper and lower surfaces of the gear. When processing burrs, the system controls the synchronous opening of the two drive components. Since the regulations of the set drive parts are the same, the rotation speeds of the two workpieces are consistent. After the processing is completed, the processing force on both sides of the gear can be the same. This method effectively solves many disadvantages of traditional methods, eliminates the flipping process, and allows the burr processing to be performed synchronously on both sides of the gear, thereby increasing the processing efficiency of the equipment. By utilizing the flexibility of component use, it can be adapted to gears of different specifications, reducing the limitations of equipment use, and at the same time utilizing the consistency of the equipment processing strength to avoid gear losses.

[0026] Embodiment 2, according to Figure 1-Figure 6 As shown, the second driving member 314 is internally movably provided with a first transmission member 315, and a second power traction member 316 is connected between the output end of the second driving member 314 and the bottom of the first transmission member 315. The fourth driving member 414 is internally movably provided with a second transmission member 415, and a fourth power traction member 416 is connected between the output end of the fourth driving member 414 and the top of the second transmission member 415. The coordinated conveying mechanism 5 includes a second elevated frame 501, and the second elevated frame 501 is connected to the assembly pallet 2. The fifth driving member 502 is fixedly installed inside the second elevated frame 501, and the third transmission member 503 is movably inserted on the top of the second elevated frame 501. A fifth power traction member 505 is connected between the output end of the moving member 502 and the bottom of the third transmission member 503, an external frame 506 is fixedly installed on the top of the second elevated frame 501, an electric push member 507 is fixedly installed on the outer surface of the external frame 506, a group of fifth sliding limit members 508 are fixedly installed on the outer surface of the external frame 506, a third merging plate 509 is fixedly sleeved between the axial end of the electric push member 507 and one end of the outer wall of a group of fifth sliding limit members 508, a linkage frame 510 is fixedly installed on the outer surface of the third merging plate 509, a pneumatic push rod 511 is fixedly installed on the top of the linkage frame 510, and an electromagnetic head 512 is fixedly sleeved on the axial end of the pneumatic push rod 511.

[0027] The effect achieved by the entire embodiment 2 is: by presetting the above-mentioned components, the mechanism can independently complete the replacement of various positions of the gears in coordination with relevant components. When the gear is subjected to burr treatment, the driving part arranged therein can drive the positioned gear to rotate, and its rotation speed direction can be opposite to the rotation speed direction of the workpiece. The purpose is to increase the contact strength between the gear and the workpiece and speed up the burr treatment efficiency. At the same time, the gear can rotate at a uniform speed to ensure that the treatment intensity at various positions on its surface is sufficiently consistent, thereby increasing the burr treatment quality.

[0028] Embodiment 3, according to Figure 1-Figure 2 and Figure 7-10As shown, the associated quality inspection mechanism 6 includes a splicing extension piece 601, which is connected to the second height-enhancing frame 501, and a hollow groove 602 is opened inside the splicing extension piece 601. The third transmission piece 503 and the top of the splicing extension piece 601 are both provided with a locking tray 504, and a locking tray 504 is rotatably connected to the splicing extension piece 601, and a test gear piece 628 is movably inserted inside the splicing extension piece 601, and a sixth power traction piece 629 is connected between the outer walls of the third transmission piece 503 and the test gear piece 628. A first fixing piece 603 is fixedly installed on one side of the outer wall of the splicing extension piece 601, and frames 604 are fixedly installed on the top and bottom of the first fixing piece 603, and each frame 604 is fixedly inserted inside There is a group of first metal slide bars 605, and an associated head 606 is movably sleeved between the outer walls of each group of first metal slide bars 605, and an extension plate 607 is fixedly installed on the front surface of each associated head 606, and a transition joint 608 is fixedly installed inside each extension plate 607, and a hollow sleeve 609 is fixedly installed at the center of each transition joint 608, and a second metal slide bar 610 is movably inserted inside each hollow sleeve 609, and a third heightening frame 611 is fixedly installed on the top of each transition joint 608, and a contact sensor element 612 is fixedly installed on the top of each third heightening frame 611, and a sensing window 613 is fixedly installed at the bottom of each second metal slide bar 610, and a light is provided at the center of each sensing window 613. The outer wall of each second metal slide bar 610 is fixedly sleeved with an inner ring plate 615, and an active spring 616 is provided between each transition joint 608 and the inner ring plate 615. The top of each extension plate 607 is fixedly connected with a receiving module 617, and the wiring terminals of each contact sensor element 612 and the sensing window 613 are fixedly connected with a group of first information lines 618, and the output ends of each group of first information lines 618 are respectively connected to the wiring terminals of a corresponding receiving module 617. The outer surface of the first fixing member 603 is fixedly installed with a second fixing member 619, and the outer surface of the second fixing member 619 is fixedly installed with a hollow frame 620, and the interior of the second fixing member 619 is fixedly installed with a sixth driving member 621, and the interior of the hollow frame 620 is fixedly installed with a sixth driving member 621. A roller bearing 622 is fixedly installed, and a third driven threaded rod 623 is fixedly inserted on the inner surface wall of the inner shaft of the roller bearing 622. The third driven threaded rod 623 is connected to the axial end of the sixth driving member 621, and the outer surface wall of the third driven threaded rod 623 is rotatably connected with a square threaded joint 624. A first movable member 625 is fixedly installed on the rear surface of each associated head 606, and a second movable member 626 is fixedly installed on the top and bottom of the square threaded joint 624. A linkage rod 627 is fixedly installed between each first movable member 625 and a corresponding second movable member 626. A test gear member 628 is movably connected to the inside of the splicing extension member 601, and a sixth power traction member 629 is provided between the third transmission member 503 and the test gear member 628.

[0029] The effect achieved by the entire embodiment 3 is as follows: by presetting the above-mentioned components and utilizing the related coordination of each component, when the gear processing is completed, the position transfer is performed quickly. When the gear is lowered to the fixing part, the contact piece can be regulated in coordination with the mechanical component to ensure that the contact piece can fully contact the upper and lower surfaces of the gear. When the driving part is running, the processed gear can rotate at a uniform speed. If the upper and lower surfaces of the gear tend to be smooth, the contact piece will vibrate up and down. Conversely, if there are convex points on the upper and lower surfaces of the gear, the contact piece connected to the coordinated component will move. After contacting the sensing part, the relevant receiving module completes the signal statistics, and completes the gear transfer again according to the original trajectory to perform secondary burr processing. This method can quickly detect the smoothness of the gear after gear processing to achieve an integrated operation mode, and can avoid the smooth surface of the processed gear being contaminated by impurities or dust during further transfer, causing subsequent detection errors and affecting the judgment of the gear quality.

[0030] The working principle of the whole equipment is as follows: in the preparation stage, the equipment is first moved to the designated working area, and the bottom of the load-bearing bracket 1 is fully in contact with the ground, and then the external line is connected to the power supply of the equipment to provide energy for multiple electrical components inside it, and the pre-processing gear is accurately placed on an outer locking tray 504, and the electric pusher 507 is turned on to extend its inner axis outward, and the activity of the fifth sliding limiter 508 is used to drive the third merging plate 509 connected components to move outward, and when the electromagnetic head 512 is located directly above the gear, the pneumatic push rod 511 is turned on to extend its inner axis outward, and the height of the electromagnetic head 512 is slowly lowered until the electromagnetic head 512 is fully in contact with the gear. When the electromagnetic head 512 is energized, the magnetism generated at its bottom will tightly adsorb the gear, and further reset the components, and the pneumatic push rod 511 completes the lowering of the gear and fully docks it to an inner locking tray 504; During the processing stage, the first manual screw member 305 is manually operated, and the various components are coordinated with each other to slowly drive the first merging plate 306 and its connected components to move horizontally until the first transmission member 315 is aligned with the lower end surface of the gear. The second manual screw member 405 is further manually operated, and the various components are coordinated with each other to slowly drive the second merging plate 406 and its connected components to move horizontally until the second transmission member 415 is aligned with the upper end surface of the gear. The positions of the first transmission member 315 and the second transmission member 415 are accurately adjusted to ensure that the first transmission member 315 and the second transmission member 415 are in a vertical and parallel state, and the first driving member 308 and the third driving member 408 are synchronously opened, and the first power traction member 310 and the third power traction member 410 are used to transmit power to drive the first driven threaded rod 309 and the second driven threaded rod 409 to rotate at a uniform speed. 3 and the rotational connectivity between the first driven threaded rod 309 and the fourth threaded joint 413 and the second driven threaded rod 409, drive the first external plate 312 and the second external plate 412 and their connected components to move relative to each other until the first transmission member 315 and the second transmission member 415 are fully in contact with the upper and lower surfaces of the gear, and further open the second driving member 314 and the fourth driving member 414, and under the traction of the second power traction member 316 and the fourth power traction member 416, drive the first transmission member 315 and the second transmission member 415 to rotate at a constant speed, and start to process the burrs on the upper and lower surfaces of the gear, and at the same time open the fifth driving member 502, and the fifth power traction member 505 completes the power traction, and utilizes the movable connectivity between the second heightening frame 501 and the third transmission member 503 to uniformly drive the gear on the locking tray 504 to rotate, thereby accelerating the processing efficiency of the upper and lower surfaces of the gear; In the detection stage, when the gear processing is completed, the fifth sliding limiter 508 is connected to the components again to transfer the gear to an outer locking tray 504 to ensure that the gear can be meshed and connected with the test gear component 628, and the sixth driving component 621 is started. The physical properties of the roller bearing 622 are used to drive the third driven threaded rod 623 to rotate at a uniform speed. The rotational connectivity between the third driven threaded rod 623 and the square threaded joint 624, the active connectivity between the first movable member 625 and the second movable member 626, and the active connectivity between the first metal slide bar 605 and the associated head 606 are used, and under the traction of the linkage rod 627, the two extension plates 607 and their connected components are synchronously driven to move relative to each other. When the two sensing windows 613 sense the upper and lower surfaces of the gear, their signals can be quickly fed back to the receiving module 617 by a connected set of second fixing members 619, and the related actions are quickly stopped. At this time, the two smooth heads 614 can fully contact the upper and lower surfaces of the gear, and the gear is tested. The fifth driving member 502 is opened in one step, and the power is transmitted from the second movable member 626 to the test gear member 628. The movable connection between an outer locking tray 504 and the splicing expansion member 601, as well as the meshing connection between the gear and the test gear member 628, are used to drive the gear to rotate at a uniform speed. When there are convex points on the upper and lower surfaces of the gear, they will be directly applied to the smooth surface head 614. By utilizing the movable connection between the hollow sleeve 609 and the second metal slide bar 610, the end of the second metal slide bar 610 can repeatedly contact the sensing surface of the contact sensor element 612. At the same time, the upper and lower active springs 616 are respectively in compression and tension states. The reaction force generated can quickly reset each smooth surface head 614 when the external force is withdrawn, and the sensing signal can be quickly fed back to the receiving module 617 by a connected group of second fixing members 619. If there are too many touch signals, it is determined to be an abnormal state, and the gear can be subjected to secondary burr treatment with the cooperation of various coordinated parts. Otherwise, the quality inspection is passed.

[0031] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A burr treatment device for reducer gears, characterized in that: It comprises a load-bearing support (1), the top of which is fixedly mounted an assembly tray (2), the top of which is provided with a lower mechanical processing mechanism (3), an upper mechanical processing mechanism (4) and a coordinated conveying mechanism (5), and the coordinated conveying mechanism (5) comprises an associated quality inspection mechanism (6) inside. The lower mechanical processing mechanism (3) is installed on the top of the assembly support plate (2) and is used for processing burrs on the bottom surface of the gear. Under the action of multiple cooperative parts, it can flexibly complete the horizontal and vertical adjustment of the processed part according to the specifications of the pre-processed gear; The upper mechanical processing mechanism (4) is installed on the top of the assembly tray (2) and is used to process burrs on the top surface of the gear. Its structure and function are basically consistent with those of the assembly tray (2). The two cooperate with each other to achieve the ability to process both sides of the gear at the same time. The cooperative conveying mechanism (5) is installed on the top of the assembly support plate (2) and is used for fixing and transferring the position of the gear body, and cooperates with the connecting structure to complete the fixed-point rotation of the gear, so as to improve the burr processing efficiency; The associated quality inspection mechanism (6) is installed inside the coordinated conveying mechanism (5) and is used to detect the smoothness of the double-sided gears. It can independently judge the gear status through the vibration frequency of the mechanical components, thereby providing the necessary basis for factory delivery and secondary processing.

2. The reducer gear burr treatment device according to claim 1, characterized in that: The lower mechanical processing mechanism (3) comprises a reinforcing plate (301), the reinforcing plate (301) being connected to the assembly support plate (2), a group of first lifting seats (302) being fixedly mounted on the top of the reinforcing plate (301), a first sliding stopper (303) being provided on the top of each of the first lifting seats (302), a first manual screw member (305) being provided on the top of the reinforcing plate (301), a first merging plate (306) being fixedly mounted between the tops of the group of first sliding stoppers (303), and a first merging plate (306) being fixedly mounted on the bottom of the first merging plate (306). A first threaded joint (304) is fixedly installed, the first threaded joint (304) and the first manual screw member (305) are rotatably connected, a first shell (307) is fixedly installed on the top of the first merging plate (306), a first driving member (308) is fixedly installed on the outer surface of the first shell (307), a first driven threaded rod (309) is movably inserted inside the first shell (307), and a first power traction member (310) is connected between the output end of the first driving member (308) and the top of the first driven threaded rod (309).

3. The burr treatment device for reducer gear according to claim 2, characterized in that: A group of second sliding limit members (311) are fixedly mounted on the outer surface of the first shell (307); a first external connecting plate (312) is fixedly mounted between the outer walls of the group of second sliding limit members (311); a second threaded joint (313) is fixedly mounted on the outer wall of the first external connecting plate (312); the second threaded joint (313) is rotatably connected to the first driven threaded rod (309); a second driving member (314) is fixedly mounted on the outer surface of the first external connecting plate (312); a first transmission member (315) is movably arranged inside the second driving member (314); and a second power traction member (316) is connected between the output end of the second driving member (314) and the bottom of the first transmission member (315).

4. The reducer gear burr treatment device according to claim 1, characterized in that: The upper mechanical processing mechanism (4) comprises a first heightening frame (401), the first heightening frame (401) is connected to the assembly support plate (2), a group of second lifting seats (402) are fixedly installed on the top of the first heightening frame (401), each of the second lifting seats (402) is provided with a third sliding limiter (403) on the top, a second manual screw member (405) is provided on the top of the first heightening frame (401), a second merging plate (406) is fixedly installed between the tops of the group of third sliding limiters (403), and the second merging plates (406) are fixedly installed between the tops of the second merging plates (406). A third threaded joint (404) is fixedly installed at the bottom, and the third threaded joint (404) is rotatably connected to the second manual screw member (405). A second shell (407) is fixedly installed at the top of the second merging plate (406). A third driving member (408) is fixedly installed on the outer surface of the second shell (407). A second driven threaded rod (409) is movably inserted inside the second shell (407). A third power traction member (410) is connected between the output end of the third driving member (408) and the top of the second driven threaded rod (409).

5. The reducer gear burr treatment device according to claim 4, characterized in that: A group of fourth sliding limit members (411) are fixedly mounted on the outer surface of the second shell (407); a second external connecting plate (412) is fixedly mounted between the outer walls of the group of fourth sliding limit members (411); a fourth threaded joint (413) is fixedly mounted on the outer wall of the second external connecting plate (412); the fourth threaded joint (413) is rotatably connected to the second driven threaded rod (409); a fourth driving member (414) is fixedly mounted on the outer surface of the second external connecting plate (412); a second transmission member (415) is movably arranged inside the fourth driving member (414); and a fourth power traction member (416) is connected between the output end of the fourth driving member (414) and the top of the second transmission member (415).

6. The reducer gear burr treatment device according to claim 1, characterized in that: The cooperative conveying mechanism (5) comprises a second elevated frame (501), the second elevated frame (501) being connected to the assembly pallet (2), a fifth driving member (502) being fixedly installed inside the second elevated frame (501), a third transmission member (503) being movably plugged into the top of the second elevated frame (501), and a fifth power traction member (505) being connected between the output end of the fifth driving member (502) and the bottom of the third transmission member (503).

7. The burr treatment device for reducer gear according to claim 6, characterized in that: An external frame (506) is fixedly installed on the top of the second height-enhancing frame (501), an electric push piece (507) is fixedly installed on the outer surface of the external frame (506), a group of fifth sliding limit pieces (508) is fixedly installed on the outer surface of the external frame (506), a third merging plate (509) is fixedly sleeved between the axial end of the electric push piece (507) and one end of the outer wall of the group of fifth sliding limit pieces (508), a linkage frame (510) is fixedly installed on the outer surface of the third merging plate (509), a pneumatic push rod (511) is fixedly installed on the top of the linkage frame (510), and an electromagnetic head (512) is fixedly sleeved on the axial end of the pneumatic push rod (511).

8. The reducer gear burr treatment device according to claim 7, characterized in that: The associated quality inspection mechanism (6) includes a splicing extension piece (601), the splicing extension piece (601) is connected to the second height-enhancing frame (501), a hollow groove (602) is provided inside the splicing extension piece (601), the third transmission piece (503) and the top of the splicing extension piece (601) are both provided with a locking tray (504), and a locking tray (504) and the splicing extension piece (601) are rotatably connected, a test gear piece (628) is movably inserted inside the splicing extension piece (601), and a sixth power traction piece (629) is connected between the outer walls of the third transmission piece (503) and the test gear piece (628).

9. The reducer gear burr treatment device according to claim 8, characterized in that: A first fixing member (603) is fixedly installed on one side of the outer wall of the splicing expansion member (601), and a frame (604) is fixedly installed on the top and bottom of the first fixing member (603), and a group of first metal slide bars (605) are fixedly inserted inside each of the frames (604), and an associated head (606) is movably sleeved between the outer walls of each group of the first metal slide bars (605), and an extension plate (607) is fixedly installed on the front surface of each associated head (606), and a transition joint (608) is fixedly installed inside each of the extension plates (607), and a hollow sleeve (609) is fixedly installed at the center of each of the transition joints (608), and a second metal slide bar (610) is movably inserted inside each of the hollow sleeves (609), and a third heightening frame (610) is fixedly installed on the top of each of the transition joints (608). 11), a contact sensor element (612) is fixedly installed on the top of each of the third heightening frames (611), a sensing window (613) is fixedly installed on the bottom of each of the second metal slide bars (610), a smooth head (614) is provided at the center of each of the sensing windows (613), an inner ring plate (615) is fixedly sleeved on the outer wall of each of the second metal slide bars (610), an active spring (616) is provided between each of the transition joints (608) and the inner ring plate (615), a receiving module (617) is fixedly connected to the top of each of the extension plates (607), a group of first information lines (618) are fixedly connected to the wiring terminals of each of the contact sensor elements (612) and the sensing window (613), and the output ends of each group of the first information lines (618) are respectively connected to the wiring terminals of a corresponding receiving module (617).

10. The reducer gear burr treatment device according to claim 9, characterized in that: A second fixing member (619) is fixedly mounted on the outer surface of the first fixing member (603), a hollow frame (620) is fixedly mounted on the outer surface of the second fixing member (619), a sixth driving member (621) is fixedly mounted inside the second fixing member (619), a roller bearing (622) is fixedly mounted inside the hollow frame (620), a third driven threaded rod (623) is fixedly inserted into the inner surface wall of the inner shaft of the roller bearing (622), the third driven threaded rod (623) is connected to the shaft end of the sixth driving member (621), and the outer surface of the third driven threaded rod (623) is fixedly mounted on the inner surface wall of the inner shaft of the roller bearing (622). A square threaded joint (624) is rotatably connected to the surface wall, a first movable part (625) is fixedly installed on the rear surface of each associated head (606), a second movable part (626) is fixedly installed on the top and bottom of the square threaded joint (624), a linkage rod (627) is fixedly installed between each first movable part (625) and a corresponding second movable part (626), a test gear part (628) is movably connected inside the splicing expansion part (601), and a sixth power traction part (629) is provided between the third transmission part (503) and the test gear part (628).

Images