Auxiliary grinding device and grinding method for guide bearing bush
By designing the auxiliary grinding device for guide bearings, the support is used to adapt to the oil hole of the shaft collar to support the guide bearings to grind on the shaft collar, solving the problems of high labor intensity and high safety risks in the prior art, and achieving a more efficient and safe grinding process.
Patent Information
- Application Number
- CN202411725717.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-04-11
AI Technical Summary
The existing guide bearing shell grinding methods have problems of high labor intensity and high safety risks, especially when dealing with larger guide bearing shells, manual grinding is expensive, and there are safety risks when grinding the shaft after being put down.
A guide bearing and shell auxiliary grinding device is designed, including a support member and a nut. The support is adapted to the shaft collar through the connecting part, and the abutment part and the support part are located on both sides of the connecting part respectively, for supporting the guide bearing and shell grinding on the shaft collar to reduce the labor intensity of manual drag.
Through this device, the labor intensity during the grinding process is reduced, the grinding quality and effect are improved, and the safety risk of manual dragging of guide bearings is avoided, so that the guide bearings maintain horizontal movement during the grinding process.
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Figure CN119795013A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of guide bearing grinding, in particular to a guide bearing auxiliary grinding device and a grinding method. Background Art
[0002] The contact area between the guide bearing and the shaft collar should reach 80% to meet the requirements, so it is usually necessary to grind the inner bearing surface of the guide bearing against the shaft collar to meet the requirements. The existing grinding method of the guide bearing is to manually drag the guide bearing on the shaft collar for grinding, or lay the shaft where the shaft collar is located flat, and then place the guide bearing on the upper part of the shaft collar for grinding.
[0003] The problem with the above-mentioned grinding method is that, for larger guide bearings, it is quite laborious to manually hold them for grinding, and the labor intensity is high. The shaft can be laid down for grinding, and the shaft supports the guide bearing during the grinding process, which can save a lot of physical strength and reduce labor intensity. However, there is a greater safety risk in the process of laying the shaft down, and the laying process is also relatively troublesome. Summary of the invention
[0004] The purpose of this section is to summarize some aspects of embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and the invention title of this application to avoid blurring the purpose of this section, the specification abstract and the invention title, and such simplifications or omissions cannot be used to limit the scope of the present invention.
[0005] In view of the technical problems existing in the grinding of guide bearings in the above-mentioned prior art, the present invention is proposed.
[0006] The object of the present invention is to provide a guide bearing auxiliary grinding device and a grinding method.
[0007] In order to solve the above technical problems, the present invention provides the following technical solutions: a guide bearing auxiliary grinding device, used to support the guide bearing for grinding on the shaft collar, including a support member, the support member includes a connecting part adapted to the oil hole on the shaft collar, one end of the connecting part is a threaded end, and the other end of the connecting part is provided with a supporting part, and the supporting part is provided on the supporting part, and the connecting part and the supporting part are respectively located on both sides of the supporting part; a nut, the nut is threadedly connected to the threaded end of the connecting part.
[0008] As a preferred solution of the guide bearing auxiliary grinding device of the present invention, the abutment portion is in the shape of a circular plate, the outer diameter of the abutment portion is larger than the diameter of the oil hole on the shaft collar, and the connecting portion and the supporting portion are both in the shape of round rods integrally connected to the abutment portion.
[0009] As a preferred solution of the guide bearing auxiliary grinding device of the present invention, it also includes a sleeve coaxially rotatably sleeved on the outside of the support part, and the sleeve is a cylindrical tube.
[0010] As a preferred solution of the guide bearing auxiliary grinding device of the present invention, it further comprises an end cover arranged on the supporting portion, and the end cover is located on a side of the sleeve away from the abutting portion.
[0011] As a preferred solution of the guide bearing auxiliary grinding device of the present invention, the end cover is in the shape of a circular plate, and a through hole adapted to the support portion is provided on the end cover.
[0012] As a preferred solution of the guide bearing auxiliary grinding device of the present invention, the outer diameter of the end cover is larger than the outer diameter of the sleeve.
[0013] As a preferred solution of the guide bearing auxiliary grinding device of the present invention, the through hole is a threaded hole, and the end cover is fixed to the support portion by a threaded connection.
[0014] As a preferred solution of the guide bearing auxiliary grinding device of the present invention, the end cover is fixed to the support portion by welding.
[0015] As a preferred solution of the guide bearing auxiliary grinding device of the present invention, it further comprises a gasket sleeved on the connecting portion, one side of the gasket is in contact with the abutting portion.
[0016] The method for grinding a guide bearing bush using the guide bearing bush auxiliary grinding device comprises the following steps:
[0017] Equipment assembly,
[0018] Put the gasket on the connecting part and push it to the side where the abutting part is located, then pass the connecting part through the oil hole of the shaft collar that the guide bearing to be ground contacts, and finally tighten the nut on the threaded end of the connecting part to complete the assembly;
[0019] Grinding,
[0020] Place the guide bearing on the upper part of the sleeve, and make the inner bearing surface of the guide bearing close to the shaft collar. Hold the two sides of the guide bearing with both hands to move the guide bearing back and forth horizontally on the roller. The inner bearing surface of the guide bearing is ground during the process of the guide bearing moving back and forth horizontally.
[0021] After the equipment is disassembled and ground, remove the guide bearing, unscrew the nut, and remove the connecting part from the oil hole of the shaft collar.
[0022] The beneficial effects of the guide bearing auxiliary grinding device and grinding method of the present invention are as follows: since the entire device is supported on the lower part of the guide bearing during the grinding process, the operator is no longer required to drag the guide bearing, thereby reducing the labor intensity during the grinding process and making the work of grinding the guide bearing convenient and easy. At the same time, compared with manual dragging of the guide bearing, the device can keep the guide bearing in horizontal motion during the grinding process, thereby effectively improving the quality and effect of the grinding. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative labor.
[0024] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0025] Figure 2 It is a schematic diagram of the structure of the support member in the present invention.
[0026] Figure 3 It is a schematic diagram of the structure of the end cover in the present invention.
[0027] Figure 4 It is a schematic diagram of the structure of the guide bearing during grinding in the present invention.
[0028] Figure 5 It is a schematic diagram of the fixing structure of the nut during the grinding of the guide bearing in the present invention.
[0029] Numbers: 100, support member; 101, connecting part; 102, abutting part; 103, supporting part; 200, nut; 300, sleeve; 400, end cover; 401, through hole; 500, gasket; 800, guide bearing; 900, shaft collar; 901, oil hole. DETAILED DESCRIPTION
[0030] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
[0031] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0032] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.
[0033] Example 1, reference Figure 1-5, which is the first embodiment of the present invention, provides a guide bearing auxiliary grinding device for supporting the guide bearing 800 to be ground on the shaft collar 900, including:
[0034] The support member 100 includes a connecting portion 101 adapted to the oil through hole 901 on the shaft collar 900, one end of the connecting portion 101 is a threaded end, the other end of the connecting portion 101 is provided with a supporting portion 102, the supporting portion 102 is provided with a supporting portion 103, and the connecting portion 101 and the supporting portion 103 are respectively located on both sides of the supporting portion 102;
[0035] The nut 200 is threadedly connected to the threaded end of the connecting portion 101 .
[0036] The support member 100 is installed at the oil hole 901 of the shaft collar 900. When the guide bearing 800 is ground on the shaft collar 900, the guide bearing 800 is supported. The operator no longer needs to drag the guide bearing 800, but only needs to hold the two sides of the guide bearing 800. Specifically, the connecting part 101 is inserted into the oil hole 901 of the shaft collar 900 and fastened by the nut 200. After fastening, the nut 200 and the abutment part 102 respectively abut against the inner and outer sides of the shaft collar 900, and then the guide bearing 800 is placed on the support part 103, and the inner bearing surface of the guide bearing 800 is abutted against the shaft collar 900. The two sides of the guide bearing 800 are held by hand to move the guide bearing 800 back and forth laterally, so that the inner bearing surface of the guide bearing 800 and the shaft collar 900 are ground against each other, thereby achieving the grinding of the inner bearing surface of the guide bearing 800 to meet the requirement of 80% contact between the guide bearing 800 and the shaft collar 900.
[0037] Of course, in order to reduce the shaking of the entire device during the grinding process, the outer diameter of the connecting portion 101 is the same as the aperture of the oil hole 901 of the shaft collar 900.
[0038] Furthermore, the abutting portion 102 is in the shape of a circular plate, the outer diameter of the abutting portion 102 is larger than the diameter of the oil hole 901 on the shaft collar 900 , and the connecting portion 101 and the supporting portion 103 are both in the shape of round rods integrally connected to the abutting portion 102 .
[0039] The support member 100 is in the shape of a short shaft as a whole, the abutting portion 102 is equivalent to the shoulder of the short shaft, the connecting portion 101 and the supporting portion 103 are integrally arranged on both sides of the shoulder, and the supporting portion 103 has a relatively larger outer diameter than the connecting portion 101 .
[0040] Example 2, reference Figure 1-5 , which is the second embodiment of the present invention, is different from the previous embodiment in that it further includes a sleeve 300 coaxially rotatably sleeved on the outside of the support portion 103, and the sleeve 300 is a cylindrical tube.
[0041] By setting the sleeve 300, during the grinding process of the guide bearing 800, the lower end of the guide bearing 800 is optimized from sliding contact with the support part 103 to rolling contact with the roller, which on one hand reduces the wear between the lower end of the guide bearing 800 and the device, and on the other hand makes it easier for the operator to move the guide bearing 800 laterally during the grinding process, further reduces labor intensity, and at the same time reduces friction noise.
[0042] Furthermore, it also includes an end cover 400 disposed on the support portion 103 , and the end cover 400 is located on a side of the sleeve 300 away from the abutting portion 102 .
[0043] The end cover 400 is provided to seal the sleeve 300 on the support portion 103 to prevent the sleeve 300 from being separated from the end of the support portion 103 .
[0044] Furthermore, the end cover 400 is in the shape of a circular plate, and a through hole 401 adapted to fit the support portion 103 is provided on the end cover 400 .
[0045] The outer end of the support portion 103 is reserved for mounting the end cover 400 . The end cover 400 is provided with a through hole 401 . The aperture of the through hole 401 is consistent with the aperture of the reserved portion. During installation, the reserved portion is inserted into the through hole 401 of the end cover 400 .
[0046] Furthermore, the outer diameter of the end cover 400 is greater than the outer diameter of the sleeve 300 .
[0047] On one hand, the end cover 400 is used to limit the roller, and on the other hand, the outer diameter of the end cover 400 is larger than the roller, which acts as a barrier during the grinding process to prevent the guide bearing 800 from moving to the outer end of the roller and falling from there, thereby improving safety in use.
[0048] Furthermore, the through hole 401 is a threaded hole, and the end cover 400 is fixed on the support portion 103 by threaded connection.
[0049] Furthermore, the end cover 400 is fixed on the support portion 103 by welding.
[0050] The end cover 400 can be fixed on the support portion 103 by threaded connection or welding, preferably by welding.
[0051] Furthermore, it also includes a gasket 500 sleeved on the connecting portion 101 , and one side of the gasket 500 is in contact with the abutting portion 102 .
[0052] Example 3, reference Figure 1-5 , which is the third embodiment of the present invention, is different from the previous embodiment in that the method for grinding the guide bearing 800 using the above guide bearing auxiliary grinding device includes the following steps:
[0053] Equipment assembly,
[0054] Put the gasket 500 on the connecting part 101 and push it until the abutting part 102 is on the side, then pass the connecting part 101 through the oil hole 901 of the shaft collar 900 that contacts the guide bearing 800 to be ground, and finally tighten the nut 200 on the threaded end of the connecting part 101 to complete the assembly;
[0055] Grinding,
[0056] Place the guide bearing bush 800 on the upper part of the sleeve 300, and make the inner bearing surface of the guide bearing bush 800 close to the shaft collar 900. Hold the two sides of the guide bearing bush 800 with both hands to move the guide bearing bush 800 back and forth horizontally on the drum. During the process of the guide bearing bush 800 moving back and forth horizontally, the inner bearing surface of the guide bearing bush 800 is ground.
[0057] After the equipment is disassembled and the grinding is completed, the guide bearing 800 is removed, the nut 200 is unscrewed, and the connecting part 101 is taken out from the oil hole 901 of the shaft collar 900.
[0058] When the operator moves the guide bearing 800 laterally for grinding, a thrust is applied to the guide bearing 800 toward the shaft collar 900 to ensure the grinding effect between the guide bearing 800 and the shaft collar 900 .
[0059] Since the entire device is supported on the lower part of the guide bearing 800 during the grinding process, the operator is no longer required to drag the guide bearing 800, which reduces the labor intensity during the grinding process and makes the task of grinding the guide bearing 800 convenient and easy. At the same time, compared with manually dragging the guide bearing 800, the device can keep the guide bearing 800 in horizontal motion during the grinding process, so that the quality and effect of grinding are effectively improved.
[0060] Importantly, it should be noted that the construction and arrangement of the present application shown in a plurality of different exemplary embodiments are only exemplary. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and proportion of various elements, and parameter values (e.g., temperature, pressure, etc.), installation arrangement, use of materials, color, directional changes, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in the application. For example, the element shown as integrally formed can be composed of multiple parts or elements, the position of the element can be inverted or otherwise changed, and the nature or number or position of the discrete element can be changed or changed. Therefore, all such modifications are intended to be included in the scope of the present invention. The order or sequence of any process or method steps can be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure of performing the function described herein, and is not only structurally equivalent but also equivalent structure. Without departing from the scope of the present invention, other replacements, modifications, changes and omissions can be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the invention is not limited to a specific embodiment, but extends to numerous modifications still falling within the scope of the appended claims.
[0061] Additionally, in order to provide a concise description of exemplary embodiments, all features of an actual embodiment (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention) may not be described.
[0062] It will be appreciated that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will be a routine task of design, fabrication, and production for those of ordinary skill having the benefit of this disclosure without undue experimentation.
[0063] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.
Claims
1. A guide bearing auxiliary grinding device, used for supporting a guide bearing (800) to be ground on a shaft collar (900), characterized in that: include, A support member (100), the support member (100) comprising a connecting portion (101) adapted to an oil through hole (901) on a shaft collar (900), one end of the connecting portion (101) being a threaded end, the other end of the connecting portion (101) being provided with a supporting portion (102), the supporting portion (103) being provided on the supporting portion (102), the connecting portion (101) and the supporting portion (103) being respectively located on two sides of the supporting portion (102); A nut (200) is threadedly connected to a threaded end of the connecting portion (101).
2. The guide bearing auxiliary grinding device according to claim 1, characterized in that: The abutting portion (102) is in the shape of a circular plate, the outer diameter of the abutting portion (102) is larger than the diameter of the oil hole (901) on the shaft collar (900), and the connecting portion (101) and the supporting portion (103) are both in the shape of round rods integrally connected to the abutting portion (102).
3. The guide bearing auxiliary grinding device according to claim 2, characterized in that: It also includes a sleeve coaxially rotatably sleeved on the outside of the support portion (103), wherein the sleeve (300) is a cylindrical tube.
4. The guide bearing auxiliary grinding device according to claim 3, characterized in that: It also includes an end cover (400) disposed on the support portion (103), wherein the end cover (400) is located on a side of the sleeve (300) away from the abutment portion (102).
5. The guide bearing auxiliary grinding device according to claim 4, characterized in that: The end cover (400) is in the shape of a circular plate, and is provided with a through hole (401) adapted to fit the support portion (103).
6. The guide bearing auxiliary grinding device according to claim 5, characterized in that: The outer diameter of the end cover (400) is greater than the outer diameter of the sleeve (300).
7. The guide bearing auxiliary grinding device according to claim 5 or 6, characterized in that: The through hole (401) is a threaded hole, and the end cover (400) is fixed on the support portion (103) by threaded connection.
8. The guide bearing auxiliary grinding device according to claim 5 or 6, characterized in that: The end cover (400) is fixed on the support portion (103) by welding.
9. The guide bearing auxiliary grinding device according to claim 8, characterized in that: It also includes a gasket (500) sleeved on the connecting portion (101), one side of the gasket (500) being in contact with the abutting portion (102).
10. A guide bearing grinding method using the guide bearing auxiliary grinding device according to claim 9, characterized in that: The following steps are included: Equipment assembly, The gasket (500) is sleeved on the connecting portion (101) and pushed to the side where the abutting portion (102) is located, and then the connecting portion (101) is passed through the oil hole (901) of the shaft collar (900) that contacts the guide bearing (800) to be ground, and finally the nut (200) is tightened on the threaded end of the connecting portion (101) to complete the assembly; Grinding, Place the guide bearing bush (800) on the upper part of the sleeve (300), and make the inner bearing surface of the guide bearing bush (800) close to the shaft collar (900), hold the two sides of the guide bearing bush (800) with both hands to make the guide bearing bush (800) move back and forth horizontally on the roller, and grind the inner bearing surface of the guide bearing bush (800) during the process of the guide bearing bush (800) moving back and forth horizontally; After the equipment is disassembled and the grinding is completed, the guide bearing (800) is removed, the nut (200) is screwed off, and the connecting part (101) is taken out from the oil hole (901) of the shaft collar (900).