A waste collecting system for automobile damping plate production

By designing a waste collection system that includes a processing box, a collection box, a cylinder, a cutting board, and a cutting wheel, the problem of inconvenient waste disposal in damping plate production was solved, achieving efficient cutting and crushing of waste and convenient collection, thereby improving production efficiency and recycling efficiency.

CN119795296BActive Publication Date: 2026-02-06JIANGSU TONGMENG AUTO PARTS IND CO LTD
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Patent Information

Application Number
CN202411875764.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2026-02-06
Estimated Expiration
2044-12-19

AI Technical Summary

Technical Problem

In the production of automotive damping plates, the waste generated during cutting is inconvenient to handle, resulting in high labor costs, long processing time, and reduced production efficiency.

Method used

A waste collection system for automobile damping plate production was designed, including components such as a processing box, a collection box, a cylinder, a cutting plate, a vibration component, and a cutting wheel. The system uses a drive motor to drive the transmission components to achieve vibration and compression of the waste, preventing accumulation and ensuring that the waste smoothly enters the cutting wheel for cutting and crushing.

Benefits of technology

It effectively prevents waste accumulation, improves processing efficiency, facilitates subsequent collection and recycling, and reduces labor consumption and time costs.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN119795296B_ABST
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Abstract

The application discloses a waste collecting system for automobile damping plate production and relates to the technical field of automobile damping plate production.The waste collecting system comprises a processing box, a collecting box is fixedly arranged at one end of the top of the processing box, a processing frame is fixedly arranged on the upper surface of the outer wall of the collecting box, a gas cylinder is arranged on the processing frame, the output end of the gas cylinder penetrates through the processing frame and is fixedly connected with a cutting plate, and a first feeding port is arranged at the end, away from the processing frame, of the top of the collecting box.In the application, the connecting shaft is rotated by a driving motor and a series of transmission components, the push block on the connecting shaft pushes the shaking plate to repeatedly move up and down, the vibration rod is continuously knocked against the discharging block at the top, the discharging block is vibrated at the inclined end, the waste material that enters subsequently can be smoothly introduced into the processing box below, the material accumulation is effectively prevented, and the processing efficiency is not lowered due to the contact between the accumulated material and the cutting wheel.
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Description

TECHNICAL FIELD

[0001] The application relates to the technical field of automobile damping plate production, in particular to a waste collecting system for automobile damping plate production. BACKGROUND

[0002] The automobile damping plate is processed from raw materials such as asphalt, mica powder, heavy calcium, SBS, SIS and magnetic powder, the raw materials need to be mixed uniformly according to a certain proportion, then the prepared raw materials are uniformly mixed, and the damping plate is made through a calendering process, in the calendering process, the size and thickness of the damping plate are determined according to the structure of the pasted metal plate and NVH simulation analysis, and holes or notches are formed at the corresponding metal plate holes and supports for avoidance, after the damping plate is baked at high temperature, the damping plate is solidified on the metal plate to play a role in vibration reduction and noise reduction.

[0003] In the above step, cutting operation needs to be performed to meet the required pasted metal plate structure, when the damping plate is cut, a large amount of waste will be generated, at present, the waste is discarded on the ground after cutting, and is uniformly collected after the processing of the batch of raw materials is completed, or is stacked on one side of the machine, no matter how the waste is processed subsequently, it is very troublesome, and a large amount of labor and time are consumed.

[0004] In view of the above problems, the application provides a waste collecting system for automobile damping plate production to solve the above problems. SUMMARY

[0005] In order to solve the above problems, the purpose of the application is to provide a waste collecting system for automobile damping plate production.

[0006] In order to solve the above problems, the application adopts the following technical scheme: a waste collecting system for automobile damping plate production, comprising a treatment box, a collecting box is fixedly arranged at one end of the top of the treatment box, a processing rack is fixedly arranged on the upper surface of the outer wall of the collecting box, a gas cylinder is arranged on the processing rack, the output end of the gas cylinder penetrates through the processing rack and is fixedly connected with a cutting plate, a first feeding port is formed at one end of the top of the collecting box away from the processing rack, an inclined discharging block is fixedly arranged below the first feeding port in the interior of the collecting box, a vibrating assembly is arranged in the interior of the discharging block, a second feeding port is formed through the treatment box and the collecting box, two symmetrical inclined plates are fixedly arranged below the second discharging port in the interior of the treatment box, a vertical baffle is fixedly arranged at the bottom of the two inclined plates, a driving shaft is rotatably arranged at the middle end of the baffle, a cutting wheel is fixedly arranged on the driving shaft, a rotating rod is rotatably arranged on the inclined plate away from the collecting box, an extrusion plate is fixedly arranged on the rotating rod, and the extrusion plate is integrally arranged in a bent shape.

[0007] Preferably, the vibration assembly comprises a support plate fixed horizontally at the vertical one end inside the blanking block, the upper surface of the support plate is fixedly provided with two symmetrically arranged support frames, a plurality of wobble plates are arranged at equal intervals between the two support frames, a rectangular slot is formed through the middle end of the wobble plate, an arc-shaped slot is formed at the diagonal of the rectangular slot, a push block arranged in Y shape is rotatably arranged at the middle end of the rectangular slot, a connecting shaft arranged horizontally is rotatably arranged at the middle end of the push block, the two connecting shafts are connected through a transmission belt, the connecting shafts are rotatably penetrated through the support frames at both ends, and the vibration rod is fixedly arranged at the top of the wobble plate and abuts against the blanking block at the top.

[0008] Preferably, the outer wall of the processing box is fixedly provided with a drive motor near the drive shaft, the output end of the drive motor is coaxially fixedly arranged on the drive shaft; a drive gear is fixedly arranged at one end of the rotating shaft penetrating through the processing box, a toothed plate is meshingly arranged below the drive gear, transverse plates are fixedly arranged above and below the drive process on the outer wall of the processing box, a rotating shaft is rotatably arranged at the middle ends of the two transverse plates, a rotating plate is fixedly arranged at the end of the rotating shaft, a movable block is fixedly arranged at the end of the rotating plate away from the rotating shaft, a moving plate is slidably arranged between the two transverse plates, a movable slot is formed through the moving plate, the movable block is insertably arranged in the movable slot, one end of the toothed plate is fixedly arranged on the moving plate, a transmission shaft is fixedly arranged on the side wall of the processing box, and the transmission shaft and the rotating shaft are connected through a first belt transmission.

[0009] Preferably, the bottom of the inclined end of the blanking block is movably inserted with a horizontal material returning block; a push rod is fixedly arranged on the side of the moving plate away from the toothed plate, and the end of the push rod away from the moving plate is fixedly arranged on the material returning block through a fixed block; the drive shaft and the connecting shaft are connected through a second belt transmission.

[0010] Preferably, the lower surface of the outer wall of the processing box is fixedly provided with a mounting cover, and the mounting cover is movably inserted with a collecting frame.

[0011] Preferably, the upper surface of the collecting box is fixedly provided with a U-shaped baffle plate at the edge of the first feeding port.

[0012] Compared with the prior art, the beneficial effects of the present application are that:

[0013] 1、The present application is driven by motor and a series of transmission components to drive the connecting shaft rotation, the push block on the connecting shaft pushes the shaking plate repeatedly up and down, and then pushes the vibration rod to continuously knock the top of the blanking block, so that the blanking block vibrates at one end, ensures that the subsequent waste material can smoothly enter the processing box below, effectively prevents the material accumulation, avoids the influence of the subsequent contact with the cutting wheel due to the accumulation, and reduces the processing efficiency.

[0014] 2、The rotating rod provided in the present application makes the extrusion plate repeatedly extrude the waste material between the two inclined plates in a swinging manner, which can not only make the waste material intermittently enter between the two baffle plates, but also make the extruded waste material fully contact with the cutting wheel to complete the cutting and crushing, so that the waste material is more convenient for subsequent collection, and is more convenient for subsequent remelting and recycling, changes the subsequent processing problem caused by the random accumulation of waste material in the past, and improves the efficiency and convenience of the whole waste material processing. BRIEF DESCRIPTION OF DRAWINGS

[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or prior art description will be briefly introduced. Obviously, the drawings in the following description only some embodiments of the present application, and for those skilled in the art, other drawings can be obtained without creative labor on the basis of these drawings.

[0016] Figure 1 It is the overall structure diagram of the present application.

[0017] Figure 2 It is the internal structure diagram of the collecting box of the present application.

[0018] Figure 3 It is the structure diagram of the supporting plate of the present application.

[0019] Figure 4 It is the structure diagram of the blanking block of the present application.

[0020] Figure 5 It is the structure diagram of the present application Figure 4 The enlarged structure diagram of A in the present application.

[0021] Figure 6 It is the structure diagram of the extrusion plate of the present application.

[0022] Figure 7 It is the structure diagram of the collecting frame of the present application.

[0023] In the figure: 1, processing box; 11, collecting box; 12, processing frame; 13, air cylinder; 14, cutting plate; 15, first feeding port; 16, baffle; 2, blanking block; 21, support plate; 22, support frame; 23, connecting shaft; 231, second belt; 24, push block; 25, shaking plate; 26, rectangular groove; 27, arc-shaped groove; 28, vibrating rod; 29, transmission belt; 3, second blanking port; 31, inclined plate; 32, drive shaft; 33, cutting wheel; 34, drive motor; 35, large gear; 36, small gear; 37, transmission shaft; 38, baffle; 4, extrusion plate; 41, rotating rod; 42, drive gear; 43, toothed plate; 5, cross plate; 51, rotating shaft; 52, rotating plate; 53, movable block; 54, moving plate; 55, movable groove; 56, first belt; 6, push rod; 61, fixed block; 62, material returning block; 7, mounting cover; 71, collecting frame. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.

[0025] As Figures 1-7 shown, the present application provides a waste collecting system for automobile damping plate production, which comprises a processing box 1, a collecting box 11 fixedly arranged at one end of the top of the processing box 1, a processing frame 12 fixedly installed on the upper surface of the outer wall of the collecting box 11, an air cylinder 13 installed on the processing frame 12, a cutting plate 14 fixedly connected to the output end of the air cylinder 13 and penetrating through the processing frame 12, a first feeding port 15 arranged at one end of the top of the collecting box 11 away from the processing frame 12, a blanking block 2 fixedly arranged in the interior of the collecting box 11 and located directly below the first feeding port 15 and arranged obliquely, a vibrating assembly arranged in the interior of the blanking block 2, a second feeding port arranged through the processing box 1 and the collecting box 11, two symmetrical inclined plates 31 fixedly arranged in the interior of the processing box 1 and located below the second blanking port 3, a baffle 38 fixedly arranged at the bottom of the two inclined plates 31 and arranged vertically, a drive shaft 32 rotatably arranged at the middle end of the baffle 38, a cutting wheel 33 fixedly arranged on the drive shaft 32, a rotating rod 41 rotatably arranged on the inclined plate 31 away from the collecting box 11, an extrusion plate 4 fixedly arranged on the rotating rod 41, and the extrusion plate 4 is integrally arranged in a bent shape.

[0026] The vibration assembly comprises a support plate 21 fixed horizontally at the vertical one end inside the blanking block 2, two symmetrically arranged support frames 22 fixed on the upper surface of the support plate 21, a plurality of wobble plates 25 arranged at equal intervals between the two support frames 22, a rectangular slot 26 penetratingly arranged at the middle end of the wobble plate 25, an arc-shaped slot 27 arranged at the diagonal of the rectangular slot 26, a push block 24 arranged in Y shape and rotatingly arranged at the middle end of the rectangular slot 26, a connecting shaft 23 horizontally arranged and rotatingly arranged at the middle end of the push block 24, two connecting shafts 23 connected through a transmission belt 29, and the connecting shaft 23 rotatingly penetrating through the support frame 22 at both ends, and the vibration rod 28 fixedly arranged at the top of the wobble plate 25 and abutting against the top blanking block 2.

[0027] By adopting the above technical scheme, the accumulation of waste materials fed into the collecting box 11 is avoided, the contact with the cutting wheel 33 is affected, and the processing efficiency is reduced.

[0028] The outer wall of the processing box 1 is fixedly provided with a driving motor 34 near the driving shaft 32, and the output end of the driving motor 34 is coaxially fixedly arranged on the driving shaft 32.

[0029] By adopting the above technical scheme, the driving motor 34 provided can provide power for the overall operation of the device, facilitating the operation of the staff.

[0030] The driving gear 42 is fixedly arranged at one end of the rotating shaft 41 penetrating through the processing box 1, the toothed plate 43 is meshingly arranged below the driving gear 42, the horizontal plates 5 are fixedly arranged above and below the driving processing on the outer wall of the processing box 1, the rotating shaft 51 is commonly rotatingly arranged at the middle end of the two horizontal plates 5, the rotating plate 52 is fixedly arranged at the end of the rotating shaft 51, the movable block 53 is fixedly arranged at the end away from the rotating shaft 51 of the rotating plate 52, the moving plate 54 is commonly horizontally slidingly arranged between the two horizontal plates 5, the movable slot 55 is penetratingly arranged on the moving plate 54, the movable block 53 can be inserted into the movable slot 55, one end of the toothed plate 43 is fixedly arranged on the moving plate 54, the transmission shaft 37 is fixedly arranged on the side wall of the processing box 1, and the transmission shaft 37 and the rotating shaft 51 are transmissionally connected through the first belt 56.

[0031] By adopting the above technical scheme, the waste materials can be intermittently fed between the two baffles 38, and the extruded waste materials can be fully contacted with the cutting wheel 33 to complete the cutting, so that the waste materials are cut and crushed, and the subsequent collection is facilitated, and the subsequent remelting and recycling are also facilitated.

[0032] The small gear 36 is fixedly arranged at the end of the driving shaft 32, and the large gear 35 is fixedly arranged on the transmission shaft 37 and meshingly arranged with the small gear 36.

[0033] By adopting the technical scheme, the pinion 36 and the gear 35 are connected in engagement, so that the driving shaft 32 and the transmission shaft 37 are connected in transmission together, and the pinion 36 drives the gear 35 to control the rotating speed of the transmission shaft 37 on the gear 35, preventing the excessive swing of the subsequent extrusion plate 4 from affecting the stability of the waste material entering the cutting wheel 33.

[0034] The bottom of the inclined end of the discharging block 2 is movably provided with a horizontal material returning block 62.

[0035] By adopting the technical scheme, the movable material returning block 62 can further push the waste material falling into the bottom of the collecting box 11 between the two inclined plates 31 in the processing box 1, avoiding the accumulation in the collecting box 11 from affecting the subsequent processing.

[0036] The moving plate 54 is fixedly provided with a push rod 6 away from the toothed plate 43, and one end of the push rod 6 away from the moving plate 54 is fixedly provided on the material returning block 62 through a fixed block 61.

[0037] By adopting the technical scheme, the push rod 6 is arranged to have the same movement track as the material returning block 62, thereby increasing the linkage of the whole device.

[0038] The driving shaft 32 and the connecting shaft 23 are connected in transmission through a second belt 231.

[0039] By adopting the technical scheme, the second belt 231 is arranged to drive the connecting shaft 23 to rotate together when the driving shaft 32 rotates, thereby increasing the linkage of the whole device.

[0040] The lower surface of the outer wall of the processing box 1 is fixedly provided with a mounting cover 7, and the mounting cover 7 is movably provided with a collecting frame 71.

[0041] By adopting the technical scheme, the mounting cover 7 and the collecting frame 71 are arranged to directly collect the cut waste material, thereby facilitating the subsequent transportation by the workers.

[0042] The upper surface of the collecting box 11 is fixedly provided with a U-shaped shielding plate 16 at the edge of the first feeding port 15.

[0043] By adopting the technical scheme, the shielding plate 16 is arranged to facilitate the workers to directly throw the cut waste material into the first feeding port 15, thereby preventing the waste material from falling out of the collecting box 11.

[0044] Working principle: in use, the staff will put the damping plate after pressing into the collecting box 11 upper surface, then cut the remaining waste directly into the first feeding port 15 after cutting, the waste in the collecting box 11 will fall into the discharging block 2, the driving motor 34 works, the driving motor 34 is driven under the transmission of the pinion 36, the gear 35, the transmission shaft 37 and the second belt 231, the connecting shaft 23 can be directly driven to rotate, the two connecting shafts 23 are driven together through the transmission belt 29, when the connecting shaft 23 rotates, one end of the push block 24 fixedly arranged on the connecting shaft 23 will contact with the rectangular groove 26, at this time, the push block 24 will move the wobble plate 25 towards the end of the rectangular groove 26, when the end of the push block 24 rotates into the arc-shaped groove 27, the other end of the push block 24 will abut against the other side of the rectangular groove 26, at this time, the wobble plate 25 will move towards the other end, at this time, with the continuous rotation of the connecting shaft 23, the push block 24 will continuously and repeatedly move the wobble plate 25 up and down, so as to push the vibration rod 28 to continuously knock the top discharging block 2, so that the inclined end of the discharging block 2 vibrates, thereby ensuring that the waste entering through the first feeding port 15 is vibrated and smoothly enters the lower treatment box 1, preventing the accumulation of materials and affecting the contact with the cutting wheel 33, thereby reducing the processing efficiency;

[0045] When the subsequent waste is sent between the two inclined plates 31, the rotating shaft 51 is driven to rotate by the first belt 56, and the movable block 53 is pushed to rotate by the rotating plate 52 when the rotating shaft 51 rotates, at this time, the rotating movable block 53 can repeatedly move from one end to the other end in the movable groove 55, at this time, the rotating movable block 53 will continuously push the moving plate 54 to move back and forth, at this time, the tooth plate 43 fixedly arranged on the side wall of the moving plate 54 will drive the driving gear 42 arranged in mesh to rotate back and forth, at this time, the driving gear 42 rotating back and forth will drive the rotating rod 41 and the pressing plate 4 to repeatedly press the waste between the two inclined plates 31 in a swinging manner, first, the waste can be intermittently sent between the two baffles 38, and the waste can be fully contacted with the cutting wheel 33 at the same time, so that the cutting is completed, the waste is cut and crushed, and the subsequent collection is more convenient, and the waste can be conveniently reused for remelting and recycling;

[0046] The collecting frame 71 in the cover 7 can directly collect the cut waste, and the subsequent staff can directly transport the waste.

[0047] Obviously, those skilled in the art can make various modifications and variations to the present application without departing from the spirit and scope of the present application. Thus, if these modifications and variations of the present application belong to the scope of the claims of the present application and their equivalents, the present application also intends to include these modifications and variations.

Claims

1. A waste collection system for automobile damping plate production, comprising a processing box (1), characterized in that: A collection box (11) is fixedly installed at one end of the top of the processing box (1). A processing frame (12) is fixedly installed on the upper surface of the outer wall of the collection box (11). A cylinder (13) is installed on the processing frame (12). The output end of the cylinder (13) passes through the processing frame (12) and is fixedly connected to a cutting plate (14). A first feed port (15) is opened at the top of the collection box (11) away from the processing frame (12). An inclined feeding block (2) is fixedly installed inside the collection box (11) directly below the first feeding port (15). A vibration component is installed inside the feeding block (2). (1) A second feed inlet is provided through the collection box (11). Inside the processing box (1), two symmetrically arranged inclined plates (31) are fixedly provided below the second discharge port (3). A vertically arranged baffle (38) is fixedly provided at the bottom of the two inclined plates (31). A drive shaft (32) is rotatably provided at the middle end of the baffle (38). A cutting wheel (33) is fixedly provided on the drive shaft (32). A rotating rod (41) is rotatably provided on the inclined plate (31) away from the collection box (11). An extrusion plate (4) is fixedly provided on the rotating rod (41). The extrusion plate (4) is bent in shape. The vibration assembly includes a support plate (21), which is horizontally fixed to one vertical end inside the feed block (2). Two symmetrically arranged support frames (22) are fixed on the upper surface of the support plate (21). Multiple swaying plates (25) are evenly distributed between the two support frames (22). A rectangular groove (26) is opened through the middle end of the swaying plate (25). An arc groove (27) is opened at the diagonal of the rectangular groove (26). A push block (24) is rotatably arranged in a Y shape at the middle end of the rectangular groove (26). A horizontally arranged connecting shaft (23) is rotatably arranged at the middle end of the push block (24). The two connecting shafts (23) are connected by a transmission belt (29). The two ends of the connecting shaft (23) rotatably pass through the support frame (22). A vibration rod (28) is fixedly arranged on the top of the swaying plate (25). The vibration rod (28) abuts against the feed block (2) at the top. The rotating rod (41) is fixedly provided with a drive gear (42) at one end of the processing box (1). A toothed plate (43) is meshed below the drive gear (42). A horizontal plate (5) is fixedly provided on the outer wall of the processing box (1) above and below the drive processing. A rotating shaft (51) is provided at the middle end of the two horizontal plates (5). A rotating plate (52) is fixedly provided at the end of the rotating shaft (51). A movable block (53) is fixedly provided at the end of the rotating plate (52) away from the rotating shaft (51). A moving plate (54) is provided horizontally between the two horizontal plates (5). A movable groove (55) is provided through the moving plate (54). The movable block (53) can be inserted into the movable groove (55). One end of the toothed plate (43) is fixedly provided on the moving plate (54). A transmission shaft (37) is fixedly provided on the side wall of the processing box (1). The transmission shaft (37) is connected to the rotating shaft (51) by a first belt (56).

2. The waste collection system for automobile damping plate production as described in claim 1, characterized in that, The outer wall of the processing box (1) is fixedly provided with a drive motor (34) near the drive shaft (32), and the output end of the drive motor (34) is coaxially fixed on the drive shaft (32).

3. The waste collection system for automobile damping plate production as described in claim 2, characterized in that, A small gear (36) is fixedly provided at the end of the drive shaft (32), and a large gear (35) that meshes with the small gear (36) is fixedly provided on the transmission shaft (37).

4. The waste collection system for automobile damping plate production as described in claim 3, characterized in that, The bottom of the inclined end of the feeding block (2) is movably fitted with a horizontally positioned unloading block (62).

5. A waste collection system for automobile damping plate production as described in claim 4, characterized in that, A push rod (6) is fixedly provided on the side of the moving plate (54) away from the toothed plate (43), and the end of the push rod (6) away from the moving plate (54) is fixedly mounted on the unloading block (62) by a fixing block (61).

6. A waste collection system for automobile damping plate production as described in claim 5, characterized in that, The drive shaft (32) is connected to the connecting shaft (23) via a second belt (231).

7. A waste collection system for automobile damping plate production as described in claim 6, characterized in that, The lower surface of the outer wall of the processing box (1) is fixedly provided with a mounting cover (7), and a collection frame (71) is movably inserted inside the mounting cover (7).

8. A waste collection system for automobile damping plate production as described in claim 7, characterized in that, The upper surface of the collection box (11) is fixedly provided with a U-shaped shield (16) at the edge of the first feed inlet (15).

Citation Information

Patent Citations

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