Intelligent rear-feeding double-pushing-handle continuous corner cutting station

Abstract

The invention discloses an intelligent rear feeding double-pushing-handle continuous corner cutting station. Comprising an air floating workbench mechanism, an X-axis main machine sawing mechanism, an X-axis aligning mechanism, a first control unit module, a pneumatic film covering table mechanism, an X-axis moving aligning mechanism, an auxiliary workpiece clamping mechanism, a main workpiece clamping mechanism, a main workpiece clamping movement guide rail mechanism, a transition sliding table mechanism, a transfer auxiliary manipulator mechanism, an excess material conveying mechanism, a Y-axis main machine sawing mechanism and an unpowered roller table mechanism. The second control unit module comprises a Y-axis feeding guide rail mechanism, a 90-degree lifting rotating mechanism, a Y-axis workpiece clamping mechanism, a Y-axis pushing mechanism, a steel cable lifting table mechanism and an external feeding mechanism; the X-axis main machine sawing mechanism comprises an X-axis cutting device; the Y-axis main machine sawing mechanism comprises a Y-axis cutting device; the main clamping mechanism and the auxiliary clamping mechanism are used for clamping different plates and then synchronously feeding the plates into the X-axis cutting device, the 90-degree lifting and rotating mechanism is used for lifting the plates and then rotating the plates by 90 degrees, and automatic plate rotating design is achieved.

Description

Technical Field

[0001] The invention relates to the field of furniture woodworking machinery technology, and in particular to an intelligent rear-loading double-push-handle continuous corner cutting station. Background Art

[0002] In recent years, with the rapid development of my country's macro-economy, the furniture industry has also developed rapidly and occupied an important position in the social economy, laying a good foundation for the domestic smart furniture industry. The rise and development of smart furniture is inseparable from the support of mechanical technology. Advanced mechanical technology can make furniture functional, improve the performance and comfort of products, and computer control technology and network technology enable furniture products to achieve physical interconnection and data intercommunication.

[0003] In furniture production equipment, there are higher requirements for quality stability and production reliability. As the cutting-edge mechanical equipment in the furniture industry, computer panel saws play a decisive role in the entire furniture production line.

[0004] China's panel furniture industry is currently in the mature stage of the industry. For a long time, my country's panel furniture industry has maintained a high level. According to data, from 2015 to 2017, the net profit of China's panel furniture industry was above 10%, higher than the industry average. In 2017, the market size of China's panel furniture industry exceeded 271.68 billion yuan, an increase of 8% over 2016. In the future, with the continuous development of my country's real estate investment and the continuous improvement of the urbanization rate, the panel furniture industry will show steady and sustainable development. With the gradual prevalence of the concept of "light decoration, heavy decoration and high-end customization", panel furniture will become an important part of decoration. At the same time, secondary decoration promotes the growth of furniture consumption, and panel furniture still maintains a good development momentum. Computer cutting machines, as the main cutting equipment of furniture companies, account for 80% of cutting saws.

[0005] The computer panel cutting machine includes a longitudinal and transverse cutting computer panel cutting saw device. The longitudinal and transverse cutting computer panel cutting saw device can realize longitudinal and transverse cutting of the panel. During the sawing process, due to the difference between longitudinal and transverse cutting, the longitudinal and transverse cutting processing direction needs to be converted, that is, the panel needs to be turned to realize the transition processing of longitudinal and transverse cutting. In addition, during the first sawing, that is, longitudinal cutting, the panel needs to be rotated 90° for panels with different processing requirements. However, it is usually done manually, which requires a lot of manpower and time, affecting the processing efficiency.

[0006] Therefore, it is necessary to develop a new technology to solve the above problems. Summary of the invention

[0007] In view of this, the present invention aims to solve the deficiencies in the prior art, and its main purpose is to provide an intelligent rear-loading double-push-handle continuous corner cutting station, which realizes an automatic plate turning design, eliminates the need for manual plate turning, reduces the time for manual plate turning, and improves processing efficiency.

[0008] To achieve the above purpose, the present invention adopts the following technical solutions:

[0009] An intelligent rear-loading double-push-hand continuous corner cutting station, comprising an air-floating worktable mechanism, an X-axis mainframe sawing mechanism, an X-axis alignment mechanism, a first control unit module, a pneumatic laminating table mechanism, an X-axis moving alignment mechanism, a secondary work clamp mechanism, a main work clamp mechanism, a main work clamp motion guide rail mechanism, a transition slide mechanism, a transfer auxiliary manipulator mechanism, a residual material transmission mechanism, a Y-axis mainframe sawing mechanism, an unpowered roller table mechanism, a second control unit module, a Y-axis feeding guide rail mechanism, a 90° lifting and rotating mechanism, a Y-axis work clamp mechanism, a Y-axis pushing mechanism, a steel cable lifting table mechanism, and an external feeding mechanism;

[0010] The air-floating workbench mechanism, X-axis main machine sawing mechanism, X-axis alignment mechanism, pneumatic laminating table mechanism, X-axis moving alignment mechanism, auxiliary work clamp mechanism, and main work clamp mechanism are all connected to the first control unit module; the residual material transmission mechanism, Y-axis main machine sawing mechanism, 90° lifting and rotating mechanism, Y-axis work clamp mechanism, Y-axis material pushing mechanism, and steel cable lifting platform mechanism are all connected to the second control unit module;

[0011] The air-floating worktable mechanism and the X-axis alignment mechanism are respectively arranged at the front and rear sides of the X-axis main machine sawing mechanism, the pneumatic laminating table mechanism is arranged at the rear side of the X-axis alignment mechanism, the X-axis movable alignment mechanism is arranged below the pneumatic laminating table mechanism, the main work clamp motion guide rail mechanism is arranged at the rear side of the X-axis main machine sawing mechanism, the X-axis alignment mechanism and the pneumatic laminating table mechanism are both located below the main work clamp motion guide rail mechanism; the main work clamp mechanism is connected to the main work clamp motion guide rail mechanism so as to be movable forward and backward, and is arranged in a straddling manner above the pneumatic laminating table mechanism; the auxiliary work clamp mechanism is connected to the bottom of the main work clamp motion guide rail mechanism so as to be movable forward and backward, and is extended in the front-rear direction and arranged above the pneumatic laminating table mechanism;

[0012] The transition slide mechanism is connected to the right side of the pneumatic laminating platform mechanism, the transfer auxiliary manipulator mechanism is arranged above the transition slide mechanism in a horizontal manner so as to be movable left and right, the two sides of the residual material transmission mechanism are respectively connected to the right side of the transition slide mechanism and the left side of the Y-axis main machine sawing mechanism, the unpowered roller platform mechanism is connected to the right side of the Y-axis main machine sawing mechanism, the Y-axis feeding guide rail mechanism is located on the right side of the Y-axis main machine sawing mechanism and above the unpowered roller platform mechanism, the 90° lifting and rotating mechanism is arranged below the unpowered roller platform mechanism, the Y-axis work clamp mechanism and the Y-axis pushing mechanism are connected to the Y-axis feeding guide rail mechanism so as to be movable left and right, the Y-axis work clamp mechanism and the Y-axis pushing mechanism are arranged at a left and right spacing, the cable lifting platform mechanism extends along the front-to-back direction and is connected to the right side of the unpowered roller platform mechanism, the right side of the Y-axis feeding guide rail mechanism extends to the top of the cable lifting platform mechanism, and the external feeding mechanism is connected to the rear side of the cable lifting platform mechanism;

[0013] The X-axis main machine sawing mechanism includes an X-axis cutting device for longitudinal cutting of the plate; the Y-axis main machine sawing mechanism includes a Y-axis cutting device for transverse cutting of the plate; the main clamping mechanism and the auxiliary clamping mechanism are used to clamp different plates respectively and then synchronously enter the X-axis cutting device to synchronously perform transverse cutting on different plates; the 90° lifting and rotating mechanism is used to lift the plate and then rotate it 90° in the horizontal direction.

[0014] As a preferred solution, the 90° lifting and rotating mechanism includes a turntable base, a lifting motor installed under the turntable base, a screw seat installed above the turntable base, a screw transmission mechanism installed on the screw seat, a rotating frame connected to the screw transmission mechanism, a rotating mechanism installed on the rotating frame, and a turntable connected to the upper end of the rotating mechanism. The lifting motor drives the screw transmission mechanism to drive the rotating frame to move up and down, and the rotating mechanism includes a rotating motor. The rotating motor drives the turntable to rotate in the horizontal direction, and the turntable can extend upward from the upper end of the unpowered roller table mechanism.

[0015] As a preferred solution, the X-axis alignment mechanism includes a first transmission rod, a plurality of alignment plates installed on the first transmission rod and arranged in sequence along the left-right direction, an eccentric piece connected to one end of the first transmission rod, a driving rod connected to one end of the eccentric piece, and an X-axis alignment drive cylinder driving the driving rod.

[0016] As a preferred solution, the main work clamp mechanism includes a first clamp seat cross beam and a first clamp seat servo motor installed on the first clamp seat cross beam, and several first clamp mechanisms. The first clamp seat servo motor is used to drive the main work clamp mechanism to move forward and backward. The main work clamp mechanism also includes a first linkage rod rotatably installed on the rear side of the first clamp seat cross beam. The first clamp seat servo motor is driven and connected to the first linkage rod. The left and right ends of the first clamp seat cross beam are connected to the first end plates, and the left and right ends of the first linkage rod respectively pass through the corresponding first end plates. The left and right ends of the first linkage rod are connected to the first transmission gear, and the first transmission gear is meshed with the rack seat of the main work clamp motion guide mechanism.

[0017] As a preferred solution, the auxiliary work clamp mechanism includes an auxiliary work clamp seat, a splint feeding servo motor installed on the upper end of the auxiliary work clamp seat, a plurality of second clamp mechanisms installed on the front side of the auxiliary work clamp seat, and a movable work clamp front and rear cylinder installed on the rear side of the auxiliary work clamp seat. The splint feeding servo motor is used to drive the second splint feeding mechanism to move forward and backward, and the movable work clamp front and rear cylinders are used to drive the second clamp mechanism to move forward and backward.

[0018] As a preferred solution, the left side of the Y-axis feeding guide mechanism extends to the top of the transition slide mechanism, and the transfer auxiliary manipulator mechanism can be connected to the Y-axis feeding guide mechanism so as to move left and right. The transfer auxiliary manipulator mechanism includes a discharge hook hand beam and a first lead screw, a first servo motor, and a hook hand component installed on the discharge hook hand beam. The first lead screw extends along the length extension direction of the discharge hook hand beam, and the two ends of the first lead screw are respectively engaged with the rack seat of the Y-axis feeding guide mechanism through a linkage gear. The first servo motor is connected to the first lead screw, and one end of the hook hand component is fixedly connected to the lower end of the discharge hook hand beam, and the other end of the hook hand component extends to the outside of the lower end of the discharge hook hand beam.

[0019] As a preferred solution, the Y-axis work-clamping mechanism includes a second clamp seat crossbeam and a second clamp seat servo motor installed on the second clamp seat crossbeam, and a plurality of third clamp mechanisms. The second clamp seat servo motor is used to drive the Y-axis work-clamping mechanism to move left and right. The Y-axis work-clamping mechanism also includes a second linkage rod rotatably installed on the right side of the second clamp seat crossbeam. The second clamp seat servo motor is driven and connected to the second linkage rod. The front and rear ends of the second clamp seat crossbeam are connected to the second end plates, and the front and rear ends of the second linkage rod respectively pass through the corresponding second end plates. The front and rear ends of the second linkage rod are connected to the second transmission gear, and the second transmission gear is meshed with the rack seat of the Y-axis feeding guide mechanism.

[0020] As a preferred solution, the Y-axis pushing mechanism includes a pushing seat beam extending in the front-to-back direction, a pushing plate feeding drive motor installed on the left side of the pushing seat beam, a second transmission rod connected to the pushing plate feeding drive motor, and a pushing plate member installed on the right side of the pushing seat beam. The pushing plate feeding drive motor is used to drive the Y-axis pushing mechanism to move left and right, and the lower end of the pushing plate member extends outside the lower end of the pushing seat beam.

[0021] As a preferred solution, the cable lifting platform mechanism includes a power roller platform and a power lifting roller platform which are arranged in sequence from the back to the front.

[0022] As a preferred solution, the external feeding mechanism includes a long unpowered roller and a short unpowered roller arranged in sequence from back to front.

[0023] Compared with the prior art, the present invention has obvious advantages and beneficial effects. Specifically, it can be seen from the above technical scheme that it mainly arranges a 90° lifting and rotating mechanism under the unpowered roller table mechanism on the right side of the Y-axis main machine sawing mechanism, and the 90° lifting and rotating mechanism is used to rotate the plate 90° in the horizontal direction after lifting it, so that it can be turned 90° according to processing requirements before entering the Y-axis main machine sawing mechanism. In this way, it can realize the 90° automatic plate turning design, without the need for manual plate turning, reducing the time for manual plate turning and improving the processing efficiency; secondly, through the combined design of the Y-axis work clamping mechanism, the Y-axis pushing mechanism, the steel cable lifting platform mechanism, and the external feeding mechanism, it can realize the first turning angle between vertical and horizontal cutting through the steel cable lifting platform mechanism, the Y-axis pushing mechanism and the Y-axis work clamping mechanism, and through the combined design of the transfer auxiliary manipulator mechanism, the transition slide mechanism, the main work clamping mechanism, and the pneumatic laminating table mechanism, it can The transfer auxiliary manipulator mechanism and the main work clamp mechanism are used to achieve the re-turning angle between the longitudinal and transverse cutting, so that the continuous turning angle design is realized, and the cable lifting platform mechanism is extended in the front-to-back direction to be connected to the right side of the unpowered roller platform mechanism, and the right side of the Y-axis feeding guide mechanism is extended to the top of the cable lifting platform mechanism, so that the external feeding mechanism is connected to the rear side of the cable lifting platform mechanism, thereby realizing the rear loading design; and through the combined design of the X-axis main machine sawing mechanism, the X-axis alignment mechanism, the pneumatic laminating table mechanism, the X-axis moving alignment mechanism, the auxiliary work clamp mechanism, the main work clamp mechanism, the main work clamp motion guide mechanism, the transition slide mechanism, the transfer auxiliary manipulator mechanism, the Y-axis main machine sawing mechanism, the unpowered roller platform mechanism, the Y-axis feeding guide mechanism, the 90° lifting and rotating mechanism, the Y-axis work clamp mechanism, the Y-axis pushing mechanism, etc., it is possible to realize X-axis and Y-axis sawing, reduce the material flow path, and have the advantages of high sawing accuracy and reliable stability.

[0024] In order to more clearly illustrate the structural features, technical means and specific purposes and functions achieved by the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a three-dimensional schematic diagram of the overall structure of an embodiment of the present invention;

[0026] Figure 2 is a three-dimensional schematic diagram of a main work clamping mechanism according to an embodiment of the present invention;

[0027] Figure 3 is a three-dimensional schematic diagram of a secondary clamping mechanism according to an embodiment of the present invention;

[0028] Figure 4 It is a three-dimensional schematic diagram of a 90° lifting and rotating mechanism according to an embodiment of the present invention;

[0029] Figure 5 is a side view of a 90° lifting and rotating mechanism according to an embodiment of the present invention;

[0030] Figure 6 is a side view of a 90° lifting and rotating mechanism according to an embodiment of the present invention;

[0031] Figure 7 is a three-dimensional schematic diagram of an X-axis alignment mechanism according to an embodiment of the present invention;

[0032] Figure 8 is a three-dimensional schematic diagram of a Y-axis work clamp mechanism according to an embodiment of the present invention;

[0033] Fig. 9 2 is a three-dimensional schematic diagram of a Y-axis material pushing mechanism according to an embodiment of the present invention;

[0034] Fig.10 It is a three-dimensional schematic diagram of a cable lifting platform mechanism and an external feeding mechanism according to an embodiment of the present invention;

[0035] Fig.11 It is a three-dimensional schematic diagram of a transition slide mechanism and a pneumatic laminating platform mechanism according to an embodiment of the present invention;

[0036] Fig.12 It is a three-dimensional schematic diagram of the Y-axis main machine sawing mechanism part of an embodiment of the present invention;

[0037] Fig.13 It is a three-dimensional schematic diagram of the residual material and the output part of the embodiment of the present invention;

[0038] Fig.14 is a three-dimensional schematic diagram of a transfer auxiliary manipulator mechanism according to an embodiment of the present invention;

[0039] Fig.15 It is a three-dimensional schematic diagram of a discharging conveying roller mechanism according to an embodiment of the present invention;

[0040] Fig.16It is a three-dimensional schematic diagram of the residual material turntable part of an embodiment of the present invention. DETAILED DESCRIPTION

[0041] Please refer to Figures 1 to 16 As shown, it shows the specific structure of an embodiment of the present invention.

[0042] An intelligent rear-loading double-push-hand continuous corner cutting station, comprising an air-floating workbench mechanism 1, an X-axis main machine sawing mechanism 2, an X-axis alignment mechanism 3, a first control unit module 4, a pneumatic laminating table mechanism 5, an X-axis moving alignment mechanism 6, an auxiliary work clamp mechanism 7, a main work clamp mechanism 8, a main work clamp motion guide rail mechanism 9, a transition slide mechanism 10, a transfer auxiliary manipulator mechanism 11, a residual material transmission mechanism 12, a Y-axis main machine sawing mechanism 13, an unpowered roller table mechanism 14, a second control unit module 15, a Y-axis feeding guide rail mechanism 16, and a 90° lifting and rotating mechanism 17 , Y-axis work clamp mechanism 18, Y-axis pushing mechanism 19, cable lifting platform mechanism 20, external feeding mechanism 21; the air floating workbench mechanism 1, X-axis main machine sawing mechanism 2, X-axis alignment mechanism 3, pneumatic laminating table mechanism 5, X-axis moving alignment mechanism 6, auxiliary work clamp mechanism 7, main work clamp mechanism 8 are all connected to the first control unit module 4; the residual material transmission mechanism 12, Y-axis main machine sawing mechanism 13, 90° lifting and rotating mechanism 17, Y-axis work clamp mechanism 18, Y-axis pushing mechanism 19, cable lifting platform mechanism 20 are all connected to the second control unit module 15.

[0043] The air-floating worktable mechanism 1 and the X-axis alignment mechanism 3 are respectively arranged on the front and rear sides of the X-axis main machine sawing mechanism 2, the pneumatic laminating table mechanism 5 is arranged on the rear side of the X-axis alignment mechanism 3, the X-axis movable alignment mechanism 6 is arranged below the pneumatic laminating table mechanism 5, the main work clamp motion guide rail mechanism 9 is arranged on the rear side of the X-axis main machine sawing mechanism 2, the X-axis alignment mechanism 3 and the pneumatic laminating table mechanism 5 are both located below the main work clamp motion guide rail mechanism 9; the main work clamp mechanism 8 is connected to the main work clamp motion guide rail mechanism 9 so as to be movable forward and backward, and is arranged in a straddle manner above the pneumatic laminating table mechanism 5; the auxiliary work clamp mechanism 7 is connected to the bottom of the main work clamp motion guide rail mechanism 9 so as to be movable forward and backward, and is extended along the front-to-back direction and arranged above the pneumatic laminating table mechanism 5.

[0044] The transition slide mechanism 10 is connected to the right side of the pneumatic laminating platform mechanism 5, the transfer auxiliary manipulator mechanism 11 is arranged above the transition slide mechanism 10 in a horizontal manner so as to be movable left and right, the two sides of the residual material transmission mechanism 12 are respectively connected to the right side of the transition slide mechanism 10 and the left side of the Y-axis main machine sawing mechanism 13, the unpowered roller platform mechanism 14 is connected to the right side of the Y-axis main machine sawing mechanism 13, the Y-axis feeding guide rail mechanism 16 is located on the right side of the Y-axis main machine sawing mechanism 13 and above the unpowered roller platform mechanism 14, the 90 The lifting and rotating mechanism 17 is arranged below the unpowered roller table mechanism 14, the Y-axis work clamp mechanism 18 and the Y-axis pushing mechanism 19 are connected to the Y-axis feeding guide rail mechanism 16 so as to be movable left and right, the Y-axis work clamp mechanism 18 and the Y-axis pushing mechanism 19 are arranged at intervals left and right, the cable lifting platform mechanism 20 extends in the front-to-back direction and is connected to the right side of the unpowered roller table mechanism 14, the right side of the Y-axis feeding guide rail mechanism 16 extends to the top of the cable lifting platform mechanism 20, and the external feeding mechanism 21 is connected to the rear side of the cable lifting platform mechanism 20.

[0045] The X-axis main machine sawing mechanism 2 includes an X-axis cutting device for longitudinal cutting of the plate; the Y-axis main machine sawing mechanism 13 includes a Y-axis cutting device for transverse cutting of the plate; the main clamping mechanism 8 and the auxiliary clamping mechanism 7 are used to clamp different plates respectively and then enter the X-axis cutting device synchronously to perform transverse cutting on different plates synchronously; in this way, through the combined design of the main clamping mechanism 8 and the auxiliary clamping mechanism 7, the main clamping mechanism 8 and the auxiliary clamping mechanism 7 are used to clamp different plates respectively and then enter the X-axis cutting device synchronously to perform transverse cutting on different plates synchronously. In this way, the double-push handle structure design of the transverse saw can be realized, and only one set of cutting devices is needed, and two plates of different specifications can be sawed at the same time, thereby improving production efficiency.

[0046] The main work clamp mechanism 8 includes a first clamp seat cross beam 801 and a first clamp seat servo motor 802 installed on the first clamp seat cross beam 801, and several first clamp mechanisms 803. The first clamp seat servo motor 802 is used to drive the main work clamp mechanism 8 to move forward and backward. The main work clamp mechanism 8 also includes a first linkage rod 804 rotatably installed on the rear side of the first clamp seat cross beam 801. The first clamp seat servo motor 802 is driven and connected to the first linkage rod 804. The left and right ends of the first clamp seat cross beam 801 are both connected to the first end plates 805. The left and right ends of the first linkage rod 804 pass through the corresponding first end plates 805 respectively. The left and right ends of the first linkage rod 804 are both connected to the first transmission gear 806. The first transmission gear 806 is meshed with the rack seat of the main work clamp motion guide mechanism 9.

[0047] The auxiliary work clamp mechanism 7 includes an auxiliary work clamp seat 701, a splint feeding servo motor 702 installed on the upper end of the auxiliary work clamp seat 701, a plurality of second clamp mechanisms 703 installed on the front side of the auxiliary work clamp seat 701, and a movable work clamp front and rear cylinder 704 installed on the rear side of the auxiliary work clamp seat 701. The splint feeding servo motor 702 is used to drive the second splint feeding mechanism to move forward and backward, and the movable work clamp front and rear cylinder 704 is used to drive the second clamp mechanism 703 to move forward and backward.

[0048] The X-axis alignment mechanism 3 includes a first transmission rod 301, a plurality of alignment plates 302 installed on the first transmission rod 301 and arranged in sequence along the left-right direction, an eccentric piece 303 connected to one end of the first transmission rod 301, a driving rod 304 connected to one end of the eccentric piece 303, and an X-axis alignment driving cylinder 305 drivingly connected to the driving rod 304.

[0049] The 90° lifting and rotating mechanism 17 is used to rotate the plate 90° in the horizontal direction after lifting it, so that it can be turned 90° according to processing requirements before entering the Y-axis main machine sawing mechanism 13. In this way, it can realize the 90° automatic plate turning design, without the need for manual plate turning, reducing the time for manual plate turning and improving processing efficiency. The 90° lifting and rotating mechanism 17 includes a turntable base 171, a lifting motor 172 installed below the turntable base 171, a screw seat 173 installed above the turntable base 171, a screw transmission mechanism installed on the screw seat 173, a rotating frame 174 connected to the screw transmission mechanism, a rotating mechanism 175 installed on the rotating frame 174, and a turntable 176 connected to the upper end of the rotating mechanism 175. The lifting motor 172 drives the screw transmission mechanism to drive the rotating frame 174 to move up and down. The rotating mechanism 175 includes a rotating motor 177. The rotating motor 177 drives the turntable 176 to rotate in the horizontal direction. The turntable 176 can extend upward from the upper end of the unpowered roller platform mechanism 14.

[0050] The left side of the Y-axis feeding guide mechanism 16 extends to the top of the transition slide mechanism 10, and the transfer auxiliary manipulator mechanism 11 can be connected to the Y-axis feeding guide mechanism 16 so as to be movable left and right. The transfer auxiliary manipulator mechanism 11 includes a discharge hook hand beam 111 and a first screw 112, a first servo motor 113, and a hook hand component 114 installed on the discharge hook hand beam 111. The first screw 112 extends along the length extension direction of the discharge hook hand beam 111, and the two ends of the first screw 112 are respectively engaged with the rack seat of the Y-axis feeding guide mechanism 16 through a linkage gear 115. The first servo motor 113 is connected to the first screw 112, and one end of the hook hand component 114 is fixedly connected to the lower end of the discharge hook hand beam 111, and the other end of the hook hand component 114 extends to the outside of the lower end of the discharge hook hand beam 111.

[0051] The Y-axis work-clamping mechanism 18 includes a second clamp seat crossbeam 181 and a second clamp seat servo motor 182 installed on the second clamp seat crossbeam 181, and a plurality of third clamp mechanisms 183. The second clamp seat servo motor 182 is used to drive the Y-axis work-clamping mechanism 18 to move left and right. The Y-axis work-clamping mechanism 18 also includes a second linkage rod 184 rotatably installed on the right side of the second clamp seat crossbeam 181. The second clamp seat servo motor 182 is driven and connected to the second linkage rod 184. The front and rear ends of the second clamp seat crossbeam 181 are connected to the second end plates 185. The front and rear ends of the second linkage rod 184 pass through the corresponding second end plates 185 respectively. The front and rear ends of the second linkage rod 184 are connected to the second transmission gear 186. The second transmission gear 186 is meshed with the rack seat of the Y-axis feeding guide mechanism 16.

[0052] The Y-axis pushing mechanism 19 includes a pushing seat cross beam 191 extending in the front-to-back direction, a pushing plate feeding drive motor 192 installed on the left side of the pushing seat cross beam 191, a second transmission rod 193 connected to the pushing plate feeding drive motor 192, and a pushing plate component 194 installed on the right side of the pushing seat cross beam 191. The pushing plate feeding drive motor 192 is used to drive the Y-axis pushing mechanism 19 to move left and right, and the lower end of the pushing plate component 194 extends to the outside of the lower end of the pushing seat cross beam 191.

[0053] The cable lifting platform mechanism 20 includes a power roller 201 and a power lifting roller 202 which are sequentially arranged from the back to the front. The external feeding mechanism 21 includes a long non-powered roller 211 and a short non-powered roller 212 which are sequentially arranged from the back to the front.

[0054] The X-axis moving alignment mechanism 6 may include a baffle seat and a plurality of positioning baffles which are movably installed up and down on the upper end of the baffle seat and are arranged in sequence at intervals along the left and right directions. The lower end of the baffle seat is provided with a plurality of baffle driving cylinders which are arranged in sequence at intervals along the left and right directions, and the baffle driving cylinders drive the positioning baffles to move up and down.

[0055] The residual material transmission mechanism 12 includes a discharge conveying roller mechanism 121, a residual material turntable part 122, and a residual material crushing and output part 123. The discharge conveying roller mechanism 121 is arranged on the left side of the Y-axis main machine sawing mechanism 13 and is located above the residual material crushing and output part 123. The residual material turntable part 122 flips the residual material onto the residual material crushing and output part 123.

[0056] The general working process is as follows:

[0057] The raw materials are placed on the external feeding mechanism 21 using an industrial transfer vehicle. The external feeding mechanism 21 transports the raw materials to the cable lifting platform mechanism 20 through power transmission. The control unit controls the cable lifting platform mechanism 20 to rise to the corresponding position according to the corresponding instructions. The Y-axis pushing mechanism 19 pushes the raw materials into the unpowered roller platform mechanism 14. After reaching the predetermined position, the Y-axis pushing mechanism 19 and the Y-axis clamping mechanism 18 return to the specified position. The initial feeding direction of the raw materials is B direction (the length of the raw materials is along the front-to-back direction). The program requires feeding in A direction (the length of the raw materials is along the left-right direction). The 90° lifting and rotating mechanism 17 rotates the raw materials from B direction 90° to A direction. The Y-axis clamping mechanism 18 clamps the raw materials and transports the raw materials to the Y-axis main machine sawing mechanism 13 through the Y-axis feeding guide mechanism 16. The semi-finished materials are cut according to the program.

[0058] The semi-finished material passes through the transfer auxiliary manipulator mechanism 11 and moves to the transition slide mechanism 10. The X-axis moving alignment mechanism 6 pushes the semi-finished material into the pneumatic laminating table mechanism 5. The auxiliary clamp mechanism 7 and the main clamp mechanism 8 clamp the semi-finished plate. Driven by the servo system, it moves on the main clamp motion guide mechanism 9 to the X-axis main machine sawing mechanism 2, and the cutting is completed according to the final finished product program size. The finished products will be moved to the air floating workbench mechanism 1 one after another to complete the entire sawing.

[0059] To sum up, the design focus of the present invention is that it mainly arranges a 90° lifting and rotating mechanism under the unpowered roller table mechanism on the right side of the Y-axis main machine sawing mechanism, and the 90° lifting and rotating mechanism is used to rotate the plate 90° in the horizontal direction after lifting it, so that it can be turned 90° according to processing requirements before entering the Y-axis main machine sawing mechanism. In this way, it can realize the 90° automatic plate turning design, without the need for manual plate turning, reducing the time for manual plate turning and improving the processing efficiency; secondly, through the combined design of the Y-axis work clamping mechanism, the Y-axis pushing mechanism, the steel cable lifting platform mechanism, and the external feeding mechanism, it can realize the first turning angle between vertical and horizontal cutting through the steel cable lifting platform mechanism, the Y-axis pushing mechanism and the Y-axis work clamping mechanism, and through the combined design of the transfer auxiliary manipulator mechanism, the transition slide mechanism, the main work clamping mechanism, and the pneumatic laminating table mechanism, it can be It realizes the re-turning angle between longitudinal and transverse cutting with the main work clamp mechanism, so that it realizes the continuous turning angle design, and extends the cable lifting platform mechanism in the front-to-back direction to connect with the right side of the unpowered roller platform mechanism, and extends the right side of the Y-axis feeding guide mechanism to the top of the cable lifting platform mechanism, so that the external feeding mechanism is connected to the rear side of the cable lifting platform mechanism, thereby realizing the rear loading design; and through the combined design of the X-axis main machine sawing mechanism, the X-axis alignment mechanism, the pneumatic laminating table mechanism, the X-axis moving alignment mechanism, the auxiliary work clamp mechanism, the main work clamp mechanism, the main work clamp motion guide mechanism, the transition slide mechanism, the transfer auxiliary manipulator mechanism, the Y-axis main machine sawing mechanism, the unpowered roller platform mechanism, the Y-axis feeding guide mechanism, the 90° lifting and rotating mechanism, the Y-axis work clamp mechanism, the Y-axis pushing mechanism, etc., it can realize X-axis and Y-axis sawing, reduce the material flow path, and has the advantages of high sawing accuracy and reliable stability.

Claims

1. An intelligent rear loading double pusher continuous corner cutting station, characterized by: It includes an air-floating workbench mechanism, an X-axis main machine sawing mechanism, an X-axis alignment mechanism, a first control unit module, a pneumatic laminating table mechanism, an X-axis moving alignment mechanism, a secondary work clamp mechanism, a main work clamp mechanism, a main work clamp motion guide rail mechanism, a transition slide mechanism, a transfer auxiliary manipulator mechanism, a residual material transmission mechanism, a Y-axis main machine sawing mechanism, an unpowered roller table mechanism, a second control unit module, a Y-axis feeding guide rail mechanism, a 90° lifting and rotating mechanism, a Y-axis work clamp mechanism, a Y-axis pushing mechanism, a steel cable lifting table mechanism, and an external feeding mechanism; The air-floating workbench mechanism, X-axis main machine sawing mechanism, X-axis alignment mechanism, pneumatic laminating table mechanism, X-axis moving alignment mechanism, auxiliary work clamp mechanism, and main work clamp mechanism are all connected to the first control unit module; the residual material transmission mechanism, Y-axis main machine sawing mechanism, 90° lifting and rotating mechanism, Y-axis work clamp mechanism, Y-axis material pushing mechanism, and steel cable lifting platform mechanism are all connected to the second control unit module; The air-floating worktable mechanism and the X-axis alignment mechanism are respectively arranged at the front and rear sides of the X-axis main machine sawing mechanism, the pneumatic laminating table mechanism is arranged at the rear side of the X-axis alignment mechanism, the X-axis movable alignment mechanism is arranged below the pneumatic laminating table mechanism, the main work clamp motion guide rail mechanism is arranged at the rear side of the X-axis main machine sawing mechanism, the X-axis alignment mechanism and the pneumatic laminating table mechanism are both located below the main work clamp motion guide rail mechanism; the main work clamp mechanism is connected to the main work clamp motion guide rail mechanism so as to be movable forward and backward, and is arranged in a straddling manner above the pneumatic laminating table mechanism; the auxiliary work clamp mechanism is connected to the bottom of the main work clamp motion guide rail mechanism so as to be movable forward and backward, and is extended in the front-rear direction and arranged above the pneumatic laminating table mechanism; The transition slide mechanism is connected to the right side of the pneumatic laminating platform mechanism, the transfer auxiliary manipulator mechanism is arranged above the transition slide mechanism in a horizontal manner so as to be movable left and right, the two sides of the residual material transmission mechanism are respectively connected to the right side of the transition slide mechanism and the left side of the Y-axis main machine sawing mechanism, the unpowered roller platform mechanism is connected to the right side of the Y-axis main machine sawing mechanism, the Y-axis feeding guide rail mechanism is located on the right side of the Y-axis main machine sawing mechanism and above the unpowered roller platform mechanism, the 90° lifting and rotating mechanism is arranged below the unpowered roller platform mechanism, the Y-axis work clamp mechanism and the Y-axis pushing mechanism are connected to the Y-axis feeding guide rail mechanism so as to be movable left and right, the Y-axis work clamp mechanism and the Y-axis pushing mechanism are arranged at a left and right spacing, the cable lifting platform mechanism extends along the front-to-back direction and is connected to the right side of the unpowered roller platform mechanism, the right side of the Y-axis feeding guide rail mechanism extends to the top of the cable lifting platform mechanism, and the external feeding mechanism is connected to the rear side of the cable lifting platform mechanism; The X-axis main machine sawing mechanism includes an X-axis cutting device for longitudinal cutting of the plate; the Y-axis main machine sawing mechanism includes a Y-axis cutting device for transverse cutting of the plate; the main clamping mechanism and the auxiliary clamping mechanism are used to clamp different plates respectively and then synchronously enter the X-axis cutting device to synchronously perform transverse cutting on different plates; the 90° lifting and rotating mechanism is used to lift the plate and then rotate it 90° in the horizontal direction.

2. According to claim 1, the intelligent rear loading double pusher continuous corner cutting station is characterized by: The 90° lifting and rotating mechanism includes a turntable base, a lifting motor installed under the turntable base, a screw seat installed above the turntable base, a screw transmission mechanism installed on the screw seat, a rotating frame connected to the screw transmission mechanism, a rotating mechanism installed on the rotating frame, and a turntable connected to the upper end of the rotating mechanism. The lifting motor drives the screw transmission mechanism to drive the rotating frame to move up and down. The rotating mechanism includes a rotating motor. The rotating motor drives the turntable to rotate in the horizontal direction. The turntable can extend upward from the upper end of the unpowered roller platform mechanism.

3. According to claim 1, the intelligent rear loading double pusher continuous corner cutting station is characterized by: The X-axis alignment mechanism includes a first transmission rod, a plurality of alignment plates installed on the first transmission rod and arranged in sequence along the left-right direction, an eccentric piece connected to one end of the first transmission rod, a driving rod connected to one end of the eccentric piece, and an X-axis alignment driving cylinder drivingly connected to the driving rod.

4. According to claim 1, the intelligent rear loading double pusher continuous corner cutting station is characterized by: The main work clamp mechanism includes a first clamp seat cross beam and a first clamp seat servo motor installed on the first clamp seat cross beam, and several first clamp mechanisms. The first clamp seat servo motor is used to drive the main work clamp mechanism to move forward and backward. The main work clamp mechanism also includes a first linkage rod rotatably installed on the rear side of the first clamp seat cross beam. The first clamp seat servo motor is driven and connected to the first linkage rod. The left and right ends of the first clamp seat cross beam are connected to the first end plates, and the left and right ends of the first linkage rod respectively pass through the corresponding first end plates. The left and right ends of the first linkage rod are connected to the first transmission gear, and the first transmission gear is meshed with the rack seat of the main work clamp motion guide mechanism.

5. According to claim 1, the intelligent rear loading double pusher continuous corner cutting station is characterized by: The auxiliary work clamp mechanism includes an auxiliary work clamp seat, a splint feeding servo motor installed on the upper end of the auxiliary work clamp seat, a plurality of second clamp mechanisms installed on the front side of the auxiliary work clamp seat, and a movable work clamp front and rear cylinder installed on the rear side of the auxiliary work clamp seat. The splint feeding servo motor is used to drive the second splint feeding mechanism to move forward and backward, and the movable work clamp front and rear cylinders are used to drive the second clamp mechanism to move forward and backward.

6. According to claim 1, the intelligent rear loading double pusher continuous corner cutting station is characterized by: The left side of the Y-axis feeding guide mechanism extends to the top of the transition slide mechanism, and the transfer auxiliary manipulator mechanism can be connected to the Y-axis feeding guide mechanism so as to be movable left and right. The transfer auxiliary manipulator mechanism includes a discharge hook hand beam and a first lead screw, a first servo motor, and a hook hand component installed on the discharge hook hand beam. The first lead screw extends along the length extension direction of the discharge hook hand beam, and the two ends of the first lead screw are respectively engaged with the rack seat of the Y-axis feeding guide mechanism through a linkage gear. The first servo motor is connected to the first lead screw, and one end of the hook hand component is fixedly connected to the lower end of the discharge hook hand beam, and the other end of the hook hand component extends to the outside of the lower end of the discharge hook hand beam.

7. The intelligent rear loading double pusher continuous corner cutting station according to claim 1, characterized in that: The Y-axis work-clamping mechanism includes a second clamp seat crossbeam and a second clamp seat servo motor installed on the second clamp seat crossbeam, and a plurality of third clamp mechanisms. The second clamp seat servo motor is used to drive the Y-axis work-clamping mechanism to move left and right. The Y-axis work-clamping mechanism also includes a second linkage rod rotatably installed on the right side of the second clamp seat crossbeam. The second clamp seat servo motor is driven and connected to the second linkage rod. The front and rear ends of the second clamp seat crossbeam are connected to the second end plates. The front and rear ends of the second linkage rod pass through the corresponding second end plates respectively. The front and rear ends of the second linkage rod are connected to the second transmission gear. The second transmission gear is meshed with the rack seat of the Y-axis feeding guide mechanism.

8. The intelligent rear loading double pusher continuous corner cutting station according to claim 1, characterized in that: The Y-axis pushing mechanism includes a pushing seat cross beam extending in the front-to-back direction, a pushing plate feeding drive motor installed on the left side of the pushing seat cross beam, a second transmission rod connected to the pushing plate feeding drive motor, and a pushing plate member installed on the right side of the pushing seat cross beam. The pushing plate feeding drive motor is used to drive the Y-axis pushing mechanism to move left and right, and the lower end of the pushing plate member extends outside the lower end of the pushing seat cross beam.

9. The intelligent rear loading double pusher continuous corner cutting station according to claim 1, characterized in that: The cable lifting platform mechanism comprises a power roller platform and a power lifting roller platform which are arranged in sequence from the back to the front.

10. The intelligent rear loading double pusher continuous corner cutting station according to claim 1, characterized in that: The external feeding mechanism comprises a long unpowered roller and a short unpowered roller which are arranged in sequence from the back to the front.

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