Hydrogel aggregate or hydrogel microcapsule production equipment
By designing a hydrogel production equipment including a support frame, a circulating hydrogel microcapsule preparation mechanism, an auxiliary feeding mechanism and a feeding and filling mechanism, the problems of discontinuous production and unstable quality of existing equipment are solved, and efficient and convenient hydrogel assembly or microcapsule production are achieved.
Patent Information
- Application Number
- CN202510047343.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-13
- Publication Date
- 2025-04-11
AI Technical Summary
The existing hydrogel assembly or hydrogel microcapsule production equipment has problems such as discontinuity in production, manual operation required for template replacement and cleaning, resulting in low production efficiency and unstable quality.
A production equipment including a support frame, a circulating hydrogel microcapsule preparation mechanism, an auxiliary feeding mechanism and a feeding and filling mechanism are designed. Through the coordination of the positioning column and the limiting ring, uniform extrusion and rotational positioning of the capsule template are achieved; the auxiliary discharge mechanism realizes automatic discharge and restoration of the capsule template through the electric telescopic rod and driving gear; the loading and filling mechanism ensures stable input and full filling of hydrogel fluid through protective cover and roller pressing.
The continuous production of hydrogel aggregates or hydrogel microcapsules is achieved, avoiding the need for manual moving templates and loading and unloading, and improving the convenience of production equipment and the stability of production quality of hydrogel capsules.
Smart Images

Figure CN119795452A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of hydrogel aggregate or hydrogel microcapsule production, and particularly relates to a hydrogel aggregate or hydrogel microcapsule production device. Background Art
[0002] Hydrogel is a type of extremely hydrophilic three-dimensional network structure gel, which swells rapidly in water and can hold a large volume of water in this swollen state without dissolving. Due to the presence of a cross-linked network, hydrogel can swell and hold a large amount of water. The amount of water absorbed is closely related to the degree of cross-linking. The higher the degree of cross-linking, the lower the water absorption. This characteristic is very similar to a soft tissue. The water content in the hydrogel can be as low as a few percent or as high as 99%. The aggregate state of the gel is neither completely solid nor completely liquid. The behavior of a solid is that it can maintain a certain shape and volume under certain conditions. The behavior of a liquid is that the solute can diffuse or penetrate from the hydrogel. The production of hydrogel aggregates or hydrogel microcapsules usually requires the use of shaping equipment to shape the hydrogel capsules.
[0003] In view of this, Chinese Patent No. CN108748828B proposes a hydrogel aggregate or hydrogel microcapsule production device, which can be opened into any set shape under the horizontal state of the upper surface through the groove on the mold, enriching the shape of the hydrogel aggregate or hydrogel microcapsule, thereby improving the aesthetics and diversity of personal cosmetics and care products; the production efficiency of the hydrogel aggregate or hydrogel microcapsule is greatly improved, and the production cost is greatly reduced. In the above patents, since the hydrogel aggregate or hydrogel microcapsule needs to be shaped as required, the production of the hydrogel aggregate or hydrogel microcapsule cannot be carried out continuously, and the template needs to be replaced manually and the material needs to be cleaned and discharged, which not only reduces the production efficiency of the hydrogel aggregate or hydrogel microcapsule, but also easily leads to the hidden danger of incomplete discharge of the hydrogel aggregate or hydrogel microcapsule template;
[0004] Furthermore, when filling the hydrogel by means of a scraper, the grooves on the mold are prone to residual gas, resulting in residual gas in the manufactured capsules or unstable quality.
[0005] Therefore, it is necessary to invent a hydrogel assembly or hydrogel microcapsule production equipment to solve the above problems, which can continuously produce hydrogel assemblies or hydrogel microcapsules, maintain the efficiency of hydrogel assembly or hydrogel microcapsule template feeding, and improve the stability of hydrogel capsule production quality. Summary of the invention
[0006] In view of the above problems, the present invention provides a hydrogel assembly or hydrogel microcapsule production equipment to solve the problems raised in the above background technology.
[0007] To achieve the above-mentioned object, the present invention provides the following technical solution: a hydrogel assembly or hydrogel microcapsule production equipment, comprising a support frame, a circulating hydrogel microcapsule preparation mechanism is fixedly provided on the top of the support frame, an auxiliary unloading mechanism is fixedly provided on one end of the top of the support frame, and a loading and glue pouring mechanism is fixedly provided on the other side of the top of the support frame, wherein:
[0008] The circulating hydrogel microcapsule preparation mechanism includes a positioning column fixed at the middle position of the top of the support frame and a support column fixed at the outer end of the top of the support frame, the top of the support column is connected to a limiting ring, the top of the positioning column is provided with a positioning groove, the inner wall of the positioning groove is slidably provided with a plurality of moving blocks, one side of the plurality of moving blocks is fixed with a balancing block through the positioning groove, one side of the plurality of balancing blocks is rotatably provided with a positioning seat, the top of the plurality of positioning seats is fixed with a capsule template, the middle position of the plurality of capsule templates is fixed with a plurality of capsule grooves, the outer walls of the plurality of capsule templates are fixed with a positioning toothed ring, and one end of the bottom of the plurality of capsule templates is in contact with the top of the limiting ring.
[0009] Preferably, first limit frames are fixedly provided on both sides of the bottom of the limit ring, first drive gears are rotatably provided at the tops of the two first limit frames, first motors are fixedly provided in the middle positions of the two first limit frames, and the output ends of the two first motors are respectively fixedly connected to the middle positions of the two first drive gears, and the tooth surfaces of the two first drive gears are meshed with the positioning gear ring.
[0010] Preferably, the auxiliary unloading mechanism includes a first fixed frame, a rotating frame is rotatably provided on one side of the first fixed frame, a first electric telescopic rod is fixedly provided on one side of the rotating frame, a moving frame is fixedly provided on the telescopic end of the first electric telescopic rod, first positioning rods are inserted into both ends of the moving frame, one end of the two first positioning rods is fixedly connected to one side of the rotating frame, the other ends of the two first positioning rods are fixedly provided with a first positioning block, interlaced rods are fixedly provided at both ends of one side of the moving frame, a driving motor is fixedly provided on the other side of the first fixed frame, and the output end of the driving motor is fixedly connected to one side of the rotating frame.
[0011] Preferably, the auxiliary unloading mechanism also includes a second electric telescopic rod fixed at the other end of the rotating frame, the telescopic end of the second electric telescopic rod is fixedly connected to an auxiliary unloading plate, one end of the bottom of the auxiliary unloading plate is fixedly provided with a second positioning rod, one end of the outer wall of the second positioning rod is interlaced and connected with one side of the rotating frame, and one end of the second positioning rod is fixedly provided with a second positioning block.
[0012] Preferably, a second limiting frame is fixedly provided on one side of the rotating frame, a second driving gear is rotatably provided on the top end of the second limiting frame, a second motor is fixedly provided at the middle position of the second limiting frame, and the output end of the second motor is fixedly connected to the middle position of the second driving gear.
[0013] Preferably, the position of the auxiliary unloading plate corresponds to the position of the capsule template, a positioning ring is fixed at the bottom end of each of the plurality of positioning tooth rings, and one end of each of the two insertion rods corresponds to the position of a through slot opened in the middle of the positioning ring.
[0014] Preferably, the feeding and glue pouring mechanism includes a second fixed frame fixed on one side of the supporting frame, a protective cover is fixedly provided on the top of the second fixed frame, a roller shaft is rotatably provided in the middle position of the protective cover, a protective pad is fixedly provided at the bottom end of the protective cover, a feeding pipe is connected to the top of the protective cover, guide plates are fixedly provided at both ends of one side of the protective cover, the protective cover contacts the top of the capsule template through the protective pad fixed at the bottom, a third motor is fixedly provided on one side of the protective cover, and the output end of the third motor is fixedly connected to one end of the roller shaft.
[0015] Preferably, a curing light mechanism is fixedly provided on the outer wall of the support frame, and the curing light mechanism comprises a third fixing frame fixed on the outer wall of the support frame and a curing light fixed on the top of the third fixing frame.
[0016] Preferably, an auxiliary cleaning mechanism is fixedly provided on the outer wall of the support frame, and the auxiliary cleaning mechanism includes a fourth fixed frame fixed on the outer wall of the support frame, a collecting hood is fixedly provided on the top of the fourth fixed frame, a draft fan is connected to the top of the collecting hood, a fourth motor is fixedly provided on one end of the top of the collecting hood, a positioning frame is fixedly provided on the bottom end of the inner wall of the collecting hood, a plurality of positioning gears are rotatably provided on the top of the positioning frame, the tooth surfaces of the plurality of positioning gears are meshed with each other, a cleaning brush is fixedly provided on the bottom ends of the plurality of positioning gears through the positioning frame, and an output end of the fourth motor is fixedly connected to the middle position of one of the positioning gears.
[0017] Preferably, an intelligent control panel is fixedly provided on one side of the support frame, and the first motor, the second motor, the third motor, the fourth motor, the drive motor, the first electric telescopic rod, the second electric telescopic rod, the induced draft fan and the light curing lamp are all electrically connected to an external power supply through the intelligent control panel.
[0018] Technical effects and advantages of the present invention:
[0019] 1. The present invention rotates the capsule template along the positioning column as the central axis all the time, and the capsule template is rotated and positioned by the support of the limit ring, and is slowly rotated by the first driving gear. Multiple capsule templates are uniformly squeezed, so that the capsule template filled with hydrogel fluid moves to the bottom end of the curing lighting mechanism, and then the auxiliary unloading mechanism is used for auxiliary unloading. At the same time, the first driving gear and the second driving gear are engaged and controlled to make the capsule template catch up with the rotation speed of the adjacent capsule template, so that the hydrogel assembly or hydrogel microcapsule production equipment is convenient for continuous production, avoiding the need for manual template movement and loading and unloading, and increasing the convenience of use of the hydrogel assembly or hydrogel microcapsule production equipment;
[0020] 2. The present invention drives the positioning gear ring and the capsule template to quickly mesh and rotate through the second driving gear, so that the capsule template is quickly aligned parallel to the first fixed frame, and the driving motor fixed to one side of the first fixed frame drives the rotating frame to rotate, so that the capsule template rotates along the balance block through the positioning seat, and the telescopic end of the second electric telescopic rod fixed to one side of the rotating frame drives the auxiliary blanking plate to squeeze the bottom end of the capsule template, so that the capsule grooves are all turned outward, and the solidified hydrogel capsules in the capsule grooves are discharged, so that the capsule template is fully discharged, avoiding the residue of capsules and reducing the hidden dangers of defective products;
[0021] 3. In the present invention, the input hydrogel fluid is always kept at the top of the capsule template through the extrusion and scraping of the protective cover and the protective pad, and the guide plates fixed at both ends of one side of the protective cover are used for protection and guidance to prevent the hydrogel fluid from overflowing. The third motor fixed on one side of the protective cover drives the roller shaft to rotate, and the capsule groove is squeezed downward to restore the capsule groove downward. At the same time, the hydrogel fluid in contact with the top is fully brought into the interior of the capsule groove, so that the capsule groove maintains stable quality and avoids the hidden dangers of gas residue and unstable quality.
[0022] Other features and advantages of the present invention will be described in the following description, and partly become apparent from the description, or understood by practicing the present invention. The purpose and other advantages of the present invention can be realized and obtained by the structures pointed out in the description, claims and drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0024] Figure 1 It is a schematic diagram of a three-dimensional angle of the present invention;
[0025] Figure 2 It is a schematic diagram of the third perspective of the present invention;
[0026] Figure 3 It is a schematic diagram of a three-dimensional state of the present invention;
[0027] Figure 4 It is a schematic diagram of the structure of the circulating hydrogel microcapsule preparation mechanism of the present invention;
[0028] Figure 5 It is a schematic cross-sectional view of the positioning column in the circulating hydrogel microcapsule preparation mechanism of the present invention;
[0029] Figure 6 It is a schematic diagram of the structure of the first driving gear in the circulating hydrogel microcapsule preparation mechanism of the present invention;
[0030] Figure 7 This is a structural schematic diagram of the distribution state of the auxiliary unloading mechanism of the present invention;
[0031] Figure 8 This is a structural schematic diagram of the second distribution state of the auxiliary unloading mechanism of the present invention;
[0032] Fig. 9 This is a structural schematic diagram of the auxiliary material unloading mechanism of the present invention from an angle;
[0033] Fig.10 This is a schematic diagram of the structure of the auxiliary material feeding mechanism of the present invention from angle 2;
[0034] Fig.11 It is a structural schematic diagram of the feeding and glue pouring mechanism of the present invention;
[0035] Fig.12 It is a schematic diagram of the structure of the curing light mechanism of the present invention;
[0036] Fig.13 It is a schematic diagram of the structure of the auxiliary cleaning mechanism of the present invention;
[0037] Fig.14 It is a schematic diagram of the internal structure of the auxiliary cleaning mechanism of the present invention.
[0038] In the figure: 1, support frame; 2, circulating hydrogel microcapsule preparation mechanism; 201, support column; 202, limit ring; 203, positioning column; 204, capsule template; 205, capsule groove; 206, positioning gear ring 206; 207, positioning ring; 208, positioning groove; 209, moving block; 210, balance block; 211, positioning seat; 212, first limit frame; 213, first motor; 214, first driving gear; 3, auxiliary unloading mechanism; 301, first fixed frame; 302, rotating frame; 303, driving motor; 304, first electric telescopic rod; 305, moving frame; 306, first positioning rod; 307, first positioning block; 308, interlaced rod; 309 , second electric telescopic rod; 310, second positioning rod; 311, second positioning block; 312, second limiting frame; 313, second driving gear; 314, second motor; 315, auxiliary unloading plate; 4, feeding and gluing mechanism; 401, second fixed frame; 402, protective cover; 403, roller shaft; 404, third motor; 405, guide plate; 406, feeding pipe; 407, protective pad; 5, curing light mechanism; 501, third fixed frame; 502, curing light; 6, auxiliary cleaning mechanism; 601, fourth fixed frame; 602, collecting cover; 603, induced draft fan; 604, fourth motor; 605, positioning frame; 606, positioning gear; 607, cleaning brush. DETAILED DESCRIPTION
[0039] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0040] The present invention provides Figure 1-14 The hydrogel assembly or hydrogel microcapsule production equipment shown in the figure comprises a support frame 1, a circulating hydrogel microcapsule preparation mechanism 2 is fixedly arranged on the top of the support frame 1, an auxiliary unloading mechanism 3 is fixedly arranged on one end of the top of the support frame 1, and a feeding and glue pouring mechanism 4 is fixedly arranged on the other side of the top of the support frame 1, wherein:
[0041] The circulating hydrogel microcapsule preparation mechanism 2 includes a positioning column 203 fixed at the middle position of the top of the support frame 1 and a support column 201 fixed at the outer end of the top of the support frame 1, the top of the support column 201 is connected to a limiting ring 202, a positioning groove 208 is opened at the top of the positioning column 203, and a plurality of moving blocks 209 are slidably provided on the inner wall of the positioning groove 208, and a balancing block 210 is fixedly provided on one side of the plurality of moving blocks 209 through the positioning groove 208, and a positioning seat 211 is rotatably provided on one side of the plurality of balancing blocks 210, and a capsule template 204 is fixedly provided on the top of the plurality of positioning seats 211, and a plurality of capsule grooves 205 are fixedly provided at the middle position of the plurality of capsule templates 204, and a positioning toothed ring 206 is fixedly provided on the outer wall of the plurality of capsule templates 204, and one end of the bottom of the plurality of capsule templates 204 is in contact with the top of the limiting ring 202;
[0042] First limiting frames 212 are fixedly provided on both sides of the bottom of the limiting ring 202, and first driving gears 214 are rotatably provided at the tops of the two first limiting frames 212. First motors 213 are fixedly provided in the middle positions of the two first limiting frames 212, and the output ends of the two first motors 213 are respectively fixedly connected to the middle positions of the two first driving gears 214, and the tooth surfaces of the two first driving gears 214 are meshed with the positioning gear ring 206;
[0043] The positioning seat 211 fixed on one side of the capsule template 204 is rotatably connected with the balance block 210. Since the balance block 210 is stably rotated by the positioning groove 208 and the moving block 209, the capsule template 204 always rotates along the positioning column 203 as the central axis. The capsule template 204 is supported by the limit ring 202 for rotation and positioning. The first driving gear 214 near the auxiliary cleaning mechanism 6 is slowly rotated, so that the capsule templates 204 in contact with each other are meshed and displaced with the first driving gear 214 through the positioning gear ring 206 fixed on one side. Since the capsule template 204 has a certain friction, multiple capsule templates 204 are uniformly squeezed, so that the capsule template 204 filled with the hydrogel fluid moves to the bottom end of the curing light mechanism 5, and is cured by the light curing lamp 502, followed by auxiliary unloading by the auxiliary unloading mechanism 3. After the unloading is completed, the capsule template 204 is restored, and at the same time, The second driving gear 313 is rapidly engaged and rotated, so that the tooth surface of the capsule template 204 is rapidly in contact with the first driving gear 214 near the first fixed frame 301. When the capsule template 204 is close to the first driving gear 214, the first driving gear 214 is engaged with the positioning gear ring 206 to control the capsule template 204 to catch up with the rotation speed of the adjacent capsule template 204. Since the adjacent capsule template 204 is slower, when the capsule template 204 contacts the edge of the adjacent capsule template 204, the positioning gear ring 206 of the capsule template 204 just meshes with the tooth surface of the first driving gear 214 near the auxiliary cleaning mechanism 6, so that the capsule template 204 performs the next cycle, thereby facilitating continuous production of the hydrogel assembly or hydrogel microcapsule production equipment, avoiding the need for manual template movement and material loading and unloading, and increasing the ease of use of the hydrogel assembly or hydrogel microcapsule production equipment.
[0044] As a specific embodiment of the present invention, the auxiliary unloading mechanism 3 includes a first fixed frame 301, a rotating frame 302 is rotatably provided on one side of the first fixed frame 301, a first electric telescopic rod 304 is fixedly provided on one side of the rotating frame 302, a mobile frame 305 is fixedly provided at the telescopic end of the first electric telescopic rod 304, both ends of the mobile frame 305 are interspersed with first positioning rods 306, one end of the two first positioning rods 306 are fixedly connected to one side of the rotating frame 302, the other ends of the two first positioning rods 306 are fixedly provided with first positioning blocks 307, both ends of one side of the mobile frame 305 are fixedly provided with interlaced rods 308, and a driving motor 303 is fixedly provided on the other side of the first fixed frame 301, and the output end of the driving motor 303 is fixedly connected to one side of the rotating frame 302;
[0045] The auxiliary unloading mechanism 3 also includes a second electric telescopic rod 309 fixed to the other end of the rotating frame 302, and the telescopic end of the second electric telescopic rod 309 is fixedly connected to the auxiliary unloading plate 315, and one end of the bottom of the auxiliary unloading plate 315 is fixedly provided with a second positioning rod 310, and one end of the outer wall of the second positioning rod 310 is connected with one side of the rotating frame 302, and one end of the second positioning rod 310 is fixedly provided with a second positioning block 311;
[0046] A second limiting frame 312 is fixedly provided on one side of the rotating frame 302, a second driving gear 313 is rotatably provided on the top of the second limiting frame 312, a second motor 314 is fixedly provided at the middle position of the second limiting frame 312, and an output end of the second motor 314 is fixedly connected to the middle position of the second driving gear 313;
[0047] The position of the auxiliary blanking plate 315 corresponds to the position of the capsule template 204, the bottom ends of the plurality of positioning tooth rings 206 are fixed with positioning rings 207, and one end of the two insertion rods 308 respectively corresponds to the position of the through slots provided in the middle of the positioning rings 207;
[0048] When the tooth surface of the positioning tooth ring 206 of the capsule template 204 at the outermost side contacts the tooth surface of the second driving gear 313, the second driving gear 313 drives the positioning tooth ring 206 and the capsule template 204 to quickly engage and rotate, so that the capsule template 204 is quickly aligned parallel to the first fixed frame 301, and the output end of the first electric telescopic rod 304 fixed on one side of the rotating frame 302 drives the moving frame 305 to move, so that the moving frame 305 moves through the limit of the first positioning rod 306, so that the insertion rods 308 fixed at both ends of one side of the moving frame 305 are stably inserted in the positioning ring 207 fixed at the bottom end of the capsule template 204, and the capsule template 204 is stably positioned by positioning the through groove provided on the outer wall of the positioning ring 207, and the fixed The driving motor 303 fixed on one side of the first fixed frame 301 drives the rotating frame 302 to rotate, so that the capsule template 204 rotates along the balance block 210 through the positioning seat 211. During the rotation, the telescopic end of the second electric telescopic rod 309 fixed on one side of the rotating frame 302 drives the auxiliary unloading plate 315 to move. The auxiliary unloading plate 315 is interlaced and positioned with the rotating frame 302 through the second positioning rod 310, so that the auxiliary unloading plate 315 is stably squeezed on the bottom end of the capsule template 204, so that the capsule grooves 205 are all turned outward, and the solidified hydrogel capsules inside the capsule grooves 205 are discharged. After the unloading is completed, the capsule template 204 is restored, so that the unloading of the capsule template 204 is sufficient, avoiding the residue of capsules and reducing the hidden danger of defective products.
[0049] As a specific embodiment of the present invention, the feeding and glue pouring mechanism 4 includes a second fixed frame 401 fixed on one side of the support frame 1, a protective cover 402 is fixedly provided on the top of the second fixed frame 401, a roller shaft 403 is rotatably provided in the middle position of the protective cover 402, a protective pad 407 is fixedly provided on the bottom end of the protective cover 402, a feeding pipe 406 is connected to the top end of the protective cover 402, guide plates 405 are fixedly provided at both ends of one side of the protective cover 402, the protective cover 402 contacts the top end of the capsule template 204 through the protective pad 407 fixed at the bottom end, a third motor 404 is fixedly provided on one side of the protective cover 402, and the output end of the third motor 404 is fixedly connected to one end of the roller shaft 403;
[0050] When the equipment is needed to produce hydrogel aggregates or hydrogel microcapsules, the hydrogel fluid to be shaped and cured is stably input through the feed pipe 406. The input hydrogel fluid is always kept at the top of the capsule template 204 by the extrusion and scraping of the protective cover 402 and the protective pad 407. The guide plates 405 fixed at both ends of one side of the protective cover 402 are protected and guided to prevent the hydrogel fluid from overflowing. The roller shaft 403 is driven to rotate by the third motor 404 fixed on one side of the protective cover 402. Since the capsule groove 205 is made of silicone and has strong recovery toughness, when the roller shaft 403 contacts the capsule groove 205 at the top of the capsule template 204, the capsule groove 205 is squeezed downward, so that the capsule groove 205 recovers downward. At the same time, the hydrogel fluid in contact with the top is fully brought into the interior of the capsule groove 205, so that the capsule groove 205 maintains stable quality and avoids the hidden dangers of gas residue and unstable quality.
[0051] As a specific embodiment of the present invention, a curing light mechanism 5 is fixedly provided on the outer wall of the support frame 1 , and the curing light mechanism 5 includes a third fixing frame 501 fixed on the outer wall of the support frame 1 and a curing light 502 fixed on the top of the third fixing frame 501 .
[0052] As a specific embodiment of the present invention, an auxiliary cleaning mechanism 6 is fixedly provided on the outer wall of the support frame 1, and the auxiliary cleaning mechanism 6 includes a fourth fixed frame 601 fixed on the outer wall of the support frame 1, a collecting cover 602 is fixedly provided on the top of the fourth fixed frame 601, a draft fan 603 is connected to the top of the collecting cover 602, a fourth motor 604 is fixedly provided on one end of the top of the collecting cover 602, a positioning frame 605 is fixedly provided on the bottom end of the inner wall of the collecting cover 602, a plurality of positioning gears 606 are rotatably provided on the top of the positioning frame 605, the tooth surfaces of the plurality of positioning gears 606 are meshed with each other, a cleaning brush 607 is fixedly provided on the bottom ends of the plurality of positioning gears 606 through the positioning frame 605, and an output end of the fourth motor 604 is fixedly connected to the middle position of one of the positioning gears 606;
[0053] After unloading, the capsule template 204 and the capsule slot 205 are stably rotated to the bottom end of the auxiliary cleaning mechanism 6, and the inner wall of the capsule slot 205 is turned outward to contact the cleaning brush 607 fixed at the bottom end of the positioning gear 606. The output end of the fourth motor 604 fixed at one end of the top of the collecting cover 602 drives one of the positioning gears 606 to rotate, and the tooth surfaces of the multiple positioning gears 606 are meshed with each other, so that the cleaning brush 607 fixed at the bottom end of the positioning gear 606 can stably clean the surface of the capsule slot 205, and the air is collected by the induced draft fan 603 fixed at the top of the collecting cover 602, and the air outlet is connected to an external device, so that impurities such as debris and capsules that are accidentally left are carefully cleaned, thereby improving the stability of hydrogel capsule production.
[0054] As a specific embodiment of the present invention, an intelligent control panel is fixedly provided on one side of the support frame 1, and the first motor 213, the second motor 314, the third motor 404, the fourth motor 604, the drive motor 303, the first electric telescopic rod 304, the second electric telescopic rod 309, the induced draft fan 603 and the light curing lamp 502 are all electrically connected to the external power supply through the intelligent control panel.
[0055] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein; and these modifications or substitutions do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A hydrogel assembly or hydrogel microcapsule production device, comprising a support frame (1), characterized in that: A circulating hydrogel microcapsule preparation mechanism (2) is fixedly provided at the top of the support frame (1), an auxiliary unloading mechanism (3) is fixedly provided at one end of the top of the support frame (1), and a loading and glue pouring mechanism (4) is fixedly provided at the other side of the top of the support frame (1), wherein: The circulating hydrogel microcapsule preparation mechanism (2) comprises a positioning column (203) fixed at the middle position of the top of the support frame (1) and a support column (201) fixed at the outer end of the top of the support frame (1), the top of the support column (201) is connected to a limiting ring (202), the top of the positioning column (203) is provided with a positioning groove (208), the inner wall of the positioning groove (208) is slidably provided with a plurality of moving blocks (209), one side of each of the plurality of moving blocks (209) passes through the positioning groove (208), and the positioning groove (208) is provided with a plurality of moving blocks (209). 8) A balancing block (210) is fixedly provided, a positioning seat (211) is rotatably provided on one side of the plurality of balancing blocks (210), a capsule template (204) is fixedly provided on the top of the plurality of positioning seats (211), a plurality of capsule grooves (205) are fixedly provided at the middle position of the plurality of capsule templates (204), a positioning toothed ring 206 is fixedly provided on the outer wall of the plurality of capsule templates (204), and one end of the bottom of the plurality of capsule templates (204) is in contact with the top of the limiting ring (202).
2. The hydrogel assembly or hydrogel microcapsule production equipment according to claim 1, characterized in that: First limiting frames (212) are fixedly provided on both sides of the bottom of the limiting ring (202), first driving gears (214) are rotatably provided at the top ends of the two first limiting frames (212), first motors (213) are fixedly provided at the middle positions of the two first limiting frames (212), output ends of the two first motors (213) are respectively fixedly connected to the middle positions of the two first driving gears (214), and the tooth surfaces of the two first driving gears (214) are meshed with the positioning gear ring 206.
3. The hydrogel assembly or hydrogel microcapsule production equipment according to claim 2, characterized in that: The auxiliary unloading mechanism (3) comprises a first fixed frame (301), a rotating frame (302) is rotatably provided on one side of the first fixed frame (301), a first electric telescopic rod (304) is fixedly provided on one side of the rotating frame (302), a mobile frame (305) is fixedly provided at the telescopic end of the first electric telescopic rod (304), first positioning rods (306) are inserted at both ends of the mobile frame (305), one end of the two first positioning rods (306) are fixedly connected to one side of the rotating frame (302), the other end of the two first positioning rods (306) are fixedly provided with a first positioning block (307), both ends of one side of the mobile frame (305) are fixedly provided with an insertion rod (308), a driving motor (303) is fixedly provided on the other side of the first fixed frame (301), and the output end of the driving motor (303) is fixedly connected to one side of the rotating frame (302).
4. The hydrogel assembly or hydrogel microcapsule production equipment according to claim 3, characterized in that: The auxiliary unloading mechanism (3) also includes a second electric telescopic rod (309) fixed to the other end of the rotating frame (302), the telescopic end of the second electric telescopic rod (309) is fixedly connected to an auxiliary unloading plate (315), one end of the bottom of the auxiliary unloading plate (315) is fixedly provided with a second positioning rod (310), one end of the outer wall of the second positioning rod (310) is inserted and connected with one side of the rotating frame (302), and one end of the second positioning rod (310) is fixedly provided with a second positioning block (311).
5. The hydrogel assembly or hydrogel microcapsule production equipment according to claim 4, characterized in that: A second limiting frame (312) is fixedly provided on one side of the rotating frame (302); a second driving gear (313) is rotatably provided on the top end of the second limiting frame (312); a second motor (314) is fixedly provided at the middle position of the second limiting frame (312); and an output end of the second motor (314) is fixedly connected to the middle position of the second driving gear (313).
6. The hydrogel assembly or hydrogel microcapsule production equipment according to claim 4, characterized in that: The position of the auxiliary unloading plate (315) corresponds to the position of the capsule template (204), the bottom ends of the plurality of positioning tooth rings 206 are fixed with positioning rings (207), and one ends of the two insertion rods (308) respectively correspond to the positions of the through grooves opened in the middle position of the positioning ring (207).
7. The hydrogel assembly or hydrogel microcapsule production equipment according to claim 5, characterized in that: The feeding and glue pouring mechanism (4) comprises a second fixed frame (401) fixed to one side of the support frame (1); a protective cover (402) is fixedly provided at the top end of the second fixed frame (401); a roller shaft (403) is rotatably provided at the middle position of the protective cover (402); a protective pad (407) is fixedly provided at the bottom end of the protective cover (402); a feeding pipe (406) is connected to the top end of the protective cover (402); guide plates (405) are fixedly provided at both ends of one side of the protective cover (402); the protective cover (402) contacts the top end of the capsule template (204) through the protective pad (407) fixed at the bottom end; a third motor (404) is fixedly provided on one side of the protective cover (402); and the output end of the third motor (404) is fixedly connected to one end of the roller shaft (403).
8. The hydrogel assembly or hydrogel microcapsule production equipment according to claim 7, characterized in that: A curing light mechanism (5) is fixedly provided on the outer wall of the support frame (1), and the curing light mechanism (5) comprises a third fixing frame (501) fixed on the outer wall of the support frame (1) and a curing light (502) fixed on the top of the third fixing frame (501).
9. The hydrogel assembly or hydrogel microcapsule production equipment according to claim 8, characterized in that: An auxiliary cleaning mechanism (6) is fixedly provided on the outer wall of the support frame (1), and the auxiliary cleaning mechanism (6) comprises a fourth fixing frame (601) fixed on the outer wall of the support frame (1); a collecting hood (602) is fixedly provided on the top of the fourth fixing frame (601); a draft fan (603) is connected to the top of the collecting hood (602); a fourth motor (604) is fixedly provided on one end of the top of the collecting hood (602); a positioning frame (605) is fixedly provided on the bottom end of the inner wall of the collecting hood (602); a plurality of positioning gears (606) are rotatably provided on the top of the positioning frame (605); the tooth surfaces of the plurality of positioning gears (606) are meshed with each other; a cleaning brush (607) is fixedly provided on the bottom ends of the plurality of positioning gears (606) through the positioning frame (605); and an output end of the fourth motor (604) is fixedly connected to the middle position of one of the positioning gears (606).
10. The hydrogel assembly or hydrogel microcapsule production equipment according to claim 1, characterized in that: An intelligent control panel is fixedly provided on one side of the support frame (1); the first motor (213), the second motor (314), the third motor (404), the fourth motor (604), the drive motor (303), the first electric telescopic rod (304), the second electric telescopic rod (309), the induced draft fan (603) and the light curing lamp (502) are all electrically connected to an external power supply via the intelligent control panel.
Citation Information
Patent Citations
A hydrogel aggregate or hydrogel microcapsule production device
CN108748828B