Bottle feeding anti-falling structure for filling of pre-filling type dosing device
By designing the mechanical linkage structure of the bottle blocking, bottle holder and bottle wiping mechanism during the filling process of the pre-filled drug delivery device, the problem of shaking or pouring of the bottle during the filling process is solved, and the stable clamping and cleaning and wiping of the bottle is achieved, which significantly improves production efficiency and product quality.
Patent Information
- Application Number
- CN202510238416.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-03
- Publication Date
- 2025-04-11
AI Technical Summary
During the filling process of the prefilled drug delivery device, the bottle is prone to shake or pour due to the impact of the medicine liquid, causing the medicine liquid to spill out, contaminating the production line, and the cleanliness of the outer wall of the medicine bottle is difficult to ensure, affecting the quality of the final product.
A bottle-injection anti-fall structure including a bottle-blocking mechanism, a bottle-holding mechanism and a bottle-cleaning mechanism is designed. Through efficient mechanical linkage, the bottle is stable clamped and cleaned and wiped, ensuring the stability and cleanliness of the bottle during the filling process.
Through the fully automated bottle handling process, the speed and efficiency of the production line are significantly improved, the spilling of the medicine liquid and the contamination of the bottle are avoided, the stability and cleanliness of the bottle are ensured, the failure rate of traditional optoelectronic equipment is reduced, and the reliability and stability of the equipment are enhanced.
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Figure CN119796579A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of bottle inlet anti-falling, in particular to a bottle inlet anti-falling structure for filling a prefilled dispenser. Background Art
[0002] Prefilled drug delivery devices are widely used in the medical field. They are favored by the market for their convenience and accurate dosage. However, in the production process of prefilled drug delivery devices, especially in the filling process, how to ensure the stability and cleanliness of the medicine bottle and avoid the dumping or contamination of the medicine bottle during the filling process is an important technical challenge.
[0003] In the prior art, for example, the patent with publication number CN215557084U discloses a bottle-fall prevention device for a filling machine, in which a bottle-feeding track is provided in the bottle unscrambler body, and an anti-falling bottle interception mechanism is provided on the bottle-feeding track, and the interception mechanism is used to intercept the tilted or inverted bottles in the bottle-feeding track to prevent the tilted or inverted bottles from entering the filling process through the bottle-feeding track. For example, the patent with publication number CN218663898U discloses a bottle-fall prevention mechanism for a filling conveyor line, in which baffles are provided on both sides of the conveyor belt, and a conveying screw roller is provided in parallel on one side of the conveyor belt. In the above prior art, only the anti-falling function is disclosed, and in actual application, once the liquid medicine is spilled, the cleanliness of the bottle body and the production line cannot be guaranteed, and the integration and automation level are lacking.
[0004] The existing prefilled drug dispensers have the following main deficiencies during filling: the medicine bottles are easily impacted by the medicine liquid and cause shaking or tipping during the filling process, causing the medicine liquid to spill, polluting the production line, and even affecting the sealing of the medicine bottles; the cleanliness of the outer wall of the medicine bottle after filling is difficult to ensure and is easily contaminated by dust, fingerprints, etc., resulting in the label being easily lifted up during labeling, affecting the quality of the final product; traditional equipment mostly uses photoelectric sensors for positioning and control, but the cost of photoelectric equipment is high, and the maintenance process requires professional debugging, which increases production costs. Therefore, a bottle inlet anti-tip structure for filling a prefilled drug dispenser is needed to solve the above problems. Summary of the invention
[0005] The purpose of the present invention is to provide a bottle-input anti-falling structure for filling a prefilled dispenser, which has the advantages of strong stability and high cleanliness, and solves the problems of medicine bottles shaking or tipping over due to the impact of liquid medicine, and fingerprints or dust that may remain on the bottle body affecting subsequent labeling operations.
[0006] To achieve the above object, the present invention provides the following technical solution: a bottle-input anti-falling structure for filling a prefilled dispenser, comprising a bottle-blocking mechanism, a bottle-supporting mechanism and a bottle-wiping mechanism, wherein the bottle-blocking mechanism comprises a baffle and a first rotating shaft, and the bottle-blocking mechanism is mounted on the upper end surface of a transmission mechanism; The bottle supporting mechanism comprises a first clamping plate, a second clamping plate, a material receiving plate and a first transmission device, and the bottle supporting mechanism is movably mounted on the upper end surface of the transmission mechanism; The bottle wiping mechanism comprises a sliding frame, a bottle rotating roller and a wiping strip, and the bottle wiping mechanism is installed on a first clamping plate and a second clamping plate.
[0007] As a preferred bottle-input anti-falling structure for filling a prefilled dispenser of the present invention, it also includes a filling machine body and a transmission mechanism; The filling machine body includes a belt conveyor, a telescopic cylinder, a lifting platform, a filling head and an equipment frame. The belt conveyor and the filling head are installed on the equipment frame. The lifting platform is fixedly installed on the bottom of the telescopic cylinder and is slidably connected to the equipment frame. The filling head is fixedly installed on the lifting platform. The transmission mechanism comprises a transmission plate, a transmission frame, an elastic telescopic rod, a sleeve, a hanger and a shell. The transmission mechanism is fixedly installed on the upper end surface of the equipment frame and is used for transmission between the lifting platform and the bottle blocking mechanism and the bottle supporting mechanism.
[0008] As a preferred bottle-injection anti-falling structure for a prefilled dispenser of the present invention, the baffle is fixedly mounted on a first rotating shaft, a torsion spring is provided at the bottom of the first rotating shaft, the first rotating shaft is mounted on a belt conveyor and is elastically rotatably connected thereto via a torsion spring, and a limit rod is provided on the belt conveyor for limiting the rotation angle of the baffle.
[0009] As a preferred bottle-injection anti-falling structure for filling a prefilled medicator of the present invention, the first splint and the second splint are mirror-mounted on the front and rear sides of the belt conveyor, the first transmission device is fixedly mounted on the upper end face of the outer shell, the front end face of the first transmission device is provided with a rotatably connected screw rod, the bottom of the first transmission device is provided with a rotatably connected second rotating shaft, the second rotating shaft and the screw rod are transmitted through gear meshing in the first transmission, the bottom of the first splint and the second splint are provided with a slider slidably connected to the upper end face of the outer shell, the slider passes through the screw rod and is threadedly connected thereto, and the first splint and the second splint are provided with arc-shaped jackets that cooperate with each other.
[0010] As a preferred bottle-injection anti-falling structure for filling a prefilled dispenser of the present invention, the shell is fixedly mounted on the upper end surface of the belt conveyor, the hanger is fixedly mounted on the top lower end surface of the shell, the transmission frame passes through the hanger and is slidably connected thereto, the elastic telescopic rod is mounted on the side end surface of the casing, the transmission frame is elastically slidably connected to the casing through the elastic telescopic rod, a guide plate is provided on the transmission frame, the top of the transmission plate is fixedly mounted on the lifting platform, the bottom of the transmission plate passes through the shell and is slidably contacted with the upper end surface of the guide plate, the transmission plate is a right-angled trapezoidal plate-like structure, and the bottom of the guide plate is an inclined surface mechanism that fits with the oblique edge of the transmission plate.
[0011] As a preferred bottle-injection anti-falling structure for a prefilled dosing device of the present invention, a pulley is provided at the bottom of the transmission plate, the elastic telescopic rod includes a sleeve, a first compression spring and a sliding rod, the sliding rod is inserted into the sleeve and elastically connected thereto via the first compression spring, a first gear rotatably connected via a one-way bearing is provided on the side of the first rotating shaft, a second gear is fixedly mounted on the side end surface of the second rotating shaft, and a rack matching the first gear and the second gear is provided on the transmission frame.
[0012] As a preferred bottle-input anti-falling structure for filling a prefilled dispenser of the present invention, the bottle rotating roller is mounted on a sliding frame and rotatably connected thereto, a second transmission device is provided at the bottom of the sliding frame, a mounting groove is provided at the bottom of the second transmission device, a rotatably connected rotating roller is provided in the mounting groove, and the rotating roller and the bottle rotating roller are transmitted by gear meshing.
[0013] As a preferred bottle-injection anti-falling structure for filling a prefilled medication dispenser of the present invention, a guide rod is provided on the second clamping plate, a second compression spring is sleeved on the guide rod, a guide hole matching with the guide rod is provided on the sliding frame, the sliding frame is mounted on the guide rod and elastically slidably connected with the second clamping plate through the second compression spring, a first latch is provided on the bottom of the sliding frame, a second latch matching with the first latch is provided on the second clamping plate, the upper end face of the first latch is a sloped structure, and the side face of the second latch is a sloped structure.
[0014] As a preferred bottle-input anti-falling structure for filling a prefilled dispenser of the present invention, a slide groove is provided on the first clamping plate, and the wiping strip is inserted into the slide groove and slidably connected to the first clamping plate.
[0015] As a preferred bottle-injection anti-falling structure for filling a prefilled dispenser of the present invention, the receiving plate is fixedly mounted on the upper end surface of the first clamping plate by bolts, the receiving plate is provided with an injection hole cooperating with the filling head, the upper end surface edge of the receiving plate is provided with an annular flange, and the bottom of the receiving plate is provided with a medicine discharge hole.
[0016] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention realizes a fully automated process for handling medicine bottles through efficient linkage between the bottle intercepting mechanism, the bottle supporting mechanism and the transmission mechanism, significantly improving the overall speed and efficiency of the production line. Moreover, the bottle intercepting mechanism accurately intercepts and positions the medicine bottles, and the bottle supporting mechanism firmly clamps the medicine bottles, effectively improving the stability of the medicine bottles during the filling process. This not only avoids the shaking or tipping of the medicine bottles due to the impact of the liquid medicine, but also prevents the pollution of the production line. More importantly, this mechanical linkage structural design greatly reduces the common failure rate of traditional optoelectronic equipment, and further enhances the reliability and stability of the equipment. In addition, the specially designed material receiving plate can effectively capture the medicine that may drip from the filling head during the filling process, avoiding the pollution of the belt conveyor caused by these dripping substances, and ensuring the cleanliness and hygiene of the production line.
[0017] 2. The present invention not only provides additional safety during the filling process, but also significantly improves the final product quality of the medicine bottle by combining bottle clamping and bottle wiping. While the medicine bottle is firmly clamped, the bottle wiping mechanism can simultaneously and meticulously wipe the medicine bottle, effectively avoiding the situation where small splashing droplets may adhere to the bottle body during the filling process, ensuring the cleanliness of the surface of the medicine bottle. This process not only eliminates product quality problems caused by splashing liquid, but also solves the problem of fingerprints or dust that may remain on the bottle body, ensuring the high cleanliness of each medicine bottle after filling. More importantly, in this way, the medicine bottle is fully protected during the handling process, avoiding any form of physical damage or positional displacement, thereby ensuring product consistency and meeting high-standard pharmaceutical requirements. This integrated solution not only improves production efficiency, but also ensures high-quality output of products. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention from a first viewing angle; Figure 2 It is a schematic diagram of the overall structure of the second viewing angle of the present invention; Figure 3 It is a schematic diagram of the coordination state of the bottle blocking mechanism, the bottle supporting mechanism, the transmission mechanism and the bottle wiping mechanism of the present invention; Figure 4 It is a schematic diagram of the cooperation state between the transmission mechanism and the bottle blocking mechanism of the present invention; Figure 5 It is a schematic diagram of the internal structure of the transmission mechanism of the present invention; Figure 6 It is a front cross-sectional view of the transmission mechanism of the present invention; Figure 7 For the present invention Figure 6 AA section view of the middle transmission mechanism; Figure 8 A top sectional view of the transmission mechanism in the initial state of the present invention Fig. 9 It is an exploded view of the bottle supporting mechanism and the bottle wiping mechanism of the present invention; Fig.10 It is a top view of the bottle supporting mechanism and the bottle wiping mechanism of the present invention; Fig.11 For the present invention Fig.10 Middle BB section; Fig.12 For the present invention Fig.11 Enlarged view of point C in the middle; Fig.13 For the present invention Fig.11 Enlarged view of point D in the middle; Fig.14 For the present invention Figure 1 Enlarged view of point E in the middle.
[0019] In the figure: 1. filling machine body; 101. belt conveyor; 1011. limit rod; 102. telescopic cylinder; 103. lifting platform; 104. filling head; 105. equipment frame; 2. bottle blocking mechanism; 201. baffle; 202. first rotating shaft; 2021. torsion spring; 2022. first gear; 3. bottle supporting mechanism; 301. first clamping plate; 3011. slider; 3012. slideway; 3013. second latch; 3014. arc jacket; 302. second clamping plate; 3022. guide rod; 303. receiving plate; 3031. injection hole; 3032. discharge hole; 3033. annular flange; 305. first transmission Actuator; 3051, screw rod; 3052, second rotating shaft; 3053, second gear; 4, transmission mechanism; 401, transmission plate; 4011, pulley; 402, transmission frame; 4021, guide plate; 4022, rack; 403, elastic telescopic rod; 4031, sleeve; 4032, first compression spring; 4033, slide bar; 404, hanger; 405, shell; 5, bottle wiping mechanism; 501, sliding frame; 5011, first latch; 5012, second transmission; 5013, mounting groove; 5014, guide hole; 502, bottle roller; 503, wiping strip; 504, second compression spring; 505, roller. DETAILED DESCRIPTION
[0020] See also Figure 1-Figure 14 A bottle-input anti-falling structure for filling a prefilled dispenser comprises a filling machine body 1, on which a bottle-blocking mechanism 2, a bottle-supporting mechanism 3 and a transmission mechanism 4 are arranged, and on which a bottle-supporting mechanism 3 is arranged a bottle-wiping mechanism 5; The filling machine body 1 includes a belt conveyor 101, a telescopic cylinder 102, a lifting platform 103, a filling head 104 and an equipment frame 105. The belt conveyor 101 and the filling head 104 are installed on the equipment frame 105. The lifting platform 103 is fixedly installed at the bottom of the telescopic cylinder 102 and is slidably connected to the equipment frame 105. The filling head 104 is fixedly installed on the lifting platform 103; The bottle blocking mechanism 2 includes a baffle 201 and a first rotating shaft 202, and the bottle blocking mechanism 2 is mounted on the upper end surface of the transmission mechanism 4; The bottle supporting mechanism 3 comprises a first clamping plate 301, a second clamping plate 302, a material receiving plate 303 and a first transmission device 305, and the bottle supporting mechanism 3 is movably mounted on the upper end surface of the transmission mechanism 4; The transmission mechanism 4 includes a transmission plate 401, a transmission frame 402, an elastic telescopic rod 403, a sleeve 4031, a hanger 404 and a housing 405. The transmission mechanism 4 is fixedly mounted on the upper end surface of the equipment frame 105 and is used for transmission between the lifting platform 103 and the bottle blocking mechanism 2 and the bottle supporting mechanism 3; The bottle wiping mechanism 5 comprises a sliding frame 501 , a bottle rotating roller 502 and a wiping strip 503 . The bottle wiping mechanism 5 is mounted on the first clamping plate 301 and the second clamping plate 302 .
[0021] Furthermore, the baffle 201 is fixedly mounted on the first rotating shaft 202, a torsion spring 2021 is arranged at the bottom of the first rotating shaft 202, the first rotating shaft 202 is mounted on the belt conveyor 101 and is elastically rotatably connected thereto through the torsion spring 2021, a limit rod 1011 is arranged on the belt conveyor 101 for limiting the rotation angle of the baffle 201, and the bottle blocking mechanism 2 is mirror-arranged on the front and rear sides of the belt conveyor 101.
[0022] The first rotating shaft 202 rotates to fit with the limiting rod 1011 when the torsion spring 2021 rotates, so that the baffle 201 stands above the belt conveyor 101 to intercept the medicine bottle so that the bottle supporting mechanism 3 can position it. When the filling is completed, the baffle 201 is driven by the transmission mechanism 4 to rotate outward to release the medicine bottle.
[0023] Furthermore, the first clamping plate 301 and the second clamping plate 302 are mirror-mounted on the front and rear sides of the belt conveyor 101, the first transmission device 305 is fixedly mounted on the upper end surface of the outer shell 405, the front end surface of the first transmission device 305 is provided with a rotatably connected screw rod 3051, the bottom of the first transmission device 305 is provided with a rotatably connected second rotating shaft 3052, the second rotating shaft 3052 and the screw rod 3051 are transmitted through gear meshing in the first transmission device 305, the bottom of the first clamping plate 301 and the second clamping plate 302 is provided with a slider 3011 slidably connected to the upper end surface of the outer shell 405, the slider 3011 passes through the screw rod 3051 and is threadedly connected thereto, and the first clamping plate 301 and the second clamping plate 302 are provided with arc-shaped sleeves 3014 that cooperate with each other.
[0024] By rotating the second rotating shaft 3052, the screw rod 3051 is driven to rotate, so that the slider 3011 drives the first clamping plate 301 and the second clamping plate 302 to move closer to or away from each other under the action of the movement of the screw rod 3051, completing the bottle clamping and releasing actions. After the bottle is clamped and fixed, filling is convenient to prevent the bottle from tipping over during filling or shaking and tilting during the bottle wiping process.
[0025] Furthermore, the outer shell 405 is fixedly mounted on the upper end surface of the belt conveyor 101, the hanger 404 is fixedly mounted on the top lower end surface of the outer shell 405, the transmission frame 402 passes through the hanger 404 and is slidably connected thereto, the elastic telescopic rod 403 is mounted on the side end surface of the casing, the transmission frame 402 is elastically slidably connected to the casing through the elastic telescopic rod 403, a guide plate 4021 is provided on the transmission frame 402, the top of the transmission plate 401 is fixedly mounted on the lifting platform 103, the bottom of the transmission plate 401 passes through the outer shell 405 and is slidably contacted with the upper end surface of the guide plate 4021, the transmission plate 401 is a right-angled trapezoidal plate-like structure, and the bottom of the guide plate 4021 is an inclined surface mechanism that fits the oblique edge of the transmission plate 401.
[0026] When the telescopic cylinder 102 drives the lifting platform 103 to move downward for filling, the transmission mechanism 4 converts the longitudinal displacement of the lifting platform 103 into horizontal displacement through the cooperation of the transmission plate 401 and the transmission frame 402. During the displacement process of the transmission frame 402, the elastic telescopic rod 403 is always squeezed to cause elastic deformation and energy storage. When the lifting platform 103 is reset upward, the transmission frame 402 can also complete the reset under the push of the elastic telescopic rod 403.
[0027] Furthermore, a pulley 4011 is provided at the bottom of the transmission plate 401 , and the elastic telescopic rod 403 includes a sleeve 4031 , a first compression spring 4032 and a slide bar 4033 , and the slide bar 4033 is inserted into the sleeve 4031 and elastically connected thereto via the first compression spring 4032 .
[0028] The pulley 4011 is used to reduce the friction between the transmission plate 401 and the transmission frame 402, thereby improving the smoothness of the transmission process. At the same time, the wear of the transmission plate 401 and the guide plate 4021 is reduced, thereby improving the service life of the equipment. When the elastic telescopic rod 403 contracts, the sliding rod 4033 and the sleeve 4031 squeeze the first compression spring 4032. When the second elastic telescopic rod 403 is reset, the sliding rod 4033 is reset and rebounds under the action of the first compression spring 4032.
[0029] Furthermore, a first gear 2022 rotatably connected via a one-way bearing is provided on the side of the first rotating shaft 202, a second gear 3053 is fixedly installed on the side end face of the second rotating shaft 3052, a rack 4022 cooperating with the first gear 2022 and the second gear 3053 is provided on the transmission frame 402, and the rack 4022 is separated from the first gear 2022 in an initial state.
[0030] When the filling machine body 1 is filling, the telescopic cylinder 102 drives the lifting platform 103 to move downward, and with the cooperation of the transmission plate 401 and the transmission frame 402, drives the rack 4022 to slide to the right. During the sliding process of the rack 4022 to the right, since the first rotating shaft 202 and the first gear 2022 cooperate with each other through the one-way bearing, the first rotating shaft 202 does not rotate. At this time, the baffle 201 is kept at the upper end of the belt conveyor 101 to intercept the medicine bottle under the action of the torsion spring 2021, and the second gear 3053 is fixedly connected with the second rotating shaft 3052, so that the second rotating shaft 3052 is driven to rotate through the cooperation of the rack 4022 and the second gear 3053, and the screw rod 3051 is driven to rotate through the internal gear transmission of the first transmission device 305, so that the first clamping plate 301 and the second clamping plate 302 slide towards each other to clamp the medicine bottle. After filling is completed, the lifting platform 103 is reset, so that the rack 4022 moves to the left. At this time, the rack 4022 can drive the first gear 2022 and the second gear 3053 to rotate, so that the first rotating shaft 202 drives the baffle 201 to flip outward. At the same time, the second rotating shaft 3052 drives the screw rod 3051 to rotate, so that the first clamping plate 301 and the second clamping plate 302 are moved away from each other under the movement of the screw rod 3051, completing the release action of the filled medicine bottle. When the rack 4022 is completely reset, the first gear 2022 is separated from the rack 4022 again, so that the first rotating shaft 202 is reset under the reset action of the torsion spring 2021, and the limit rod 1011 is rotated to continue the interception action.
[0031] Furthermore, the bottle rotating roller 502 is installed on the sliding frame 501 and is rotatably connected thereto. A second transmission device 5012 is provided at the bottom of the sliding frame 501. A mounting groove 5013 is provided at the bottom of the second transmission device 5012. A rotatably connected rotating roller 505 is provided in the mounting groove 5013. The rotating roller 505 and the bottle rotating roller 502 are transmitted through gear meshing. The bottle rotating roller 502 is made of rubber or silicone. The bottle rotating roller 502 is a vertical round roller structure. The rotating roller 505 is a horizontal round roller structure. The axis of the rotating roller 505 is perpendicular to the conveying direction of the belt conveyor 101.
[0032] When the roller 505 contacts the transmission belt on the surface of the belt conveyor 101, the transmission belt drives the roller 505 to rotate, thereby driving the bottle roller 502 to rotate through the second transmission device 5012, and driving the medicine to rotate through the bottle roller 502. During the rotation, the wiping strip 503 wipes the side of the medicine bottle.
[0033] Furthermore, a guide rod 3022 is provided on the second clamping plate 302, and a second compression spring 504 is sleeved on the guide rod 3022. A guide hole 5014 cooperating with the guide rod 3022 is provided on the sliding frame 501. The sliding frame 501 is installed on the guide rod 3022 and is elastically slidably connected to the second clamping plate 302 through the second compression spring 504. A first latch 5011 is provided at the bottom of the sliding frame 501, and a second latch 3013 cooperating with the first latch 5011 is provided on the second clamping plate 302. The upper end surface of the first latch 5011 is a slope structure, and the side surface of the second latch 3013 is a slope structure.
[0034] When the first clamp 301 and the second clamp 302 are clamped, the side of the second pin 3013 squeezes the side of the first pin 5011, causing the sliding frame 501 to squeeze the second compression spring 504 downward to cause longitudinal displacement, so that the roller 505 at the bottom of the sliding frame 501 contacts the transmission belt on the surface of the belt conveyor 101, and the transmission belt drives the roller 505 to rotate under the action of friction, thereby driving the bottle roller 502 to rotate, so that it drives the medicine bottle to rotate under the action of friction, and the side of the medicine bottle is evenly wiped by the wiping strip 503.
[0035] Furthermore, a slide groove 3012 is provided on the first clamping plate 301 , and the wiping strip 503 is inserted into the slide groove 3012 and is slidably connected with the first clamping plate 301 .
[0036] The slidably connected wiping strip 503 is easy to replace, so that it can be removed and replaced after each production is completed, thereby avoiding cross infection caused by residual medicine on the wiping strip 503.
[0037] Furthermore, the receiving plate 303 is fixedly mounted on the upper end surface of the first clamping plate 301 by bolts, and an injection hole 3031 cooperating with the filling head 104 is provided on the receiving plate 303, an annular flange 3033 is provided on the edge of the upper end surface of the receiving plate 303, and a medicine discharge hole 3032 is provided at the bottom of the receiving plate 303.
[0038] When the first clamping plate 301 and the second clamping plate 302 are clamped, the injection hole 3031 on the receiving plate 303 is aligned with the filling head 104, so that the filling head 104 can fill the medicine bottle. When the first clamping plate 301 and the second clamping plate 302 are separated, the injection hole 3031 and the filling head 104 are misaligned, so that the residual medicine dripping from the filling head 104 drips onto the receiving plate 303. After production is completed, the receiving plate 303 is disassembled for cleaning.
[0039] When the device is in use, the medicine bottle enters the belt conveyor 101 intermittently and equidistantly through the medication device at the front end, and is fed into the device through the belt conveyor 101. When the medicine bottle reaches the predetermined position, the first rotating shaft 202, under the action of the torsion spring 2021, makes the baffle 201 stand above the belt conveyor 101 to intercept the medicine bottle. After being intercepted by the baffle 201, the medicine bottle stays at the predetermined position of the belt conveyor 101, waiting for the bottle supporting mechanism 3 to perform the next operation. The telescopic cylinder 102 drives the lifting platform 103 to move downward, and the filling head 104 descends to the position of the medicine bottle mouth. When When the telescopic cylinder 102 drives the lifting platform 103 to move downward, the transmission mechanism 4 converts the longitudinal displacement into horizontal displacement through the cooperation of the transmission plate 401 and the transmission frame 402, so that the transmission frame 402 squeezes the elastic telescopic rod 403, elastic deformation occurs to store energy, and drives the rack 4022 to slide to the right. During the right sliding process of the rack 4022, the first rotating shaft 202 does not rotate because the first rotating shaft 202 and the first gear 2022 cooperate to drive through the one-way bearing. At this time, the baffle 201 is kept on the upper side of the belt conveyor 101 by the action of the torsion spring 2021. The medicine bottle is intercepted at the end, and the second gear 3053 is fixedly connected with the second rotating shaft, so that the second rotating shaft 3052 is driven to rotate through the cooperation of the rack 4022 and the second gear 3053, and the screw rod 3051 is driven to rotate through the internal gear of the first transmission device 305, so that the first clamping plate 301 and the second clamping plate 302 slide towards each other, clamping the medicine bottle to ensure that it will not shake or tip over during the filling process, thereby improving the stability of the filling, and starting to fill the liquid medicine, the filling head 104 is aligned with the mouth of the medicine bottle through the injection hole 3031 on the receiving plate 303 to ensure that the liquid medicine is accurately injected into the medicine bottle. After the filling is completed, the telescopic cylinder 102 drives the lifting platform 103 to reset upward, and the transmission frame 402 is also reset under the push of the elastic telescopic rod 403, and the rack 4022 moves to the left, driving the first gear 2022 and the second gear 3053 to rotate, and the first rotating shaft 202 drives the baffle 201 to flip outward, and the second rotating shaft 3052 drives the screw rod 3051 to rotate in the opposite direction, and the second rotating shaft 3052 drives the screw rod 3051 to rotate in the opposite direction, so that the first splint 301 and the second splint 302 move away from each other, loosening the medicine bottle, and the medicine bottle is released and continues to move along the belt conveyor 101.
[0040] During filling, after the medicine bottle is clamped and fixed, the roller 505 at the bottom of the sliding frame 501 contacts the transmission belt on the surface of the belt conveyor 101, and the transmission belt drives the roller 505 to rotate, and then drives the bottle rotating roller 502 to rotate through the second transmission device 5012. During the rotation process, the bottle rotating roller 502 drives the medicine bottle to rotate by friction, and the wiping strip 503 evenly wipes the side of the medicine bottle to remove stains or residual medicine on the surface of the medicine bottle.
[0041] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A bottle-input anti-falling structure for a prefilled dispenser, comprising a bottle-blocking mechanism (2) and a bottle-supporting mechanism (3), characterized in that: It also includes a bottle wiping mechanism (5), the bottle blocking mechanism (2) includes a baffle (201) and a first rotating shaft (202), and the bottle blocking mechanism (2) is mounted on the upper end surface of the transmission mechanism (4); The bottle supporting mechanism (3) comprises a first clamping plate (301), a second clamping plate (302), a material receiving plate (303) and a first transmission device (305); the bottle supporting mechanism (3) is movably mounted on the upper end surface of the transmission mechanism (4); The bottle wiping mechanism (5) comprises a sliding frame (501), a bottle rotating roller (502) and a wiping strip (503); the bottle wiping mechanism (5) is mounted on a first clamping plate (301) and a second clamping plate (302).
2. A bottle-injection anti-falling structure for a prefilled dispenser as claimed in claim 1, characterized in that: It also includes a filling machine body (1) and a transmission mechanism (4); The filling machine body (1) comprises a belt conveyor (101), a telescopic cylinder (102), a lifting platform (103), a filling head (104) and an equipment frame (105); the belt conveyor (101) and the filling head (104) are mounted on the equipment frame (105); the lifting platform (103) is fixedly mounted on the bottom of the telescopic cylinder (102) and is slidably connected to the equipment frame (105); and the filling head (104) is fixedly mounted on the lifting platform (103); The transmission mechanism (4) comprises a transmission plate (401), a transmission frame (402), an elastic telescopic rod (403), a sleeve (4031), a hanger (404) and a housing (405). The transmission mechanism (4) is fixedly mounted on the upper end surface of the equipment frame (105) and is used for transmitting between the lifting platform (103) and the bottle blocking mechanism (2) and the bottle supporting mechanism (3).
3. The bottle-injection anti-falling structure for a prefilled dispenser as claimed in claim 1, characterized in that: The baffle plate (201) is fixedly mounted on a first rotating shaft (202); a torsion spring (2021) is provided at the bottom of the first rotating shaft (202); the first rotating shaft (202) is mounted on a belt conveyor (101) and is elastically rotatably connected thereto via the torsion spring (2021); and a limit rod (1011) for limiting the rotation angle of the baffle plate (201) is provided on the belt conveyor (101).
4. A bottle-injection anti-falling structure for a prefilled dispenser as claimed in claim 2, characterized in that: The first clamping plate (301) and the second clamping plate (302) are mirror-mounted on the front and rear sides of the belt conveyor (101); the first transmission device (305) is fixedly mounted on the upper end surface of the housing (405); a screw rod (3051) is rotatably connected to the front end surface of the first transmission device (305); a second rotating shaft (3052) is rotatably connected to the screw rod (3051) is disposed at the bottom of the first transmission device (305); the second rotating shaft (3052) and the screw rod (3051) are meshed with gears in the first transmission device (305); a slider (3011) is slidably connected to the upper end surface of the housing (405) at the bottom of the first clamping plate (301) and the second clamping plate (302); the slider (3011) passes through the screw rod (3051) and is threadedly connected to the screw rod; and arc-shaped jackets (3014) that match each other are disposed on the first clamping plate (301) and the second clamping plate (302).
5. The bottle-injection anti-falling structure for a prefilled dispenser as claimed in claim 2, characterized in that: The housing (405) is fixedly mounted on the upper end surface of the belt conveyor (101); the hanger (404) is fixedly mounted on the top lower end surface of the housing (405); the transmission frame (402) passes through the hanger (404) and is slidably connected thereto; the elastic telescopic rod (403) is mounted on the side end surface of the casing; the transmission frame (402) is elastically slidably connected to the casing via the elastic telescopic rod (403); a guide plate (4021) is provided on the transmission frame (402); the top of the transmission plate (401) is fixedly mounted on the lifting platform (103); the bottom of the transmission plate (401) passes through the housing (405) and is slidably contacted with the upper end surface of the guide plate (4021); the transmission plate (401) is a right-angled trapezoidal plate-shaped structure; the bottom of the guide plate (4021) is an inclined surface mechanism that fits the inclined edge of the transmission plate (401).
6. A bottle-injection anti-falling structure for filling a prefilled dispenser as claimed in claim 4, characterized in that: A pulley (4011) is arranged at the bottom of the transmission plate (401), the elastic telescopic rod (403) comprises a sleeve (4031), a first compression spring (4032) and a sliding rod (4033), the sliding rod (4033) is inserted into the sleeve (4031) and elastically connected to the sleeve via the first compression spring (4032), a first gear (2022) rotatably connected via a one-way bearing is arranged on the side surface of the first rotating shaft (202), a second gear (3053) is fixedly mounted on the side end surface of the second rotating shaft (3052), and a rack (4022) matched with the first gear (2022) and the second gear (3053) is arranged on the transmission frame (402).
7. A bottle-injection anti-falling structure for filling a prefilled dispenser as claimed in claim 2, characterized in that: The bottle rotating roller (502) is mounted on the sliding frame (501) and is rotatably connected thereto; a second transmission device (5012) is provided at the bottom of the sliding frame (501); a mounting groove (5013) is provided at the bottom of the second transmission device (5012); a rotatably connected rotating roller (505) is provided in the mounting groove (5013); the rotating roller (505) and the bottle rotating roller (502) are meshed and driven by gears.
8. The bottle-injection anti-falling structure for a prefilled dispenser as claimed in claim 2, characterized in that: The second clamping plate (302) is provided with a guide rod (3022), and a second compression spring (504) is sleeved on the guide rod (3022); the sliding frame (501) is provided with a guide hole (5014) that matches the guide rod (3022); the sliding frame (501) is mounted on the guide rod (3022) and is elastically slidably connected to the second clamping plate (302) via the second compression spring (504); a first latch (5011) is provided at the bottom of the sliding frame (501); the second clamping plate (302) is provided with a second latch (3013) that matches the first latch (5011); the upper end surface of the first latch (5011) is an inclined structure, and the side surface of the second latch (3013) is an inclined structure.
9. The bottle-injection anti-falling structure for filling a prefilled dispenser as claimed in claim 2, characterized in that: A sliding groove (3012) is provided on the first clamping plate (301), and the wiping strip (503) is inserted into the sliding groove (3012) and is slidably connected to the first clamping plate (301).
10. The bottle-injection anti-falling structure for filling a prefilled dispenser as claimed in claim 2, characterized in that: The receiving plate (303) is fixedly mounted on the upper end surface of the first clamping plate (301) by means of bolts, and an injection hole (3031) cooperating with the filling head (104) is provided on the receiving plate (303), an annular flange (3033) is provided on the edge of the upper end surface of the receiving plate (303), and a medicine discharge hole (3032) is provided at the bottom of the receiving plate (303).
Citation Information
Patent Citations
Bottle falling prevention device for filling machine
CN215557084U