Logistics streamline intelligent sorting system with multifunctional string rod feeding function

Abstract

The invention relates to a multifunctional string rod feeding logistics streamline intelligent sorting system, which comprises an ex-warehouse system and a production line system, and is characterized in that the ex-warehouse system comprises an X-Ray material counting machine, the X-Ray material counting machine can manually stack and feed products on string rods, one side of the X-Ray material counting machine is connected with a belt conveying line, and the other side of the X-Ray material counting machine is connected with a conveying belt; the end part of the belt conveying line is divided into two groups of material conveying belt paths, the end parts of the two groups of material conveying belt paths are provided with intelligent tray material bins, the tail ends of the intelligent tray material bins are provided with boxing and stacking machines, the boxing and stacking machines carry out discharging through manual standing positions, one side of the X-Ray material counting machine is provided with a CTU charging pile, a CTU carrier is arranged in the CTU charging pile, and the CTU charging pile is provided with an X-Ray material counting machine. The CTU charging pile charges the CTU carrier, the CTU carrier is controlled by the control system to drive the CTU carrier to be transported to the boxing and stacking machine to transport materials discharged from the intelligent tray bin, the cross-floor elevator communicates with the warehouse-out system and the production line system, and the effect of sorting and transporting products of multiple specifications is achieved by arranging the warehouse-out system and the production line system.

Description

Technical Field

[0001] The present invention relates to the technical field of intelligent sorting systems, and in particular to a logistics streamline intelligent sorting system for multifunctional string rod loading. Background Art

[0002] With the development of social science and technology, people's demand for work efficiency is getting higher and higher. In the production of automated technology, a highly efficient intelligent sorting system can help enterprises greatly improve the efficiency of material warehousing and loading.

[0003] The intelligent warehousing and logistics collaborative management and control system realizes the informatization of warehousing and logistics management by building a series of intelligent equipment such as intelligent pallet storage, X-RAY material counting, pallet CTU unmanned distribution and intelligent cross-floor transportation; the construction content covers the business process links such as material procurement incoming materials warehousing and shelving, automatic matching of outbound demand (part), intelligent sorting, and fully automatic material counting, with digital and lean management and control, and the whole process of use is traceable; through the hardware and software integration platform of the logistics execution process, the whole process of material information management from outbound to distribution is realized; through the integration with case stacking / material counting, the automatic sorting and distribution of bare pallets outbound and the automatic counting of tail materials are realized, which reduces the material distribution and retrieval time in the production process and improves production efficiency. The existing intelligent warehousing has the problem of only being able to load materials for a single workpiece during use, and most of the beats in the sorting process are wasted, and the overall sorting efficiency is low. Therefore, there is a need to improve the efficiency of the sorting system. Summary of the invention

[0004] The purpose of the present invention is to provide a logistics streamline intelligent sorting system with a multifunctional string rod loading, which can intelligently sort and load a variety of workpieces at the same time, and set up a variety of production lines that can cooperate with each other to improve the processing efficiency of the overall intelligent sorting system.

[0005] In order to achieve the above-mentioned purpose, the present invention provides the following technical solutions: a multifunctional string rod loading logistics streamline intelligent sorting system, including a warehouse delivery system and a production line system, the warehouse delivery system includes an X-Ray counting machine, the X-Ray counting machine can manually stack and load products on the string rod, one side of the X-Ray counting machine is connected to a belt conveyor line, the ends of the belt conveyor line are divided into two groups of material transport belt paths, the ends of the two groups of material transport belt paths are provided with a disc material intelligent warehouse, the end of the disc material intelligent warehouse A case packing and stacking machine is provided at the end, and the case packing and stacking machine unloads materials through a manual station. A CTU charging pile is provided on one side of the X-Ray material counting machine. A CTU carrier is provided in the CTU charging pile. The CTU charging pile charges the CTU carrier and controls the CTU carrier through a control system to drive the CTU carrier to the case packing and stacking machine to transport materials shipped from the disc intelligent warehouse. A cross-floor elevator is provided at the one-way transportation terminal of the CTU carrier, and the cross-floor elevator connects the outbound system and the production line system.

[0006] Preferably, a cache shelf is provided on one side of the X-Ray counting machine, the CTU carrier passes through the aisle of the cache shelf, and a return station is provided on one side of the cache shelf, and a worker at the return station places the remaining materials on the CTU carrier.

[0007] Preferably, the production line system is divided into an SMT processing section, a PCB processing section, an AI processing section and a DIP processing section. Following the transportation order of the CTU carrier, the transportation order of the CTU is PCB processing section, AI processing section and SMT processing section, and the DIP processing section is located on one side of the SMT processing section, the PCB processing section and the AI ​​processing section. The CTU carrier transports the DIP processing section synchronously with the SMT processing section, the PCB processing section and the AI ​​processing section.

[0008] Preferably, the PCB processing section comprises a PCB cache placement bin, and a PCB processing streamline is provided on one side of the PCB cache placement bin.

[0009] Preferably, the AI ​​processing section includes an AI production line and an AI cache shelf arranged on one side of the AI ​​processing line.

[0010] Preferably, the SMT processing section is arranged on one side of the AI ​​processing section, and the SMT processing section includes an SMT production line and an SMT cache cabinet arranged at the end of the SMT production line. The products of the PCB processing line pass through the AI ​​processing section and are transported to the SMT cache cabinet by the CTU carrier. A PCBA storage cabinet is arranged on one side of the SMT production line.

[0011] Preferably, the DIP processing unit includes a DIP production line.

[0012] The beneficial effects of the present invention are:

[0013] 1. Setting the sorting system with the outbound system and the production line system on different levels can prevent the outbound system and the production line from interfering with each other and prevent the interlacing of carrier routes from affecting the overall processing efficiency.

[0014] 2. Setting up multiple production line systems can produce and transport multiple production lines through one outbound delivery system, which greatly improves the overall production and processing efficiency and ensures that the sorting system can deliver goods to multiple production chains at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a layout diagram of the outbound system in a logistics streamline intelligent sorting system with multifunctional string rod loading according to the present invention;

[0016] Figure 2 It is a layout diagram of a production line system in a logistics streamline intelligent sorting system with multifunctional string rod loading according to the present invention;

[0017] Figure 3 The system flow of the present invention Figure 1 ;

[0018] Figure 4 The system flow of processing each workpiece in step S6 of the present invention Figure 2 ;

[0019] Figure 5 It is a process flow chart of the present invention.

[0020] In the figure:

[0021] 1. Outbound system; 11. X-Ray counting machine; 111. Cache shelf; 112. Return to warehouse station; 12. Belt conveyor line; 121. Material conveyor belt path; 13. Intelligent warehouse for coils; 14. Packing and palletizing machine; 15. CTU charging pile; 151. CTU carrier; 16. Cross-floor elevator;

[0022] 2. Production line system; 21. SMT processing department; 211. SMT production line; 212. SMT cache cabinet; 22. PCB processing department; 221. PCB cache storage bin; 222. PCB processing flow line; 23. AI processing department; 231. AI production flow line; 232. AI cache shelf; 24. DIP processing department; 241. DIP production line; 25. PCBA storage cabinet. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0024] refer to Figure 1-2 , set up the outbound system 1 and the production line system 2, where the outbound system 1 is responsible for the outbound workpieces and the re-warehousing of the remaining materials, and the production line system 2 is responsible for placing the outbound workpieces on the production line for processing. The outbound system 1 and the production line system 2 are not in the same space.

[0025] refer to Figure 1-2 The outbound system 1 includes an X-Ray counting machine 11, which can stack and load products on a string rod manually. A belt conveyor line 12 is connected to one side of the X-Ray counting machine 11. The end of the belt conveyor line 12 is divided into two groups of material conveying belt paths 121. The ends of the two groups of material conveying belt paths 121 are provided with a disk material intelligent warehouse 13. Various workpieces are placed in the disk material intelligent warehouse 13, including SMT workpieces, PCB workpieces, AI workpieces and DIP workpieces. A packing and stacking machine 14 is provided at the end of the disk material intelligent warehouse 13. The packing and stacking machine 14 unloads materials through a manual station. The X-Ray counting machine 11 is connected to a belt conveyor line 12. The end of the belt conveyor line 12 is divided into two groups of material conveying belt paths 121. The ends of the two groups of material conveying belt paths 121 are provided with a disk material intelligent warehouse 13. Various workpieces, including SMT workpieces, PCB workpieces, AI workpieces and DIP workpieces, are placed in the disk material intelligent warehouse 13. The end of the disk material intelligent warehouse 13 is provided with a packing and stacking machine 14. The packing and stacking machine 14 unloads materials through a manual station. A CTU charging pile 15 is provided on one side of the ay point-and-shoot machine 11, and a CTU carrier 151 is provided in the CTU charging pile 15. The CTU charging pile 15 charges the CTU carrier 151 and controls the CTU carrier 151 through a control system to drive the CTU carrier 151 to the case packing and palletizing machine 14 to transport the materials shipped from the disc intelligent warehouse 13. A cross-floor elevator 16 is provided at the one-way transportation terminal of the CTU carrier 151. The cross-floor elevator 16 connects the outbound system 1 and the production line system 2. The cross-floor elevator 16 can connect the outbound system 1 and the production line system 2 to transport workpieces between the two systems.

[0026] refer to Figure 1-2A cache shelf 111 is provided on one side of the X-Ray counting machine 11. The CTU carrier 151 passes through the aisle of the cache shelf 111. A return station 112 is provided on one side of the cache shelf 111. The worker at the return station 112 places the remaining material on the CTU carrier 151 to facilitate the transportation of the workpiece. The production line system 2 is divided into the SMT processing department 21, the PCB processing department 22, the AI ​​processing department 23 and the DIP processing department 24. Following the transportation sequence of the CTU carrier 151, the transportation sequence of the CTU is the PCB processing department 22, the AI ​​processing department 23 and the SMT processing department 21. The DIP processing department 24 is located on one side of the SMT processing department 21, the PCB processing department 22 and the AI ​​processing department 23. The transportation of the DIP processing department 24 by the CTU carrier 151 is synchronized with the transportation of the SMT processing department 21, the PCB processing department 22 and the AI ​​processing department 23. The processing section 22 includes a PCB cache placement bin 221, which can temporarily place unprocessed PCB workpieces. A PCB processing flow line 222 is set on one side of the PCB cache placement bin 221, which can process PCBs. The AI ​​processing section 23 includes an AI production flow line 231 and an AI cache shelf 232 set on one side of the AI ​​processing flow line. The SMT processing section 21 is set on one side of the AI ​​processing section 23. The SMT processing section 21 includes an SMT production line 211 and an SMT cache cabinet 212 set at the end of the SMT production line 211. The products of the PCB processing flow line 222 are transported to the SMT cache cabinet 212 through the AI ​​processing section 23 via the CTU carrier 151. A PCBA storage cabinet 25 is set on one side of the SMT production line 211. The DIP processing section 24 includes a DIP production line 241, and DIP production is carried out simultaneously.

[0027] refer to Figure 3-5 , the process of this sorting system is:

[0028] S1: A worker counts the workpiece trays, places several workpiece trays on a string rod and puts them into an X-Ray counting machine 11 for loading.

[0029] S2: After loading the materials, the X-Ray counting machine 11 affixes a quantity label, and transports the materials to the coil intelligent warehouse 13 for storage through two sets of material transport belt paths 121 on the belt conveyor line 12. Dividing the materials into two sets of paths can improve the efficiency of feeding.

[0030] S3: Operators judge the outbound tasks based on the outbound data and select the materials to be outbound. There are four types of outbound materials: SMT workpieces, PCB workpieces, AI workpieces and DIP workpieces, achieving the effect of simultaneous sorting and outbound delivery of multiple products.

[0031] S4: After selecting the materials to be shipped out, scan the code and take photos, and then release the materials through the packing and stacking machine 14, and place the materials in the electrostatic box container. The electrostatic box container can isolate external static electricity and place the electronic products to be processed to prevent damage due to static electricity.

[0032] S5: After receiving the signal transmitted by the case packer 14, the CTU carrier 151 located on the CTU charging pile 15 will be transported to one side of the case packer 14. The staff will place the electrostatic box container on the CTU carrier 151 for transportation. The CTU carrier 151 is a movable shelf structure that can carry more workpieces.

[0033] S6: The CTU carrier 151 transports the materials to the cross-floor elevator 16, and through the equipment, the materials are transported from the current outbound system 1 to the production line system 2, and are allocated to different production lines for processing and production according to different material categories.

[0034] S7: After the production of SMT, PCB, AI and DIP is completed, the remaining materials are transported back to the cross-floor conveyor located in the production line system 2 by calling the CTU carrier 151, and then transported back to the outbound system 1 through the cross-floor elevator 16. The tail materials of each production line will be transported to the cross-floor elevator 16 of the production line system 2 by the CTU carrier 151, and then connected through the CTU carrier 151 of the outbound system 1, and the excess materials will be scanned and transported to the plate intelligent warehouse 13 again.

[0035] For S6, depending on the processed products, the following process is carried out simultaneously before S7 process:

[0036] A6-1: The SMT workpiece is transported to the production line system 2 via a cross-floor conveyor and carried to the SMT processing department 21 via the CTU carrier 151.

[0037] A6-2: Waiting in the SMT processing section 21 for the PCB processing section 22 to complete processing, temporarily placing it on the SMT buffer cabinet 212 during the waiting process, and loading it through the feeding feeder when it is needed for processing.

[0038] A6-3: After being processed by the SMT production line 211, it is placed in the PCBA storage cabinet 25 for storage.

[0039] B6-1: The PCB workpiece is transported to the production line system 2 via a cross-floor conveyor and then transported to the PCB processing department 22 via the CTU carrier 151.

[0040] B6-2: The PCB workpiece is transported to the PCB production line by the CTU carrier 151 for processing. The finished PCB will be transported again to the SMT processing department 21 by the CTU carrier 151 for further processing.

[0041] C6-1: The AI ​​workpiece is transported to the production line system 2 via a cross-floor conveyor and then transported to the AI ​​processing section 23 via the CTU carrier 151.

[0042] C6-2: After the AI ​​workpiece is produced by the AI ​​production line 231, it is placed on the AI ​​buffer shelf 232 next to it and waits for picking up and forming the PCBA.

[0043] D6 - 1 : The DIP workpiece is transported to the production line system 2 via the cross-floor conveyor and then transported to the DIP processing section 24 via the CTU carrier 151 .

[0044] D6-2: The DIP workpiece is placed into the DIP production line 241 and put into production.

[0045] Through the above process flow, it is possible to load the four types of workpieces and carry out production line processing separately. Among them, SMT, PCB and AI workpieces can be combined into PCBA products and placed in the PCBA cache cabinet waiting for the next process or unloading. The DIP process is a separate process and can be processed separately. The finished product is a DIP finished product, thereby achieving the effect of improving sorting efficiency.

[0046] In the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0047] The above embodiments are used to further illustrate the present invention, but the present invention is not limited to these specific embodiments. Any modification, equivalent substitution and improvement made within the spirit and principle of the present invention should be understood to be within the protection scope of the present invention.

Claims

1. A multifunctional string rod loading logistics streamline intelligent sorting system, comprising a delivery system (1) and a production line system (2), characterized in that: The outbound system (1) comprises an X-Ray counting machine (11), which can stack and load products on a string rod manually. A belt conveyor line (12) is connected to one side of the X-Ray counting machine (11), and the ends of the belt conveyor line (12) are divided into two groups of material conveying belt paths (121). The ends of the two groups of material conveying belt paths (121) are provided with a plate material intelligent warehouse (13), and the end of the plate material intelligent warehouse (13) is provided with a box packing and stacking machine (14). The box packing and stacking machine (14) unloads materials through a manual station. The X-Ray counting machine (11) is connected to a belt conveyor line (12) at one side, and the ends of the belt conveyor line (12) are divided into two groups of material conveying belt paths (121). The ends of the two groups of material conveying belt paths (121) are provided with a plate material intelligent warehouse (13). The end of the plate material intelligent warehouse (13) is provided with a box packing and stacking machine (14). The box packing and stacking machine (14) unloads materials through a manual station. A CTU charging pile (15) is arranged on one side of the material machine (11), and a CTU carrier (151) is arranged in the CTU charging pile (15). The CTU charging pile (15) charges the CTU carrier (151) and controls the CTU carrier (151) through a control system to drive the CTU carrier (151) to be transported to a packing and stacking machine (14) to transport materials shipped from a tray intelligent warehouse (13). A cross-floor elevator (16) is arranged at the one-way transportation terminal of the CTU carrier (151), and the cross-floor elevator (16) is connected to the outbound system (1) and the production line system (2).

2. According to claim 1, a multifunctional string rod loading logistics streamline intelligent sorting system is characterized by: A buffer shelf (111) is provided on one side of the X-Ray counting machine (11), and the CTU carrier (151) passes through the aisle of the buffer shelf (111). A return warehouse station (112) is provided on one side of the buffer shelf (111), and a worker at the return warehouse station (112) places the remaining materials on the CTU carrier (151).

3. According to claim 1, a multifunctional string rod loading logistics streamline intelligent sorting system is characterized by: The production line system (2) is divided into an SMT processing section (21), a PCB processing section (22), an AI processing section (23) and a DIP processing section (24). Following the transportation sequence of the CTU carrier (151), the transportation sequence of the CTU is the PCB processing section (22), the AI ​​processing section (23) and the SMT processing section (21). The DIP processing section (24) is located on one side of the SMT processing section (21), the PCB processing section (22) and the AI ​​processing section (23). The CTU carrier (151) is synchronized in transporting the DIP processing section (24) and the SMT processing section (21), the PCB processing section (22) and the AI ​​processing section (23).

4. According to claim 3, a multifunctional string rod loading logistics streamline intelligent sorting system is characterized by: The PCB processing section (22) comprises a PCB cache placement bin (221), and a PCB processing streamline (222) is provided on one side of the PCB cache placement bin (221).

5. According to claim 4, a multifunctional string rod loading logistics streamline intelligent sorting system is characterized by: The AI ​​processing section (23) comprises an AI production line (231) and an AI buffer shelf (232) arranged on one side of the AI ​​production line (231).

6. According to claim 5, a multifunctional string rod loading logistics streamline intelligent sorting system is characterized by: The SMT processing section (21) is arranged on one side of the AI ​​processing section (23), and the SMT processing section (21) includes an SMT production line (211) and an SMT cache cabinet (212) arranged at the end of the SMT production line (211). Products of the PCB processing flow line (222) are transported to the SMT cache cabinet (212) through the AI ​​processing section (23) and the CTU carrier (151). A PCBA storage cabinet (25) is arranged on one side of the SMT production line (211).

7. According to claim 3, a multifunctional string rod loading logistics streamline intelligent sorting system is characterized by: The DIP processing section (24) includes a DIP production line (241).

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