Adjustable tray transporting and lifting device
By designing an adjustable tray transportation and lifting device including a base plate, conveying assembly and lifting assembly, the existing Tray tray loading and unloading device has been solved, and automated loading and unloading and multi-size adaptation in the operating state of the equipment is realized.
Patent Information
- Application Number
- CN202510286957.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-12
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2045-03-12
AI Technical Summary
The existing Tray Tray Tray Tray Tray Tray Set can only be placed in the corresponding loading level when the equipment is shut down, which is inefficient and has poor ability to size the incoming Tray Tray Tray Tray Tray.
An adjustable material tray transport lifting device is provided, including a base plate, a conveying assembly and a lifting assembly. The conveying assembly includes two conveying mechanisms arranged at intervals in the first direction, each including a loading and unloading mechanism and a feeding mechanism. The lifting assembly includes a detection position and a movable lifting and conveying of the material tray can be achieved flexibly loading and unloading of the material tray in the operating state of the equipment.
It improves sample delivery efficiency, can realize automatic loading and unloading of Tray disks in the operating state of the equipment, overcomes the operating limitations of equipment shutdown state, and is suitable for various sizes of trays.
Smart Images

Figure CN119796901A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of automatic loading and unloading equipment, and in particular to an adjustable material tray transport and lifting device. Background Art
[0002] Tray is also called material tray, and its main function is to be a container for various materials. Tray is usually used as chip carrier in the semiconductor field, and is used in various chip processing lines. Most of the existing tray loading and unloading devices use fixed positioning columns to position the tray in four directions, which means that manual material placement can only be put in or taken out from above the positioning columns. This method makes it difficult to put in or take out, and increases labor costs. In addition, most of them use manual labor to put the entire tray group with materials into the corresponding loading bin area. This process requires the equipment to be shut down to achieve low efficiency, and the tray loading and unloading devices in the prior art have poor compatibility with the size of the incoming tray.
[0003] Therefore, how to provide an adjustable tray transport and lifting device to at least partially overcome the above-mentioned disadvantages is a technical problem that technical personnel in this field currently need to solve. Summary of the invention
[0004] The purpose of the present invention is to provide an adjustable material tray transport and lifting device, which can overcome the disadvantage that the entire tray group with materials can only be placed in the corresponding loading position when the equipment is stopped, thereby improving the sample transportation efficiency and overcoming the problem that the tray loading and unloading device in the prior art has poor compatibility with the size of the incoming tray.
[0005] To achieve the above object, the present invention provides an adjustable tray transport and lifting device, comprising:
[0006] A bottom plate, with two first slide rails extending in a first direction and parallel to each other on the top;
[0007] A conveying assembly is connected to the bottom plate, the conveying assembly includes two conveying mechanisms arranged at intervals along the first direction, each of the conveying mechanisms includes a loading and unloading mechanism for driving the material tray to move along the second direction, and two feeding mechanisms respectively arranged on both sides of the loading and unloading mechanism and capable of driving the material tray to move along the third direction, at least one feeding mechanism in the same conveying mechanism is movably connected to the first slide rail;
[0008] A lifting assembly connected to the corresponding conveying mechanism, each of the lifting assemblies comprises a detection position located above the conveying mechanism and a plurality of lifting plates that can move along the second direction, the lifting plates being used to drive the material tray to move between the detection position and the conveying mechanism;
[0009] The first direction, the second direction and the third direction are perpendicular to each other.
[0010] Preferably, the feeding mechanism comprises:
[0011] The track plate extends along the third direction. The two track plates in the same conveying mechanism are equipped with a plurality of pulleys and conveyor belts connected to the pulleys on the opposite sides thereof, so as to convey the material trays mounted on the top of the two conveyor belts along the third direction.
[0012] The support plate is connected to the bottom of the track plate and is used to support the track plate.
[0013] Preferably, the loading and unloading mechanism is arranged at one end of the conveying mechanism in the third direction, and the loading and unloading mechanism comprises:
[0014] A mounting plate fixed to a corresponding support plate;
[0015] A lifting cylinder connected to the mounting plate, the lifting cylinder being located between two track plates in the same conveying mechanism;
[0016] A material tray guide block is located at the top of the lifting cylinder and connected to the piston end of the lifting cylinder. The lifting cylinder can drive the material tray located at the top of the material tray guide block to move along the second direction.
[0017] Preferably, the lifting assemblies also include a fixed plate, a plurality of first support rods and a plurality of second support rods connected to the bottom of the fixed plate and extending along the second direction, the first support rods are connected to a track plate of the same feeding mechanism, the second support rods are connected to another track plate of the same feeding mechanism, and a plurality of first openings are opened on the fixed plate to form a detection position, and the first openings are used for the corresponding lifting plates to pass through.
[0018] Preferably, the lifting components all include a lifting mechanism corresponding to the lifting plate, and the lifting mechanisms all include a first power source and a transmission component, the first power source is fixed to the track plate, the transmission component includes a first lead screw extending along the second direction and a first nut sleeved on the first lead screw, the first lead screw is connected to the output end of the first power source and the fixed plate, the lifting plate includes a first plate body connected to the first nut, and the first plate body is slidably connected to the first support rod, the first power source can drive the first lead screw to rotate around its own axis so that the first plate body connected to the first nut moves along the second direction.
[0019] Preferably, the top of the first plate body is provided with a second slide rail extending along the first direction;
[0020] The riser also includes:
[0021] A second plate body is slidably connected to the first support rod and connected to the second slide rail;
[0022] A third plate body is slidably connected to the second support rod and slidably connected to the second slide rail;
[0023] The fourth plate body is located above the second plate body and the third plate body and is fixedly connected to the second plate body. The fourth plate body is used for supporting the material tray.
[0024] Preferably, a material baffle plate is provided at one end of the track plate in the third direction, and the material baffle plate is adjacent to the loading and unloading mechanism to limit the material tray from sliding down along the conveyor belt;
[0025] A pressing plate and a supporting plate are provided on the top of the track plate, and the supporting plate is used to support the conveyor belt between the pressing plate and the supporting plate;
[0026] The track plate is provided with a plurality of first slots in the third direction, the bottom of the first slots is lower than the height of the support plate, and the first slots are used for allowing the fourth plate to move to be flush with the conveyor belt between the pressure plate and the support plate.
[0027] Preferably, a distance adjustment component is also included, and the distance adjustment component includes:
[0028] A width-adjusting fixing plate fixedly connected to the bottom plate;
[0029] Several distance adjusting mechanisms, each of which includes a second power source fixed to a width adjustment fixing plate, a second lead screw connected to an output end of the second power source and extending along a first direction, the second lead screw passing through all support plates, and the second lead screw being threadedly connected to a support plate connected to the first slide rail through a second lead screw nut, the second power source being able to drive the second lead screw to rotate around its own axis to drive the support plate connected to the second lead screw nut to move along the first direction.
[0030] Preferably, the end of the second lead screw facing away from the second power source is connected to a handwheel, and the handwheel can drive the second lead screw to rotate around its own axis.
[0031] Preferably, the conveying mechanism also includes:
[0032] A third power source is fixed to the track plate;
[0033] The transmission shaft is connected to the output end of the third power source, and the transmission shaft is fixedly connected to a group of oppositely arranged pulleys in the same conveying mechanism to drive the two conveyor belts in the same conveying mechanism to run synchronously.
[0034] Compared with the above background technology, the adjustable material tray transport and lifting device provided by the present invention includes a base plate, a conveying assembly and a lifting assembly, and two first slide rails extending along the first direction and parallel to each other are provided on the top of the base plate; the conveying assembly is connected to the base plate, and the conveying assembly includes two conveying mechanisms arranged at intervals along the first direction, and the conveying mechanisms each include a loading and unloading mechanism for driving the material tray to move along the second direction, and two feeding mechanisms respectively arranged on both sides of the loading and unloading mechanism and capable of driving the material tray to move along the third direction, and at least one feeding mechanism in the same conveying mechanism is movably connected to the first slide rail; the lifting assembly is connected to the corresponding conveying mechanism, and the lifting assembly each includes a detection position located above the conveying mechanism and a plurality of lifting plates that can move along the second direction, and the lifting plates are used to drive the material tray to move between the detection position and the conveying mechanism; the first direction, the second direction and the third direction are perpendicular to each other.
[0035] Specifically, after the material tray is placed at the loading position, it moves along the second direction behind an loading and unloading mechanism to two feeding mechanisms corresponding to the loading and unloading mechanism, and then moves along the third direction to a preset position, and driven by the lifting component, it moves along the second direction to the detection position to detect and package the samples in the material tray, and then driven by the lifting component, the material tray with the detected samples moves to another conveying mechanism, and driven by the feeding mechanism and the corresponding other loading and unloading mechanism, it moves to the unloading position. During the material unloading and taking process, the feeding mechanism and the lifting component can also operate, which can overcome the disadvantage that the entire tray group with materials can only be placed in the corresponding loading position when the equipment is stopped, thereby improving the sample conveying efficiency; a first slide rail is provided on the top of the bottom plate, and at least one feeding mechanism in the same conveying mechanism is movably connected to the first slide rail, and the distance between the two feeding mechanisms in the same conveying mechanism can be adjusted, which is suitable for material trays of various sizes and can overcome the problem that the tray loading and unloading device in the prior art has poor compatibility with the size of the incoming tray. BRIEF DESCRIPTION OF THE DRAWINGS
[0036] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.
[0037] Figure 1 A schematic diagram of the structure of an adjustable tray transport and lifting device provided in an embodiment of the present invention;
[0038] Figure 2 for Figure 1 The main view of
[0039] Figure 3 for Figure 1 Side view of
[0040] Figure 4 for Figure 1 A top view of
[0041] Figure 5 A schematic diagram of the structure of the conveying mechanism provided in an embodiment of the present invention;
[0042] Figure 6 A schematic diagram of the structure of a lifting assembly provided by an embodiment of the present invention;
[0043] Figure 7 A schematic diagram of the structure of a lifting assembly provided by an embodiment of the present invention from another perspective;
[0044] Figure 8 A schematic diagram of the structure of a loading and unloading mechanism provided in an embodiment of the present invention;
[0045] Fig. 9 This is a schematic structural diagram of a feeding mechanism provided in an embodiment of the present invention.
[0046] in:
[0047] 100-bottom plate, 110-first slide rail;
[0048] 210-loading and unloading mechanism, 211-mounting plate, 212-lifting cylinder, 213-material tray guide block, 220-feeding mechanism, 221-track plate, 222-pulley, 223-conveyor belt, 224-support plate, 225-blocking plate, 226-pressing plate, 227-supporting plate, 228-first trough body, 230-third power source, 240-transmission shaft;
[0049] 310-detection position, 320-lifting plate, 321-first plate body, 322-second slide rail, 323-second plate body, 324-third plate body, 325-fourth plate body, 326-slider, 330-fixed plate, 340-first support rod, 350-second support rod, 361-first power source, 362-first lead screw, 363-first nut;
[0050] 400-feeding tray;
[0051] 510 - width adjustment fixing plate, 521 - second power source, 522 - second lead screw, 523 - second nut, 524 - hand wheel. DETAILED DESCRIPTION
[0052] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0053] In order to enable those skilled in the art to better understand the scheme of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0054] In the description of the present invention, it is necessary to understand that the orientations or positional relationships indicated by terms such as “upper”, “lower”, “front”, “back”, “top” and “bottom” are based on the orientations or positional relationships shown in the accompanying drawings and are only for the convenience of describing the present invention and simplifying the description. They do not indicate or imply that the positions or elements referred to must have a specific orientation, be constructed and operate in a specific orientation. Therefore, they should not be understood as limitations of the present invention.
[0055] The purpose of the present invention is to provide an adjustable material tray 400 transport and lifting device, which can overcome the disadvantage that the entire tray group with materials can only be placed in the corresponding loading position when the equipment is stopped, thereby improving the sample transportation efficiency and overcoming the problem that the tray loading and unloading device in the prior art has poor compatibility with the size of the incoming tray.
[0056] It should be noted that, in this embodiment, the X direction in the accompanying drawings is defined as the first direction, the Y direction is defined as the second direction, and the Z direction is defined as the third direction, and the first direction, the second direction and the third direction are perpendicular to each other.
[0057] See also Figures 1 to 5 To achieve the above-mentioned purpose, the present invention provides an adjustable material tray 400 transport and lifting device, including a base plate 100, a conveying assembly and a lifting assembly. Two first slide rails 110 extending in a first direction and parallel to each other are provided on the top of the base plate 100; the conveying assembly is connected to the base plate 100, and the conveying assembly includes two conveying mechanisms spaced apart along the first direction, and the conveying mechanisms each include a loading and unloading mechanism 210 for driving the material tray 400 to move in a second direction, and two feeding mechanisms 220 respectively arranged on both sides of the loading and unloading mechanism 210 and capable of driving the material tray 400 to move in a third direction, and at least one feeding mechanism 220 in the same conveying mechanism is movably connected to the first slide rail 110; there are two lifting assemblies, and the lifting assemblies are connected to the corresponding conveying mechanisms, and the lifting assemblies each include a detection position 310 located above the conveying mechanism and a plurality of lifting plates 320 capable of moving in the second direction, and the lifting plates 320 are used to drive the material tray 400 to move between the detection position 310 and the conveying mechanism;
[0058] After placing the material tray 400 at the loading position, it moves along the second direction behind an loading and unloading mechanism 210 to two feeding mechanisms 220 corresponding to the loading and unloading mechanism 210, and then moves along the third direction to a preset position, and moves along the second direction to the detection position 310 driven by the lifting component to detect and pack the samples in the material tray 400, and then, driven by the lifting component, the material tray 400 with the detected samples moves to another conveying mechanism, and moves to the unloading position driven by the feeding mechanism 220 and the corresponding other loading and unloading mechanism 210, the feeding mechanism 220 and the corresponding other loading and unloading mechanism 210, the material unloading and taking process, the feeding mechanism 220 and the lifting assembly can also operate, which can overcome the disadvantage that the entire tray group with materials can only be placed in the corresponding loading position when the equipment is stopped, thereby improving the sample transportation efficiency; a first slide rail 110 is provided on the top of the base plate 100, and at least one feeding mechanism 220 in the same conveying mechanism is movably connected to the first slide rail 110, and the distance between the two feeding mechanisms 220 in the same conveying mechanism can be adjusted, which is suitable for material trays 400 of various sizes, and can overcome the problem that the tray loading and unloading device in the prior art has poor compatibility with the size of the incoming tray.
[0059] In this embodiment, a conveying mechanism and a lifting component are used as a loading module, which are used to transport the Tray chopping group from the loading position to the detection position 310, and another conveying mechanism and another lifting component are used as an unloading module, which are used to transport the Tray chopping group from the detection position 310 to the unloading position. Specifically, the loading and unloading mechanism 210 of the loading module transports the Tray chopping group at the loading position to position A (the first position), and then the feeding mechanism 220 of the loading module transports the Tray chopping group at position A to position B (the second position), and then moves to position C (the third position) of the detection position 310 driven by the lifting component of the loading module. Under the action of the manipulator, the DIE semi-finished product material in the loading Tray group is transported to the test platform for testing, and the manipulator then transfers the DIE material on the test platform to the Tray at position D of the detection position 310 according to the test results. In the y tray, the external manipulator repeatedly takes DIE material from the Tray at position C for testing on the test platform, and transfers the DIE material on the test platform to the Tray at position D of the detection position 310 according to the test results until the material hole in the Tray at position D is filled with DIE material, and the lifting component of the unloading module (supporting the Tray at position D) descends by a Tray thickness displacement value, and at the same time, the external manipulator absorbs the empty Tray on the detection position 310 to position D, and repeats the above action flow. When the Tray chopping group at position D is accumulated to a certain thickness, it is transferred from position D to position E under the drive of the lifting component of the unloading module, and then transferred to position F under the drive of the feeding mechanism 220 of the unloading module, and then the loading and unloading mechanism 210 of the unloading module lifts the Tray chopping group at position F to the unloading position for unloading.
[0060] Among them, it should be noted that, according to the number of lifting plates 320 in the lifting component of the loading module, the detection position 310 can be divided into C1, C2, C3, C4, C5, etc., and similarly, according to the number of lifting plates 320 in the lifting component of the unloading module, the detection position 310 can be divided into D1, D2, D3, D4, D5, etc., and taking the number of lifting plates 320 in the loading module and the unloading module as three as an example, C1 and C2 can be used as the placement position of the Tray plate chopping group loaded with the products to be detected, C3 can be used for the placement position of the empty Tray plate chopping group, and D1, D2, and D3 are respectively used as placement positions corresponding to the three detection results. The three empty trays on C3 can be placed on D1, D2, and D3 respectively by the robot. Then the robot drives the DIE materials on C1 and C2 to the test platform for testing and places them in one of D1, D2, and D3 according to the test results. This process is repeated continuously. When empty trays appear on C1 and C2, the empty trays are transferred to C3 by the robot. When the trays of D1, D2, and D3 are full, the empty trays of C3 are adsorbed by the robot to replenish the trays.
[0061] See also Fig. 9 In one embodiment, the feeding mechanism 220 includes a track plate 221 and a support plate 224. The track plate 221 extends along the third direction. The two track plates 221 in the same conveying mechanism are equipped with a plurality of pulleys 222 and a conveyor belt 223 connected to the pulleys 222 on the opposite sides. The conveyor belt 223 is used to connect the pulleys 222. The conveyor belt 223 can be adjusted by a tensioning wheel. The conveyor belt 223 can move along a closed track driven by the pulleys 222, and is used to transport the material tray 400 mounted on the top of the two conveyor belts 223 along the third direction; the support plate 224 is connected to the bottom of the track plate 221, and is used to support the track plate 221. The support plate 224 can be fastened by M5 screws and set at both ends of the corresponding track plate 221 in the third direction. The conveying mechanisms also include a third power source 230 and a transmission shaft 240. The third power source 230 can be a motor and fixed to the track plate 221. The transmission shaft 240 is connected to the output end of the third power source 230. The transmission shaft 240 is fixedly connected to a group of relatively arranged pulleys 222 in the same conveying mechanism to drive the two conveyor belts 223 in the same conveying mechanism to run synchronously. A bearing is provided between the pulley 222 connected to the output end of the third power source 230 and the track plate 221.
[0062] Furthermore, a material baffle plate 225 is provided at one end of the track plate 221 in the third direction, and the material baffle plate 225 is adjacent to the loading and unloading mechanism 210, so as to limit the material tray 400 from sliding along the conveyor belt 223; a pressure plate 226 and a support plate 227 are provided on the top of the track plate 221, and the support plate 227 is used to support the conveyor belt 223 located between the pressure plate 226 and the support plate 227; a plurality of first slots 228 are opened on the track plate 221 in the third direction, and the bottom of the first slot 228 is lower than the height of the support plate 227, and the first slot 228 is used for allowing the fourth plate 325 on the top of the following lifting plate 320 to move to be flush with the conveyor belt 223 located between the pressure plate 226 and the support plate 227, and guide blocks are provided at both ends of the top of the first slot 228 in the third direction, which are used for conveying the tray between the two parts of the conveyor belt 223 on both sides of the first slot 228 in the third direction, that is, the excessive conveyance of the tray on the first slot 228 is achieved by the guide blocks.
[0063] See also Figure 8 In one embodiment, a loading and unloading mechanism 210 is arranged at one end of the conveying mechanism in the third direction, and the loading and unloading mechanism 210 includes a mounting plate 211 fixed to a corresponding support plate 224, a lifting cylinder 212 connected to the mounting plate 211, and a material tray guide block 213 located at the top of the lifting cylinder 212 and connected to the piston end of the lifting cylinder 212. A positioning and foolproof mechanism (such as asymmetrically distributed positioning columns) for matching with the groove at the bottom end of the Tray is provided on the top of the material tray guide block 213, which is used to make the contact between the Tray and the material tray guide block 213 closer. To increase stability, the mounting plate 211 and the fixed end of the lifting cylinder 212, the piston end of the lifting cylinder 212 and the tray guide block 213 can be fastened by M4 screws, and the mounting plate 211 and the support plate 224 can be fastened by M5 screws. The lifting cylinder 212 is located between the two track plates 221 in the same conveying mechanism. The lifting cylinder 212 can drive the tray 400 located on the top of the tray guide block 213 to move in the second direction. The tray guide block 213 can be replaced according to the size and structure of the Tray, so as to achieve the above purpose.
[0064] Among them, there are two ways to load and unload the Tray group on the loading and unloading mechanism 210. One way is to manually move the Tray group to the loading position, and then move it away when the Tray group materials are sent out from the unloading position. The other way is to connect with other external processes. Both loading and unloading of the Tray are achieved by a truss robot. The loading and unloading mechanism 210 can be set at the same end of the conveying mechanism in the third direction, so as to facilitate connection with the previous and next processes to realize the automatic connection function of the equipment.
[0065] See also Figure 6 and Figure 7In one embodiment, the lifting components also include a fixed plate 330, a plurality of first support rods 340 and a plurality of second support rods 350 connected to the bottom of the fixed plate 330 and extending along the second direction, the first support rods 340 are connected to a track plate 221 of the same feeding mechanism 220, the second support rods 350 are connected to another track plate 221 of the same feeding mechanism 220, and a plurality of first openings are opened on the fixed plate 330 to form a detection position 310, and the first openings are used for the corresponding lifting plates 320 to pass through; the lifting components all include a lifting mechanism corresponding to the lifting plate 320, and the lifting mechanism all include the first A power source 361 and a transmission assembly, the first power source 361 is fixed to the track plate 221, the transmission assembly includes a first lead screw 362 extending along the second direction and a first nut 363 sleeved on the first lead screw 362, the first lead screw 362 is connected to the output end of the first power source 361 and the fixed plate 330, the lifting plate 320 includes a first plate body 321 connected to the first nut 363, and the first plate body 321 is slidably connected to the first support rod 340, the first power source 361 can drive the first lead screw 362 to rotate around its own axis so that the first plate body 321 connected to the first nut 363 moves along the second direction.
[0066] It can be understood that the first power source 361 can be a motor, which is fixed to the track plate 221 through a motor fixing bracket, one end of the first lead screw 362 is connected to the rotating shaft of the motor through a coupling, and the other end of the first lead screw 362 is rotatably connected to the bottom of the fixed plate 330 through a bearing, and the rotation of the rotating shaft drives the first lead screw 362 to rotate around its own axis, so that the first nut 363 connected to the first lead screw 362 moves along the extension direction of the first lead screw 362, the first nut 363 is connected to the first plate body 321, and the first plate body 321 is slidably connected to the first support rod 340, which limits the rotation of the first plate body 321 around the axis of the first lead screw 362 while guiding the movement of the first plate body 321, and the first plate body 321 is provided with a drag chain fixing sheet metal for connecting the drag chain, which is used to pull the movement of the first plate body 321.
[0067] It should be noted that a vertically extending connecting plate is also connected to the bottom of the fixed plate 330. The vertical surface of the connecting plate on the outside can be used to fix the drag chain. At the same time, an origin slot switch can be set on the connecting plate, and a sensor fixing plate is set on the first plate body 321. Through the cooperation of the origin slot switch and the sensor fixing plate, the position of the first plate body 321 can be known in time. In addition, a loading sensor fixing block is also provided on the fixed plate 330 for fixing the optical fiber sensor to obtain the loading information of the detection position 310; the lifting plate 320 is also provided with a loading stopper on one side in the third direction. Through the setting of the loading stopper, the Tray chopping group after moving to the lifting plate 320 can be blocked, so that the Tray chopping group can enter the preset position of the lifting plate 320.
[0068] In one embodiment, the top of the first plate body 321 is provided with a second slide rail 322 extending along the first direction; the lifting plate 320 also includes a second plate body 323, a third plate body 324 and a fourth plate body 325, the second plate body 323 is slidably connected to the first support rod 340 and connected to the second slide rail 322; the third plate body 324 is slidably connected to the second support rod 350 and is slidably connected to the second slide rail 322; the fourth plate body 325 is located above the second plate body 323 and the third plate body 324 and is fixedly connected to the second plate body 323, and the fourth plate body 325 is used to support the material tray 400; wherein the second slide rail 322 at the top of the first plate body 321 can be provided with two The bottom of the second plate body 323 and the third plate body 324 can be slidably connected to the first plate body 321 through a slider 326 adapted to the second slide rail 322, and the slider 326 is used to limit the relative movement of the third plate body 324 and the first plate body 321 in the second direction, so that the third plate body 324 can move synchronously with the first plate body 321 along the second direction under the drive of the first plate body 321 and under the guidance of the second support rod 350. The second plate body 323 and the third plate body 324 can be set to the same thickness to ensure the stability of the fourth plate body 325 located above the second plate body 323 and the third plate body 324 and fixedly connected to the second plate body 323.
[0069] In one of the embodiments, it also includes a distance adjustment component, which includes a width adjustment fixing plate 510 and a plurality of distance adjustment mechanisms. The width adjustment fixing plate 510 is fixedly connected to the base plate 100; the distance adjustment mechanisms include a second power source 521 fixed to the width adjustment fixing plate 510, and a second lead screw 522 connected to the output end of the second power source 521 and extending along the first direction, the second lead screw 522 passes through all the support plates 224, and the second lead screw 522 is threadedly connected to a support plate 224 connected to the first slide rail 110 through a second nut 523, and the second power source 521 can drive the second lead screw 522 to rotate around its own axis to drive the support plate 224 connected to the second nut 523 to move along the first direction.
[0070] It should be noted that the number of the distance adjustment mechanisms corresponds to the feeding mechanisms 220 connected to the first slide rail 110. For example, when there are two feeding mechanisms 220 connected to the first slide rail 110, two distance adjustment mechanisms should be set for separate control. When there are three feeding mechanisms 220 connected to the first slide rail 110, three distance adjustment mechanisms should be set for separate control. The width adjustment fixing plate 510 can be set on one side of the conveying component, and the second power source 521 can be fixed by the width adjustment fixing plate 510. When the same feeding mechanism 220 has two support plates 224, the same distance adjustment mechanism should be provided with two sets of second wires. The rods 522 are respectively penetrated through the corresponding support plates 224, and the synchronous rotation of the two groups of second lead screws 522 is realized through the conveyor belt and the pulley connected to the second lead screw 522. The two lead screws are driven to rotate synchronously by a second power source 521, so that the support plate 224 connected to the corresponding second lead screw 522 is moved along the extension direction of the first slide rail 110, so as to adjust the distance between the two feeding mechanisms 220 in the same group of conveying mechanisms, wherein, while the feeding mechanism 220 moves relatively, the third plate body 324 is also driven by the second support rod 350 to move relative to the second plate body 323 along the extension direction of the second slide rail 322.
[0071] In addition, a handwheel 524 is connected to the end of the second lead screw 522 facing away from the second power source 521. The handwheel 524 can drive the second lead screw 522 to rotate around its own axis, and can also realize the position adjustment of the feeding mechanism 220 on the first slide rail 110. The first rail is also provided with a supporting width adjustment slider fixing block for fixing the slider located at the bottom of the support plate 224. At the same time, the feeding mechanism 220 that can slide relative to the first rail is provided with a drag chain for moving and traction of the feeding mechanism 220. An origin switch can be set on the first rail, and a rail sensor sheet is set on the support plate 224 for obtaining the position of the feeding mechanism 220 on the first rail. The first rail is also provided with a rail sensor locking block for ensuring the safety and stability of the rail operation, which can trigger braking under specific circumstances to prevent accidents.
[0072] In summary, the adjustable tray 400 transport and lifting device provided in the present application, a conveying mechanism and a lifting component as a loading module, used for conveying the Tray chopping group from the loading position to the detection position 310, another conveying mechanism and another lifting component as a unloading module, used for conveying the Tray chopping group from the detection position 310 to the unloading position, and the conveying step specifically includes the following steps.
[0073] Step 1: Place the whole stack of Tray chops in the loading and unloading mechanism 210 at the front end of the loading module. Under the action of the lifting cylinder 212, the whole stack of Tray chops can be lowered onto the conveyor belt 223 of the conveying mechanism. Under the action of the third power source 230, the whole stack of Tray chops is transported backwards.
[0074] Step 2: The lifting plate 320 enters the corresponding waiting position under the action of the first power source 361 and waits until the entire stack of Tray plates moves to the waiting position and blocks the entire stack of Tray plates under the action of the loading block. After the loading sensor installed on the loading block senses a signal, the first power source 361 is started, and under the action of the first screw rod and the first screw nut 363, the Tray plates are driven to move upward, so that the Tray plates are separated from the conveyor belt 223.
[0075] Step 3: Repeat the operations of steps 1 and 2 to achieve the lifting of the loaded tray group and the empty tray group to the detection position 310, so that the detection position 310 has two groups of fully loaded trays and one group of empty trays;
[0076] Step 4: Take the empty tray from the loading area in step 3 and place it in the detection position 310 in the unloading module. It can be divided into three categories according to actual conditions. After the external robot classifies the finished materials according to the system, it will be unloaded into the tray corresponding to the detection position 310;
[0077] Step 5: Repeat the operations of step 3 and step 4 to complete the detection and material separation. When the number of trays at the detection position 310 in the unloading module reaches the set value, the system will give a signal. Under the action of the motor, the tray will move downward. When the system gives the unloading signal, the conveyor belt 223 in the unloading module will be stationary.
[0078] Step 5: When the first power source 361 drives the Tray to move downward to the conveyor belt 223, the third power source 230 for driving the conveyor belt 223 will reverse, and under the action of static friction, the Tray will be driven to be transferred to the front loading and unloading mechanism 210 along with the conveyor belt 223;
[0079] Step 6: The loading and unloading mechanism 210 in the unloading module, under the lifting action of its lifting cylinder 212, lifts up the unloading tray assembly, so that the tray assembly is separated from the conveyor belt 223, thus completing a complete unloading.
[0080] The adjustable material tray 400 transport and lifting device is provided with two conveying mechanisms, and a tray loading and unloading mechanism 210 is provided at the front end of the two conveying mechanisms, and the lifting component is embedded in the middle of the two feeding mechanisms 220 of the conveying mechanism, so as to achieve the effect of vibration-free lifting by directly driving the first screw 362 through the first power source 361 through the tray group on the conveyor belt 223 to reduce the shaking of the wafer DIE in the tray group with material and cause the rollover. At the same time, the two groups of conveying mechanisms can meet the adjustment function of the device to adapt to two different specifications of IC wafer trays of 4in and 5in through the distance adjustment mechanism, so as to realize the automatic loading and unloading of the tray without stopping in the existing wafer DIE test and the automatic line production of the tray groups of different sizes to improve the flexibility and production efficiency of the equipment.
[0081] It should be noted that, in this specification, relational terms such as first and second are merely used to distinguish one entity from other entities, but do not necessarily require or imply any actual relationship or order between these entities.
[0082] The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the various embodiments can be referenced to each other.
[0083] The principles and implementation methods of the present invention are described in this article using specific examples. The description of the above embodiments is only used to help understand the method and core ideas of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made to the present invention without departing from the principles of the present invention, and these improvements and modifications also fall within the scope of protection of the present invention.
Claims
1. An adjustable tray transport and lifting device, characterized in that: include: A bottom plate, with two first slide rails extending in a first direction and parallel to each other on the top; A conveying assembly connected to the bottom plate, the conveying assembly comprising two conveying mechanisms spaced apart along the first direction, the conveying mechanisms each comprising a loading and unloading mechanism for driving the material tray to move along the second direction, and two feeding mechanisms respectively arranged on both sides of the loading and unloading mechanism and capable of driving the material tray to move along the third direction, at least one of the feeding mechanisms in the same conveying mechanism is movably connected to the first slide rail; A lifting assembly connected to the corresponding conveying mechanism, each of the lifting assemblies comprises a detection position located above the conveying mechanism and a plurality of lifting plates that can move along the second direction, and the lifting plates are used to drive the material tray to move between the detection position and the conveying mechanism; The first direction, the second direction and the third direction are perpendicular to each other.
2. The adjustable tray transport and lifting device according to claim 1, characterized in that: The feeding mechanism comprises: A track plate extends along the third direction, and the two track plates in the same conveying mechanism are equipped with a plurality of pulleys and conveyor belts connected to the pulleys on the opposite sides thereof, so as to convey the material trays mounted on the top of the two conveyor belts along the third direction; The support plate is connected to the bottom of the track plate and is used to support the track plate.
3. The adjustable tray transport and lifting device according to claim 2, characterized in that: The loading and unloading mechanism is arranged at one end of the conveying mechanism in the third direction, and the loading and unloading mechanism comprises: A mounting plate fixed to the corresponding support plate; A lifting cylinder connected to the mounting plate, the lifting cylinder being located between two track plates in the same conveying mechanism; A material tray guide block is located at the top of the lifting cylinder and connected to the piston end of the lifting cylinder. The lifting cylinder can drive the material tray located at the top of the material tray guide block to move along the second direction.
4. The adjustable tray transport and lifting device according to claim 3, characterized in that: The lifting assemblies also include a fixed plate, a plurality of first support rods and a plurality of second support rods connected to the bottom of the fixed plate and extending along the second direction, the first support rods are connected to one of the track plates of the same feeding mechanism, the second support rods are connected to another track plate of the same feeding mechanism, and a plurality of first openings are opened on the fixed plate to form the detection position, and the first openings are used for the corresponding lifting plates to pass through.
5. The adjustable tray transport and lifting device according to claim 4, characterized in that: The lifting components all include a lifting mechanism corresponding to the lifting plate, and the lifting mechanisms all include a first power source and a transmission component, the first power source is fixed to the track plate, the transmission component includes a first lead screw extending along the second direction and a first nut sleeved on the first lead screw, the first lead screw is connected to the output end of the first power source and the fixed plate, the lifting plate includes a first plate body connected to the first nut, and the first plate body is slidably connected to the first support rod, the first power source can drive the first lead screw to rotate around its own axis so that the first plate body connected to the first nut moves along the second direction.
6. The adjustable tray transport and lifting device according to claim 5, characterized in that: The top of each of the first plates is provided with a second slide rail extending along the first direction; The lifting plate further comprises: A second plate body, slidably connected to the first support rod and connected to the second slide rail; A third plate body, slidably connected to the second support rod and slidably connected to the second slide rail; The fourth plate body is located above the second plate body and the third plate body and is fixedly connected to the second plate body, and the fourth plate body is used for supporting the material tray.
7. The adjustable tray transport and lifting device according to claim 6, characterized in that: The track plate is provided with a material blocking plate at one end in the third direction, and the material blocking plate is adjacent to the loading and unloading mechanism to limit the material tray from sliding down along the conveyor belt; A pressing plate and a supporting plate are provided on the top of the track plate, and the supporting plate is used to support the conveyor belt located between the pressing plate and the supporting plate; The track plate is provided with a plurality of first slots in the third direction, the bottom of the first slots being lower than the height of the support plate, and the first slots are used for allowing the fourth plate to move to be flush with the conveyor belt between the pressure plate and the support plate.
8. The adjustable tray transport and lifting device according to any one of claims 2 to 6, characterized in that: Also included is a distance adjustment component, the distance adjustment component comprising: A width adjustment fixing plate, fixedly connected to the bottom plate; A plurality of distance adjusting mechanisms, each of which includes a second power source fixed to the width adjustment fixing plate, a second lead screw connected to the output end of the second power source and extending along the first direction, the second lead screw passing through all the support plates, and the second lead screw is threadedly connected to one of the support plates connected to the first slide rail through a second nut, the second power source can drive the second lead screw to rotate around its own axis to drive the support plate connected to the second nut to move along the first direction.
9. The adjustable tray transport and lifting device according to claim 8, characterized in that: A handwheel is connected to one end of the second lead screw away from the second power source, and the handwheel can drive the second lead screw to rotate around its own axis.
10. The adjustable tray transport and lifting device according to claim 8, characterized in that: The conveying mechanism also includes: A third power source is fixed to the track plate; A transmission shaft is connected to the output end of the third power source, and the transmission shaft is fixedly connected to a group of oppositely arranged pulleys in the same conveying mechanism to drive the two conveyor belts in the same conveying mechanism to run synchronously.
Citation Information
Patent Citations
Tray conveying machine
CN110697612A
Conveying disc machine
CN210795627U
Tray feeding and discharging mechanism
CN217024341U
Material feeding apparatus for press machine
KR1020110000188A
Automatic tray loading system and use method of the same
US20220055844A1
Cited By
Equipment capable of stably conveying photovoltaic cell trays
CN120328111A