Train loading method for laying materials layer by layer

By using the method of layered materials during the loading process of trains and using two loading silos for layered laying, the problems of slow loading speed and low efficiency in the existing technology are solved, and a more efficient train loading process is achieved.

CN119796983APending Publication Date: 2025-04-11SHANDONG YANKUANG INT COKING CO LTD

Patent Information

Application Number
CN202510048198.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-13
Publication Date
2025-04-11

AI Technical Summary

Technical Problem

The existing train loading method is slow to load. It usually takes 3 to 3.5 hours to fill 10 trains, and 25 trains take 7 to 8 hours to complete, and the car bags need to be stopped frequently, reducing the loading efficiency.

Method used

The train loading method of layered materials is adopted, and layered laying is carried out through two material silos. The car sheath is laid layer by layer when moving at a constant speed to ensure that the amount of materials in the car sheath reaches the corresponding proportion after each layer of material is laid.

Benefits of technology

The loading efficiency has been greatly improved, and the loading time of 25 car leathers has been shortened to 2.5 to 3 hours, saving loading time and improving the overall loading efficiency through stable movement.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119796983A_ABST
    Figure CN119796983A_ABST
Patent Text Reader

Abstract

The invention belongs to the technical field of train loading, and particularly relates to a train loading method for laying materials in a layered mode. Comprising the following steps that (1) a compartment is cleaned and reinforced, and a batch of train wagons are pulled by a tractor to sequentially pass through two discharging bins at a constant speed after passing through empty wagons; (2) paving a first layer of material and a second layer of material through two discharging bins respectively; (3) the tractor reversely pulls the train wagon to sequentially pass through the two discharging bins at a constant speed; (4) paving a third layer of material and a fourth layer of material through two discharging bins respectively; and (5) loading the train on a heavy vehicle after coke flattening, cleaning and checking, and then loading the train. According to the invention, the loading efficiency is greatly improved, the loading time is shortened to 2.5-3 hours from 7-8 hours of 25-wagon loading, and the loading time is saved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention belongs to the technical field of train loading, and in particular relates to a train loading method for layered paving materials. Background Art

[0002] Coking plants use trains to transport coke. The current method of loading trains is to align the wagons to the silo, open the coke release gate, lower the chute, load the wagons until they are full, and then slowly move the wagons until one car is full. Then start to fill the next car, and so on, load the wagons one by one, until a batch of trains are full and then they are taken away together. During the loading process, one silo is always used to pave the materials, and only after the silo is emptied, the next silo is activated. This method of loading trains is extremely slow. Generally, it takes 3 to 3.5 hours to load 10 trains; it takes 7 to 8 hours to load 25 trains. Moreover, since a car needs to be filled at one time, it is sometimes necessary to stop the movement of the wagons halfway, which further reduces the loading efficiency. Summary of the invention

[0003] The object of the present invention is to provide a train loading method for layered paving materials to solve the problems existing in the prior art.

[0004] The technical solution adopted by the present invention to solve its technical problem is:

[0005] A method for loading layered paving materials onto a train, comprising the following steps:

[0006] (1) After cleaning and reinforcing the carriages and passing the empty carriages, a batch of train carriages are pulled by the iron bulls through two discharge bins at a uniform speed;

[0007] (2) The first layer of materials and the second layer of materials are laid through two discharge bins respectively;

[0008] (3) The iron bull pulls the train wagon in the opposite direction and passes through the two discharge bins in sequence at a constant speed;

[0009] (4) The third layer and the fourth layer of materials are laid through two discharge bins respectively;

[0010] (5) After the coke is leveled, the heavy vehicle is passed and the train is loaded after cleaning and inspection.

[0011] Furthermore, the method of paving operation is: when the leading edge of a car that is first in the moving direction in a batch of train cars reaches the discharge bin, the gate of the discharge bin is opened and the chute of the discharge bin is lowered to pave the materials on the first car. After the first car is paved, the chute is lifted and waits for the next car to arrive, and then the chute is lowered again to pave the second car, and this is repeated until all cars have completed the paving of this layer of materials.

[0012] Furthermore, after the first layer of material is laid, the amount of material in the car body reaches 1 / 2-3 / 5 of the car body capacity.

[0013] Furthermore, after the second layer of material is laid, the amount of material in the car body reaches 2 / 3-4 / 5 of the car body capacity.

[0014] Furthermore, after the third layer of material is laid, the car body is full of material, and the fourth layer of material is laid to fill the hole.

[0015] The present invention has the following beneficial effects:

[0016] 1. The present invention greatly improves the loading efficiency, shortening the loading time of 25 wagons from 7 to 8 hours to 2.5 to 3 hours, thus saving loading time.

[0017] 2. During the entire loading process, since the car body moves at a constant and stable speed, except for the turning process where the iron ox needs to stop running, the car body moves while loading, thus improving the loading efficiency. The laying time of each layer of material in each car body does not exceed 2 minutes. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the process of the present invention.

[0019] Figure 2 It is a schematic diagram of the paving operation of the first layer of material and the second layer of material of the present invention.

[0020] Figure 3 It is a schematic diagram of the paving operation of the third layer of material and the fourth layer of material of the present invention. DETAILED DESCRIPTION

[0021] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with specific embodiments and drawings. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0022] like Figure 1-3 As shown, a method for loading layered paving materials onto a train comprises the following steps:

[0023] (1) After cleaning and reinforcing the carriages and passing the empty carriages, a batch of train carriages are pulled by the iron bulls through two discharge bins at a uniform speed;

[0024] (2) The first and second layers of materials are laid out through two material discharge bins respectively; after the first layer of materials is laid out, the amount of materials in the wagon reaches 1 / 2-3 / 5 of the wagon capacity. After the second layer of materials is laid out, the amount of materials in the wagon reaches 2 / 3-4 / 5 of the wagon capacity.

[0025] (3) The iron bull pulls the train wagon in the opposite direction and passes through the two discharge bins in sequence at a constant speed;

[0026] (4) The third and fourth layers of materials are laid through two material discharge bins. After the third layer of materials is laid, the wagon is full of materials, and the fourth layer of materials is laid to fill the pit.

[0027] (5) After the coke is leveled, the heavy vehicle is passed and the train is loaded after cleaning and inspection.

[0028] The method of paving operation is: when the leading edge of the car that is first in the moving direction in a batch of train cars reaches the discharge bin, open the gate of the discharge bin and lower the chute of the discharge bin to pave the material on the first car. After the first car is paved, lift the chute and wait for the next car to arrive, then lower the chute again to pave the second car, and repeat this process until all cars have completed the paving of this layer of material.

[0029] The working principle of the present invention is: changing from the original use of one discharge bin to carry out sequential full material paving to layered paving through two discharge bins, which greatly improves the paving efficiency and reduces the loading time. It only takes 2.5 to 3 hours to load a batch of 25 carriages.

[0030] The above-described embodiments are merely descriptions of preferred implementations of the present invention, and are not intended to limit the concept and scope of the present invention. Without departing from the design concept of the present invention, various modifications and improvements made by ordinary persons in the art to the technical solution of the present invention should all fall within the scope of protection of the present invention.

[0031] The techniques, shapes, and structural parts not described in detail in the present invention are all well-known techniques.

Claims

1. A method for loading layered paving materials onto a train, characterized in that: The following steps are involved: (1) After cleaning and reinforcing the carriages and passing the empty carriages, a batch of train carriages are pulled by the iron bulls through two discharge bins at a uniform speed; (2) The first layer of materials and the second layer of materials are laid through two discharge bins respectively; (3) The iron bull pulls the train wagon in the opposite direction and passes through the two discharge bins in sequence at a constant speed; (4) The third layer and the fourth layer of materials are laid through two discharge bins respectively; (5) After the coke is leveled, the heavy vehicle is passed and the train is loaded after cleaning and inspection.

2. The train loading method of layered paving materials according to claim 1, characterized in that: The paving operation method is: when the front edge of the car that is first in the moving direction in a batch of train cars reaches the discharge bin, the gate of the discharge bin is opened to lower the chute of the discharge bin to pave the materials on the first car. After the first car is paved, the chute is lifted and waits for the next car to arrive, and then the chute is lowered again to pave the second car, and this is repeated until all cars have completed the paving of the current layer of materials.

3. The train loading method of layered paving materials according to claim 1, characterized in that: After the first layer of material is laid, the amount of material in the car body reaches 1 / 2-3 / 5 of the car body capacity.

4. The train loading method of layered paving materials according to claim 1, characterized in that: After the second layer of material is laid, the amount of material in the car body reaches 2 / 3-4 / 5 of the car body capacity.

5. The train loading method of layered paving materials according to claim 1, characterized in that: After the third layer of material is laid, the wagon is full of material, and the pit is filled by laying the fourth layer of material.

Citation Information

Patent Citations

  • Quick truck-loading system

    CN102963738A

  • Automatic ore loading control system and method

    CN111665813A

  • Full-automatic loading system

    CN113979159A

  • Automatic full-load loading method and system for unmanned mine car

    CN118790758A

  • Train loading system that does not stop based on measurement of array spout

    CN205998702U

Cited By

  • Assembly line type three-feed-opening train continuous loading cooperative control method and system

    CN122166576A