Feeding device for straw high-temperature anaerobic fermentation reactor

By designing a feeding device for straw high-temperature anaerobic fermentation reactor, including feeding mechanism, humidification mechanism and filtering mechanism, the problems of complex feeding operations and difficult humidity control in the prior art are solved, rapid feeding of straw and effective control of humidity are achieved, and fermentation efficiency and simplicity of operation are improved.

CN119799442AInactive Publication Date: 2025-04-11EVERBRIGHT GREEN ENVIRONMENTAL PROTECTION TECH SERVICE (JIANGSU) CO LTD +1
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Patent Information

Application Number
CN202411857238.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2025-04-11
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The feeding operation steps of existing straw high-temperature anaerobic fermentation reactors are complicated, time-consuming and labor-intensive, and it is difficult to effectively maintain the humidity of the straw.

Method used

A feeding device including a feeding mechanism, a humidification mechanism and a filtering mechanism is designed. The feeding mechanism drives the conveyor belt to move through the power roller and the driven roller to achieve rapid loading of straw. The humidification mechanism quickly humidifies the straw through a water jet pipe and a water pump. The filtering mechanism treats excess moisture through a double-layer filter plate and a filter mesh to achieve the purpose of saving energy and humidifying feeding.

Benefits of technology

It realizes rapid loading of straw and effective control of humidity, simplifies the operation process, saves time and energy, and improves fermentation efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a feeding device for a straw high-temperature anaerobic fermentation reactor, which comprises a feeding mechanism, the feeding mechanism is arranged on a first support frame, a feeding groove is arranged at a feeding port of the feeding mechanism, the feeding groove is arranged on a second support frame, a discharging port of the feeding mechanism is provided with a discharging groove, and the discharging groove is arranged on the second support frame. The discharging groove is connected with the first supporting frame. According to the straw smashing device, through the arranged feeding mechanism, smashed straw is placed in the feeding groove, at the moment, a motor is started to drive a driving roller to rotate, and therefore under cooperation of a driven roller, a conveying belt can move, a partition plate can be driven to move from the bottom to the top, and the straw in the feeding groove is conveyed into a discharging groove; therefore, the straw can be conveyed into the reactor, and rapid straw feeding operation can be achieved.
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Description

Technical Field

[0001] The invention belongs to the technical field of feeding devices, and in particular relates to a feeding device used for a straw high-temperature anaerobic fermentation reactor. Background Art

[0002] The feeding requirements of straw high temperature anaerobic fermentation reactor are relatively high. The straw needs to be crushed first. After crushing, the specific surface area is large, which is conducive to the full action of microorganisms and can improve the fermentation efficiency. It is advisable to maintain a certain humidity of the straw. Usually, the moisture content of 60%-70% is more appropriate. Too high or too low humidity is not conducive to fermentation. When feeding, the crushed straw with appropriate humidity enters the reactor through the conveying equipment, where it can be better mixed with other materials evenly, ensuring that the fermentation reaction can be carried out evenly, thereby promoting the smooth progress of the entire high temperature anaerobic fermentation process.

[0003] The existing straw high-temperature anaerobic fermentation reactor can feed materials to ensure humidity loading as follows: First, accurately measure the moisture content of the straw before feeding. If it is too wet, air it out. If it is too dry, spray water appropriately to adjust it to the appropriate humidity range (60%-70%). Secondly, use a sealed delivery pipeline to prevent water loss or external water vapor from mixing in, and keep the humidity stable. A humidity monitor can also be installed in the pipeline for real-time monitoring. If the humidity deviates, it can be adjusted in time by means of water replenishment or ventilation and dehumidification through the spray device in the pipeline to ensure that the humidity of the straw fed into the reactor meets the standard and the fermentation proceeds smoothly. However, the above operation method is complicated, time-consuming and labor-intensive, so it needs to be improved. Summary of the invention

[0004] Technical problem to be solved: In view of the above technical problems, the present invention provides a feeding device for a straw high-temperature anaerobic fermentation reactor, in which the crushed straw is placed in a feeding trough through a feeding mechanism, and the motor is started to drive the active roller to rotate, so that the conveyor belt can move with the cooperation of the driven roller, thereby driving the partition to move from the bottom to the top, so as to transport the straw in the feeding trough to the discharge trough, and then to the reactor, so as to realize rapid straw feeding operation.

[0005] Technical solution: In the first aspect, the present invention provides a feeding device for a straw high-temperature anaerobic fermentation reactor, including a feeding mechanism, which is arranged on a first support frame, and a feeding trough is provided at the feed inlet of the feeding mechanism, and the feeding trough is arranged on a second support frame. A discharge trough is provided at the discharge port of the feeding mechanism, and the discharge trough is connected to the first support frame.

[0006] Preferably, the feeding mechanism includes a feeding shell, one end of the feeding shell is connected to the loading trough, and the other end is connected to the discharging trough, a power roller is provided at one end of the feeding shell near the loading trough, and a driven roller is provided at one end of the feeding shell near the discharging trough, the driven roller and the power roller are connected through a conveyor belt, and a plurality of partitions are provided on the upper surface of the conveyor belt.

[0007] Furthermore, the power roller is connected to an output end of a motor, and the motor is arranged on a motor seat.

[0008] In a second aspect, the present invention provides a feeding device for a straw high-temperature anaerobic fermentation reactor, which, based on the first aspect, further includes a humidifying mechanism, wherein the humidifying mechanism includes a fixed frame, wherein the fixed frame is arranged on the top of the feeding mechanism, and a plurality of water spray pipes are provided on the fixed frame, wherein the water inlet of the water spray pipe is connected to the side wall of a distribution pipe, and the water outlet of the water spray pipe is provided with a water spray nozzle, and the water inlet of the distribution pipe is connected to a water pump through a water supply pipe.

[0009] Preferably, the water pump is provided with a water inlet.

[0010] Preferably, a support plate is provided at the bottom of the water pump.

[0011] In the third aspect, the present invention provides a feeding device for a straw high-temperature anaerobic fermentation reactor, which, based on the first aspect or the second aspect, further includes a filtering mechanism, wherein the filtering mechanism is arranged at the bottom of a feeding trough, and a plurality of through holes are provided at the bottom of the feeding trough, and the filtering mechanism includes a filter box, wherein a double-layer filter plate is provided inside the filter box, and a placement opening is provided on one side wall of the filter box, and a placement box is provided in the placement opening, and the placement box is arranged between the double-layer filter plates, and a water outlet is provided on the side wall of the filter box.

[0012] Preferably, a notch is provided on one side of the placement box, a baffle is inserted into the notch, a partition filter is provided in the middle of the placement box, a plurality of through holes are provided on the upper end surface of the placement box, and a filter screen is provided on the lower end surface of the placement box.

[0013] Furthermore, a buckle is provided on the edge of the baffle.

[0014] Furthermore, a retaining groove is provided on the top of the placement box, the retaining plate is inserted into the retaining groove, a limiting opening is provided on the placement box, and the pull buckle is inserted into the limiting opening.

[0015] Beneficial effects: 1) The feeding device for the straw high-temperature anaerobic fermentation reactor of the present invention places the crushed straw in the feeding trough through the feeding mechanism, and then the motor starts to drive the power roller to rotate, and with the cooperation of the driven roller, the conveyor belt moves, and then drives the partition to move from the bottom to the top, and the straw in the feeding trough is transported to the discharge trough, and then transported to the reactor, which can realize the rapid straw feeding operation; 2) The present invention is provided with a humidifying mechanism. When the conveyor belt is feeding into the reactor through the partition, the water pump is connected to the external water pipe, and the external clean water is transported to the distribution pipe through the water pipe. Then, the clean water is atomized and sprayed onto the crushed straw through the water nozzle through the dense water spray pipe, so that the straw is quickly humidified, which effectively solves the problem of complicated steps, time-consuming and labor-intensive operation in the existing operation mode; 3) The present invention is provided with a filtering mechanism. When the excess water from humidification flows into the feeding trough, it flows into the filter box through the through hole at the bottom of the feeding trough, and then passes through the filter plate to allow the sewage to enter the placement box for filtration. The placement box is divided into two layers by a partition filter, and a filter net is placed on the lower layer. During the continuous filtration of sewage, sludge is accumulated on the upper layer through the filtration of the lower filter net. At this time, the filtered water is discharged through the water outlet, or further acts on the water pump for humidification treatment. At the same time, you only need to pull out the placement box and pull out the baffle through the buckle to clean the sludge on the upper layer and replace the filter net on the lower layer, which can achieve the purpose of saving energy and humidifying and feeding. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a side view of the overall structure of a feeding device for a straw high-temperature anaerobic fermentation reactor of the present invention; Figure 2 It is a top view of the overall structure of a feeding device for a straw high-temperature anaerobic fermentation reactor according to the present invention; Figure 3 It is a side view of a humidifying mechanism in a feeding device for a straw high-temperature anaerobic fermentation reactor of the present invention; Figure 4 It is a side view of a filtering mechanism in a feeding device for a straw high-temperature anaerobic fermentation reactor of the present invention; Figure 5 It is a schematic diagram of the separation of the filtering mechanism part in a feeding device for a straw high-temperature anaerobic fermentation reactor of the present invention; Figure 6 A top view of a placement box in a feeding device for a straw high-temperature anaerobic fermentation reactor according to the present invention; Figure 7 It is a side view of a placement box in a feeding device for a straw high-temperature anaerobic fermentation reactor of the present invention; Serial numbers in the figure: 1. first support frame; 2. second support frame; 3. feeding mechanism; 31. motor; 32. power roller; 33. feeding shell; 34. driven roller; 35. partition; 36. conveyor belt; 4. humidifying mechanism; 41. support plate; 42. water pump; 43. water inlet; 44. water spray pipe; 45. distribution pipe; 46. water nozzle; 47. fixing frame; 48. water pipe; 5. feeding trough; 6. filtering mechanism; 61. filter box; 611. placement port; 62. draw buckle; 621. baffle; 63. water outlet; 64. filter plate; 65. placement box; 651. notch; 652. baffle; 653. limit port; 654. partition filter; 7. discharge trough. DETAILED DESCRIPTION

[0017] The present invention is described in detail below in conjunction with the accompanying drawings and specific embodiments: Example 1

[0018] like Figure 1-2 As shown, a feeding device for a straw high-temperature anaerobic fermentation reactor comprises a feeding mechanism 3, the feeding mechanism 3 is tiltedly arranged on a first support frame 1, a feeding trough 5 is arranged at a feeding port of the feeding mechanism 3, the feeding trough 5 is arranged on a second support frame 2, a discharge trough 7 is arranged at a discharge port of the feeding mechanism 3, and the discharge trough 7 is connected to the first support frame 1; The feeding mechanism 3 includes a feeding shell 33, which is fixedly connected to the top and left side of the first support frame 1, a power roller 32 is rotatably connected to the bottom of the feeding shell 33, and a driven roller 34 is rotatably connected to the top of the feeding shell 33. The outer walls of the power roller 32 and the driven roller 34 are connected by a conveyor belt 36, and a partition 35 is fixedly connected to the outer wall of the conveyor belt 36. The front end of the power roller 32 is fixedly connected to a motor 31, and the motor 31 is arranged on a motor seat.

[0019] The crushed straw is placed in the feeding trough 5 through the provided feeding mechanism 3, and the motor 31 is started to drive the power roller 32 to rotate, so that the conveyor belt 36 moves with the cooperation of the driven roller 34, and then drives the partition 35 to move from the bottom to the top, and the straw in the feeding trough 5 is transported to the discharge trough 7, so as to realize the rapid straw feeding operation. Example 2

[0020] This embodiment, based on the embodiment 1, further comprises a humidifying mechanism 4, such as Figure 1-3As shown, the humidifying mechanism 4 includes a fixing frame 47, and the fixing frame 47 is fixedly connected to the top of the feeding shell 33. A plurality of water spray pipes 44 are arranged on the fixing frame 47. The water inlet of the water spray pipe 44 is connected to the side wall of the distribution pipe 45, and the water outlet of the water spray pipe 44 is provided with a water spray nozzle 46. The water inlet of the distribution pipe 45 is connected to the water pump 42 through a water pipe 48. The right side of the water pump 42 is fixedly connected with a water inlet 43. The bottom of the water pump 42 is arranged on the support plate 41. The water spray pipes 44 are densely arranged on the fixing frame 47 at equal intervals. The water spray pipes 44 are connected to the fixing frame 47 by mounting pins, and water spray nozzles 46 are densely arranged on the right side of the water spray pipe 44 at equal intervals.

[0021] When the conveyor belt 36 feeds the material into the reactor through the partition 35, the water pump 42 is connected to the external water pipe, and the external clean water is transported to the distribution pipe 45 through the water pipe 48. The clean water is then atomized and sprayed onto the crushed straw through the water nozzle 46 through the dense water spray pipe 44, thereby quickly humidifying the straw, effectively solving the problem of complicated steps, time-consuming and labor-intensive existing operation methods. Example 3

[0022] This embodiment includes a filtering mechanism 6 based on the embodiment 1 or 2, such as Figure 1-7 As shown, the filtering mechanism 6 is arranged at the bottom of the feeding trough 5, and a plurality of through holes are provided at the bottom of the feeding trough 5. The filtering mechanism 6 comprises a filtering box 61, and a double-layer filter plate 64 is provided inside the filtering box 61. A placement opening 611 is provided on one side wall of the filtering box 61, and a placement box 65 is provided inside the placement opening 611. The placement box 65 is arranged between the double-layer filter plates 64, and a water outlet 63 is provided on the side wall of the filtering box 61. A notch 651 is provided on one side of the placement box 65, and a baffle 621 is inserted at the notch 651. A partition filter 654 is provided in the middle of the placement box 65, and a plurality of through holes are provided on the upper end surface of the placement box 65. The lower end surface of the placement box 65 is a plugged filter net.

[0023] The edge of the baffle 621 is provided with a buckle 62. The top of the placement box 65 is provided with a stop groove 652, the baffle 621 is inserted into the stop groove 652, and the placement box 65 is provided with a limited opening 653, the buckle 62 is inserted into the limited opening 653.

[0024] When the excess water from humidification flows into the feeding trough 5, it flows into the filter box 61 through the through hole at the bottom of the feeding trough 5, and then passes through the filter plate 64 to allow the sewage to enter the placement box 65 for filtration. The placement box 65 is divided into two layers by the partition filter 654, and a filter net is placed on the lower layer. During the continuous filtration of the sewage, the sludge is accumulated on the upper layer through the filtration of the lower filter net. At this time, the filtered water is discharged through the water outlet 63, and can be further acted on the water pump 42 for humidification treatment. At the same time, you only need to pull out the placement box 65 and pull out the baffle 621 through the pull buckle 62, so as to clean the sludge on the upper layer and replace the filter net on the lower layer, thereby achieving the purpose of saving energy and humidifying and feeding.

[0025] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A feeding device for a straw high temperature anaerobic fermentation reactor, characterized in that: The invention comprises a feeding mechanism (3), wherein the feeding mechanism (3) is arranged on a first support frame (1), a feeding trough (5) is arranged at a feeding port of the feeding mechanism (3), the feeding trough (5) is arranged on a second support frame (2), and a discharge trough (7) is arranged at a discharge port of the feeding mechanism (3), and the discharge trough (7) is connected to the first support frame (1).

2. A feeding device for a straw high temperature anaerobic fermentation reactor according to claim 1, characterized in that: The feeding mechanism (3) comprises a feeding shell (33), one end of the feeding shell (33) is connected to the feeding trough (5), and the other end is connected to the discharging trough (7), a power roller (32) is provided at one end of the feeding shell (33) close to the feeding trough (5), and a driven roller (34) is provided at one end of the feeding shell (33) close to the discharging trough (7), the driven roller (34) and the power roller (32) are connected via a conveyor belt (36), and a plurality of partitions (35) are provided on the upper surface of the conveyor belt (36).

3. A feeding device for a straw high temperature anaerobic fermentation reactor according to claim 2, characterized in that: The power roller (32) is connected to the output end of the motor (31), and the motor (31) is arranged on a motor seat.

4. A feeding device for a straw high temperature anaerobic fermentation reactor according to claim 1, characterized in that: The humidifying mechanism (4) further comprises a humidifying mechanism (4), the humidifying mechanism (4) comprising a fixing frame (47), the fixing frame (47) being arranged on the top of the feeding mechanism (3), a plurality of water spraying pipes (44) being arranged on the fixing frame (47), the water inlet of the water spraying pipe (44) being in communication with the side wall of the distribution pipe (45), the water outlet of the water spraying pipe (44) being provided with a water spraying nozzle (46), and the water inlet of the distribution pipe (45) being connected to the water pump (42) via a water delivery pipe (48).

5. A feeding device for a straw high temperature anaerobic fermentation reactor according to claim 4, characterized in that: The water pump (42) is provided with a water inlet.

6. A feeding device for a straw high temperature anaerobic fermentation reactor according to claim 4, characterized in that: A support plate (41) is provided at the bottom of the water pump (42).

7. A feeding device for a straw high temperature anaerobic fermentation reactor according to any one of claims 1 or 4, characterized in that: The filter device also comprises a filtering mechanism (6), the filtering mechanism (6) being arranged at the bottom of the feeding trough (5), the bottom of the feeding trough (5) being provided with a plurality of through holes, the filtering mechanism (6) comprising a filtering box (61), a double-layer filtering plate (64) being arranged inside the filtering box (61), a placement opening (611) being arranged on one side wall of the filtering box (61), a placement box (65) being arranged inside the placement opening (611), the placement box (65) being arranged between the double-layer filtering plates (64), and a water outlet (63) being arranged on the side wall of the filtering box (61).

8. A feeding device for a straw high-temperature anaerobic fermentation reactor according to claim 7, characterized in that: A notch (651) is provided on one side of the placement box (65), a baffle (621) is inserted into the notch (651), a partition filter (654) is provided in the middle of the placement box (65), a plurality of through holes are provided on the upper end surface of the placement box (65), and a filter screen is provided on the lower end surface of the placement box (65).

9. A feeding device for a straw high temperature anaerobic fermentation reactor according to claim 8, characterized in that: A drawstring (62) is provided on the edge of the baffle (621).

10. The feeding device for the straw high temperature anaerobic fermentation reactor according to claim 9, characterized in that: The top of the placement box (65) is provided with a retaining groove (652), the retaining plate (621) is inserted into the retaining groove (652), the placement box (65) is provided with a limiting opening (653), and the buckle (62) is inserted into the limiting opening (653).

Citation Information

Patent Citations

  • Environment-friendly process for anaerobic fermentation treatment of straw

    CN106701544A

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