Assembly anti-collision box and anti-collision facility adopting same

Through the assembly anti-collision box designed with a combined assembly structure, the problems of single design, poor versatility and over-limited transportation of existing anti-collision facilities are solved, and high-quality and low-cost anti-collision facilities are manufactured and installed.

CN119800829AInactive Publication Date: 2025-04-11HUNAN MINGXIANG TECH DEV
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Patent Information

Application Number
CN202510312745.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-17
Publication Date
2025-04-11
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing anti-collision facilities are single design, poor versatility, long manufacturing and installation cycles, high cost, and the UHPC fully enclosed panels have problems of difficulty in ensuring quality and transportation exceeding the limit during production and transportation.

Method used

The assembly anti-collision box designed with a combined assembly structure is used to combine the combination of multiple plane modules, two-sided corner modules and three-sided corner modules, and the module connection components and anti-seepage mechanism are combined to realize the standardized combination of the box and the built-in energy-dissolving elements.

Benefits of technology

It improves product quality, reduces the cost of design, production, transportation, installation and replacement, realizes industrial intelligent manufacturing, and solves the universality and transportation problems of collision-proof facilities.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an assembly anti-collision box and an anti-collision facility adopting the assembly.The assembly anti-collision box comprises an anti-collision box body, module connecting assemblies, an anti-seepage mechanism and an energy dissipation element, the box body is formed by combining plane modules, two-face corner modules and three-face corner modules, every two adjacent panel modules are connected through the module connecting assemblies, and the module connecting assemblies are connected with the anti-collision box body. An anti-seepage mechanism is arranged at the joint of every two adjacent panel modules; and the energy dissipation element is arranged in the anti-collision box body. Compared with the overall manufacturing process of the UHPC panel of the anti-collision box body with a conventional design, the panel module is simple in pouring process and controllable in quality; side pressure is small, die design is simple, and cost is greatly reduced; due to the modular design, the over-limit problem does not exist, the transportation cost is greatly reduced, and the auxiliary time of transportation can be shortened. The assembly anti-collision box is standardized and serialized, so that quick design, quick production, quick transfer, mounting and replacement of the anti-collision facility can be realized.
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Description

Technical Field

[0001] The invention relates to the technical field of bridge accessory equipment, and in particular to an assembly anti-collision box and an anti-collision facility using the same. Background Art

[0002] At present, some special anti-collision facilities designed for specific working pier forms have good anti-collision effects, but most of them have a single design, poor versatility, long manufacturing and installation cycle, and high manufacturing, transportation and installation costs. Anti-collision facilities are mainly composed of several boxes. A single box includes a panel (the most representative is the ultra-high performance UHPC full-surround panel), an energy dissipation device, a box connection device, and a damping device.

[0003] Considering the different forms and anti-collision levels of bridge piers, the uncertainty of the design of the appearance of anti-collision facilities requires a single design with poor versatility. There are two casting processes when making and casting UHPC full-enclosed panels: the traditional top-down casting process is prone to defects such as hollowing, pitting, and bubbles; and the pumping pressure casting process, although the casting quality is good, has many problems such as large mold side pressure, high mold cost, and complex mold reinforcement process. For the anti-collision box of the passive anti-collision facilities with a pier defense level of more than 10,000 tons, the box size is too large or too large to be manufactured and transported in factories outside the project site. The project site basically has no factory construction conditions. Even if it is barely built, the investment cost is quite large, and it will eventually be abandoned because the gains do not outweigh the losses. Therefore, the existing UHPC full-enclosed panels have problems such as poor versatility, difficult quality assurance, and high production costs during production and manufacturing; in addition, after production, the box is often too wide and too high to be transported to the project site for enclosure and installation. Summary of the invention

[0004] The object of the present invention is to provide an assembled crash box, which is based on a combined assembly structural design of the fully surrounded panel of the UHPC box body main body, that is, a standardized combined assembly design of the UHPC panel of the crash box body is performed, thereby effectively improving product quality, reducing design, production, transportation, installation and replacement costs, and further realizing industrial intelligent manufacturing.

[0005] To achieve the above-mentioned purpose, the present invention provides an assembly anti-collision box, including an anti-collision box body, which is composed of a plurality of plane modules as box panels, a plurality of two-sided corner modules as box frames, and a plurality of three-sided corner modules as box top corners. The inner wall surfaces of the plane modules, the two-sided corner modules, and the three-sided corner modules are all provided with bosses for connecting two adjacent modules, and the bosses are provided with anti-seepage grooves. The circumferential side walls of the plane modules, the two-sided corner modules, and the three-sided corner modules are all provided with water stop grooves; the two adjacent modules are fixedly connected by a module connecting assembly, and an anti-seepage mechanism is provided at the connecting seam of the two adjacent modules; an energy dissipation element for absorbing energy is also provided in the anti-collision box body.

[0006] Furthermore, the anti-seepage mechanism includes an anti-seepage pressing device and an anti-seepage strip; the anti-seepage pressing device includes a special-shaped anti-seepage plate, the special-shaped anti-seepage plate is arranged across two connected bosses of two adjacent modules, and the special-shaped anti-seepage plate is provided with an anti-seepage protrusion matching the anti-seepage groove; the anti-seepage strip is arranged in the accommodating space formed by two connected water-stop grooves inside the connecting seam of two adjacent modules.

[0007] Furthermore, a pressure plate for pressing the special-shaped anti-seepage plate is respectively provided on both sides thereof, and the pressure plate is fixedly connected to the corresponding boss by fastening bolts; a supporting balance rod is provided between one end of the pressure plate and the boss, and a pad is provided between the other end of the pressure plate and the special-shaped anti-seepage plate.

[0008] Furthermore, the module connection assembly includes a connecting rod and two locking nuts; a plurality of connecting holes are spaced apart on the two connected bosses of two adjacent modules, a connecting rod is installed through each connecting hole, and two locking nuts are arranged at both ends of the connecting rod for fixedly connecting the two adjacent modules.

[0009] Furthermore, two water-stop grooves with a C-shaped cross section are provided on the circumferential side walls of the planar module, the two-sided corner module and the three-sided corner module; and the connecting hole is provided between the two water-stop grooves.

[0010] Furthermore, the inner wall surfaces of the planar module, the two-sided corner module and the three-sided corner module are all circumferentially provided with the bosses, and the bosses and the inner wall surfaces of the modules in which they are located form a step structure with high periphery and low middle; the connecting hole is an arc-shaped hole that passes through two adjacent modules and connects two bosses, and the connecting rod is an arc-shaped connecting rod that matches the arc-shaped hole.

[0011] Furthermore, the energy dissipation element is formed by a steel grating, a steel cylinder, or a combination of a steel cylinder and an independent honeycomb block.

[0012] Furthermore, a box installation opening is provided on the top panel of the anti-collision box, and a box opening end cover plate for sealing the box installation opening is provided at the box installation opening.

[0013] Furthermore, the connection seam of the anti-collision box is a single seam or a T-shaped seam; the plane module, the two-sided corner module and the three-sided corner module of the anti-collision box are all made of UHPC material.

[0014] The present invention also provides an anti-collision facility, which is formed by enclosing a plurality of the above-mentioned assembly anti-collision boxes, each of which is provided with box segment connectors on both sides, and two adjacent assembly anti-collision boxes are fixedly connected by the box segment connectors, and a damping device is provided between each assembly anti-collision box and the bridge pier it protects.

[0015] Compared with the prior art, the present invention has the following beneficial effects: (1) The assembly crash box of the present invention is composed of a plurality of plane modules, a plurality of two-sided corner modules and a plurality of three-sided corner modules. Two adjacent modules are fixedly connected by a module connection assembly, and an anti-seepage mechanism is provided at each module connection seam; an energy dissipation element is provided in the crash box. The modular design of the crash box can meet the combination of panels of different forms and maintain the integrity of the panels. Compared with the conventional design of the overall manufacturing process of the UHPC panel of the crash box, the casting process of the crash box of the present invention is simple and the quality is controllable; the lateral pressure is small, the mold design is simple, and the cost is greatly reduced; the modular design does not have the problem of overrunning, which greatly reduces the transportation cost and can shorten the auxiliary time of transportation. The standardization and serialization of the assembly crash box of the present invention enable the crash prevention facilities to achieve rapid design, rapid production, rapid transportation, installation and replacement of the facilities.

[0016] (2) The assembled crash box of the present invention adopts an assembled UHPC panel design, so that the panel and the energy dissipation element can be manufactured and processed at the same time, and the manufacturing cycle is greatly shortened.

[0017] (3) The assembly anti-collision box of the present invention has simple processes and high production efficiency, and can realize online synchronous completion of multiple processes.

[0018] (4) The anti-collision facilities of the present invention collect and analyze technical characteristic data such as typical bridge pier forms and anti-collision levels, perform adaptability analysis and calculation on each assembly anti-collision box, and carry out innovative structural design, process optimization and modular technical design, thereby reducing manufacturing, installation and maintenance costs. The present invention comprehensively solves the design limitation of one bridge for one anti-collision facility, and forms a systematic implementation method based on modularly designed products, thereby quickly completing the design, selection, manufacturing and installation of anti-collision facilities.

[0019] In addition to the above-described purposes, features and advantages, the present invention has other purposes, features and advantages. The present invention will be further described in detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The accompanying drawings are used to provide a further understanding of the embodiments of the present invention and constitute a part of the specification. Together with the following specific implementations, they are used to explain the embodiments of the present invention, but do not constitute a limitation on the embodiments of the present invention. In the accompanying drawings: Figure 1 It is a three-dimensional structural schematic diagram of an assembly anti-collision box of the present invention; Figure 2 It is a schematic diagram of the main structure of an assembled anti-collision box of the present invention (the figure shows part of the internal structure of the box); Figure 3 yes Figure 2 MM cross-sectional structure diagram of the mid-assembly crash box; Figure 4 yes Figure 3 The enlarged structural diagram at position I in FIG. Figure 5 It is a schematic structural diagram of the anti-seepage pressing device in the present invention; Figure 6 It is a schematic diagram of the three-dimensional structure of the planar module in the present invention; Figure 7 yes Figure 6 Schematic diagram of the cross-sectional structure of the mid-plane module; Figure 8 It is a schematic diagram of the three-dimensional structure of the dihedral corner module in the present invention; Fig. 9 yes Figure 8 Schematic diagram of the cross-sectional structure of the dihedral corner module; Fig.10 It is a schematic diagram of the three-dimensional structure of the three-sided corner module in the present invention; Fig.11 This is a schematic diagram of a single seam connection of a panel module in the present invention; Fig.12 This is a schematic diagram of the T-joint connection of the panel module in the present invention; Fig.13 It is a structural schematic diagram of an anti-collision facility of the present invention; Among them, 1- plane module; 2- two-sided corner module; 3- three-sided corner module; 4- anti-seepage strip; 5- special-shaped anti-seepage plate; 6- supporting stabilizing rod; 7- pressure plate; 8- fastening bolt; 9- box installation port; 10- pad; 11- connecting rod; 12- locking nut; 13- box end cover; a- boss; b- anti-seepage groove; c- water stop groove; A- assembly anti-collision box; B- box segment connector; D- bridge pier; E- damping device. DETAILED DESCRIPTION

[0021] The present invention will be described in detail below in conjunction with the various embodiments shown in the accompanying drawings, but it should be noted that these embodiments are not limitations of the present invention, and any equivalent transformations or substitutions in functions, methods, or structures made by ordinary technicians in the field based on these embodiments are all within the scope of protection of the present invention.

[0022] See also Figures 1 to 12 As shown, this embodiment provides an assembly crash box. Considering the intelligent manufacturing, production cycle and logistics transportation requirements of the assembly crash box, the assembly crash box is designed with panel modularization; the assembly crash box includes a crash box body, a module connection component, an anti-seepage mechanism and an energy dissipation element; the specific structure is as follows: The anti-collision box is composed of a plurality of plane modules 1 as the box panels, a plurality of two-sided corner modules 2 as the box frames, and a plurality of three-sided corner modules 3 as the top corners of the box. The plane modules 1, the two-sided corner modules 2, and the three-sided corner modules 3 are all made of UHPC materials; among them, the plane modules 1, the two-sided corner modules 2, and the three-sided corner modules 3 can be collectively referred to as panel modules. Figure 1 Take the anti-collision box in as an example, wherein each top corner of the anti-collision box is provided with a three-sided corner module 3, each edge of the anti-collision box is provided with a two-sided corner module 2, and the top panel, bottom panel and side panels of the anti-collision box are composed of the plane module 1, the two-sided corner module 2 and the three-sided corner module 3. A box installation opening 9 is provided on the top panel of the anti-collision box, and a box opening end cover plate 13 for sealing it is provided at the box installation opening 9. The box installation opening 9 is used for assembly of the anti-collision box, etc. In this structural setting, the module connection method between the plane module 1, the two-sided corner module 2 and the three-sided corner module 3 adopts a prestressed dry connection method.

[0023] In a specific embodiment, considering the water service environment of the anti-collision box, the combined connection between the panel modules adopts multiple water-stopping and anti-seepage, the gap between the connection components is sealed by plugging, and the panel boss adopts a multi-level notch and a special-shaped anti-seepage plate shielding design that extends the anti-seepage path, that is, an anti-seepage mechanism is provided at the connection seam of each two adjacent panel modules. Specifically, the inner wall surfaces of the plane module 1, the two-sided corner module 2 and the three-sided corner module 3 are all provided with a boss a for connecting between two adjacent (panel) modules, and the boss a is provided with an anti-seepage groove b, and the circumferential side walls of the plane module 1, the two-sided corner module 2 and the three-sided corner module 3 are all provided with a water-stop groove c. The two adjacent modules are fixedly connected by a module connection assembly, and an anti-seepage mechanism is provided at the connection seam of the two adjacent modules. The anti-seepage mechanism includes an anti-seepage pressing device and an anti-seepage strip 4; the anti-seepage pressing device includes a special-shaped anti-seepage plate 5, which is arranged across two adjacent bosses a of two adjacent modules, and is provided with an anti-seepage protrusion matching the anti-seepage groove b; a pressing plate 7 for pressing the special-shaped anti-seepage plate 5 is provided on both sides thereof, and the pressing plate 7 is fixedly connected to the corresponding boss a by a fastening bolt 8; a supporting balance bar 6 is provided between one end of the pressing plate 7 and the boss a, and a pad 10 is provided between the other end of the pressing plate 7 and the special-shaped anti-seepage plate 5. Figure 4 As shown, the anti-seepage strip 4 is arranged in the accommodation space formed by two oppositely connected water stop grooves c inside the connecting seam of two adjacent modules.

[0024] In a specific implementation, the panel module connection is designed as a flat docking method, which effectively reduces the difficulty of anti-seepage and maintains the rationality of the structure. The connection between planes, top (bottom) surfaces and side surfaces, and top (bottom) surfaces and two adjacent side surfaces can be completed by combining the following three types of panel modules, namely, plane modules, two-sided corner modules, and three-sided corner modules. The size of the panel module is controlled within the allowable range of transportation. The style of the module is determined according to the shape of the anti-collision box panel, which can be either a plane or a corner. Corner modules include two standard modules: two-sided corner modules and three-sided corner modules. See the attached for details. Figure 6 , Attachment Figure 7 , Attachment Figure 8 , Attachment Fig. 9 and attached Fig.10 .

[0025] In a specific embodiment, the panel modules are connected as a whole through suitable pressure-bearing connectors, and the connection seams are anti-seepage through multiple seals designed for installation and extended anti-seepage pathways. The connection seams of the panel modules can be single seams or T-seam seams. Fig.11 , Attachment Fig.12. Each two adjacent panel modules are connected by a module connection assembly, and the module connection assembly includes a connecting rod 11 and two locking nuts 12. Specifically, a plurality of connection holes are spaced apart on the two adjacent bosses a of the two adjacent modules, and a connecting rod 11 is installed through each connection hole. Two locking nuts 12 are arranged at both ends of the connecting rod 11, and are used to fix the two adjacent modules. Two water stop grooves c with a C-shaped cross section are provided on the circumferential side walls of the plane module 1, the two-sided corner module 2 and the three-sided corner module 3; the connection hole is arranged between the two water stop grooves c so that the anti-collision box can be better waterproof. The inner wall surfaces of the plane module 1, the two-sided corner module 2 and the three-sided corner module 3 are all provided with bosses a in the circumferential direction, and the bosses a and the inner wall surfaces of the modules in which they are located form a step structure with high periphery and low middle; the connecting hole is an arc-shaped hole that passes through two adjacent modules and connects the two bosses a, and the connecting rod 11 is an arc-shaped connecting rod that matches the arc-shaped hole; this structural setting can not only ensure the connection strength between the modules, but also facilitate the installation of the module connection assembly.

[0026] In a specific embodiment, taking into account the large honeycomb processing cost and the convenience of modular design, steel gratings, steel cylinders, or a combination of steel cylinders and independent honeycomb blocks are used inside the anti-collision box as energy dissipation elements (not shown in the figure). By adjusting the proportion and distribution of the various components of the energy dissipation elements, the anti-collision needs of different navigation levels can be met.

[0027] In a specific implementation, UHPC has 4 to 8 times higher compressive strength, 10 times higher flexural strength, 200 times higher fracture strain energy, about 30% higher wear coefficient, and more than 4 times higher impermeability than conventional concrete, compared with conventional concrete. It can achieve durability far exceeding that of metal and composite materials in river and ocean wave cyclic loads, high osmotic pressure, and strong ultraviolet environments; at the same time, its high flexural strength can provide the high specific strength characteristics required for the pontoon structure, and its high fracture toughness can achieve the coordinated deformation of the external box body and internal energy dissipation elements of the anti-collision facility to a certain extent, better serving the overall crashworthiness design.

[0028] See also Fig.13 As shown, an embodiment of the present invention further provides an anti-collision facility, which is formed by the above-mentioned multiple assembly anti-collision boxes A, each of which is provided with box segment connectors B on both sides, and the box segment connector B is provided with a box connecting hole B.1, and two adjacent assembly anti-collision boxes A are fixedly connected by the box segment connector B, and a damping device E is provided between each assembly anti-collision box A and the bridge pier D it protects.

[0029] Taking the passive anti-collision facility of a 10,000-ton defense project with a box body of 4 meters high, 5 meters wide and 9 meters long as an example, the following two implementation methods are provided: Embodiment 1: 1. Panel module design: In the height direction, it is designed with 4 two-sided corner modules (shared with the top, bottom and two side surfaces) and 4 three-sided corner modules (shared with the top, bottom and two side surfaces) + 1 plane module; in the width direction, it is designed with 4 two-sided corner modules (shared with the top, bottom and two side surfaces) and 4 three-sided corner modules (shared with the top, bottom and two side surfaces) + 1 or 2 plane modules; in the length direction, it is designed with 4 two-sided corner modules (shared with the top, bottom and two side surfaces) and 4 three-sided corner modules (shared with the top, bottom and two side surfaces) + 1 or 2 plane modules. The specifications and models of the required panel modules are shown in Table 1 below: Table 1 Specifications of the panel modules of the anti-collision box in Example 1 Energy dissipation element design: Based on the anti-collision level of the bridge piers of the project, representative ship types, travel speed and other factors, and taking into account the large honeycomb processing cost and the convenience of modular design, steel cylinders and independent honeycomb blocks are combined in a certain proportion to form energy dissipation elements to meet the anti-collision needs.

[0030] Mould design and module production: Since the flat mould is a conventional mould, and the corners and connecting parts are all standard module designs, it is only necessary to design three types of moulds: three-sided corner modules, two-sided corner modules and connecting parts (i.e. box segment connector B). Then, by combining them with the flat mould, the above products can be manufactured.

[0031] Connection of panel modules: Prepare the corresponding panel modules and accessories according to the specifications and models of the panel modules listed in the table above, level the installation site and prepare for the assembly of all modules: Marking and laying out: first put the four three-sided corner modules 3 into the appropriate position according to the serial number 1 in Table 1, and then put the two two-sided corner modules 2 in the width direction according to the serial number 3 in Table 1 and the other two two-sided corner modules 2 in the length direction according to the serial number 4 in Table 1 and the two bottom surface plane modules 1 into place according to the serial number 7 in Table 1.

[0032] Installation and connection of bottom panel module: After the bottom panel module is in place, follow the Fig.11 , Fig.12 Complete the docking of the single seam and the T-seam (note that the two anti-seepage strips 4 must be pressed into the corresponding water stop grooves c in advance). After docking, put the connecting rod 11 of the module connection assembly into the connecting hole, and connect and lock the two adjacent panel modules in turn.

[0033] Connection of side and top panel modules: After the bottom panel module is docked, dock the 4 two-sided corner modules in the height direction with the 4 three-sided corner modules at the bottom according to the sequence number 2 in Table 1, and then dock the 2 flat modules in the width and length directions according to the sequence numbers 5 and 6 in Table 1 (note that the anti-seepage strip 4 must be pressed in advance). After docking, put the connecting rod 11 of the module connection assembly into the connecting hole, and connect and lock the two adjacent panel modules in turn. The upper panel module is docked in the same way (note that the box end cover 13 of the box installation port 9 should be installed after the anti-seepage test is completed).

[0034] According to the instructions of the anti-seepage pressing device Figure 4 Assemble the assembly seams of all bosses a in the assembly body of the anti-collision box with the special-shaped anti-seepage plate 5, the pad 10 and the supporting stabilizing rod 6 as required, and press them with the pressing plate 7. At the same time, tighten the fastening bolts 8 and adjust the components so that the special-shaped anti-seepage plate 5 is close to the boss.

[0035] Inject sealant into all the joints between the module connection assembly 12 and the panel module until the cavity is filled up and the sealant emerges from the other end.

[0036] Initial anti-leakage test: After all the above processes are completed, fill the assembly anti-collision box with 4 / 5 water level or press the assembly box into the water, immerse it in 4 / 5 water level, and observe the leakage. If there is leakage, slightly adjust the sealing part to make the sealing part press tightly and tightly until there is no leakage.

[0037] Final anti-leakage inspection: After the initial inspection is completed, install the box end cover 13 on the box installation opening 9, and tighten the box cover fasteners. Figure 2 , hoist the assembly box into the water, completely submerge it in water and let it stand for 0.5~1h, then observe the box's anti-seepage condition. If there is leakage, slightly adjust the sealing components to make the sealing parts fit tightly until there is no leakage.

[0038] Install energy dissipation components and damping devices: After the final anti-leakage inspection is completed, open the box end cover plate 13, install the relevant energy dissipation components as required, seal the box end cover plate 13 and tighten the box cover fasteners (such as Figure 2 ). Similarly, complete the installation of energy dissipation components in the crash boxes of other assemblies.

[0039] Installation of damping device: Install the damping device of corresponding specifications and models on the inner side of the anti-collision box after assembly as required.

[0040] Enclosed installation of passive anti-collision facilities: First, the assembled anti-collision boxes mentioned above are hoisted into the nearshore waters and then installed into two L-shaped anti-collision facility assemblies consisting of two single assembly boxes. Then, the assemblies are towed to the bridge piers for enclosed installation, and the installation of passive anti-collision facilities is completed.

[0041] Embodiment 2: The height direction is designed with 2 dihedral corner modules (shared with the top and bottom) and 4 trihedral corner modules (shared with the top, bottom and sides) + 1 plane module; the width direction is designed with 2 dihedral corner modules (shared with the top and bottom) and 4 trihedral corner modules (shared with the top, bottom and two sides) + 1 plane module; the length direction is designed with 2 dihedral corner modules (shared with the top and bottom) and 4 trihedral corner modules (shared with the top, bottom and two sides) + 1 plane module. The specifications and models of the required panel modules are shown in Table 2 below: Table 2 Specifications of the panel modules of the anti-collision box in Example 2 Energy dissipation element design: Based on the anti-collision level of the bridge piers of the project, representative ship types, travel speed and other factors, and taking into account the large honeycomb processing cost and the convenience of modular design, steel cylinders and independent honeycomb blocks are combined in a certain proportion to form energy dissipation elements to meet the anti-collision needs.

[0042] Mould design and module production: Since the flat mould is a conventional mould, and the corners and connecting parts are all standard module designs, it is only necessary to design three types of moulds: three-sided corner modules, two-sided corner modules and connecting parts. Then, by combining them with the flat mould, the above products can be manufactured.

[0043] Connection of panel modules: Prepare the corresponding panel modules and accessories according to the specifications and models of the panel modules listed in Table 2, level the installation site and prepare for the assembly of all modules: Marking and laying out: first put the four three-sided corner modules 3 into the appropriate position according to the serial number 1 in Table 2, and then put the two two-sided corner modules 2 in the width direction according to the serial number 3 in Table 2 and the other two two-sided corner modules 2 in the length direction according to the serial number 4 in Table 2 and the two bottom surface plane modules 1 into place according to the serial number 7 in Table 2.

[0044] Installation and connection of bottom panel module: After the bottom panel module is in place, follow the Fig.11 , Fig.12 Complete the docking of the single seam and the T-seam (note that the two anti-seepage strips 4 must be pressed into the corresponding sealing grooves in advance). After docking, put the connecting rod 11 of the module connection assembly into the connecting hole, and connect and lock the two adjacent panel modules in turn.

[0045] Connection of side and top panel modules: After the bottom panel module is docked, dock the two plane modules in the width and length directions with the four three-sided corner modules 3 at the bottom of number 1 according to the serial numbers 5 and 6 in Table 2 (note that two anti-seepage strips 4 must be pressed in advance). After docking, put the connecting rod 11 of the module connection assembly into the connection hole, and connect and lock the two adjacent panel modules in turn. The upper panel module is docked in the same way (note that the box end cover 13 of the box installation port 9 should be installed after the anti-seepage test is completed).

[0046] according to Figure 5 As shown in the anti-seepage clamping device, the assembly seams of all the bosses a of the assembly body in the anti-collision box are assembled with the special-shaped anti-seepage plate 5, two pressure plates 7 and two supporting stabilizing rods 6 as required, and the two pressure plates 7 are used to press the two sides of the special-shaped anti-seepage plate 5, and at the same time, the two fastening bolts 8 are tightened, and the components are adjusted to make the special-shaped anti-seepage plate 5 close to the boss.

[0047] Inject sealant into all the joints between the module connection assembly 11 and the panel module until the cavity is filled up and the sealant emerges from the other end.

[0048] Initial anti-leakage test: After all the above processes are completed, fill the assembly anti-collision box with 4 / 5 water level or press the assembly box into the water, immerse it in 4 / 5 water level, and observe the leakage. If there is leakage, slightly adjust the sealing part to make the sealing part press tightly and tightly until there is no leakage.

[0049] Final anti-leakage inspection: After the initial inspection is completed, install the box end cover 13 on the box installation opening 9 and tighten the box cover fasteners (such as Figure 2 ), hoist the assembly box into the water, completely submerge it in water and let it stand for 0.5~1h, then observe the box's anti-seepage condition. If there is leakage, slightly adjust the sealing components to make the sealing parts fit tightly until there is no leakage.

[0050] Install energy dissipation components: After the final anti-leakage inspection is completed, open the box end cover 13, install the relevant energy dissipation components as required, seal the box end cover 13 and tighten the box cover fasteners. Similarly, complete the assembly of other assembly anti-collision boxes.

[0051] Installation of damping device: Install the damping device of corresponding specifications and models on the inner side of the anti-collision box after assembly as required.

[0052] Enclosed installation of passive anti-collision facilities: First, the assembled anti-collision boxes mentioned above are hoisted into the nearshore waters and then installed into two L-shaped anti-collision facility assemblies consisting of two single assembly boxes. Then, the assemblies are towed to the bridge piers for enclosed installation, and the installation of passive anti-collision facilities is completed.

[0053] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An assembly anti-collision box, characterized in that: The invention comprises an anti-collision box, which is composed of a plurality of plane modules (1) as box panels, a plurality of two-sided corner modules (2) as box frames, and a plurality of three-sided corner modules (3) as box top corners. The inner wall surfaces of the plane modules (1), the two-sided corner modules (2), and the three-sided corner modules (3) are all provided with bosses (a) for connecting two adjacent modules, and the bosses (a) are provided with anti-seepage grooves (b). The circumferential side walls of the plane modules (1), the two-sided corner modules (2), and the three-sided corner modules (3) are all provided with water stop grooves (c); the two adjacent modules are fixedly connected by a module connection assembly, and an anti-seepage mechanism is provided at the connection seams of the two adjacent modules; and an energy dissipation element for absorbing energy is also provided in the anti-collision box.

2. The assembly crash box according to claim 1, characterized in that: The anti-seepage mechanism comprises an anti-seepage pressing device and an anti-seepage strip (4); the anti-seepage pressing device comprises a special-shaped anti-seepage plate (5), the special-shaped anti-seepage plate (5) is arranged across two connected bosses (a) of two adjacent modules, and the special-shaped anti-seepage plate (5) is provided with an anti-seepage protrusion matching the anti-seepage groove (b); the anti-seepage strip (4) is arranged in a receiving space formed by two connected water stop grooves (c) inside the connecting seam of two adjacent modules.

3. The assembly crash box according to claim 2, characterized in that: A pressing plate (7) for pressing the special-shaped anti-seepage plate (5) is provided on both sides thereof, and the pressing plate (7) is fixedly connected to the corresponding boss (a) by means of a fastening bolt (8); a supporting balance bar (6) is provided between one end of the pressing plate (7) and the boss (a), and a pad (10) is provided between the other end of the pressing plate (7) and the special-shaped anti-seepage plate (5).

4. The assembly crash box according to claim 1, characterized in that: The module connection assembly comprises a connecting rod (11) and two locking nuts (12); a plurality of connecting holes are spaced apart on two adjacent bosses (a), a connecting rod (11) is installed through each of the connecting holes, and two locking nuts (12) are arranged at both ends of the connecting rod (11) for fixedly connecting the two adjacent modules.

5. The assembly crash box according to claim 4, characterized in that: Two water stop grooves (c) with a C-shaped cross section are provided on the circumferential side walls of the planar module (1), the two-sided corner module (2) and the three-sided corner module (3); the connection hole is provided between the two water stop grooves (c).

6. The assembly crash box according to claim 4, characterized in that: The inner wall surfaces of the planar module (1), the two-sided corner module (2) and the three-sided corner module (3) are all provided with the bosses (a) in the circumferential direction, and the bosses (a) and the inner wall surfaces of the modules where they are located form a step structure with a high periphery and a low center; the connecting hole is an arc-shaped hole that passes through two adjacent modules and connects the two bosses (a), and the connecting rod (11) is an arc-shaped connecting rod that matches the arc-shaped hole.

7. The assembly crash box according to claim 1, characterized in that: The energy dissipation element is formed in the form of a steel grating, a steel cylinder or a combination of a steel cylinder and an independent honeycomb block.

8. The assembly crash box according to claim 1, characterized in that: A box installation opening (9) is provided on the top panel of the anti-collision box, and a box opening end cover plate (13) for sealing the box installation opening (9) is provided at the box installation opening (9).

9. The assembly crash box according to claim 1, characterized in that: The connecting seam of the anti-collision box is a single seam or a T-shaped seam; the plane module (1), the two-sided corner module (2) and the three-sided corner module (3) of the anti-collision box are all made of UHPC material.

10. An anti-collision facility, characterized in that: The anti-collision facility is formed by a plurality of assembly anti-collision boxes (A) as described in any one of claims 1 to 9, each of the assembly anti-collision boxes is provided with box segment connectors (B) on both sides, two adjacent assembly anti-collision boxes (A) are fixedly connected by the box segment connectors (B), and a damping device (E) is provided between each assembly anti-collision box (A) and the bridge pier (D) it protects.

Citation Information

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