Self-cleaning dust removal device, vehicle and method
By designing a self-cleaning dust removal device, using negative pressure pumps and scraper components, the existing device clogging problem is solved, and the degree of automation and dust removal efficiency is improved.
Patent Information
- Application Number
- CN202510243390.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-03
- Publication Date
- 2025-04-11
AI Technical Summary
The existing cleaning and dust removal devices are prone to clogging during the vacuuming process, resulting in a reduction in subsequent dust treatment efficiency.
A self-cleaning dust removal device is designed, including mounting shells, cleaning brushes, collection boxes, roller brushes, negative pressure pumps, air inlet ducts, wipers and drivers. The negative pressure pump generates negative pressure to collect dust, and the impurities on the air inlet are cleaned through the wipers to keep the device unobstructed.
It improves the degree of automation of cleaning work, enhances the self-maintenance of the equipment, reduces blockage caused by impurities accumulation, and improves dust removal efficiency.
Smart Images

Figure CN119800905A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of unmanned cleaning, and in particular to a self-cleaning dust removal device, a vehicle and a method. Background Art
[0002] The automatic sweeper is an intelligent cleaning device designed for outdoor environments such as city streets, parks, airports and large industrial areas. It combines advanced navigation technology, environmental perception capabilities and efficient cleaning systems, and can autonomously plan routes, identify and avoid obstacles, and achieve efficient cleaning operations without human supervision. Automatic sweepers are usually equipped with high-performance brushes, dust collection devices and garbage collection boxes to ensure that the ground is clean and tidy.
[0003] Existing cleaning and dust removal devices generally use two cleaning brushes to clean up garbage on the ground. A large amount of dust is generated during the cleaning process. The dust is generally collected by vacuuming, but some impurities are adsorbed during vacuuming. These impurities can easily block the vacuum port, thereby reducing the subsequent dust treatment efficiency. Summary of the invention
[0004] The object of the present invention is to provide a self-cleaning dust removal device, vehicle and method, which aims to improve the degree of automation of cleaning work, while also greatly enhancing the self-maintenance capability of the equipment and reducing blockage caused by impurity accumulation.
[0005] To achieve the above-mentioned objectives, the present invention provides a self-cleaning dust removal device, comprising a mounting shell, two cleaning brushes, a collecting box and a roller brush, the collecting box being arranged at the bottom of the mounting shell, the two cleaning brushes being rotatably arranged on one side of the mounting shell, the roller brush being arranged on one side of the two cleaning brushes, and also comprising a negative pressure pump, two first air inlets, a second air inlet, a first baffle, a first scraper, a driver and a second baffle, the two first air inlets being respectively arranged on one side of the two cleaning brushes, the first baffle being arranged at the air inlet of the first air inlet, the first scraper being slidably arranged on one side of the first baffle, the driver being used to drive the first scraper to move, and the second baffle being arranged at the entrance of the second air inlet.
[0006] Wherein, the self-cleaning dust removal device also includes a dust collecting bucket and a filter element, the dust collecting bucket is connected to the negative pressure pump, and the filter element is arranged in the dust collecting bucket.
[0007] Wherein, the filter element comprises a filter element body, a support frame and a handle, the support frame is arranged in the dust collecting bucket, the filter element body is fixed on the support frame, and the handle is arranged on the support frame.
[0008] Wherein, the first scraper blade includes a scraper blade body, a first spring and a contact brush, the scraper blade body is slidably arranged on a side of the mounting shell close to the cleaning brush, the first spring is arranged on one side of the scraper blade body, and the contact brush is arranged on one side of the scraper blade body.
[0009] Wherein, an arc plate is also arranged on the mounting shell, and the arc plate is arranged on one side of the first scraper blade.
[0010] Wherein, the driver includes a first gear, a second gear, a contact rod, a support rod and a support spring, the first gear is fixed on the rotating shaft of the cleaning brush, the second gear is meshed with the first gear, the contact rod is rotatably set on the second gear, the support rod is slidably set on one side of the contact rod, and the support spring is used to support the support rod.
[0011] Wherein, the driver further includes a protective cover, and the protective cover is used to protect the first gear and the second gear.
[0012] The second baffle includes a second baffle body and a vibrator. The second baffle body is slidably arranged on one side of the second air inlet duct, and the vibrator is arranged on one side of the second baffle body.
[0013] In a second aspect, the present invention further provides a self-cleaning dust-removing vehicle, comprising the self-cleaning dust-removing device described above.
[0014] In a third aspect, the present invention also provides a self-cleaning dust removal method, comprising: starting two cleaning brushes to clean the ground and collecting the cleaned garbage to the center;
[0015] The roller brush drives the garbage into the collection box;
[0016] Starting the negative pressure pump so that negative pressure can be generated in the first air inlet duct and the second air inlet duct, and dust generated by the cleaning brush is collected through the first air inlet duct and the second air inlet duct;
[0017] The driver is started to drive the first scraper to move so as to clean the impurities on the first baffle.
[0018] A self-cleaning dust removal device, vehicle and method of the present invention, wherein the collection box is designed to be installed at the bottom of the installation shell to centrally collect dust and debris generated during the cleaning process. Two sets of cleaning brushes are installed on one side of the installation shell in a rotating manner, and their main function is to sweep the dust and fine particles on the ground to the center. The roller brush is located on one side of the two sets of cleaning brushes to further help push the accumulated dirt into the collection box. In order to enhance the dust removal effect, the device is also equipped with a negative pressure pump, which can generate sufficient suction to help inhale finer dust particles. It is matched with two first air inlets and one second air inlet, and the design of these air inlets allows air to flow in from different directions, ensuring the effective collection of dust. In particular, a first baffle is installed at the air inlet of each first air inlet, and the function of this baffle is to prevent large particles from directly entering the air duct, thereby protecting the internal structure from damage. A sliding first scraper is provided on one side of the first baffle. Through the control of the driver, the first scraper can move along a predetermined path to effectively remove dust on the baffle and keep the air inlet unobstructed. The second baffle is set at the entrance of the second air inlet. This design helps to optimize the airflow direction and ensure the maximum working efficiency of the negative pressure pump. Overall, this self-cleaning dust removal device integrates multiple functional components, which not only improves the automation of cleaning work, but also greatly enhances the self-maintenance ability of the equipment, reducing user maintenance costs and difficulty of use. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0020] Figure 1 It is a structural diagram of a self-cleaning dust removal device of the present invention.
[0021] Figure 2 It is a right side structural diagram of a self-cleaning dust removal device of the present invention.
[0022] Figure 3 The present invention is a cross-sectional structural diagram of a self-cleaning dust removal device along the cleaning brush.
[0023] Figure 4 The present invention is a self-cleaning dust removal device along the rear side of the cleaning brush.
[0024] Figure 5 It is a partial structural diagram of a driver of a self-cleaning dust removal device of the present invention.
[0025] Figure 6 It is a transverse cross-sectional structural diagram of a self-cleaning dust removal device of the present invention.
[0026] Figure 7 yes Figure 6 A partial enlargement of detail A.
[0027] Figure 8 The present invention is a cross-sectional structural diagram of a self-cleaning dust removal device along a filter element.
[0028] Fig. 9 It is a flow chart of a self-cleaning dust removal method of the present invention.
[0029] Mounting shell 101, cleaning brush 102, collecting box 103, roller brush 104, negative pressure pump 105, first air inlet duct 106, second air inlet duct 107, first baffle 108, first scraper 109, driver 110, second baffle 111, dust collecting bucket 112, filter element 113, filter element body 114, support frame 115, handle 116, scraper body 117, first spring 118, contact brush 119, arc plate 120, first gear 121, second gear 122, contact rod 123, support rod 124, support spring 125, protective cover 126, second baffle body 127, vibrator 128, cam 129, clamping spring 130, vibration motor 131, moving block 132, third gear 133, rack 134, moving motor 135, sweeping brush 136. DETAILED DESCRIPTION
[0030] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.
[0031] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, in the description of the present invention, "multiple" means two or more, unless otherwise clearly and specifically defined.
[0032] First embodiment
[0033] See also Figures 1 to 8The present invention provides a self-cleaning dust removal device, comprising a mounting shell 101, two cleaning brushes 102, a collecting box 103 and a rolling brush 104, wherein the collecting box 103 is arranged at the bottom of the mounting shell 101, the two cleaning brushes 102 are rotatably arranged on one side of the mounting shell 101, and the rolling brush 104 is arranged on one side of the two cleaning brushes 102, and further comprises a negative pressure pump 105, two first air inlet ducts 106, a second air inlet duct 107, a first baffle 108, a first scraper 109, a driver 110 and a second baffle 111, the two first air inlet ducts 106 are respectively arranged on one side of the two cleaning brushes 102, the first baffle 108 is arranged at the air inlet of the first air inlet duct 106, the first scraper 109 is slidably arranged on one side of the first baffle 108, the driver 110 is used to drive the first scraper 109 to move, and the second baffle 111 is arranged at the entrance of the second air inlet duct 107.
[0034] In this embodiment, the collection box 103 is designed to be installed at the bottom of the installation shell 101 to collect dust and debris generated during cleaning. Two sets of cleaning brushes 102 are installed on one side of the installation shell 101 in a rotating manner, and their main function is to sweep the dust and fine particles on the ground to the center. The roller brush 104 is located on one side of the two sets of cleaning brushes 102 to further help push the accumulated dirt into the collection box 103.
[0035] In order to enhance the dust removal effect, the device is also equipped with a negative pressure pump 105, which can generate sufficient suction to help inhale finer dust particles. It is matched with two first air inlets 106 and a second air inlet 107. The design of these air inlets allows air to flow in from different directions, ensuring the effective collection of dust. In particular, a first baffle 108 is installed at the air inlet of each first air inlet 106. The function of this baffle is to prevent large particles from directly entering the air duct, thereby protecting the internal structure from damage. A sliding first scraper 109 is provided on one side adjacent to the first baffle 108. Through the control of the driver 110, the first scraper 109 can move along a predetermined path, effectively remove the dust accumulated on the baffle, and keep the air inlet unobstructed.
[0036] In addition, the second baffle 111 is arranged at the entrance of the second air inlet 107. This design helps to optimize the airflow direction and ensure the maximum working efficiency of the negative pressure pump 105. Overall, this self-cleaning dust removal device integrates multiple functional components, which not only improves the automation of cleaning work, but also greatly enhances the self-maintenance ability of the equipment, reducing the user's maintenance cost and difficulty of use.
[0037] The self-cleaning dust removal device further includes a dust collecting bucket 112 and a filter element 113 . The dust collecting bucket 112 is in communication with the negative pressure pump 105 , and the filter element 113 is disposed in the dust collecting bucket 112 .
[0038] The dust collecting bucket 112 is connected to the negative pressure pump 105, forming a complete airflow channel from the ground to the dust collecting bucket 112, ensuring that fine particles such as dust can be effectively sucked in and stored. The filter element 113 is installed inside the dust collecting bucket 112, as a key filtering component, responsible for intercepting tiny particles in the air and preventing them from returning to the environment, thereby achieving the purpose of purifying the air.
[0039] The filter element 113 includes a filter element body 114 , a support frame 115 and a handle 116 . The support frame 115 is disposed in the dust collecting barrel 112 , the filter element body 114 is fixed on the support frame 115 , and the handle 116 is disposed on the support frame 115 .
[0040] The support frame 115 is fixed inside the dust collection bucket 112, providing a stable support for the filter element body 114. The filter element body 114 is tightly mounted on the support frame 115, ensuring good sealing and filtering effect. At the same time, in order to facilitate the user to replace or clean the filter element 113, the designer cleverly adds a handle 116 on the support frame 115, making the operation easier and faster.
[0041] The first scraper blade 109 includes a scraper blade body 117, a first spring 118 and a contact brush 119. The scraper blade body 117 is slidably arranged on one side of the mounting shell 101 close to the cleaning brush 102. The first spring 118 is arranged on one side of the scraper blade body 117. The contact brush 119 is arranged on one side of the scraper blade body 117.
[0042] The scraper body 117 can slide along the track of the mounting shell 101 close to the cleaning brush 102 under the action of the driver 110, and the first spring 118 is installed on one side of the scraper body 117, and the scraper body 117 can be reset by elasticity. The contact brush 119 is used to contact the baffle for cleaning, thereby achieving efficient cleaning.
[0043] An arc plate 120 is also disposed on the mounting shell 101 , and the arc plate 120 is disposed on one side of the first scraper 109 .
[0044] The arc plate 120 can guide the airflow to a certain extent, reduce the impact of the airflow on the operation of the first scraper 109, and also help to improve the efficiency of the first scraper 109 in cleaning the baffle, ensuring long-term stable operation of the device.
[0045] The driver 110 includes a first gear 121, a second gear 122, a contact rod 123, a support rod 124 and a support spring 125. The first gear 121 is fixed on the rotating shaft of the cleaning brush 102, the second gear 122 is meshed with the first gear 121, the contact rod 123 is rotatably set on the second gear 122, the support rod 124 is slidably set on one side of the contact rod 123, and the support spring 125 is used to support the support rod 124.
[0046] The first gear 121 is fixed on the rotating shaft of the cleaning brush 102 and rotates synchronously with the rotation of the cleaning brush 102. The second gear 122 is meshed with the first gear 121, so that when the first gear 121 rotates, it will drive the second gear 122 to rotate together. The contact rod 123 is installed on the second gear 122 and can rotate with the rotation of the second gear 122. The support rod 124 is slidably arranged on one side of the contact rod 123, and is supported by the support spring 125 to ensure that the support rod 124 can be close to the contact rod 123, and then transmit power to the first scraper 109, so that it can slide along a predetermined track, effectively cleaning the dust accumulated on the first baffle 108, when it moves to the extreme position of the first scraper 109, the contact rod 123 will push the support rod 124 to slide, so that the support rod 124 compresses the support spring 125, so that the contact rod 123 can rotate to break away from the contact with the first scraper 109, at this time the first scraper 109 can be reset, and then the cycle can be repeated.
[0047] The driver 110 further includes a protective cover 126 , and the protective cover 126 is used to protect the first gear 121 and the second gear 122 .
[0048] The protective cover 126 covers the first gear 121 and the second gear 122, which can not only prevent dust and debris from entering, but also reduce mechanical wear and extend the service life.
[0049] The second baffle 111 includes a second baffle body 127 and a vibrator 128 . The second baffle body 127 is slidably disposed on one side of the second air inlet duct 107 , and the vibrator 128 is disposed on one side of the second baffle body 127 .
[0050] The second baffle body 127 can slide along one side of the second air inlet 107, which allows it to flexibly adjust its position to meet different cleaning requirements. The vibrator 128 is installed on one side of the second baffle body 127 to help remove dust on the baffle by generating vibration.
[0051] The vibrator 128 includes a cam 129 , a compression spring 130 and a vibration motor 131 . The cam 129 is rotatably arranged on one side of the second baffle body 127 , an output end of the vibration motor 131 is connected to the cam 129 , and the compression spring 130 is arranged on one side of the second baffle body 127 .
[0052] The cam 129 is mounted on one side of the second baffle body 127, and the output end of the vibration motor 131 is connected to the cam 129. When the motor is started, the rotation of the cam 129 generates periodic vibrations, which are transmitted to the second baffle body 127 through the compression spring 130, thereby achieving the effect of removing dust. The design of the compression spring 130 ensures the efficiency and stability of vibration transmission.
[0053] The second baffle 111 also includes a moving block 132, a third gear 133, a rack 134, a moving motor 135 and a sweeping brush 136. The moving block 132 is slidably arranged in the mounting shell 101, the third gear 133 is rotatably arranged on the moving block 132, the output end of the moving motor 135 is connected to the third gear 133, and the sweeping brush 136 is fixed on the moving block 132.
[0054] The moving block 132 can slide inside the mounting shell 101, and a third gear 133 is mounted on it. The output end of the moving motor 135 is connected to the third gear 133. When the motor is working, the third gear 133 and the rack 134 can cooperate to drive the moving block 132 to move along the preset track. The sweeping brush 136 is fixed on the moving block 132. As the moving block 132 moves, the sweeping brush 136 can clean the second baffle body 127 more thoroughly. Such a design not only improves the cleaning efficiency, but also ensures the long-term cleaning of the second baffle 111 area, reduces the maintenance frequency, and improves the user experience.
[0055] Second embodiment
[0056] The present invention also provides a self-cleaning dust-removing vehicle, comprising the self-cleaning dust-removing device.
[0057] The present invention also provides a self-cleaning dust removal vehicle, which integrates the self-cleaning dust removal device described above, and is intended to provide efficient and intelligent cleaning solutions for urban streets, industrial parks, large public places, etc.
[0058] Third embodiment
[0059] See also Fig. 9 The present invention also provides a self-cleaning dust removal method, comprising:
[0060] S301 starts two cleaning brushes 102 to clean the ground and collect the cleaned garbage in the center;
[0061] Before starting the cleaning operation, first start the two cleaning brushes 102 installed on both sides of the self-cleaning dust removal vehicle. The two cleaning brushes 102 rotate to sweep the dust, paper scraps, leaves and other debris on the ground to the central area of the vehicle. The design of the cleaning brushes 102 is usually inclined at a certain angle to ensure that the debris can be smoothly gathered in the middle.
[0062] The rotation speed and direction of the cleaning brush 102 can be adjusted according to the ground conditions and cleaning requirements to achieve the best cleaning effect.
[0063] S302 The roller brush 104 drives the garbage into the collection box 103;
[0064] When the debris is collected in the center of the vehicle by the cleaning brush 102, the roller brush 104 on one side of the cleaning brush 102 starts to work. The roller brush 104 further pushes the debris collected in the central area into the collection box 103 by rotating at high speed.
[0065] The design of the roller brush 104 usually has a strong friction force, which can effectively handle various types of garbage and ensure that the debris smoothly enters the collection box 103. At the same time, the rotation direction and speed of the roller brush 104 can also be adjusted according to actual conditions to improve cleaning efficiency.
[0066] S303: starting the negative pressure pump 105 so that negative pressure can be generated in the first air inlet duct 106 and the second air inlet duct 107, and dust generated by cleaning by the cleaning brush 102 is collected through the first air inlet duct 106 and the second air inlet duct 107;
[0067] In order to capture the fine dust and particles generated during the cleaning process, the negative pressure pump 105 is started. The negative pressure pump 105 generates a strong negative pressure in the first air inlet 106 and the second air inlet 107 to form an effective air flow channel.
[0068] These airflow channels suck in the dust and fine particles raised by the cleaning brush 102 and the roller brush 104 during operation, and transmit them to the dust collection bucket 112 through the air inlet duct. The design of the first air inlet duct 106 and the second air inlet duct 107 takes into account the optimization of airflow, ensures efficient collection of dust, and avoids secondary pollution.
[0069] S304 starts the driver 110 to drive the first scraper 109 to move to clean the impurities on the first baffle 108 .
[0070] In order to keep the air inlet duct unblocked, the driver 110 is started to drive the first scraper 109 to move along a predetermined track. The first scraper 109 is close to the first baffle 108 and removes dust and impurities on the baffle through sliding motion.
[0071] The first scraper 109 is generally designed to include a scraper body 117, a first spring 118, and a contact brush 119. The first spring 118 ensures that the scraper body 117 is always in close contact with the baffle, and the contact brush 119 further removes the residue on the baffle. This ensures that the air inlet is always unobstructed and the negative pressure pump 105 is maintained in the best working state.
[0072] The motion of the driver 110 is controlled by a motor to ensure that the scraper blade moves smoothly and efficiently. Meanwhile, the design of the protective cover 126 can protect the key components of the driver 110 and extend its service life.
[0073] Through the above steps, the self-cleaning dust removal method can not only clean the floor efficiently, but also automatically process and collect the dust and debris generated during the cleaning process, greatly reducing manual intervention and improving the automation level and overall efficiency of cleaning operations.
[0074] What is disclosed above is only a preferred embodiment of the present invention, and it certainly cannot be used to limit the scope of rights of the present invention. Ordinary technicians in this field can understand that all or part of the processes of the above embodiment and equivalent changes made according to the claims of the present invention still fall within the scope of the invention.
Claims
1. A self-cleaning dust removal device, comprising a mounting shell, two cleaning brushes, a collection box and a roller brush, wherein the collection box is arranged at the bottom of the mounting shell, the two cleaning brushes are rotatably arranged on one side of the mounting shell, and the roller brush is arranged on one side of the two cleaning brushes, characterized in that: It also includes a negative pressure pump, two first air inlets, a second air inlet, a first baffle, a first scraper, a driver and a second baffle. The two first air inlets are respectively arranged on one side of the two cleaning brushes, and the first baffle is arranged at the air inlet of the first air inlet. The first scraper is slidably arranged on one side of the first baffle. The driver is used to drive the first scraper to move, and the second baffle is arranged at the entrance of the second air inlet.
2. A self-cleaning dust removal device according to claim 1, characterized in that: The self-cleaning dust removal device also includes a dust collecting bucket and a filter element. The dust collecting bucket is connected to the negative pressure pump, and the filter element is arranged in the dust collecting bucket.
3. A self-cleaning dust removal device as claimed in claim 2, characterized in that: The filter element comprises a filter element body, a support frame and a handle. The support frame is arranged in the dust collecting bucket, the filter element body is fixed on the support frame, and the handle is arranged on the support frame.
4. A self-cleaning dust removal device as claimed in claim 3, characterized in that: The first scraper blade includes a scraper blade body, a first spring and a contact brush. The scraper blade body is slidably arranged on a side of the mounting shell close to the cleaning brush. The first spring is arranged on one side of the scraper blade body. The contact brush is arranged on one side of the scraper blade body.
5. A self-cleaning dust removal device as claimed in claim 4, characterized in that: An arc plate is also arranged on the mounting shell, and the arc plate is arranged on one side of the first scraper blade.
6. A self-cleaning dust removal device as claimed in claim 5, characterized in that: The driver includes a first gear, a second gear, a contact rod, a support rod and a support spring. The first gear is fixed on the rotating shaft of the cleaning brush, the second gear is meshed with the first gear, the contact rod is rotatably set on the second gear, the support rod is slidably set on one side of the contact rod, and the support spring is used to support the support rod.
7. A self-cleaning dust removal device as claimed in claim 6, characterized in that: The driver further includes a protective cover, and the protective cover is used to protect the first gear and the second gear.
8. A self-cleaning dust removal device as claimed in claim 7, characterized in that: The second baffle includes a second baffle body and a vibrator. The second baffle body is slidably arranged on one side of the second air inlet duct, and the vibrator is arranged on one side of the second baffle body.
9. A self-cleaning dust removal vehicle, characterized in that: It comprises a self-cleaning dust removal device as described in claim 8.
10. A self-cleaning dust removal method, using the self-cleaning dust removal device according to claim 1, It is characterized in that It includes: starting two cleaning brushes to clean the ground and collect the cleaned garbage to the center; The roller brush drives the garbage into the collection box; Starting the negative pressure pump so that negative pressure can be generated in the first air inlet duct and the second air inlet duct, and dust generated by the cleaning brush is collected through the first air inlet duct and the second air inlet duct; The driver is started to drive the first scraper to move so as to clean the impurities on the first baffle.