RCO catalytic combustion device with waste gas treatment and purification structure
By using the design of limiting parts and protective parts in the RCO combustion furnace, the disassembly and installation process of gas pipelines is simplified, the cumbersome disassembly caused by traditional connection methods is solved, and the working efficiency and safety of exhaust gas treatment are improved.
Patent Information
- Application Number
- CN202510280846.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-11
- Publication Date
- 2025-04-11
AI Technical Summary
When replacing pipes or furnace bodies in traditional RCO combustion furnaces, the bolt connection method leads to cumbersome disassembly and installation processes, which consumes timely and reduces work efficiency, affecting the timeliness and efficiency of equipment maintenance.
The design of limiting parts and guards is adopted, and the sliding connection between the rotating rod and the pressure plate is simplified to disassemble and install the gas pipeline, making it faster and easier.
It significantly reduces the operational difficulty and labor intensity of staff, shortens the time required for equipment maintenance, improves work efficiency, and ensures the safety and efficiency of exhaust gas treatment.
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Figure CN119802628A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of RCO combustion furnaces, and in particular to an RCO catalytic combustion device with an exhaust gas treatment and purification structure. Background Art
[0002] The core of the exhaust gas treatment and purification structure of the RCO burner is the catalytic combustion system. During operation, the exhaust gas is first heated to the temperature required for catalytic combustion and then sent to the catalytic combustion chamber. In the catalytic chamber, the organic pollutants in the exhaust gas react with oxygen under the action of the catalyst. After the catalytic oxidation reaction, the main components of the generated gas are carbon dioxide and water, and the temperature of the purified gas is relatively high. These high-temperature gases will then pass through the heat exchanger again to transfer the heat they carry to the newly entered low-temperature exhaust gas. During the heat transfer process, their own temperature will decrease, and then they will be discharged into the atmosphere through emission facilities such as chimneys.
[0003] In the connection between the pipeline and the furnace body of the RCO burner, the flange and bolt fixing method is currently used. This connection method performs well in ensuring the stability of the connection and can effectively ensure the sealing and structural stability of the burner during operation. However, when faced with the need to replace the pipeline or the furnace body, its disadvantages become apparent. The staff needs to loosen multiple bolts in turn, and the operation process is cumbersome and time-consuming. This not only significantly increases the labor intensity of the staff, requiring them to devote more energy to maintenance operations, but also greatly reduces work efficiency, causing many inconveniences to the daily maintenance of the burner, and seriously affecting the timeliness and efficiency of equipment maintenance.
[0004] Therefore, the traditional RCO burner can be improved to avoid the above-mentioned problems, making the disassembly or installation process of the RCO burner and the pipeline simpler and faster, thereby improving the maintenance work of the staff on the RCO burner and the pipeline. Summary of the invention
[0005] The purpose of the present invention is to solve the above-mentioned problem and to propose an RCO catalytic combustion device with an exhaust gas treatment and purification structure.
[0006] In order to achieve the above object, the present invention adopts the following technical solutions: An RCO catalytic combustion device with an exhaust gas treatment and purification structure comprises a combustion furnace body, a catalytic combustion system with an exhaust gas treatment and purification structure is installed inside the combustion furnace body, and the catalytic combustion system comprises a heat exchanger, a catalytic combustion chamber, a heater, a temperature controller, an exhaust gas emission device and a catalyst; A furnace top fixing block is fixed on the combustion furnace body, and a pipeline connecting port is provided on the furnace top fixing block, a gas pipeline is provided on the combustion furnace body, a bottom connecting pipe extending into the pipeline connecting port is fixed on the gas pipeline, and a fixing disc is fixed on the outer wall of the gas pipeline, and the bottom of the fixing disc abuts against the furnace top fixing block, and two symmetrically distributed through holes are provided on the fixing disc, a vertical round rod penetrating the through holes is fixed on the furnace top fixing block, and the vertical round rod limits the position of the fixing disc through the through holes, and a limit for the fixing disc is provided on the combustion furnace body, thereby serving as a limiter to fix the gas pipeline to the combustion furnace body.
[0007] Preferably, the position-limiting member comprises a pressure rod abutting against the upper surface of the fixed disc, the pressure rod is provided with a sleeve hole sleeved on the vertical round rod, a rotating rod is rotatably connected to the combustion furnace body, a pressure plate is provided on the pressure rod, and a screw hole connected to the rotating rod by thread is provided on the pressure plate. The thread on the rotating rod does not completely cover the entire rotating rod, and when the pressure plate and the rotating rod are not connected by thread, the rotating rod and the pressure plate are slidably connected, and both ends of the pressure plate are fixedly connected with a bottom block, and both ends of the pressure rod are provided with end holes adapted to the bottom block, the bottom block penetrates the end holes and abuts against the combustion furnace body, and the lower surface of the end of the pressure plate abuts against the upper surface of the end of the pressure rod, and a protective member for hiding the rotating rod is also provided on the combustion furnace body.
[0008] Preferably, a positioning rod is fixed on the fixed disc, and a matching hole which is slidably connected to the positioning rod is formed on the pressure rod.
[0009] Preferably, the protective member includes an L-shaped bent plate fixedly connected to the combustion furnace body, a sliding hole is provided on the bent plate, a sliding rod is slidably connected to the sliding hole, a handle is fixed to one end of the sliding rod, and a sleeve block is fixed to the other end, a circular sleeve groove is provided on the sleeve block and sleeved on the rotating rod, and the bottom of the sleeve block abuts against the upper surface of the pressure plate.
[0010] Preferably, a spring is sleeved on the slide rod, one end of the spring abuts against the sleeve block, and the other end is fixedly connected to the bottom of the bent portion of the bent plate.
[0011] Preferably, the surface of the handle is protruding with anti-slip grooves, and when the bottom of the sleeve block abuts against the upper surface of the pressing plate, the bottom of the handle abuts against the upper surface of the bent portion of the bent plate.
[0012] Preferably, an elastic sealing rubber ring protrudes from the portion where the outer wall of the bottom connecting pipe abuts the inner wall of the pipeline connecting port, and an elastic rubber gasket protrudes from the portion where the lower surface of the fixed disc abuts the upper surface of the furnace top fixing block.
[0013] Preferably, the exhaust gas emission device includes an emission pipe connected to the combustion furnace body, and at least two levels of filter assemblies are arranged in the emission pipe, and each level of the filter assembly includes a coarse filter and a fine filter, the coarse filter is located on the side close to the combustion furnace body, and the fine filter is located on the side away from the combustion furnace body, and the emission pipe connected to the combustion furnace body is controlled to open and close by a solenoid valve.
[0014] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are: 1. This application shows significant advantages in gas pipeline maintenance operations through limiters and protective parts. When the gas pipeline needs to be replaced, the staff only needs to overcome the spring force by pulling the handle to separate the sleeve from the rotating rod, and then turn the rotating rod to easily lift the pressure plate, release the restriction on the pressure rod, and then quickly remove the gas pipeline; the installation process is conversely simple and the process is clear; this design greatly reduces the operating difficulty and labor intensity of the staff, greatly shortens the time required for equipment maintenance, significantly reduces the production stagnation losses caused by equipment maintenance, and effectively guarantees the continuity and efficiency of production.
[0015] 2. In this application, the fixed block and the connecting pipe are closely matched, and the fixed disc is firmly attached to the fixed block under the limit of the vertical rod; at the same time, the sealing rubber ring on the outer wall of the connecting pipe and the rubber gasket between the fixed disc and the fixed block form a double sealing guarantee; this design effectively avoids the leakage of exhaust gas during the transmission process, ensures the safe and stable operation of the entire process of exhaust gas treatment, greatly improves the efficiency and reliability of exhaust gas treatment, and provides a solid foundation for the safety and environmental protection of the industrial production environment. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 The overall structural schematic diagram of the RCO combustion furnace provided according to an embodiment of the present invention is shown; Figure 2 A schematic diagram of the structure of a pipeline portion of an RCO combustion furnace provided according to an embodiment of the present invention is shown; Figure 3 It shows a schematic structural diagram of one side of the pipeline of the RCO combustion furnace provided in an embodiment of the present invention; Figure 4 It shows a schematic diagram of the structure of a furnace body of a RCO combustion furnace provided in an embodiment of the present invention; Legend: 1. Combustion furnace body; 2. Furnace top fixing block; 3. Pipe connection port; 4. Vertical round rod; 5. Gas pipeline; 6. Fixed disc; 7. Bottom connecting pipe; 8. Through hole; 9. Positioning rod; 10. Press rod; 11. Sleeve hole; 12. Matching hole; 13. End hole; 14. Rotating rod; 15. Press plate; 16. Screw hole; 17. Bottom block; 18. Bend plate; 19. Slide hole; 20. Slide rod; 21. Handle; 22. Sleeve block; 23. Spring; 24. Circular sleeve groove. DETAILED DESCRIPTION
[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0018] See also Figure 1-Figure 4 , the present invention provides a technical solution: An RCO catalytic combustion device with an exhaust gas treatment and purification structure comprises a combustion furnace body 1, wherein a catalytic combustion system with a purification structure for exhaust gas treatment is installed inside the combustion furnace body 1, and the catalytic combustion system comprises a heat exchanger, a catalytic combustion chamber, a heater, a temperature controller, an exhaust gas emission device and a catalyst; The exhaust gas discharge device includes an exhaust pipe connected to the combustion furnace body 1, and at least two levels of filter screen components are arranged in the exhaust pipe, and each level of the filter screen component includes a coarse filter screen and a fine filter screen, the coarse filter screen is located on the side close to the combustion furnace body 1, and the fine filter screen is located on the side away from the combustion furnace body 1, and the exhaust pipe connected to the combustion furnace body 1 is controlled to open and close by a solenoid valve; The above-mentioned catalytic combustion system for the purification structure of the exhaust gas treatment installed inside the combustion furnace body 1 is a direct reference to the prior art, which will not be described here, and is not shown in the figure. The combustion furnace body 1 in the figure includes the catalytic combustion system for the purification structure of the exhaust gas treatment installed therein; A furnace top fixing block 2 is fixed on the combustion furnace body 1, and a pipeline connection port 3 is provided on the furnace top fixing block 2, a gas pipeline 5 is provided on the combustion furnace body 1, a bottom connecting pipe 7 extending into the pipeline connection port 3 is fixed on the gas pipeline 5, and a fixing disc 6 is fixed on the outer wall of the gas pipeline 5, and the bottom of the fixing disc 6 abuts against the furnace top fixing block 2, and two symmetrically distributed through holes 8 are provided on the fixing disc 6, a vertical round rod 4 penetrating the through holes 8 is fixed on the furnace top fixing block 2, and the vertical round rod 4 limits the position of the fixing disc 6 through the through holes 8, and a limiter for the fixing disc 6 is provided on the combustion furnace body 1, thereby playing a role in fixing the gas pipeline 5 and the combustion furnace body 1. An elastic sealing rubber ring protrudes from the portion where the outer wall of the bottom connecting pipe 7 abuts against the inner wall of the pipeline connecting port 3, and an elastic rubber gasket protrudes from the portion where the lower surface of the fixing disc 6 abuts against the upper surface of the furnace top fixing block 2.
[0019] Specifically, Figure 1 As shown, the limiting member includes a pressure rod 10 abutting against the upper surface of the fixed disc 6, the pressure rod 10 is provided with a sleeve hole 11 sleeved on the vertical round rod 4, a rotating rod 14 is rotatably connected to the combustion furnace body 1, a pressure plate 15 is provided on the pressure rod 10, and a screw hole 16 connected to the rotating rod 14 by threading is provided on the pressure plate 15, the thread on the rotating rod 14 does not completely cover the entire rotating rod 14, and when the pressure plate 15 and the rotating rod 14 are not connected by threading, the rotating rod 14 and the pressure plate 15 are slidingly connected, and both ends of the pressure plate 15 are fixedly connected with a bottom block 17, and both ends of the pressure plate 15 are provided with end holes 13 adapted to the bottom block 17, the bottom block 17 passes through the end holes 13 and abuts against the combustion furnace body 1, and the lower surface of the end of the pressure plate 15 abuts against the upper surface of the end of the pressure rod 10, and the combustion furnace body 1 is also provided with a protective member for hiding the rotating rod 14.
[0020] Specifically, Figure 3 As shown, a positioning rod 9 is fixed on the fixed disc 6, and a matching hole 12 which is slidably connected to the positioning rod 9 is opened on the pressure rod 10. Under the action of the matching hole 12 and the sleeve hole 11 through which the vertical round rod 4 passes, the position of the pressure rod 10 can be adjusted, so that the pressure rod 10 can better fix the fixed disc 6, effectively reducing the burden on the staff.
[0021] Specifically, Figure 3 As shown, the protective member includes an L-shaped bent plate 18 fixedly connected to the combustion furnace body 1, a sliding hole 19 is provided on the bent plate 18, a sliding rod 20 is slidably connected to the sliding hole 19, a handle 21 is fixed to one end of the sliding rod 20, and a sleeve block 22 is fixed to the other end, a circular sleeve groove 24 is provided on the sleeve block 22, which is sleeved on the rotating rod 14, and the bottom of the sleeve block 22 is in contact with the upper surface of the pressing plate 15. Under the action of the protective member, the sleeve block 22 can shield the rotating rod 14, thereby preventing the rotating rod 14 from being directly exposed to the outside and being arbitrarily controlled by non-professionals; A spring 23 is sleeved on the slide rod 20, and one end of the spring 23 is in contact with the sleeve block 22, and the other end is fixedly connected to the bottom of the bend of the bent plate 18. Under the elastic force of the spring 23, the sleeve block 22 can automatically move downward, so that the circular sleeve groove 24 of the sleeve block 22 is sleeved on the rotating rod 14, thereby shielding and protecting the rotating rod 14.
[0022] The handle 21 has anti-skid grooves on its surface, and when the bottom of the sleeve 22 abuts against the upper surface of the pressing plate 15, the bottom of the handle 21 abuts against the upper surface of the bent plate 18. Therefore, the handle 21 is more convenient and simple to use, and effectively avoids hand slippage.
[0023] In summary, when the gas pipeline 5 needs to be replaced, as provided in this embodiment: The handle 21 is forced to move upward, thereby compressing the spring 23 until the circular sleeve groove 24 of the sleeve block 22 below the handle 21 is separated from the rotating rod 14. At this time, the rotating rod 14 is no longer shielded by the circular sleeve groove 24 and can be directly exposed to the environment.
[0024] Rotate the rotating rod 14 exposed to the environment, and the rotating rod 14 can cause the pressure plate 15 to gradually move upward during rotation until the pressure plate 15 is no longer threadedly connected to the rotating rod 14. At this time, the rotating rod 14 is slidingly connected to the screw hole 16 of the pressure plate 15, and then the pressure plate 15 can be lifted upward until the pressure plate 15 is separated from the rotating rod 14.
[0025] When the pressing plate 15 is separated from the rotating rod 14, the bottom block 17 at the end of the pressing plate 15 is separated from the end hole 13 provided on the pressing rod 10, and the pressing rod 10 loses the fixation to the fixed disk 6. The pressing rod 10 is lifted upward until the sleeve hole 11 and the matching hole 12 provided on the pressing rod 10 are separated from the vertical round rod 4 and the positioning rod 9 respectively.
[0026] At this time, force can be applied to the gas pipeline 5 so that the bottom connecting pipe 7 at the bottom of the gas pipeline 5 is separated from the pipeline connecting port 3 opened on the combustion furnace body 1, and the disassembly of the gas pipeline 5 can be completed.
[0027] The process of installing the intact gas pipeline 5 to the combustion furnace body 1 can refer to the above-mentioned process of disassembling the gas pipeline 5.
[0028] The above description of the embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. An RCO catalytic combustion device with an exhaust gas treatment and purification structure, comprising a combustion furnace body (1), characterized in that: A catalytic combustion system with a purification structure for treating exhaust gas is installed inside the combustion furnace body (1), and the catalytic combustion system includes a heat exchanger, a catalytic combustion chamber, a heater, a temperature controller, an exhaust gas emission device and a catalyst; A furnace top fixing block (2) is fixed on the furnace body (1), and a pipeline connection port (3) is provided on the furnace top fixing block (2). A gas pipeline (5) is provided on the furnace body (1), and a bottom connecting pipe (7) extending into the pipeline connection port (3) is fixed on the gas pipeline (5). A fixing disc (6) is fixed on the outer wall of the gas pipeline (5), and the bottom of the fixing disc (6) abuts against the furnace top fixing block (2). Two symmetrically distributed through holes (8) are provided on the fixing disc (6). A vertical round rod (4) penetrating the through hole (8) is fixed on the furnace top fixing block (2), and the vertical round rod (4) limits the position of the fixing disc (6) through the through hole (8). A limiting member for the fixing disc (6) is provided on the furnace body (1), thereby serving as a limiting member for fixing the gas pipeline (5) to the furnace body (1).
2. The RCO catalytic combustion device with an exhaust gas treatment and purification structure according to claim 1 is characterized in that: The limiting member comprises a pressure rod (10) abutting against the upper surface of the fixed disc (6), the pressure rod (10) being provided with a sleeve hole (11) sleeved on the vertical round rod (4), the combustion furnace body (1) being rotatably connected to a rotating rod (14), the pressure rod (10) being provided with a pressure plate (15), and the pressure plate (15) being provided with a screw hole (16) connected to the rotating rod (14) by a thread, the thread on the rotating rod (14) not completely covering the entire rotating rod (14), and when the pressure plate (15) is in contact with the rotating rod (14), the pressure plate (15) is provided with a screw hole (16) which is connected to the rotating rod (14) by a thread. When the rotating rod (14) is not connected by threads, the rotating rod (14) is slidably connected to the pressing plate (15), and both ends of the pressing plate (15) are fixedly connected to the bottom block (17). The two ends of the pressing rod (10) are provided with end holes (13) adapted to the bottom block (17). The bottom block (17) passes through the end holes (13) and abuts against the combustion furnace body (1), and the lower surface of the end of the pressing plate (15) abuts against the upper surface of the end of the pressing rod (10). The combustion furnace body (1) is also provided with a protective member for hiding the rotating rod (14).
3. The RCO catalytic combustion device with an exhaust gas treatment and purification structure according to claim 1 is characterized in that: A positioning rod (9) is fixed on the fixed disc (6), and a matching hole (12) is provided on the pressure rod (10) and is slidably connected to the positioning rod (9).
4. The RCO catalytic combustion device with an exhaust gas treatment and purification structure according to claim 2 is characterized in that: The protective member comprises an L-shaped bent plate (18) fixedly connected to the combustion furnace body (1), a sliding hole (19) being formed on the bent plate (18), a sliding rod (20) being slidably connected to the sliding hole (19), a handle (21) being fixed to one end of the sliding rod (20), and a sleeve block (22) being fixed to the other end, a circular sleeve groove (24) being formed on the sleeve block (22) and being sleeved on the rotating rod (14), and the bottom of the sleeve block (22) being in contact with the upper surface of the pressing plate (15).
5. The RCO catalytic combustion device with an exhaust gas treatment and purification structure according to claim 4 is characterized in that: A spring (23) is sleeved on the slide bar (20), one end of the spring (23) is in contact with the sleeve block (22), and the other end is fixedly connected to the bottom of the bent portion of the bent plate (18).
6. The RCO catalytic combustion device with an exhaust gas treatment and purification structure according to claim 4 is characterized in that: The surface of the handle (21) is protruding with anti-slip grooves, and when the bottom of the sleeve block (22) abuts against the upper surface of the pressing plate (15), the bottom of the handle (21) abuts against the upper surface of the bent portion of the bent plate (18).
7. The RCO catalytic combustion device with an exhaust gas treatment and purification structure according to claim 1 is characterized in that: An elastic sealing rubber ring protrudes from the portion where the outer wall of the bottom connecting pipe (7) abuts against the inner wall of the pipeline connecting port (3), and an elastic rubber gasket protrudes from the portion where the lower surface of the fixed disc (6) abuts against the upper surface of the furnace top fixing block (2).
8. The RCO catalytic combustion device with an exhaust gas treatment and purification structure according to claim 1 is characterized in that: The exhaust gas emission device comprises an emission pipe connected to the combustion furnace body (1), wherein at least two levels of filter screen assemblies are arranged in the emission pipe, and each level of the filter screen assembly comprises a coarse filter screen and a fine filter screen, wherein the coarse filter screen is located on a side close to the combustion furnace body (1), and the fine filter screen is located on a side away from the combustion furnace body (1), and the emission pipe connected to the combustion furnace body (1) is controlled to open and close by a solenoid valve.