Aluminum plate forming kiln for aluminum plate production

By setting up a buffer mechanism and a clamping mechanism in the aluminum plate forming kiln, the local deformation problem of the aluminum plate caused by excessive clamping force is solved, and the precise clamping and cushioning of the aluminum plate is achieved, and the molding accuracy and dimensional accuracy are improved.

CN119803081APending Publication Date: 2025-04-11ZHAOQING BANGLI BUILDING MATERIAL IND CO LTD
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Patent Information

Application Number
CN202510098545.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-22
Publication Date
2025-04-11

AI Technical Summary

Technical Problem

During the use of the existing aluminum plate molding kiln for aluminum plate production, due to excessive and lack of buffer clamping force, the aluminum plate is partially deformed, affecting subsequent processing and use.

Method used

An aluminum plate molding kiln for aluminum plate production is designed. By setting up a buffer mechanism and a clamping mechanism, the buffer mechanism includes a damper and a spring, and the clamping mechanism includes a motor, gear and moving block, for precise clamping and cushioning of the aluminum plate.

Benefits of technology

It effectively avoids damage caused to the aluminum plate by excessive clamping force, such as indentation, deformation, etc., ensures the surface quality and shape accuracy of the aluminum plate, and improves the molding accuracy and dimensional accuracy of the aluminum plate.

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Abstract

The invention discloses an aluminum plate forming kiln for aluminum plate production, and relates to the technical field of aluminum plate forming kilns. The device comprises a kiln furnace, wherein a buffer mechanism and a clamping mechanism are arranged on the kiln furnace; the bottom of the kiln furnace is fixedly connected with a plurality of supporting legs, two kiln doors are hinged to the front face of the kiln furnace, rack sliding grooves are formed in the outer walls of the left side and the right side of the kiln furnace, the buffering mechanism comprises a first buffering assembly and a second buffering assembly, the first buffering assembly comprises two first supporting plates arranged in the kiln furnace, and the second buffering assembly comprises two second supporting plates arranged in the kiln furnace. Two clamping plates are arranged between the two first supporting plates. By arranging the buffering mechanism, the problems that due to the fact that certain parts of the aluminum plate can bear too large pressure through instantly-applied strong force clamping, the original shape and size precision of the aluminum plate are changed, and follow-up machining and using are affected are solved.
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Description

Technical Field

[0001] The invention belongs to the technical field of aluminum plate forming kilns, and in particular relates to an aluminum plate forming kiln for aluminum plate production. Background Art

[0002] In modern industrial production, the demand for aluminum plates is growing due to their good performance and wide range of applications. The production process of aluminum plates requires multiple steps, among which the aluminum plate forming kiln is one of the key equipment. The aluminum plate forming kiln mainly heats the aluminum material to a specific temperature, thereby changing the physical and mechanical properties of the aluminum material, realizing the forming of the aluminum plate and improving its quality. In this process, the aluminum material is generally not heated to the melting point to turn it into a liquid state. On the contrary, the kiln will heat the aluminum material to an appropriate temperature range according to the specific production requirements and processes to achieve effects such as eliminating stress, adjusting the crystal structure, and enhancing hardness or ductility.

[0003] However, during the use of existing aluminum plate forming kilns used in aluminum plate production, excessive and lack of buffering clamping force will cause local deformation of the aluminum plate. This is because the strong clamping force applied instantly may cause certain parts of the aluminum plate to bear excessive pressure, thereby changing its original shape and dimensional accuracy, affecting subsequent processing and use. Summary of the invention

[0004] The purpose of the present invention is to provide an aluminum plate forming kiln for aluminum plate production. By setting a buffer mechanism, the problem that excessive clamping force without buffering may cause local deformation of the aluminum plate is solved. This is because the strong clamping force applied instantly may cause certain parts of the aluminum plate to bear excessive pressure, thereby changing its original shape and dimensional accuracy, affecting subsequent processing and use.

[0005] To solve the above technical problems, the present invention is achieved through the following technical solutions:

[0006] The present invention is an aluminum plate forming kiln for aluminum plate production, comprising a kiln furnace, wherein a buffer mechanism and a clamping mechanism are arranged on the kiln furnace;

[0007] A plurality of supporting legs are fixedly connected to the bottom of the kiln furnace, two furnace doors are hingedly provided on the front of the kiln furnace, rack slide grooves are provided on the left and right outer walls of the kiln furnace, the buffer mechanism includes a buffer component 1 and a buffer component 2, the buffer component 1 includes two support plates 1 arranged in the kiln furnace, two clamping plates are arranged between the two support plates 1, a plurality of dampers are fixedly connected to the sides of the two support plates 1 close to each other, and the sides of the plurality of dampers close to each other are fixedly connected to the two clamping plates respectively, and the outer walls of the plurality of dampers are sleeved with springs 1, and the sides of the plurality of springs 1 away from each other are fixedly connected to the two support plates 1 respectively, and the sides of the plurality of springs 1 close to each other are fixedly connected to the two clamping plates respectively.

[0008] Furthermore, the buffer component 2 includes two trapezoidal slide grooves respectively opened on the sides of the two support plates 1 close to each other, and the inner walls of several of the trapezoidal slide grooves are slidably connected with L-shaped plates 1, and the sides of several of the L-shaped plates 1 close to each other are fixedly connected with two arc-shaped elastic plates, and the sides of the two arc-shaped elastic plates close to each other are respectively in contact with two clamping plates.

[0009] Furthermore, two support plates 1 are fixedly connected to each other on the sides close to each other, and a sliding rod 1 is rotatably passed through the central axes of several support plates 2. Several sliding rods 1 are fixedly connected to several L-shaped plates 1 on the sides close to each other, and springs 2 are sleeved on the outer walls of several L-shaped plates 1. Several springs 2 are fixedly connected to several L-shaped plates 1 on the sides close to each other, and several springs 2 are fixedly connected to several support plates 2 on the sides away from each other.

[0010] Furthermore, the clamping mechanism includes a clamping component 1 and a clamping component 2, the clamping component 1 includes a rotating shaft 1 rotatably connected to the inner wall of the bottom of the kiln furnace, the bottom of the rotating shaft 1 rotates and extends outside the kiln furnace, and a motor is fixedly connected to the bottom side extension of the rotating shaft 1.

[0011] Furthermore, a gear is fixedly connected to the outer wall of the rotating shaft 1, and a plurality of rectangular support blocks are fixedly connected to the inner wall of the bottom of the kiln furnace.

[0012] Furthermore, two sliding bars 2 are fixedly connected between the plurality of rectangular support blocks, two moving blocks are slidably connected to the outer walls of the two sliding bars 2, and the tops of the two moving blocks are fixedly connected to the two support plates 1 respectively.

[0013] Furthermore, the clamping assembly 2 includes L-shaped plates 2 respectively fixedly connected to the tops of the two moving blocks, the tops of the two moving blocks are fixedly connected with racks, and the two racks slide through the two L-shaped plates 2 respectively.

[0014] Furthermore, a plurality of rotating shafts 2 are rotatably connected to the inner wall of the bottom of the kiln, and rollers are fixedly connected to the outer walls of the plurality of rotating shafts 2, and the two racks are respectively slidably extended into the plurality of rotating rollers.

[0015] The present invention has the following beneficial effects:

[0016] 1. By setting a buffer mechanism, when the two clamping plates are in contact with the aluminum plate, the two support plates 1 continue to approach each other. At this time, the clamping force of the support plate 1 can be buffered under the action of the damper and the spring 1. As the support plates 1 approach each other, the arc-shaped elastic plate will be squeezed, causing the L-shaped plates 1 to move away from each other and forcing the spring 2 on the slide bar 1 to be compressed. Due to the compression of the spring 2, the fatigue of the damper and the spring 1 is relieved, and the buffering effect of the device is further enhanced, which can effectively avoid damage to the aluminum plate caused by excessive clamping force, such as indentation, deformation, etc., thereby ensuring the surface quality and shape accuracy of the aluminum plate. The compression of the spring 2 further enhances the buffering capacity of the device, which can adapt to more complex working conditions and clamping requirements of different strengths, and helps to maintain the position stability of the aluminum plate during processing, reduce processing errors caused by improper clamping, and improve the forming accuracy and dimensional accuracy of the aluminum plate.

[0017] 2. By setting up a clamping mechanism, when the filter plate needs to be heated and formed, the aluminum plate to be processed can be placed on the clamping plate in the kiln furnace, and the motor can be started. The motor drives the gear to rotate through the rotating shaft, and the gear drives the two moving blocks to approach each other through the two racks, so that the aluminum plate is clamped and fixed in the kiln furnace through the support plate, so that the clamping position and clamping force of the aluminum plate can be accurately controlled. Ensuring that the aluminum plate is in an accurate and stable position in the kiln furnace is conducive to subsequent processing. When performing high-temperature heat treatment, the precise fixation of the aluminum plate position can ensure uniform heating, improve product quality, and effectively prevent it from displacement or shaking during processing.

[0018] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0021] Figure 2 It is a schematic diagram of the top cross-sectional structure of the present invention;

[0022] Figure 3 It is a structural schematic diagram of the clamping mechanism of the present invention;

[0023] Figure 4 For the present invention Figure 2 A is a schematic diagram of the enlarged structure of the middle part;

[0024] Figure 5 For the present invention Figure 2 Schematic diagram of the enlarged structure of B.

[0025] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0026] 1. Kiln furnace; 101. Support leg; 102. Furnace door; 103. Rack slide; 2. Buffer mechanism; 21. Buffer component one; 211. Support plate one; 212. Clamp; 213. Damper; 214. Spring one; 22. Buffer component two; 221. Trapezoidal slide; 222. L-shaped plate one; 223. Arc elastic plate; 224. Support plate two; 225. Slide bar one; 226. Spring two; 3. Clamping mechanism; 31. Clamping component one; 311. Rotating shaft one; 312. Motor; 313. Gear; 314. Rectangular support block; 315. Slide bar two; 316. Moving block; 32. Clamping component two; 321. L-shaped plate two; 322. Rack; 323. Rotating shaft two; 324. Roller. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0028] See also Figure 1-5As shown, the present invention is an aluminum plate forming kiln for aluminum plate production, comprising a kiln 1, a buffer mechanism 2 and a clamping mechanism 3 are arranged on the kiln 1, a plurality of supporting legs 101 are fixedly connected to the bottom of the kiln 1, two furnace doors 102 are hingedly arranged on the front of the kiln 1, rack slide grooves 103 are opened on the left and right outer walls of the kiln 1, the buffer mechanism 2 comprises a buffer component 1 21 and a buffer component 2 22, the buffer component 1 21 comprises two support plates 1 211 arranged in the kiln 1, two clamping plates 212 are arranged between the two support plates 1 211, a plurality of dampers 213 are fixedly connected to the sides of the two support plates 1 211 close to each other, and the sides of the plurality of dampers 213 close to each other are fixedly connected to the two clamping plates 212 respectively, The outer walls of the plurality of dampers 213 are sleeved with springs 214, the sides of the plurality of springs 214 that are away from each other are fixedly connected to the two support plates 211, and the sides of the plurality of springs 214 that are close to each other are fixedly connected to the two clamping plates 212, respectively. The buffer assembly 22 includes two trapezoidal slide grooves 221 that are respectively opened on the sides of the two support plates 211 that are close to each other, and the inner walls of the plurality of trapezoidal slide grooves 221 are slidably connected with L-shaped plates 222, and the sides of the plurality of L-shaped plates 222 that are close to each other are fixedly connected with two arc-shaped elastic plates 223, and the sides of the two arc-shaped elastic plates 223 that are close to each other are in contact with the two clamping plates 212, and the sides of the two support plates 211 that are close to each other are fixedly connected with two support plates. The central axis of the plurality of support plates 224 is rotatably penetrated by a slide bar 225, and the sides of the plurality of slide bars 225 that are close to each other are fixedly connected to the plurality of L-shaped plates 222 respectively. The outer walls of the plurality of L-shaped plates 222 are sleeved with springs 226, and the sides of the plurality of springs 226 that are close to each other are fixedly connected to the plurality of L-shaped plates 222 respectively, and the sides of the plurality of springs 226 that are far away from each other are fixedly connected to the plurality of support plates 224 respectively. By setting the buffer mechanism 2, when the two clamping plates 212 are in contact with the aluminum plate, the two support plates 1 211 continue to approach each other. At this time, the clamping force of the support plate 1 211 can be buffered under the action of the damper 213 and the spring 1 214. 11 are close to each other, the arc elastic plate 223 will be squeezed, so that the L-shaped plate 122 is separated from each other, and the spring 226 on the slide bar 125 is forced to be compressed. Due to the compression of the spring 226, the fatigue of the damper 213 and the spring 1214 is relieved, and the buffering effect of the device is further enhanced, which can effectively prevent the aluminum plate from being damaged by excessive clamping force, such as indentation, deformation, etc., thereby ensuring the surface quality and shape accuracy of the aluminum plate. The compression of the spring 226 further enhances the buffering capacity of the device, which can adapt to more complex working conditions and clamping requirements of different strengths, help to maintain the position stability of the aluminum plate during processing, reduce processing errors caused by improper clamping, and improve the forming accuracy and dimensional accuracy of the aluminum plate.After the aluminum plate is clamped and fixed, the furnace door 102 can be closed to heat and form it. The clamping mechanism 3 includes a clamping component 1 31 and a clamping component 2 32. The clamping component 1 31 includes a rotating shaft 1 311 rotatably connected to the inner wall of the bottom of the kiln 1. The bottom of the rotating shaft 1 311 rotates and extends to the outside of the kiln 1. A motor 312 is fixedly connected to the bottom side extension of the rotating shaft 1 311. A gear 313 is fixedly connected to the outer wall of the rotating shaft 1 311. A plurality of rectangular support blocks 314 are fixedly connected to the inner wall of the bottom of the kiln 1. Two sliding rods 2 315 are fixedly connected between the plurality of rectangular support blocks 314. Two moving blocks 316 are slidably connected to the outer walls of the two sliding rods 2 315. The tops of the two moving blocks 316 are respectively fixedly connected to the two support plates 1 211. The clamping component 2 32 includes an L-shaped plate 2 321 respectively fixedly connected to the tops of the two moving blocks 316. The tops of the two moving blocks 316 are both fixedly connected to racks 3 22, two racks 322 slide through two L-shaped plates 2 321 respectively, and a plurality of rotating shafts 2 323 are rotatably connected on the inner wall of the bottom of the kiln 1, and rollers 324 are fixedly connected on the outer walls of the plurality of rotating shafts 2 323. The two racks 322 slide and extend into the plurality of rotating rollers 324 respectively. By setting the clamping mechanism 3, the motor 312 drives the gear 313 to rotate through the rotating shaft 1 311, and the gear 313 drives the two moving blocks 316 to approach each other through the two racks 322, so that the clamping plate 212 is driven by the support plate 1 211 to clamp and fix the aluminum plate in the kiln 1, so that the clamping position and clamping force of the aluminum plate can be accurately controlled, ensuring that the aluminum plate is in an accurate and stable position in the kiln 1, which is beneficial to subsequent processing. When performing high-temperature heat treatment, the precise fixation of the position of the aluminum plate can ensure uniform heating, improve product quality, and effectively prevent displacement or shaking during processing.

[0029] A specific application of this embodiment is: when in use, first place the device in the corresponding position, open the furnace door 102, place the aluminum plate to be processed on the clamping plate 212 in the kiln 1, start the motor 312, the motor 312 drives the gear 313 to rotate through the rotating shaft 1 311, the gear 313 drives the two moving blocks 316 to approach each other through the two racks 322, so that the clamping plate 212 is driven by the support plate 1 211 to clamp and fix the aluminum plate in the kiln 1, so that the clamping position and clamping force of the aluminum plate can be accurately controlled, ensuring that the aluminum plate is in an accurate and stable position in the kiln 1, which is beneficial to subsequent processing. When performing high-temperature heat treatment, the precise fixation of the position of the aluminum plate can ensure uniform heating, improve product quality, and effectively prevent it from displacement or shaking during processing. When the two clamping plates 212 are in contact with the aluminum plate, the two support plates 1 211 continue to approach each other. At this time, the damper 213 and the spring The spring 214 can buffer the clamping force of the support plate 211. As the support plates 211 approach each other, the arc-shaped elastic plate 223 will be squeezed, causing the L-shaped plates 222 to move away from each other and forcing the spring 226 on the slide bar 225 to be compressed. The compression of the spring 226 can relieve the fatigue of the damper 213 and the spring 214, and further enhance the buffering effect of the device, which can effectively prevent the aluminum plate from being damaged by excessive clamping force, such as indentation and deformation, thereby ensuring the surface quality and shape accuracy of the aluminum plate. The compression of the spring 226 further enhances the buffering capacity of the device, which can adapt to more complex working conditions and clamping requirements of different strengths, helps to maintain the position stability of the aluminum plate during processing, reduces processing errors caused by improper clamping, and improves the forming accuracy and dimensional accuracy of the aluminum plate. After the aluminum plate is clamped and fixed, the furnace door 102 can be closed to heat and form it.

[0030] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0031] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. An aluminum plate forming kiln for aluminum plate production, comprising a kiln furnace (1), characterized in that: The kiln (1) is provided with a buffer mechanism (2) and a clamping mechanism (3); The bottom of the kiln (1) is fixedly connected to a plurality of supporting legs (101); the front of the kiln (1) is hingedly provided with two kiln doors (102); the left and right outer walls of the kiln (1) are provided with rack slide grooves (103); the buffer mechanism (2) comprises a buffer component 1 (21) and a buffer component 2 (22); the buffer component 1 (21) comprises two supporting plates 1 (211) arranged in the kiln (1); two clamping plates (212) are arranged between the two supporting plates 1 (211); the two clamping plates (212) are provided with a plurality of supporting plates ... A plurality of dampers (213) are fixedly connected to the sides of the support plates (211) that are close to each other, and the sides of the plurality of dampers (213) that are close to each other are fixedly connected to the two clamping plates (212). Springs (214) are sleeved on the outer walls of the plurality of dampers (213), and the sides of the plurality of springs (214) that are far away from each other are fixedly connected to the two support plates (211), and the sides of the plurality of springs (214) that are close to each other are fixedly connected to the two clamping plates (212).

2. The aluminum plate forming kiln for aluminum plate production according to claim 1, characterized in that: The buffer component 2 (22) comprises two trapezoidal slide grooves (221) respectively arranged on the sides of the two support plates 1 (211) close to each other, the inner walls of a plurality of the trapezoidal slide grooves (221) are slidably connected with L-shaped plates 1 (222), a plurality of the L-shaped plates 1 (222) close to each other are fixedly connected with two arc-shaped elastic plates (223), and the sides of the two arc-shaped elastic plates (223) close to each other are respectively in contact with the two clamping plates (212).

3. The aluminum plate forming kiln for aluminum plate production according to claim 2, characterized in that: The two support plates (211) are fixedly connected to two support plates (224) on the sides close to each other, and a sliding rod (225) is rotatably passed through the central axis of a plurality of the support plates (224). The sides close to each other of the plurality of the sliding rods (225) are fixedly connected to a plurality of L-shaped plates (222), and the outer walls of the plurality of L-shaped plates (222) are sleeved with springs (226). The sides close to each other of the plurality of the springs (226) are fixedly connected to a plurality of L-shaped plates (222), and the sides away from each other of the plurality of the springs (226) are fixedly connected to a plurality of support plates (224).

4. The aluminum plate forming kiln for aluminum plate production according to claim 3, characterized in that: The clamping mechanism (3) comprises a clamping assembly (31) and a clamping assembly (32); the clamping assembly (31) comprises a rotating shaft (311) rotatably connected to the inner wall of the bottom of the kiln (1); the bottom of the rotating shaft (311) rotates and extends outside the kiln (1); and a motor (312) is fixedly connected to the bottom extension of the rotating shaft (311).

5. The aluminum plate forming kiln for aluminum plate production according to claim 4, characterized in that: A gear (313) is fixedly connected to the outer wall of the rotating shaft 1 (311), and a plurality of rectangular support blocks (314) are fixedly connected to the inner wall of the bottom of the kiln furnace (1).

6. The aluminum plate forming kiln for aluminum plate production according to claim 5, characterized in that: Two sliding rods (315) are fixedly connected between the plurality of rectangular support blocks (314), two moving blocks (316) are slidably connected on the outer walls of the two sliding rods (315), and the tops of the two moving blocks (316) are fixedly connected to the two support plates (211) respectively.

7. The aluminum plate forming kiln for aluminum plate production according to claim 6, characterized in that: The clamping assembly 2 (32) comprises L-shaped plates 2 (321) respectively fixedly connected to the tops of the two moving blocks (316), the tops of the two moving blocks (316) are both fixedly connected with racks (322), and the two racks (322) respectively slide through the two L-shaped plates 2 (321).

8. The aluminum plate forming kiln for aluminum plate production according to claim 7, characterized in that: A plurality of rotating shafts (323) are rotatably connected to the inner wall of the bottom of the kiln (1), and rollers (324) are fixedly connected to the outer walls of the plurality of rotating shafts (323), and the two racks (322) are respectively slidably extended into the plurality of rotating rollers (324).