Assembly line monitoring system for cable manufacturing

Abstract

A cable manufacturing assembly line monitoring system disclosed by the present invention comprises a traction assembly, a monitoring assembly and a straightening assembly, the monitoring assembly is arranged on the traction assembly and is used for carrying out rotation detection on a cable, and the straightening assembly is arranged on the traction assembly and is used for adjusting the height to press and straighten the cable. The monitoring assembly comprises a rotating assembly and a detection assembly, the detection assembly is arranged on the rotating assembly, the rotating assembly comprises a cylinder, two rotating covers, two circular rings, two gear rings, two limiting rings, two rotating rings, a first motor, a first gear, two supporting plates, a driven rod and two second gears, the cylinder is arranged above the traction assembly, and the traction assembly is arranged above the cylinder. And the two rotating covers are rotationally mounted on the cylinder. The assembly line monitoring system for cable manufacturing has the advantages that linkage rotation is achieved, surrounding type detection is carried out during cable production, observation and detection dead angles are reduced, real-time detection is carried out on cables, and workers can conveniently observe the cables.

Description

Technical Field

[0001] The invention relates to the technical field of cables, and in particular to an assembly line monitoring system for cable manufacturing. Background Art

[0002] Cable is a general term for items such as optical cables and electrical cables. Cables have many uses, mainly used for controlling installation, connecting equipment, transmitting electricity and other multiple functions. They are common and indispensable in daily life. Since cables are charged, installation requires special caution. Wires and cables are used to transmit electrical energy, information and realize electromagnetic energy conversion. Wires and cables in a broad sense are also referred to as cables. Cables in a narrow sense refer to insulated cables, which can be defined as: a collection of the following parts; one or more insulated cores, and their respective coatings, total protective layers and outer sheaths. Cables may also have additional uninsulated conductors. Most wire and cable products are products with exactly the same cross-sectional shape and in the form of long strips. This is determined by the characteristics of being used as lines or coils in systems or equipment. Therefore, to study and analyze the structural composition of cable products, it is only necessary to observe and analyze from their cross-sections. The structural components of wire and cable products can generally be divided into four main structural components: conductors, insulation layers, shielding and sheaths, as well as filling components and tensile components. According to the product's use requirements and application scenarios, some product structures are extremely simple.

[0003] However, in the prior art, when cables are produced, it is necessary to test whether the cables are qualified. However, the cables are long, and the workers can only test by cutting off part of the cables and observing them with the naked eye on the assembly line, which makes the test more troublesome and there are blind spots during observation, making it easy to miss cables that do not meet the specifications. The purpose of the present invention is to provide a cable manufacturing assembly line monitoring system, which has the advantages of linked rotation and surround detection during cable production, reducing observation and detection blind spots, performing real-time detection of cables, and facilitating observation by staff, so as to solve the problems raised in the above background technology.

[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a cable manufacturing assembly line monitoring system, comprising a traction component, a monitoring component and a straightening component, wherein the monitoring component is arranged on the traction component for detecting the rotation of the cable, and the straightening component is arranged on the traction component for adjusting the height to press and straighten the cable.

[0005] Further, the monitoring component includes a rotating component and a detection component, the detection component is arranged on the rotating component, the rotating component includes a cylinder, two rotating covers, two circular rings, two gear rings, two limiting rings, two rotating rings, a motor 1, a gear 1, two support plates, a driven rod and two gear 2s, the cylinder is arranged above the traction component, the two rotating covers are rotatably mounted on the cylinder, the two circular rings are respectively fixedly mounted on the outer walls of the two rotating covers on one side close to each other, the two gear rings are respectively fixedly sleeved on the outer walls of the two circular rings, the two support plates are both fixedly sleeved on the cylinder, the two rotating rings are respectively slidably mounted in the two limiting rings, the motor 1 is fixedly mounted on the outer wall of one side of the corresponding limiting ring, the gear 1 is fixedly mounted on the output shaft of the motor 1, the gear 1 is meshed with the corresponding gear ring, the two support plates are fixedly mounted on the outer wall of the cylinder, the driven rod is rotatably mounted on the two support plates, the two gear 2s are respectively fixedly mounted on the two ends of the driven rod, and the two gear 2s are meshed with the two gear rings.

[0006] Furthermore, the cross section of the limiting ring is set in a C shape, and the cross section of the rotating ring is set in an L shape.

[0007] Furthermore, the detection component includes a shape detector, a flaw detection probe, a display screen, a flaw detector and two wireless transmitters, the shape detector is distributed in a ring on the inner wall of the corresponding rotating cover, the flaw detection probe is distributed in a ring on the inner wall of the corresponding rotating cover, the display screen is set on the traction component, the flaw detector is fixedly installed on one side of the outer wall of the display screen, and the two wireless transmitters are fixedly installed on the outer wall of the cylinder.

[0008] Furthermore, the traction assembly includes a base, two mounting frames, two circular frames, four round rods and four rollers. The two mounting frames are fixedly mounted on the top of the base, the two circular frames are respectively fixedly mounted on the top of the two mounting frames, the four round rods are respectively rotatably mounted in the two circular frames, the four rollers are respectively fixedly mounted on the four round rods, and the display screen is fixedly mounted on an outer wall on one side of the base.

[0009] Furthermore, arc-shaped grooves are formed on the outer walls of the four rollers.

[0010] Furthermore, the straightening assembly includes a pressing assembly and an adjusting assembly, the adjusting assembly is arranged on the periphery of the pressing assembly, the pressing assembly includes a circular plate, four mounting plates, two mounting rods and two pressure wheels, the circular plate is arranged on the top of the machine base, the four mounting plates are fixedly mounted on the bottom of the circular plate, the two mounting rods are respectively rotatably mounted on the four mounting plates, the two pressure wheels are respectively fixedly mounted on the two mounting rods, and four inclined plates are fixedly mounted on the inner wall of the circular plate, and the four inclined plates are fixedly connected to the cylinder.

[0011] Furthermore, the adjustment assembly includes four concave plates, a screw, a second motor and four adjustment plates. The four concave plates are fixedly mounted on the top of the machine base, the screw is rotatably mounted on the corresponding concave plates, the second motor is fixedly mounted on the top of the corresponding concave plates, the output shaft of the second motor is fixedly connected to the top of the screw, the four adjustment plates are respectively arranged in the four concave plates, the corresponding adjustment plates are fixedly connected to the screw, and the four adjustment plates are fixedly connected to the circular plate.

[0012] Furthermore, a slide bar is fixedly installed in the corresponding circular plate, and a slide opening is opened on the corresponding adjustment plate, and the slide opening is adapted to the slide bar.

[0013] In summary, due to the adoption of the above technology, the beneficial effects of the present invention are: The present invention starts the motor by setting a monitoring component, such as Figure 3 As shown, motor 1 drives gear 1 to rotate, gear 1 meshes with the left gear ring for transmission, the gear ring rotates due to the meshing transmission and drives the circular ring to rotate, the circular ring drives the rotating ring to rotate in the limit ring, the circular ring hits the rotating cover to rotate, the rotating cover drives the internal shape detector to perform circular motion, and the shape of the cable is detected, the left gear ring will drive the left gear 2 to mesh when rotating, the left gear 2 rotates due to the meshing transmission and drives the driven rod to rotate, the driven rod drives the right gear 2 to rotate, the right gear 2 meshes with the right gear ring, so that the right gear ring drives the right circular ring and the rotating cover to rotate, the right rotating cover drives the flaw detection probe to perform circular motion, and the cable core surface is detected, which has the advantages of linked rotation, and surrounding detection during cable production, reducing observation and detection blind spots, real-time detection of cables, and convenient observation by staff.

[0014] The present invention sets a straightening component and starts motor 2, which drives the screw to rotate clockwise. The screw rotates and drives the adjusting plate to move downward. The adjusting plate drives the circular plate to move downward. The circular plate drives the pressing wheel to move. The pressing wheel presses down the contacted cable. The cable is compressed into an inverted trapezoidal shape, so that the detected section of the cable is straightened. The cable can be straightened to prevent the cable from being bent during detection, which affects the detection. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of a cable manufacturing assembly line monitoring system of the present invention; Figure 2 This is a schematic diagram of the main structure of a cable manufacturing assembly line monitoring system of the present invention; Figure 3 It is a schematic diagram of the main cross-sectional structure of a cable manufacturing assembly line monitoring system of the present invention; Figure 4 For the present invention Figure 3 A schematic diagram of the enlarged structure of part A; Figure 5 It is a side cross-sectional structural schematic diagram of a cable manufacturing assembly line monitoring system of the present invention; Figure 6 It is a schematic cross-sectional structural diagram of the straightening component in the present invention; Figure 7 The present invention is a principle block diagram of a cable manufacturing assembly line monitoring system.

[0016] In the figure: 1. traction assembly; 101. machine base; 102. mounting frame; 103. circular frame; 104. round rod; 105. roller; 2. monitoring assembly; 201. cylinder; 202. rotating cover; 203. circular ring; 204. gear ring; 205. limit ring; 206. rotating ring; 207. motor 1; 208. gear 1; 209. support plate; 210. driven rod; 211. gear 2; 212. shape detector; 213. flaw detection probe; 214. display screen; 215. flaw detector; 216. wireless transmitter; 3. straightening assembly; 301. circular plate; 302. mounting plate; 303. mounting rod; 304. pressure wheel; 305. concave plate; 306. screw; 307. motor 2; 308. adjustment plate. DETAILED DESCRIPTION

[0017] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the invention claimed for protection, but merely represents the selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0018] The present invention provides Figure 1-Figure 7 As shown, a cable manufacturing assembly line monitoring system includes a traction component 1, a monitoring component 2 and a straightening component 3. The monitoring component 2 is arranged on the traction component 1 for detecting the rotation of the cable, and the straightening component 3 is arranged on the traction component 1 for adjusting the height to press and straighten the cable.

[0019] In addition, the monitoring component 2 includes a rotating component and a detection component, and the detection component is arranged on the rotating component. The rotating component includes a cylinder 201, two rotating covers 202, two rings 203, two gear rings 204, two limit rings 205, two rotating rings 206, a motor 207, a gear 1 208, two support plates 209, a driven rod 210 and two gear 2s 211. The cylinder 201 is arranged above the traction component 1, and the two rotating covers 202 are both rotatably mounted on the cylinder 201. The two rings 203 are respectively fixedly mounted on the outer walls of the two rotating covers 202 that are close to each other, and the two gear rings 204 are respectively fixedly sleeved on the outer walls of the two rings 203. Each of the support plates 209 is fixedly mounted on the cylinder 201, the two rotating rings 206 are slidably mounted in the two limiting rings 205, the motor 1 207 is fixedly mounted on the outer wall of one side of the corresponding limiting ring 205, the gear 1 208 is fixedly mounted on the output shaft of the motor 1 207, the gear 1 208 is meshed with the corresponding gear ring 204, the two support plates 209 are fixedly mounted on the outer wall of the cylinder 201, the driven rod 210 is rotatably mounted on the two support plates 209, the two gears 211 are fixedly mounted on the two ends of the driven rod 210, the two gears 211 are meshed with the two gear rings 204, more specifically, the motor 1 207 is started, as Figure 3As shown, the motor 1 207 drives the gear 1 208 to rotate, and the gear 1 208 meshes with the left gear ring 204 for transmission. The gear ring 204 is rotated by the meshing transmission and drives the ring 203 to rotate. The ring 203 drives the rotating ring 206 to rotate in the limit ring 205. The ring 203 moves the rotating cover 202 to rotate. The rotating cover 202 drives the internal shape detector 212 to perform a circular motion to detect the shape of the cable. When the left gear ring 204 rotates, it drives the left gear 211 to mesh with the transmission. The left gear 211 is rotated. 211 is rotated by meshing transmission and drives the driven rod 210 to rotate, the driven rod 210 drives the right gear 211 to rotate, the right gear 211 meshes with the right gear ring 204, so that the right gear ring 204 drives the right ring 203 and the rotating cover 202 to rotate, the right rotating cover 202 drives the flaw detection probe 213 to perform circular motion, and the flaw detection of the cable core surface is performed, which has the advantages of linked rotation and surrounding detection during cable production, reducing blind spots in observation and detection.

[0020] In addition, the cross section of the limiting ring 205 is set in a C shape, and the cross section of the rotating ring 206 is set in an L shape.

[0021] In addition, more specifically, the shape detector 212 performs shape detection on the cable entering the cylinder 201 to detect whether the cable cores are evenly arranged. The shape detector 212 transmits the detection data to the wireless transmitter 216, and transmits the data to the display screen 214 through the wireless transmitter 216 for real-time detection and display. The flaw detection probe 213 performs flaw detection on the cable core and transmits the detection data to the wireless transmitter 216, and transmits the data to the flaw detector 215 through the wireless transmitter 216 for real-time detection and display. It has the advantages of real-time detection of cables, facilitating observation by staff, and preventing substandard cables from being missed.

[0022] like Figure 1 As shown, in some embodiments, the traction assembly 1 includes a base 101, two mounting frames 102, two circular frames 103, four round rods 104 and four rollers 105. The two mounting frames 102 are fixedly mounted on the top of the base 101, the two circular frames 103 are respectively fixedly mounted on the tops of the two mounting frames 102, the four round rods 104 are respectively rotatably mounted in the two circular frames 103, the four rollers 105 are respectively fixedly mounted on the four round rods 104, and the display screen 214 is fixedly mounted on one side outer wall of the base 101.

[0023] In some embodiments, arc-shaped grooves are formed on the outer walls of the four rollers 105 .

[0024] like Figure 1As shown, in some embodiments, the straightening component 3 includes a pressing component and an adjusting component, the adjusting component is arranged on the periphery of the pressing component, the pressing component includes a circular plate 301, four mounting plates 302, two mounting rods 303 and two pressing wheels 304, the circular plate 301 is arranged on the top of the base 101, the four mounting plates 302 are fixedly mounted on the bottom of the circular plate 301, the two mounting rods 303 are respectively rotatably mounted on the four mounting plates 302, the two pressing wheels 304 are respectively fixedly sleeved on the two mounting rods 303, the circular plate 301 is arranged on the top of the base 101, the four mounting plates 302 are fixedly mounted on the bottom of the circular plate 301, the two mounting rods 303 are respectively rotatably mounted on the four mounting plates 302, the two pressing wheels 304 are respectively fixedly sleeved on the two mounting rods 303, Four inclined plates are fixedly installed on the inner wall of the plate 301, and the four inclined plates are fixedly connected to the cylinder 201. More specifically, the motor 2 307 is started, and the motor 2 307 drives the screw 306 to rotate clockwise. The screw 306 drives the adjustment plate 308 to move downward while rotating. The adjustment plate 308 drives the circular plate 301 to move downward. The circular plate 301 drives the pressure wheel 304 to move. The pressure wheel 304 presses down the contacted cable. The cable is compressed into an inverted trapezoid, so that the detected section of the cable is straightened, which has the advantages of straightening the cable and preventing the cable from being bent during detection, which affects the detection.

[0025] In addition, the adjustment component includes four concave plates 305, a screw 306, a motor 2 307 and four adjustment plates 308. The four concave plates 305 are fixedly installed on the top of the base 101, the screw 306 is rotatably installed on the corresponding concave plate 305, the motor 2 307 is fixedly installed on the top of the corresponding concave plate 305, the output shaft of the motor 2 307 is fixedly connected to the top of the screw 306, the four adjustment plates 308 are respectively arranged in the four concave plates 305, the corresponding adjustment plates 308 are fixedly connected to the screw 306, and the four adjustment plates 308 are fixedly connected to the circular plate 301.

[0026] In some embodiments, a sliding rod is fixedly installed in the corresponding circular plate 301, and a sliding opening is opened on the corresponding adjustment plate 308, and the sliding opening is adapted to the sliding rod.

[0027] Working principle: The model number of the shape detector 212 is: LJ-X8200, the model number of the flaw detector 215 is: EPOCH 6LT, and the model number of the wireless transmitter 216 is: SZ02-C1-232 / 485 Step 1: Move and stretch, such as Figure 3As shown, the cable is passed through the circular frame 103 on the left and placed in two rollers 105, the cable is fitted with the pressure wheel 304, the cable passes through the cylinder 201, and is placed in the circular frame 103 on the right and in two rollers 105, the cable is reeled in by an external reel, and the motor 2 307 is started. The motor 2 307 drives the screw 306 to rotate clockwise, and the screw 306 drives the adjustment plate 308 to move downward while rotating, and the adjustment plate 308 drives the circular plate 301 to move downward, and the circular plate 301 drives the pressure wheel 304 to move, and the pressure wheel 304 presses down the contacted cable, and the cable is compressed into an inverted trapezoid, so that the detected section of the cable is straightened to prevent the cable from being bent during detection and affecting the detection.

[0028] Step 2: Rotation detection, start motor 1 207, such as Figure 3 As shown, the motor 207 drives the gear 208 to rotate, the gear 208 meshes with the left gear ring 204, the gear ring 204 rotates under the meshing transmission and drives the ring 203 to rotate, the ring 203 drives the rotating ring 206 to rotate in the limit ring 205, the ring 203 moves the rotating cover 202 to rotate, the rotating cover 202 drives the internal shape detector 212 to perform a circular motion, the shape detector 212 performs shape detection on the cable entering the cylinder 201, and detects whether the wire cores of the cable are evenly arranged, the shape detector 212 transmits the detected data to the wireless transmitter 216, and transmits the data to the display screen 214 through the wireless transmitter 216 for real-time detection and display, the left gear ring 2 When 04 rotates, it will drive the left gear 211 to engage and transmit. The left gear 211 rotates due to the engagement transmission and drives the driven rod 210 to rotate. The driven rod 210 drives the right gear 211 to rotate. The right gear 211 engages and transmits the right gear ring 204, so that the right gear ring 204 drives the right ring 203 and the rotating cover 202 to rotate. The right rotating cover 202 drives the flaw detection probe 213 to perform circular motion. The flaw detection probe 213 performs flaw detection on the cable core and transmits the detection data to the wireless transmitter 216. The data is transmitted to the flaw detector 215 through the wireless transmitter 216 for real-time detection and display, and the cable core is flaw detected.

[0029] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and practical new concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

[0030] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

Claims

1. A cable manufacturing production line monitoring system, characterized by: It includes a traction component, a monitoring component and a straightening component. The monitoring component is arranged on the traction component for detecting the rotation of the cable, and the straightening component is arranged on the traction component for adjusting the height to press and straighten the cable.

2. The cable manufacturing assembly line monitoring system according to claim 1, characterized in that: The monitoring assembly includes a rotating assembly and a detection assembly, and the detection assembly is arranged on the rotating assembly. The rotating assembly includes a cylinder, two rotating covers, two circular rings, two gear rings, two limiting rings, two rotating rings, a motor 1, a gear 1, two support plates, a driven rod and two gear 2s. The cylinder is arranged above the traction assembly, and the two rotating covers are rotatably mounted on the cylinder. The two circular rings are respectively fixedly mounted on the outer walls of the two rotating covers on one side close to each other, the two gear rings are respectively fixedly sleeved on the outer walls of the two circular rings, the two support plates are both fixedly sleeved on the cylinder, the two rotating rings are respectively slidably mounted in the two limiting rings, the motor 1 is fixedly mounted on the outer wall of one side of the corresponding limiting ring, the gear 1 is fixedly mounted on the output shaft of the motor 1, the gear 1 is meshed with the corresponding gear ring, the two support plates are both fixedly mounted on the outer wall of the cylinder, the driven rod is rotatably mounted on the two support plates, the two gear 2s are respectively fixedly mounted on the two ends of the driven rod, and the two gear 2s are meshed with the two gear rings.

3. The cable manufacturing assembly line monitoring system according to claim 2, characterized in that: The cross section of the limiting ring is set in a C shape, and the cross section of the rotating ring is set in an L shape.

4. The cable manufacturing assembly line monitoring system according to claim 2, characterized in that: The detection component includes a shape detector, a flaw detection probe, a display screen, a flaw detector and two wireless transmitters. The shape detector is distributed in a ring on the inner wall of the corresponding rotating cover, the flaw detection probe is distributed in a ring on the inner wall of the corresponding rotating cover, the display screen is set on the traction component, the flaw detector is fixedly installed on one side of the outer wall of the display screen, and the two wireless transmitters are fixedly installed on the outer wall of the cylinder.

5. The cable manufacturing assembly line monitoring system according to claim 2, characterized in that: The traction assembly includes a base, two mounting frames, two circular frames, four round rods and four rollers. The two mounting frames are fixedly mounted on the top of the base, the two circular frames are respectively fixedly mounted on the tops of the two mounting frames, the four round rods are respectively rotatably mounted in the two circular frames, the four rollers are respectively fixedly sleeved on the four round rods, and the display screen is fixedly mounted on an outer wall on one side of the base.

6. The cable manufacturing assembly line monitoring system according to claim 5, characterized in that: The outer walls of the four rollers are all provided with arc grooves.

7. The cable manufacturing assembly line monitoring system according to claim 5, characterized in that: The straightening assembly includes a pressing assembly and an adjusting assembly, wherein the adjusting assembly is arranged on the periphery of the pressing assembly, and the pressing assembly includes a circular plate, four mounting plates, two mounting rods and two pressure wheels, wherein the circular plate is arranged on the top of the machine base, and the four mounting plates are fixedly mounted on the bottom of the circular plate, and the two mounting rods are rotatably mounted on the four mounting plates respectively, and the two pressure wheels are fixedly sleeved on the two mounting rods respectively, and four inclined plates are fixedly mounted on the inner wall of the circular plate, and the four inclined plates are fixedly connected to the cylinder.

8. The cable manufacturing assembly line monitoring system according to claim 7, characterized in that: The adjustment assembly includes four concave plates, a screw, a second motor and four adjustment plates. The four concave plates are fixedly mounted on the top of the machine base. The screw is rotatably mounted on the corresponding concave plates. The second motor is fixedly mounted on the top of the corresponding concave plates. The output shaft of the second motor is fixedly connected to the top of the screw. The four adjustment plates are respectively arranged in the four concave plates. The corresponding adjustment plates are fixedly connected to the screws. The four adjustment plates are fixedly connected to the circular plate.

9. The cable manufacturing assembly line monitoring system according to claim 8, characterized in that: A slide bar is fixedly installed in the corresponding circular plate, and a slide opening is opened on the corresponding adjustment plate, and the slide opening is adapted to the slide bar.

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