Laser power calibration device

By using the bearing cylinder and temperature sensor in the laser power calibration device, combined with the adjustment of the hydraulic cylinder, the problem of difficult position adjustment during the laser detection and calibration process is solved, and high-precision and convenient detection and calibration are achieved.

CN119803871BActive Publication Date: 2025-06-06GUANGZHOU RUITONG ADDITIVE TECH CO LTD
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Patent Information

Application Number
CN202510295611.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-03-13
Publication Date
2025-06-06
Estimated Expiration
2045-03-13

AI Technical Summary

Technical Problem

During the laser power detection and calibration process, staff need to continuously adjust the laser transmitting head and the receiving end of the power detector to the same line. The adjustment is difficult and affects the optimization of detection and calibration accuracy.

Method used

A laser power calibration device is designed, using a combination of a bearing cylinder and a temperature sensor. The heat conductor sheet is heated by laser. The temperature sensor detects the temperature and passes it to the computer. The staff adjusts the position of the detector according to the temperature value to ensure that the laser coincides with the center line of the bearing cylinder, thereby achieving high-precision detection and calibration.

Benefits of technology

Through the detection of temperature sensor and adjustment of hydraulic cylinder, the precise alignment of laser and detector is achieved, the accuracy and convenience of detection and calibration are improved, and the difficulty of adjustment is reduced.

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Abstract

The present invention belongs to the technical field of laser power detection, and specifically is a laser power calibration device, comprising a workbench, a first hydraulic cylinder is arranged on the top of the workbench, a first connecting frame is arranged on the side of the output end of the first hydraulic cylinder, a second hydraulic cylinder is arranged on the top of the first connecting frame, and a detector is arranged on the end of the output end of the second hydraulic cylinder; the laser power calibration device described in the present invention, by setting a receiving tube, when in use, the laser of the laser is injected into the receiving tube, the laser heats the heat conducting plate in the receiving tube, the temperature sensor of the heat conducting plate determines the current temperature, and transmits the data to an external computer through an electrical signal, the staff can adjust the position of the detector according to the values ​​displayed by different temperature sensors to meet the detection and calibration requirements; the whole adjustment process is based on the detection of the temperature sensor, the adjustment accuracy is high, the adjustment is convenient and the difficulty is small; it is conducive to optimizing the detection and calibration accuracy.
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Description

Technical Field

[0001] The invention belongs to the technical field of laser power detection, in particular to a laser power calibration device. Background Art

[0002] Laser is a device or apparatus that produces laser radiation. It is composed of laser working material, excitation system and optical resonator. According to the working material, it can be divided into gas laser, solid laser, liquid laser and semiconductor laser. According to the working mode of laser, it can be divided into continuous laser, pulsed laser, Q-sudden laser and ultra-short pulse laser. Existing lasers need to be tested and calibrated for power after production.

[0003] A power detector is required for detection and calibration. The specific detection process is that the laser emits laser light directly into the receiving end of the power detector, and the power detector calculates the current laser power.

[0004] During the actual laser power detection and calibration process, the staff needs to adjust the laser's transmitter head and the receiving end of the power detector to the same straight line to ensure the accuracy of the detection and calibration. During the specific adjustment, the staff needs to constantly adjust the position, which is difficult to adjust and is not conducive to optimizing the detection and calibration accuracy.

[0005] To this end, the present invention provides a laser power calibration device. Summary of the invention

[0006] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.

[0007] The technical solution adopted by the present invention to solve the technical problem is as follows: a laser power calibration device according to the present invention comprises a workbench, a first hydraulic cylinder is arranged at the top of the workbench, a first connecting frame is arranged at the side of the output end of the first hydraulic cylinder, a second hydraulic cylinder is arranged at the top of the first connecting frame, a detector is arranged at the end of the output end of the second hydraulic cylinder, a second connecting frame adjacent to the first connecting frame is arranged at the side of the output end of the first hydraulic cylinder, and a fixing piece is arranged at the top of the second connecting frame;

[0008] A support frame is provided at the top of the fixing part, and a receiving tube is provided at the top of the support frame, and the center line of the receiving tube coincides with the center line of the receiving end of the detector; a plurality of temperature sensors are provided in a ring shape on the side of the receiving tube, and the receiving end of the temperature sensor passes through the inside of the receiving tube, and a heat conducting sheet is provided at the receiving end of the temperature sensor; a partition is provided between the receiving tube and the detector.

[0009] Preferably, the receiving tube is made of high temperature resistant material.

[0010] Preferably, the fixing member includes a guide rail and a third hydraulic cylinder, the guide rail is fixedly connected to the second connecting frame, and the bottom end of the support frame slides on the guide rail; the second hydraulic cylinder is installed at the end of the guide rail, and the output end of the third hydraulic cylinder is fixedly connected to the support frame.

[0011] Preferably, a conveyor belt is provided on the top of the workbench, and the conveyor belt is used to transport the laser to be inspected to the inspection station.

[0012] Preferably, a plurality of pads are evenly arranged on the surface of the conveyor belt, and a plurality of connecting springs are arranged between the pads and the conveyor belt;

[0013] A magnetic block is arranged at the end of the pad, a fourth hydraulic cylinder is installed on the side of the workbench, a third connecting frame is arranged at the output end of the fourth hydraulic cylinder, an electromagnet is arranged at the bottom end of the third connecting frame, and the electromagnet is directly above the magnetic block located at the detection station.

[0014] Preferably, a bracket is provided at the top of the workbench, a fifth hydraulic cylinder is provided at the top of the bracket, a connecting plate is provided at the end of the output end of the fifth hydraulic cylinder, a pair of sixth hydraulic cylinders are provided at the top of the connecting plate, and a clamp is provided at the end of the output end of the sixth hydraulic cylinder.

[0015] Preferably, a groove is provided on the side of the pad facing away from the conveyor belt; a vacuum suction cup is provided in the groove.

[0016] Preferably, a mounting plate is provided below the workbench, a power source is provided on the top of the mounting plate, an annular ring is provided above the charging socket on the power source, an annular airbag is provided on the inner wall of the annular ring, an air pipe is provided on the side of the annular airbag, and an air pump is provided at one end of the air pipe away from the annular airbag;

[0017] A fourth connecting frame is arranged on the side of the annular ring, a seventh hydraulic cylinder is arranged on the end of the fourth connecting frame away from the annular ring, the seventh hydraulic cylinder is mounted on the top of the mounting plate and the top of the output end of the seventh hydraulic cylinder is connected to the fourth connecting frame; a receiving plate is arranged on the side of the workbench.

[0018] Preferably, a buffer roller is rotatably provided at one end of the receiving plate close to the feeding end of the conveyor belt.

[0019] Preferably, a cylinder is sleeved on the surface of the third connecting frame.

[0020] The beneficial effects of the present invention are as follows:

[0021] 1. A laser power calibration device described in the present invention, by providing a receiving tube, when in use, the laser of the laser is emitted into the receiving tube, the laser heats the heat conductive plate in the receiving tube, the temperature sensor of the heat conductive plate determines the current temperature, and transmits the data to an external computer through an electrical signal, the staff can adjust the position of the detector according to the values ​​displayed by different temperature sensors to meet the detection and calibration requirements; the entire adjustment process is based on the detection of the temperature sensor, the adjustment accuracy is high, the adjustment is convenient and the difficulty is small; it is conducive to optimizing the detection and calibration accuracy.

[0022] 2. The laser power calibration device described in the present invention is provided with a conveyor belt. When testing lasers in batches, the conveyor belt is controlled to run intermittently, and lasers to be tested are placed on the conveyor belt at equal intervals. The conveyor belt stops when it drives the laser to the testing station, and is taken away from the testing station by the conveyor belt after the testing is completed. The automation of the testing is realized, and the testing efficiency is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The present invention will be further described below in conjunction with the accompanying drawings.

[0024] Figure 1 is a stereogram of the present invention;

[0025] Figure 2 It is a schematic diagram of the connection structure of the detector of the present invention;

[0026] Figure 3 It is a schematic diagram of the lower structure of the detector of the present invention;

[0027] Figure 4 It is a schematic diagram of the receiving tube connection structure of the present invention;

[0028] Figure 5 It is a schematic diagram of the internal structure of the receiving tube of the present invention;

[0029] Figure 6 It is a schematic diagram of the position of the conveyor belt of the present invention on the workbench;

[0030] Figure 7 It is a schematic diagram of a receiving plate of the present invention;

[0031] Figure 8 It is a schematic diagram of the upper pad of the conveyor belt of the present invention;

[0032] Fig. 9 It is a structural schematic diagram of the pad of the present invention;

[0033] Fig.10 It is a schematic diagram of the structure on the mounting plate of the present invention;

[0034] Fig.11 It is a schematic diagram of the structure on the bracket of the present invention.

[0035] In the figure: 1. workbench; 11. first hydraulic cylinder; 12. detector; 13. first connecting frame; 14. second hydraulic cylinder; 15. second connecting frame; 16. guide rail; 17. third hydraulic cylinder; 18. support frame; 2. receiving tube; 21. temperature sensor; 22. heat conducting sheet; 23. partition; 3. conveyor belt; 31. pad; 32. magnetic block; 33. vacuum suction cup; 4. fourth hydraulic cylinder; 41. third connecting frame; 411. cylinder; 42. electromagnet; 5. bracket; 51. fifth hydraulic cylinder; 52. connecting plate; 53. sixth hydraulic cylinder; 54. clamping plate; 6. mounting plate; 61. power supply; 62. annular ring; 63. annular airbag; 64. air pipe; 65. air pump; 66. seventh hydraulic cylinder; 67. fourth connecting frame; 7. receiving plate; 71. buffer roller. DETAILED DESCRIPTION

[0036] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

[0037] like Figures 1 to 5 As shown, a laser power calibration device according to an embodiment of the present invention comprises a workbench 1, a first hydraulic cylinder 11 is arranged at the top of the workbench 1, a first connecting frame 13 is arranged at the side of the output end of the first hydraulic cylinder 11, a second hydraulic cylinder 14 is arranged at the top of the first connecting frame 13, a detector 12 is arranged at the end of the output end of the second hydraulic cylinder 14, a second connecting frame 15 adjacent to the first connecting frame 13 is arranged at the side of the output end of the first hydraulic cylinder 11, and a fixing piece is arranged at the top of the second connecting frame 15;

[0038] A support frame 18 is provided at the top of the fixing member, and a receiving tube 2 is provided at the top of the support frame 18, and the center line of the receiving tube 2 coincides with the center line of the receiving end of the detector 12; a plurality of temperature sensors 21 are provided in an annular shape on the side of the receiving tube 2, and the receiving end of the temperature sensor 21 passes through the inside of the receiving tube 2, and a heat conducting sheet 22 is provided at the receiving end of the temperature sensor 21; a partition 23 is provided between the receiving tube 2 and the detector 12;

[0039] In the actual laser power detection and calibration process, the staff needs to adjust the laser's transmitting head and the receiving end of the power detector to the same straight line to ensure the accuracy of the detection and calibration; during the specific adjustment, the staff needs to constantly adjust the position, which is difficult to adjust and is not conducive to optimizing the detection and calibration accuracy; to solve the above problems, the embodiment of the present invention is provided with a receiving tube 2, a temperature sensor 21 and other structures; the specific use process is as follows; when in use, the laser to be detected is placed on the top of the workbench 1, and then the transmitting head of the laser is preliminarily aligned with the receiving end of the detector 12, and then the laser is started, and the transmitting head of the laser emits a laser, and the laser is injected into the receiving tube 2, and the laser heats the heat conductive sheet 22 in the receiving tube 2, and the heat conductive sheet 22 transfers the heat to the receiving end of the temperature sensor 21, and the temperature sensor 21 determines the current temperature and transmits the data to the external computer through an electrical signal. Because the laser deviates from the center line of the receiving tube 2, the laser distance is different from the heat conductive sheet 2 2 There are differences in the energy of the received laser, and at the same time, the center line of the receiving tube 2 coincides with the center line of the receiving end of the detector 12; therefore, the staff can adjust the position of the detector 12 according to the values ​​displayed by different temperature sensors 21. During the specific adjustment, the height of the detector 12 is adjusted by the first hydraulic cylinder 11, and the horizontal position of the detector 12 is adjusted by the second hydraulic cylinder 14. When the values ​​displayed by different temperature sensors 21 are the same, it means that the laser distances are different and the heat conducting plates 22 are the same, that is, the center line of the laser coincides with the center line of the receiving tube 2; that is, it coincides with the center line of the receiving end of the detector 12; the detection and calibration requirements are met; the entire adjustment process is based on the detection of the temperature sensor 21, with high adjustment accuracy, convenient adjustment and low difficulty; it is conducive to optimizing the detection and calibration accuracy; it should be pointed out that during the adjustment, the partition 23 will block the laser from contacting the detector 12. After the adjustment is completed, the receiving tube 2 is removed and the detection is performed again to avoid the high-power laser from continuously acting on the detector 12 and causing damage to the detector 12.

[0040] The receiving tube 2 is made of high temperature resistant material, thereby increasing the service life of the receiving tube 2.

[0041] The fixing part includes a guide rail 16 and a third hydraulic cylinder 17. The guide rail 16 is fixedly connected to the second connecting frame 15, and the bottom end of the support frame 18 slides on the guide rail 16. The third hydraulic cylinder 17 is installed at the end of the guide rail 16, and the output end of the third hydraulic cylinder 17 is fixedly connected to the support frame 18. When the receiving tube 2 is removed, the third hydraulic cylinder 17 is started, and the output end of the third hydraulic cylinder 17 drives the support frame 18 to slide on the guide rail 16, and then drives the receiving tube 2 to move through the support frame 18, so as to prevent the partition 23 on the receiving tube 2 from blocking the contact between the laser and the detector 12, so as to facilitate the use of the staff.

[0042] like Figures 6 to 11As shown, a conveyor belt 3 is provided at the top of the workbench 1, and the conveyor belt 3 is used to convey the laser to be detected to the detection station; when the lasers are detected in batches, the conveyor belt 3 is controlled to run intermittently, and the lasers to be detected are placed on the conveyor belt 3 at equal intervals. The conveyor belt 3 stops when it drives the laser to the detection station, and is taken away from the detection station by the conveyor belt 3 after the detection is completed; the automation of detection is realized and the detection efficiency is improved; it should be pointed out that the position of the detector 12 at the detection station of the same batch of lasers has been adjusted, and it does not need to be adjusted again during batch detection.

[0043] A plurality of pads 31 are evenly arranged on the surface of the conveyor belt 3, and a plurality of connecting springs are arranged between the pads 31 and the conveyor belt 3;

[0044] A magnetic block 32 is arranged at the end of the pad 31, a fourth hydraulic cylinder 4 is installed on the side of the workbench 1, a third connecting frame 41 is arranged at the output end of the fourth hydraulic cylinder 4, an electromagnet 42 is arranged at the bottom end of the third connecting frame 41, and the electromagnet 42 is located directly above the magnetic block 32 at the detection station; when the conveyor belt 3 transports the laser, the staff places the laser on the pad 31 on the conveyor belt 3, and the placement process can be performed by a manipulator; when the conveyor belt 3 transports the laser to the detection station, the fourth hydraulic cylinder 4 is started, and the fourth hydraulic cylinder 4 drives the electromagnet 42 to move downward through the third connecting frame 41 The electromagnet 42 is moved into contact with the magnetic block 32 of the detection station and energizes the electromagnet 42, which generates magnetic attraction to the magnetic block 32, and then controls the output of the fourth hydraulic cylinder 4. The electromagnet 42 can drive the pad 31 to move up and down through the magnetic block 32, and the pad 31 maintains smooth movement through the connecting spring; the pad 31 drives the laser at the top to move up and down, so that the laser can meet the monitoring requirements of different heights; it can meet the detection and calibration of lasers of different models and sizes; after the detection is completed, the magnetic attraction between the electromagnet 42 and the magnetic block 32 is released; then the conveyor belt 3 drives the next laser to continue detection and calibration.

[0045] A bracket 5 is provided at the top of the workbench 1, and a fifth hydraulic cylinder 51 is provided at the top of the bracket 5. A connecting plate 52 is provided at the output end of the fifth hydraulic cylinder 51, and a pair of sixth hydraulic cylinders 53 are provided at the top of the connecting plate 52. A clamping plate 54 is provided at the output end of the sixth hydraulic cylinder 53. When the laser is located at the detection station and the height is determined, the fifth hydraulic cylinder 51 is started, and the fifth hydraulic cylinder 51 drives the clamping plate 54 to move to both sides of the laser at the detection station through the connecting plate 52, and then the sixth hydraulic cylinder 53 is started, and the sixth hydraulic cylinder 53 drives the clamping plate 54 to press the laser on the detection station, so that the horizontal position of the laser is adjusted, which is further adapted to the detection and calibration of lasers of different models and sizes.

[0046] A groove is provided on the side of the pad 31 facing away from the conveyor belt 3; a vacuum suction cup 33 is provided in the groove; when the laser is placed on the pad 31, the vacuum suction cup 33 is started, and the vacuum suction cup 33 fixes the position of the laser on the pad 31, thereby preventing the laser from sliding on the pad 31 or even falling off due to inertia when the conveyor belt 3 transports the laser, thereby improving the stability of the conveyor belt 3 in transporting the laser; it should be pointed out that when adjusting the position of the laser, it is necessary to first release the vacuum suction cup 33 from adsorbing and fixing the laser.

[0047] A mounting plate 6 is provided below the workbench 1, a power source 61 is provided at the top of the mounting plate 6, an annular ring 62 is provided above the charging interface of the power source 61, an annular airbag 63 is provided on the inner wall of the annular ring 62, an air pipe 64 is provided on the side of the annular airbag 63, and an air pump 65 is provided at one end of the air pipe 64 away from the annular airbag 63;

[0048] A fourth connecting frame 67 is arranged on the side of the annular ring 62, and a seventh hydraulic cylinder 66 is arranged on the end of the fourth connecting frame 67 away from the annular ring 62. The seventh hydraulic cylinder 66 is mounted on the top of the mounting plate 6 and the top of the output end of the seventh hydraulic cylinder 66 is connected to the fourth connecting frame 67; a receiving plate 7 is arranged on the side of the workbench 1; when the laser is detected by the conveyor belt 3, the staff places the conductive wire of the laser on the outside of the conveyor belt 3, and the conductive wire moves synchronously with the laser. When the laser moves to the detection station, the conductive wire of the laser is received by the receiving plate 7, so that the plug at the bottom of the conductive wire is located The seventh hydraulic cylinder 66 is then started, and the seventh hydraulic cylinder 66 drives the annular ring 62 to move upward through the fourth connecting frame 67, so that the plug at the bottom of the conductive wire is located in the annular ring 62. The air pump 65 is then started, and the air pump 65 inflates the annular airbag 63 through the air pipe 64. The inflated annular airbag 63 binds and fixes the plug. The annular ring 62 is then controlled to move downward by the seventh hydraulic cylinder 66. The annular ring 62 drives the plug to move downward through the annular airbag 63 and is inserted into the socket of the power supply 61, thereby realizing automatic charging of the laser and improving the automation of the device.

[0049] like Figure 7 As shown, a buffer roller 71 is rotatably provided at one end of the receiving plate 7 close to the feeding end of the conveyor belt 3; in the process of the conveyor belt 3 driving the laser to move, the conductive wire drives the plug to move synchronously, and when the plug passes over the receiving plate 7, the buffer roller 71 at the end of the receiving plate 7 receives the plug to prevent the plug from being intercepted by the end of the receiving plate 7 and hindering the movement of the laser.

[0050] like Fig. 9 As shown, a cylinder 411 is sleeved on the surface of the third connecting frame 41 : when the plug passes over the third connecting frame 41 , the cylinder 411 sleeved on the surface of the third connecting frame 41 guides the plug to prevent the plug from being blocked by the third connecting frame 41 .

[0051] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A laser power calibration device, characterized in that: It includes a workbench, a first hydraulic cylinder is arranged on the top of the workbench, a first connecting frame is arranged on the side of the output end of the first hydraulic cylinder, a second hydraulic cylinder is arranged on the top of the first connecting frame, a detector is arranged at the end of the output end of the second hydraulic cylinder, a second connecting frame adjacent to the first connecting frame is arranged on the side of the output end of the first hydraulic cylinder, and a fixing piece is arranged on the top of the second connecting frame; A support frame is provided at the top of the fixing part, and a receiving tube is provided at the top of the support frame, and the center line of the receiving tube coincides with the center line of the receiving end of the detector; a plurality of temperature sensors are provided in a ring shape on the side of the receiving tube, and the receiving end of the temperature sensor passes through the inside of the receiving tube, and a heat conducting sheet is provided at the receiving end of the temperature sensor; a partition is provided between the receiving tube and the detector; A conveyor belt is provided at the top of the workbench, and the conveyor belt is used to transport the laser to be tested to the testing station; A plurality of pads are evenly arranged on the surface of the conveyor belt, and a plurality of connecting springs are arranged between the pads and the conveyor belt; A magnetic block is arranged at the end of the pad, a fourth hydraulic cylinder is installed on the side of the workbench, a third connecting frame is arranged at the output end of the fourth hydraulic cylinder, an electromagnet is arranged at the bottom end of the third connecting frame, and the electromagnet is directly above the magnetic block located at the detection station; When the conveyor belt transports the laser to the detection station, the fourth hydraulic cylinder is started. The fourth hydraulic cylinder drives the electromagnet to move downward through the third connecting frame to contact the magnetic block of the detection station and energize the electromagnet. The electromagnet generates magnetic attraction to the magnetic block, and then controls the output of the fourth hydraulic cylinder. The electromagnet can drive the pad to move up and down through the magnetic block. The pad keeps the movement smooth through the connecting spring; the pad drives the laser on the top to move up and down, so that the laser meets the monitoring requirements of different heights; it can meet the detection and calibration of lasers of different models and sizes; after the detection is completed, the magnetic attraction between the electromagnet and the magnetic block is released; A groove is provided on the side of the pad facing away from the conveyor belt; a vacuum suction cup is arranged in the groove.

2. A laser power calibration device according to claim 1, characterized in that: The receiving tube is made of high temperature resistant material.

3. A laser power calibration device according to claim 1, characterized in that: The fixing part comprises a guide rail and a third hydraulic cylinder. The guide rail is fixedly connected to the second connecting frame, and the bottom end of the supporting frame slides on the guide rail. The third hydraulic cylinder is installed at the end of the guide rail, and the output end of the third hydraulic cylinder is fixedly connected to the supporting frame.

4. A laser power calibration device according to claim 1, characterized in that: A bracket is arranged at the top of the workbench, a fifth hydraulic cylinder is arranged at the top of the bracket, a connecting plate is arranged at the output end of the fifth hydraulic cylinder, a pair of sixth hydraulic cylinders are arranged at the top of the connecting plate, and a clamping plate is arranged at the output end of the sixth hydraulic cylinder.

5. A laser power calibration device according to claim 1, characterized in that: A mounting plate is provided below the workbench, a power source is provided on the top of the mounting plate, an annular ring is provided above the charging interface on the power source, an annular airbag is provided on the inner wall of the annular ring, an air pipe is provided on the side of the annular airbag, and an air pump is provided at one end of the air pipe away from the annular airbag; A fourth connecting frame is arranged on the side of the annular ring, a seventh hydraulic cylinder is arranged on the end of the fourth connecting frame away from the annular ring, the seventh hydraulic cylinder is mounted on the top of the mounting plate and the top of the output end of the seventh hydraulic cylinder is connected to the fourth connecting frame; a receiving plate is arranged on the side of the workbench.

6. A laser power calibration device according to claim 5, characterized in that: A buffer roller is rotatably arranged on one end of the receiving plate close to the feeding end of the conveyor belt.

7. A laser power calibration device according to claim 6, characterized in that: A cylinder is sleeved on the surface of the third connecting frame.

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