Modularized test bed of hydraulic lock with lock ring moving along vertical direction
By dividing the hydraulic lock test bench into multiple modules and connecting it with bolts, the modular design and rapid replacement of the hydraulic lock test bench is achieved, which solves the problems of complex design and difficult replacement of the test bench in the prior art, and improves the flexibility and practicality of the test bench.
Patent Information
- Application Number
- CN202411893823.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-04-11
AI Technical Summary
It is difficult to design a modular test bench suitable for different types of hydraulic locks in the prior art, and it is impossible to quickly replace the test bench to meet the increasing demand for new hydraulic lock development.
A modular test bench with hydraulic locks moving in the vertical direction was designed. By dividing the test bench into different modules such as installation module, front bracket module, rear bracket module, lock ring module, connecting rod module, spring loading module and connection module, the modules are connected by bolts to achieve rapid assembly and replacement.
It realizes rapid design and replacement of test benches, adapts to the test needs of different types of hydraulic locks, shortens the design and manufacturing cycle of test benches, and improves the flexibility and practicality of test benches.
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Figure CN119803888A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of hydraulic lock product testing, and in particular relates to a modular test bench for a hydraulic lock whose lock ring moves in a vertical direction. Background Art
[0002] Hydraulic locks are one of the important components of current aviation lock products. The demand for hydraulic locks is increasing rapidly with the market demand, and the types and quantities of products are also increasing. Each hydraulic lock needs to undergo various performance tests according to the design requirements, such as: lock function test, endurance cycle test, high and low temperature test, etc. Although the working structure and principle of hydraulic locks are similar, the actual working conditions are very different, so the test bench needs to be redesigned for each product lock. However, how to design a test bench that meets various performance tests for different types of hydraulic locks; how to systematically and modularly construct the structure of the test bench; how to enable the test bench to be quickly replaced to keep up with the increasing pace of development of new hydraulic locks; these problems need to be solved urgently. Summary of the invention
[0003] The object of the present invention is to provide a modular test bench for a hydraulic lock whose locking ring moves in a vertical direction, aiming to solve any of the above problems.
[0004] The present invention is mainly achieved through the following technical solutions:
[0005] A modular test bench for a hydraulic lock with a locking ring moving in a vertical direction, comprising a mounting module, a front bracket module and a rear bracket module arranged in sequence from front to back; a product lock is mounted on the mounting module, and a loading mechanism is installed between the front bracket module and the rear bracket module; a supporting module is fixedly arranged on one side of the mounting module, and a connecting rod module is rotatably arranged on the top of the supporting module, the connecting rod module is used to simulate the movement of the locking ring, and the connecting rod module is inserted into a lock hook; a locking ring module is arranged between the mounting module and the front bracket module, the connecting rod module passes through one end of the locking ring module, and the other end of the locking ring module is connected to the loading mechanism through a tension pressure sensor.
[0006] In order to better realize the present invention, further, the mounting module includes a mounting plate, a mounting seat and a support, supports are respectively installed on both sides of the mounting plate, a product lock is installed between adjacent supports, and a mounting seat is provided at the end of the mounting plate, and the mounting seat is connected to the end of the product lock; the upper part of the support is provided with a mounting groove with one side open corresponding to the connecting rod module, a connecting rod module is inserted between adjacent mounting grooves, and the connecting rod module is connected to the mounting groove through a first bearing.
[0007] In order to better implement the present invention, further, the mounting module also includes an adjustment pad, and adjustment pads are respectively arranged on both sides of the bottom of the mounting plate for adjusting the left and right limit positions of the product lock.
[0008] In order to better realize the present invention, further, the locking ring module includes a seat body, a connecting support and a connecting pin, U-shaped grooves are respectively opened on both sides of the seat body, the connecting rod module passes through the U-shaped groove on one side of the seat body, and the connecting pin passes through the U-shaped groove on the other side of the seat body; one end of the connecting support extends into the U-shaped groove on the other side of the seat body, and is sleeved and installed on the outside of the connecting pin, one end of the connecting support is rotatably connected to the connecting pin through a second bearing; the other end of the connecting support is connected to the loading mechanism through a tension and pressure sensor. Preferably, the seat body is connected to the connecting rod module and the connecting pin through bushings respectively.
[0009] In order to better realize the present invention, further, the loading mechanism includes a connecting module, a spring loading module and a hydraulic loading cylinder arranged in sequence from front to back, the spring loading module is used to provide a linear pulling load applied to the locking hook, the connecting module and the hydraulic loading cylinder are respectively installed on the front bracket module and the rear bracket module, and the front end of the connecting module is connected to the pulling pressure sensor.
[0010] In order to better realize the present invention, further, the spring loading module includes a loading spring, a connecting shaft, a guide shaft, a limit plate and a driving plate, the limit plate and the driving plate are arranged in parallel, the guide shafts are respectively installed on both sides of the limit plate and the driving plate, a loading spring is arranged between the limit plate and the driving plate, one end of the connecting shaft passes through the limit plate and is sleeved with a loading spring; the other end of the connecting shaft is connected to the pulling pressure sensor through the connecting module, and the driving end of the hydraulic loading cylinder is connected to the driving plate.
[0011] In order to better implement the present invention, further, a limiting end is set at one end of the connecting shaft, a loading spring is set between the limiting end and the limiting plate, a limiting hole is set on the limiting plate corresponding to the connecting shaft, and bushings are respectively set between the limiting hole and the connecting shaft and between the loading spring and the connecting column.
[0012] In order to better implement the present invention, further, a rear support plate is provided in the middle of the rear support module, and a mounting hole is provided on the rear support plate corresponding to the driving end of the hydraulic loading cylinder, and the driving end of the hydraulic loading cylinder passes through the mounting hole and is connected to the driving plate.
[0013] In order to better implement the present invention, further, a front support plate is provided in the middle of the front bracket module, a connecting hole is provided in the middle of the front support plate corresponding to the connecting module, and one end of the connecting module passes through the connecting hole and is connected to the tension and pressure sensor.
[0014] The beneficial effects of the present invention are as follows:
[0015] The present invention conducts modular design on the test bench, divides the complex overall test bench into different modules, identifies the same and different modules, and in the face of new locks with tight delivery cycles, only different modules need to be manufactured to quickly complete the design and manufacture of the lock test bench, which makes the test bench assembly more concise and fast. For different types of hydraulic lock products, only the corresponding modules need to be replaced to achieve the requirements of product quick change, thereby shortening the design and manufacturing cycle of the test bench and achieving the modularization and quick change requirements of hydraulic lock test benches of different specifications. For the installation of the module, only the installation plate needs to be redesigned and manufactured according to the installation hole positions of different product locks, and the experimental requirements of different hydraulic lock products can be achieved by replacing the installation plate during the test. For the different left and right limit positions of the hydraulic lock, the laboratory can replace the corresponding thickness of the adjustment pad to achieve the experimental requirements of different hydraulic lock products. To meet the needs of rapid development of hydraulic lock products. Each combination module is connected by bolts, which is simple to assemble and disassemble, strong in operability, easy to adjust and durable. The present invention overcomes the difficulties of many types of hydraulic lock performance test benches and long design and manufacturing cycles caused by small batches and many types of aviation hydraulic lock products. It can adapt to the growing needs for the development of hydraulic lock products and meet the requirements of rapid design and rapid replacement of test benches. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 A schematic diagram of the final locked position of the product lock with the lock ring moving in a vertical direction;
[0017] Figure 2 A top view of the final locked position of the product lock with the lock ring moving in a vertical direction;
[0018] Figure 3 It is a structural schematic diagram of a product lock test bench with the lock ring moving in a vertical direction;
[0019] Figure 4 It is a structural diagram of the installation module;
[0020] Figure 5 for Figure 4 A top view of
[0021] Figure 6 It is a structural schematic diagram of the lock ring module;
[0022] Figure 7 It is a structural schematic diagram of the support module and the connecting rod module;
[0023] Figure 8 It is a structural schematic diagram of the spring loading module;
[0024] Fig. 9 is a structural schematic diagram of the front bracket module;
[0025] Fig.10 is a structural schematic diagram of a rear support module;
[0026] Fig.11 It is a schematic diagram of the connection structure between the connection module and the spring loading module.
[0027] Among them: 1-installation module, 11-installation plate, 12-installation seat, 13-support, 14-adjustment pad, 2-locking ring module, 21-seat body, 22-connecting support, 23-connecting pin, 24-first bearing, 25-second bearing, 3-support module, 4-connecting rod module, 41-third bearing, 5-spring loading module, 51-loading spring, 52-connecting shaft, 53-guide shaft, 54-limiting plate, 55-driving plate, 6-front bracket module, 61-front support plate, 7-rear bracket module, 71-rear support plate, 8-connection module. DETAILED DESCRIPTION
[0028] Embodiment 1:
[0029] A modular test bench for a hydraulic lock with a locking ring moving in a vertical direction, such as Figure 3 As shown, it includes an installation module 1, a front bracket module 6 and a rear bracket module 7 which are arranged in sequence from front to back; the installation module 1 is installed with a product lock, and a connecting rod module 4 is rotatably installed on one side through a support module 3; the front bracket module 6 and the rear bracket module 7 are respectively installed with a connection module 8 and a hydraulic loading cylinder, a spring loading module 5 is arranged between the connection module 8 and the hydraulic loading cylinder, and a lock ring module 2 and a tension pressure sensor are arranged between the connection module 8 and the product lock. Each of the above modules can be designed and manufactured separately, and the modules are combined by bolts to form a hydraulic lock performance test bench. Specifically, as Figure 1 and Figure 2 As shown, the lock ring diameter of the product lock is 12mm, the lock ring installation range L=3mm, and the lock ring rotation radius is 212.5mm.
[0030] During the test, the product lock is fixed to the installation module 1, and the left and right limit positions required by the product are ensured by adding or removing two adjustment pads 14 in the installation module 1; the front bracket module 6 and the rear bracket module 7 provide stable support for the test bench. The lock ring module 2 simulates the diameter and motion trajectory of the product lock ring, and moves in an arc trajectory after installation; the support module 3 and the connecting rod module 4 ensure the motion trajectory; the spring loading module 5 provides the lock ring to apply a linear tensile load to the lock hook; the connection module 8 connects the tensile pressure sensor and the hydraulic loading cylinder.
[0031] Preferably, if Figure 4 and Figure 5As shown, the mounting module 1 includes a mounting plate 11, a mounting seat 12 and a support 13. Supports 13 are respectively installed on both sides of the mounting plate 11, a product lock is installed between adjacent supports 13, and a mounting seat 12 is provided at the end of the mounting plate 11, and the mounting seat 12 is connected to the end of the product lock; the upper part of the support 13 is provided with a mounting groove with one side opening corresponding to the connecting rod module 4, and a connecting rod module 4 is inserted between adjacent mounting grooves, and the connecting rod module 4 is connected to the mounting groove through a first bearing 24. Further, the mounting module 1 also includes an adjustment pad 14, and adjustment pads 14 are respectively provided on both sides of the bottom of the mounting plate 11 for adjusting the left and right limit positions of the product lock. Specifically, for different design batches, according to the hydraulic lock products with different mounting hole positions, the mounting plate 11 is redesigned and manufactured, and the mounting module 1 can be replaced during testing.
[0032] Preferably, if Figure 6 As shown, the locking ring module 2 includes a seat body 21, a connecting support 22 and a connecting pin 23. U-shaped grooves are respectively provided on both sides of the seat body 21. The connecting rod module 4 passes through the U-shaped groove on one side of the seat body 21, and the connecting pin 23 passes through the U-shaped groove on the other side of the seat body 21; one end of the connecting support 22 extends into the U-shaped groove on the other side of the seat body 21, and is sleeved and installed on the outside of the connecting pin 23. One end of the connecting support 22 is rotatably connected to the connecting pin 23 through a second bearing 25; the other end of the connecting support 22 is connected to the loading mechanism through a tension and pressure sensor. Specifically, the seat body 21 is connected to the connecting rod module 4 and the connecting pin 23 through bushings. For different types of locks with vertical movement directions of the locking ring, it is only necessary to redesign the bushing with the corresponding diameter according to the diameter of the locking ring of different product locks, and replace the bushing of the locking ring module 2 during the test.
[0033] Two types of bearings are used in the structure of the locking ring module 2, among which the function of the first bearing 24 is to reduce the friction force as much as possible when simulating the movement of the locking ring; the function of the second bearing 25 is: the force provided by the hydraulic loading cylinder in the test bench is always in the axial direction, but when simulating the circular motion of the locking ring, a radial component force will be generated. If the second bearing 25 is not added here, but the overall structure is used, the locking ring module 2 will be damaged; adding the second bearing 25 can share the radial component force.
[0034] Preferably, if Figure 7As shown, the support module 3 includes a crossbeam and a support column. The crossbeam is fixedly connected to the bottom of the mounting plate 11, and one end of the support column passes through the mounting plate 11 and is connected to the crossbeam, and the other end is rotatably connected to the connecting rod module 4. For hydraulic lock products with different arc radii of the locking ring movement, the support rod and the connecting rod module 4 are redesigned, and the support module 3 and the connecting rod module 4 can be replaced during the test. The support module 3 is fixed to the mounting module 1 by screws, and the connecting rod module 4 is connected by a third bearing 41 to ensure the arc radius of the simulated locking ring movement, thereby reducing the friction between the connecting rod module 4 and the support module 3 during the movement. For different types of locks with vertical locking ring movement directions, it is only necessary to change the connecting rod module 4 and the support module 3 according to the different arc radii of the locking ring movement to ensure the radius requirements.
[0035] Preferably, if Figure 8 and Fig.11 As shown, the spring loading module 5 includes a loading spring 51, a connecting shaft 52, a guide shaft 53, a limit plate 54 and a driving plate 55. The limit plate 54 and the driving plate 55 are arranged in parallel. The guide shafts 53 are respectively installed on both sides of the limit plate 54 and the driving plate 55. A loading spring 51 is arranged between the limit plate 54 and the driving plate 55. One end of the connecting shaft 52 passes through the limit plate 54 and is sleeved with the loading spring 51. The other end of the connecting shaft 52 is connected to the tension pressure sensor through the connecting module 8, and the driving end of the hydraulic loading cylinder is connected to the driving plate 55. For hydraulic lock products with different linear tensile loads applied by the lock ring to the lock hook, the corresponding spring can be replaced, and the spring loading module 5 can be replaced during the test.
[0036] Preferably, a limiting end is provided at one end of the connecting shaft 52, a loading spring 51 is provided between the limiting end and the limiting plate 54, a limiting hole is provided on the limiting plate 54 corresponding to the connecting shaft 52, and bushings are respectively provided between the limiting hole and the connecting shaft 52 and between the loading spring 51 and the connecting column.
[0037] The front end of the spring loading module 5 is connected to the tension pressure sensor, and the rear end is connected to the hydraulic loading cylinder, wherein the spring parameters meet the linear tension load applied by the lock ring to the lock hook during the locking process, that is, the linear load force that the spring needs to generate within the compression stroke, to ensure the test requirements. At the same time, there are two bushings in the design of the spring loading module 5, the purpose is to prevent the risk of coiling after the spring is over-compressed. For different types of locks with vertical movement directions of the lock ring, it is only necessary to replace the corresponding spring according to the size of the linear tension load applied by the lock ring of different types of locks on the lock hook.
[0038] Furthermore, if Figure 9-11As shown, a rear support plate 71 is provided in the middle of the rear support module 7, and a mounting hole is provided on the rear support plate 71 corresponding to the driving end of the hydraulic loading cylinder, and the driving end of the hydraulic loading cylinder passes through the mounting hole and is connected to the driving plate 55. A front support plate 61 is provided in the middle of the front support module 6, and a connecting hole is provided in the middle of the front support plate 61 corresponding to the connecting module 8, and one end of the connecting module 8 passes through the connecting hole and is connected to the tension and pressure sensor.
[0039] The present invention adopts a modular design for the lock test bench. According to the different movement directions of the lock rings of the product locks, it is only necessary to distinguish the same modules from the different modules. The same modules can be borrowed and the different modules can be redesigned and manufactured. The design of the lock test bench can be completed quickly, and the present invention has good practicality.
[0040] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Any simple modification or equivalent change made to the above embodiment based on the technical essence of the present invention shall fall within the protection scope of the present invention.
Claims
1. A modular test bench for a hydraulic lock with a locking ring moving in a vertical direction, characterized in that: The invention comprises an installation module (1), a front bracket module (6) and a rear bracket module (7) which are arranged in sequence from front to back; a product lock is installed on the installation module (1), and a loading mechanism is installed between the front bracket module (6) and the rear bracket module (7); a support module (3) is fixedly arranged on one side of the installation module (1), and a connecting rod module (4) is rotatably arranged on the top of the support module (3), and the connecting rod module (4) is used to simulate the movement of a locking ring, and the connecting rod module (4) is inserted into a locking hook; a locking ring module (2) is arranged between the installation module (1) and the front bracket module (6), and the connecting rod module (4) passes through one end of the locking ring module (2), and the other end of the locking ring module (2) is connected to the loading mechanism through a tension pressure sensor.
2. A modular test bench for a hydraulic lock with a locking ring moving in a vertical direction according to claim 1, characterized in that: The mounting module (1) comprises a mounting plate (11), a mounting seat (12) and a support (13); supports (13) are respectively mounted on both sides of the mounting plate (11); a product lock is mounted between adjacent supports (13); a mounting seat (12) is arranged at the end of the mounting plate (11); the mounting seat (12) is connected to the end of the product lock; an upper portion of the support (13) is provided with a mounting groove with one side opening corresponding to the connecting rod module (4); a connecting rod module (4) is inserted between adjacent mounting grooves; the connecting rod module (4) is connected to the mounting groove via a first bearing (24).
3. A modular test bench for a hydraulic lock with a locking ring moving in a vertical direction according to claim 2, characterized in that: The installation module (1) further comprises an adjustment pad (14), and adjustment pads (14) are respectively arranged on both sides of the bottom of the installation plate (11) for adjusting the left and right extreme positions of the product lock.
4. The modular test bench for a hydraulic lock with a locking ring moving in a vertical direction according to claim 2, characterized in that: The locking ring module (2) comprises a seat body (21), a connecting support (22) and a connecting pin (23); U-shaped grooves are respectively provided on both sides of the seat body (21); the connecting rod module (4) passes through the U-shaped groove on one side of the seat body (21); and the connecting pin (23) passes through the U-shaped groove on the other side of the seat body (21); one end of the connecting support (22) extends into the U-shaped groove on the other side of the seat body (21) and is sleeved and installed on the outer side of the connecting pin (23); one end of the connecting support (22) is rotatably connected to the connecting pin (23) via a second bearing (25); and the other end of the connecting support (22) is connected to a loading mechanism via a tension pressure sensor.
5. A modular test bench for a hydraulic lock with a locking ring moving in a vertical direction according to claim 4, characterized in that: The seat body (21) is connected to the connecting rod module (4) and the connecting pin (23) respectively through bushings.
6. A modular test bench for a hydraulic lock with a locking ring moving in a vertical direction according to any one of claims 1 to 5, characterized in that: The loading mechanism comprises a connection module (8), a spring loading module (5) and a hydraulic loading cylinder which are arranged in sequence from front to back, the spring loading module (5) is used to provide a linear tensile load applied to the lock hook, the connection module (8) and the hydraulic loading cylinder are respectively installed on the front support module (6) and the rear support module (7), and the front end of the connection module (8) is connected to a tensile pressure sensor.
7. A modular test bench for a hydraulic lock with a locking ring moving in a vertical direction according to claim 6, characterized in that: The spring loading module (5) comprises a loading spring (51), a connecting shaft (52), a guide shaft (53), a limit plate (54) and a driving plate (55); the limit plate (54) and the driving plate (55) are arranged in parallel; the guide shafts (53) are respectively installed on both sides of the limit plate (54) and the driving plate (55); a loading spring (51) is arranged between the limit plate (54) and the driving plate (55); one end of the connecting shaft (52) passes through the limit plate (54) and is sleeved with the loading spring (51); the other end of the connecting shaft (52) is connected to a tension pressure sensor through a connecting module (8); and the driving end of the hydraulic loading cylinder is connected to the driving plate (55).
8. The modular test bench for a hydraulic lock with a locking ring moving in a vertical direction according to claim 7, characterized in that: A limiting end is arranged at one end of the connecting shaft (52), a loading spring (51) is arranged between the limiting end and the limiting plate (54), a limiting hole is arranged on the limiting plate (54) corresponding to the connecting shaft (52), and bushings are arranged between the limiting hole and the connecting shaft (52) and between the loading spring (51) and the connecting column, respectively.
9. The modular test bench for a hydraulic lock with a locking ring moving in a vertical direction according to claim 7, characterized in that: A rear support plate (71) is provided in the middle of the rear support module (7), and a mounting hole is provided on the rear support plate (71) corresponding to the driving end of the hydraulic loading cylinder, and the driving end of the hydraulic loading cylinder passes through the mounting hole and is connected to the driving plate (55).
10. The modular test bench for a hydraulic lock with a locking ring moving in a vertical direction according to claim 6, characterized in that: A front support plate (61) is provided in the middle of the front support module (6), a connection hole is provided in the middle of the front support plate (61) corresponding to the connection module (8), and one end of the connection module (8) passes through the connection hole and is connected to the tension and pressure sensor.