Asphalt shearing device
By designing an asphalt shear device with heating, temperature measurement, feeding and shear functions, the problem of the lack of temperature control and all-round shear in the prior art is solved, and the efficiency and accuracy of asphalt modification are achieved, ensuring the safety of the test and the reliability of the results.
Patent Information
- Application Number
- CN202411842661.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2025-04-11
AI Technical Summary
The existing shearing machines lack temperature control and all-round shearing functions, resulting in poor asphalt modification effect, low test accuracy, and safety hazards such as asphalt splashing and temperature loss.
An asphalt shearing device is designed, including a base plate, a lifting assembly and an asphalt barrel. The heating mechanism, a temperature measuring mechanism, a feeding mechanism and a shearing mechanism are installed on the base plate, and the spatial positions of these mechanisms are adjusted separately through the position adjustment component to achieve accurate temperature measurement of asphalt, accurate feeding of modifiers and full mixing of asphalt modification.
It improves the accuracy and efficiency of asphalt modification test, reduces human labor, avoids asphalt splashes and injure people, ensures the reliability of the test results, and improves the effect of asphalt modification.
Smart Images

Figure CN119804172A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of modified asphalt experimental instruments, in particular to an asphalt shearing device. Background Art
[0002] Pavement defects not only affect the appearance of roads, but may also pose a threat to the safe driving of vehicles. In order to improve the strength of highway pavements, rubber, resin, fiber, high molecular polymer or other fillers are often used as modifiers to improve the high temperature stability, low temperature crack resistance and aging resistance of asphalt and its mixture. In the process of asphalt modification, shearing machines are often used to blend the modifier with asphalt. The mechanism of modified asphalt is to make the modifier evenly distributed in the asphalt to form a spatial network structure with a certain strength. The excellent performance of modified asphalt has been confirmed in many engineering practices.
[0003] However, the shearing machines currently in use lack functions such as temperature control and all-round shearing, and cannot fully shear, resulting in poor modification effect on asphalt, which leads to a lack of accuracy in asphalt modification tests. When modifying asphalt, problems such as asphalt splashing, temperature out of control, insufficient shearing, and modifier blocking the shearing machine often occur, which not only threatens the personal safety of the workers, but also seriously affects the modification effect of the asphalt and the results of the high-temperature aging test of the asphalt. Summary of the invention
[0004] The purpose of the present invention is to overcome the shortcomings of the shearing machines currently used in the prior art, such as lack of temperature control and all-round shearing, and to provide an asphalt shearing device.
[0005] The invention provides an asphalt shearing device, comprising A base plate, a hoisting assembly and an asphalt barrel, wherein the hoisting assembly is connected to the base plate, the asphalt barrel is detachably connected to the base plate, and the hoisting assembly can be detachably connected to the asphalt barrel; The bottom plate is provided with a heating mechanism, a temperature measuring mechanism, a feeding mechanism and a shearing mechanism, wherein the heating mechanism is used to heat the asphalt barrel; the temperature measuring mechanism, the feeding mechanism and the shearing mechanism are respectively connected with position adjustment components, and the position adjustment components are connected to the bottom plate.
[0006] An asphalt shearing device of the present invention has a plurality of position adjustment components installed on a bottom plate, and a temperature measuring mechanism, a feeding mechanism and a shearing mechanism are respectively installed on the position adjustment components, and the spatial positions of the temperature measuring mechanism, the feeding mechanism and the shearing mechanism are respectively adjusted by the position adjustment mechanisms; when performing a temperature measurement operation, the position adjustment component moves the temperature measuring mechanism to the asphalt barrel to contact with the asphalt, so as to accurately obtain the temperature of the asphalt, and after completing the temperature measurement operation, the position adjustment component can move the temperature measuring mechanism away from the asphalt barrel to facilitate the transfer of the asphalt barrel; when performing a feeding operation, the position adjustment component can move the feeding mechanism to the upper side of the asphalt barrel to feed a modifier into the asphalt barrel, and after completing the feeding operation, the feeding mechanism is moved away from the asphalt barrel by the position adjustment component to facilitate the transfer of the asphalt barrel; when performing an asphalt and modifier mixing operation, the position adjustment component is used to adjust and move the shearing mechanism so that the shearing mechanism enters the asphalt barrel to mix the asphalt and the modifier, and the position adjustment component can fine-tune the position of the shearing mechanism in the asphalt barrel, so that the asphalt and the modifier are mixed more fully, and after completing the mixing of the asphalt and the modifier After the operation, the shearing mechanism is moved away from the asphalt barrel by the position adjustment component to facilitate the transfer of the asphalt barrel; a heating mechanism is arranged on the bottom plate, and the heating mechanism heats the asphalt barrel to make the asphalt in the asphalt barrel become fluid, so as to facilitate the mixing of the asphalt and the modifier, and the heating device can continuously heat the asphalt barrel, so as to carry out a high-temperature aging test of the asphalt; the hoisting mechanism can hoist the asphalt barrel to a specified position, so as to facilitate the installation and removal of the asphalt barrel on the bottom plate, thereby reducing manpower labor; when an asphalt shearing device of the present invention is used, when an asphalt modification test is carried out, the shearing blade of the shearing mechanism enters the asphalt barrel, the feeding pipe of the feeding mechanism extends into the asphalt barrel, and the temperature measuring mechanism is inserted into the asphalt in the asphalt barrel; after the asphalt modification test is completed, the shearing mechanism, the feeding mechanism and the temperature measuring mechanism are moved out of the asphalt barrel, and the shearing mechanism, under the action of the position adjustment component, can fully mix the asphalt in the asphalt barrel with the modifier, reduce the contact of personnel with the asphalt, avoid asphalt splashing and injuring people during the test, ensure the accuracy of the results of the asphalt modification test, and improve the test efficiency of the asphalt modification test.
[0007] Preferably, the bottom plate is provided with a limiting groove, the limiting groove is adaptably connected to the asphalt barrel, and the heating mechanism is arranged in the limiting groove.
[0008] The limiting groove enables the asphalt barrel to be quickly positioned on the bottom plate, making it convenient for the temperature measuring mechanism, the feeding mechanism and the shearing mechanism to respectively perform temperature measuring operations, material racking operations and mixing operations, thereby improving the test efficiency of the asphalt modification test; the heating mechanism is arranged in the limiting groove, so that the asphalt barrel placed in the limiting groove can fully contact with the heating mechanism, thereby improving the heating efficiency of the heating mechanism on the asphalt barrel.
[0009] Preferably, the bottom plate is provided with a limiting mechanism, the limiting mechanism includes a first arc-shaped limiting plate, a second arc-shaped limiting plate and a locking piece, the locking piece is connected to the first arc-shaped limiting plate, and the locking piece is connected to the second arc-shaped limiting plate; the first arc-shaped limiting plate and the second arc-shaped limiting plate are arranged opposite to each other, the first arc-shaped limiting plate and the second arc-shaped limiting plate are respectively slidably connected to the bottom plate, and the first arc-shaped limiting plate and the second arc-shaped limiting plate can respectively abut against the side wall of the asphalt barrel.
[0010] When the asphalt and the modifier are being mixed, the action of the shearing mechanism will drive the asphalt barrel to vibrate and displace, and the asphalt barrel is fixed to the bottom plate through the limiting mechanism; the first arc-shaped limiting plate and the second arc-shaped limiting plate are respectively clamped on the opposite sides of the asphalt barrel; the first arc-shaped limiting plate and the second arc-shaped limiting plate both slide on the bottom plate through the slide rail, so that the first arc-shaped limiting plate and the second arc-shaped limiting plate can be respectively close to or away from the asphalt barrel; the first arc-shaped limiting plate and the second arc-shaped limiting plate clamp the asphalt barrel through the locking piece, so that the asphalt barrel is fixed on the bottom plate, and after the mixing operation of the asphalt and the modifier is completed, the first arc-shaped plate and the second arc-shaped plate are moved away from the asphalt barrel by loosening the locking piece, so that the asphalt barrel can be easily removed from the bottom plate.
[0011] Preferably, the position adjustment component includes a lifting mechanism and a horizontal telescopic mechanism, the lifting mechanism is connected to the base plate, the horizontal telescopic mechanism is connected to the lifting mechanism, and the lifting mechanism can adjust the height of the horizontal telescopic mechanism; the temperature measuring mechanism, the feeding mechanism and the shearing mechanism are respectively connected to the horizontal telescopic mechanisms located in different position adjustment components.
[0012] The lifting mechanism can raise or lower the height of the horizontal telescopic mechanism, and the horizontal telescopic mechanism can respectively adjust the horizontal positions of the temperature measuring mechanism, the feeding mechanism and the shearing mechanism, so that the temperature measuring mechanism, the feeding mechanism and the shearing mechanism can respectively adjust their spatial positions through the position adjustment components.
[0013] Preferably, the lifting mechanism includes a lifting column, a displacement member and a driving device, the bottom end of the lifting column is connected to the bottom plate, the displacement member is provided with a gear, the lifting column is provided with a rack, the gear is meshed with the rack, the driving device is connected to the gear, the driving device is connected to the displacement member, the driving device is used to drive the gear to rotate, the horizontal telescopic mechanism is connected to the displacement member, and the horizontal telescopic mechanism includes a pneumatic push rod.
[0014] The rack and the gear are meshed, and the gear is driven to rotate by controlling the driving device, thereby controlling the position of the displacement member on the lifting column, so that the displacement member can be fixed at the specified position; the driving device is a servo motor; a pneumatic push rod is used as the horizontal telescopic mechanism for easy control.
[0015] Preferably, the shearing mechanism comprises a shearing head and a driving motor, the driving motor is connected to the position adjustment assembly, the shearing head is connected to the driving motor, and the driving motor is used to drive the shearing head to rotate.
[0016] The driving motor drives the shearing head to rotate, so that the shearing head can fully stir the asphalt in the asphalt barrel and mix the asphalt and the modifier evenly.
[0017] Preferably, the driving motor is provided with a supporting assembly, the rotating shaft of the driving motor passes through the supporting assembly, and the shearing blade is connected to the rotating shaft; the supporting assembly is provided with a porous shield, and the porous shield covers the shearing blade.
[0018] The length of the rotating shaft is lengthened, and the rotating shaft is stabilized by the support assembly to prevent the driving motor from contacting the asphalt and causing malfunctions; a porous shield is set on the support assembly, and the porous shield can protect the shearing head; the asphalt contacts the shearing head through the through holes on the porous shield, and the asphalt is sheared by the action of the shearing head while the asphalt in the asphalt barrel flows, so that the asphalt and the modifier are fully mixed.
[0019] Preferably, the hoisting assembly includes a vertical arm and a horizontal arm, one end of the vertical arm is connected to the base plate, and the other end is rotatably connected to the horizontal arm, and the horizontal arm is provided with a telescopic member, and the telescopic member is used to connect the asphalt barrel.
[0020] The asphalt barrel can be quickly installed and disassembled on the bottom plate through the lifting assembly, and the telescopic piece is connected with the handle on the asphalt barrel, so that the lifting assembly can quickly lift the asphalt barrel.
[0021] Preferably, the telescopic member is provided with a chain and a hook, one end of the chain is connected to the telescopic member, and the other end is connected to the hook, and the hook can be connected to the asphalt barrel.
[0022] The hook is connected to the handle of the asphalt barrel so that the asphalt barrel can be quickly lifted; in some embodiments, the length of the chain can be adjusted.
[0023] Preferably, the base plate is provided with a control device, the position adjustment component, the heating mechanism, the temperature measuring mechanism, the feeding mechanism and the shearing mechanism are respectively connected to the control device, and the control device is provided with a timer.
[0024] After the temperature data fed back by the temperature measuring mechanism is collected by the control device, the control device controls the heating efficiency of the heating mechanism. The control device can control the actions of the feeding mechanism and the shearing mechanism respectively. The control device can control the position adjustment components respectively to realize the control of the positions of the temperature measuring mechanism, the feeding mechanism and the shearing mechanism respectively. Through the timer, the shearing time of the shearing mechanism can be controlled to make the shearing mechanism stop at a fixed time, thereby reducing manual operation, improving test precision and improving test accuracy.
[0025] Compared with the prior art, the present invention has the following beneficial effects: 1. An asphalt shearing device of the present invention has a plurality of position adjustment components installed on a bottom plate, and a temperature measuring mechanism, a feeding mechanism and a shearing mechanism are respectively installed on the position adjustment components, and the spatial positions of the temperature measuring mechanism, the feeding mechanism and the shearing mechanism are respectively adjusted by the position adjustment components; when performing a temperature measurement operation, the position adjustment component moves the temperature measuring mechanism to the asphalt barrel to contact with the asphalt, so as to accurately obtain the temperature of the asphalt, and after completing the temperature measurement operation, the position adjustment component can move the temperature measuring mechanism away from the asphalt barrel to facilitate the transfer of the asphalt barrel; when performing a feeding operation, the position adjustment component can move the feeding mechanism to the upper side of the asphalt barrel to feed a modifier into the asphalt barrel, and after completing the feeding operation, the feeding mechanism is moved away from the asphalt barrel by the position adjustment component to facilitate the transfer of the asphalt barrel; when performing an asphalt and modifier mixing operation, the position adjustment component is used to adjust and move the shearing mechanism so that the shearing mechanism enters the asphalt barrel to mix the asphalt and the modifier, and the position adjustment component can fine-tune the position of the shearing mechanism in the asphalt barrel, so that the asphalt and the modifier are mixed more fully, and after completing the mixing of the asphalt and the modifier After the operation, the shearing mechanism is moved away from the asphalt barrel by the position adjustment component, so as to facilitate the transfer of the asphalt barrel; a heating mechanism is arranged on the bottom plate, and the heating mechanism heats the asphalt barrel to make the asphalt in the asphalt barrel become fluid, so as to facilitate the mixing of the asphalt and the modifier, and the heating device can continuously heat the asphalt barrel, so as to carry out the high-temperature aging test of the asphalt; the hoisting mechanism can hoist the asphalt barrel to the specified position, so as to facilitate the installation and removal of the asphalt barrel on the bottom plate, and reduce the manpower labor; when the asphalt shearing device of the present invention is used, when the asphalt modification test is carried out, the shearing blade of the shearing mechanism enters the asphalt barrel, the feeding pipe of the feeding mechanism extends into the asphalt barrel, and the temperature measuring mechanism is inserted into the asphalt in the asphalt barrel; after the asphalt modification test is completed, the shearing mechanism, the feeding mechanism and the temperature measuring mechanism are moved out of the asphalt barrel, and the shearing mechanism, under the action of the position adjustment component, can fully mix the asphalt in the asphalt barrel with the modifier, reduce the contact of personnel with the asphalt, avoid the splashing of asphalt during the test to injure people, ensure the accuracy of the results of the asphalt modification test, and improve the test efficiency of the asphalt modification test; 2. The present invention provides an asphalt shearing device. The present invention moves the shearing mechanism through a position adjustment component so that the shearing mechanism fully shears the upper, middle and lower parts of the asphalt, ensuring the full modification of the asphalt and the modification effect of the asphalt, and can effectively avoid the phenomenon of the modifier sinking to the bottom or floating, thereby solving the problem of insufficient shearing in the asphalt modification test; the present invention simplifies the test operation and reduces the footprint of the instrument by arranging a heating mechanism on the bottom plate. The heating mechanism cooperates with the temperature measuring mechanism. When the temperature exceeds the preset temperature, the heating mechanism will stop heating, thereby effectively preventing the asphalt from aging due to excessive temperature during the shearing process; the asphalt shearing time and shear rate are precisely controlled by the shearing mechanism, thereby reducing the error in the asphalt modification process; the present invention adds the modifier to the asphalt in batches and in a quantitative manner by arranging a feeding mechanism, thereby facilitating the modification test; the asphalt barrel is lifted off the bottom plate by arranging a lifting component, thereby facilitating the dumping of the product in the asphalt barrel and the transfer of the sheared asphalt, thereby improving the test efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a side structural schematic diagram of an asphalt shearing device of the present invention; Figure 2 It is a schematic diagram of the top view of the structure of an asphalt shearing device of the present invention; Figure 3 It is a schematic diagram of the top view of the bottom plate of the present invention; Figure 4 It is a schematic cross-sectional structural diagram of the bottom plate of the present invention; Figure 5 It is a structural schematic diagram of the first lifting assembly of the present invention; Figure 6 It is a structural schematic diagram of the shearing mechanism of the present invention; Figure 7 It is a schematic diagram of the structure of the shearing blade of the present invention; Figure 8 It is a side structural schematic diagram of an asphalt shearing device according to Embodiment 1 of the present invention; Fig. 9 This is a schematic diagram of the top structure of an asphalt shearing device according to Example 1 of the present invention.
[0027] Markings in the figure: 1-bottom plate, 2-heating plate, 3-asphalt barrel, 31-handle, 4-first lifting assembly, 41-lifting column, 42-fixed plate, 43-rack, 44-displacement member, 45-gear, 46-driven wheel, 47-driving device, 48-mounting plate, 5-second lifting assembly, 6-third lifting assembly, 7-first telescopic assembly, 8-cutting mechanism, 81-driving motor, 82-rotating shaft, 83-cutting blade, 84-first stabilizing plate, 85-support rod, 86-second stabilizing plate, 87-porous guard Cover, 9-second telescopic component, 10-feeding mechanism, 101-feeding pipe, 11-third telescopic component, 12-temperature measuring mechanism, 13-hoisting component, 131-vertical arm, 132-rotating motor, 133-horizontal arm, 134-telescopic member, 14-first joystick, 15-second joystick, 16-third joystick, 17-fourth joystick, 18-limiting groove, 19-limiting mechanism, 191-first arc-shaped limiting plate, 192-locking member, 193-second arc-shaped limiting plate, 20-control device. DETAILED DESCRIPTION
[0028] The present invention is further described in detail below in conjunction with specific embodiments. However, this should not be understood as the scope of the above subject matter of the present invention being limited to the following embodiments, and all technologies realized based on the content of the present invention belong to the scope of the present invention.
[0029] Unless otherwise specified, in the description of the specific embodiments of the present invention, the terms indicating the orientation or position relationship such as "up", "down", "left", "right", "center", "inside", "outside", etc. are all based on the expression of the orientation or position relationship shown in the drawings, or are the orientation or position relationship when the invented product / equipment / device is usually used. These terms of orientation or position relationship are only for the convenience of describing the scheme of the present invention or simplifying the description in the specific embodiments, so as to facilitate the technicians to quickly understand the scheme, and do not indicate or imply that a specific device / component / element must have a specific orientation, or be constructed and operated in a specific position relationship, and therefore cannot be understood as a limitation on the present invention.
[0030] In addition, if the terms "horizontal", "vertical", "overhanging", "parallel" and the like appear, it does not mean that the corresponding devices / components / elements are required to be absolutely horizontal or vertical or overhanging or parallel, but may be slightly tilted or have deviations. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but may be slightly tilted. Alternatively, it can be simplified to mean that the corresponding devices / components / elements are set in directions such as "horizontal", "vertical", "overhanging", "parallel", etc., and can have an error / deviation of ±10% relative to the corresponding direction setting, more preferably an error / deviation within ±8%, more preferably an error / deviation within ±6%, more preferably an error / deviation within ±5%, and more preferably an error / deviation within ±4%. As long as the corresponding device / component / element is within the error / deviation range, it can still achieve its role in the scheme of the present invention.
[0031] In addition, the expressions “first”, “second”, “third”, etc., which appear in the terms, are merely used to distinguish the description of the same or similar components and should not be understood as emphasizing or implying the relative importance of specific components.
[0032] In addition, in the description of the embodiments of the present invention, "several", "plurality" and "a number" represent at least 2. It can be any number such as 2, 3, 4, 5, 6, 7, 8, 9, and even more than 9.
[0033] In addition, in the description of the technical solution of the present invention, unless otherwise clearly specified / defined / restricted, the terms "set", "install", "connect", "connected", "provided with", "laid", and "arranged" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection, and can be welding, riveting, bolting, threading, and other commonly used connection means in the field. This connection can be a mechanical connection, an electrical connection, or a communication connection; it can be a direct connection, or an indirect connection through an intermediate medium, and it can be the internal connection of two elements.
[0034] Example 1 like Figure 1-Figure 7 As shown, an asphalt shearing device comprises A base plate 1, a hoisting assembly 13 and an asphalt barrel 3, wherein the hoisting assembly 13 is connected to the base plate 1, the asphalt barrel 3 is detachably connected to the base plate 1, and the hoisting assembly 13 can be detachably connected to the asphalt barrel 3; The base plate 1 is provided with a heating mechanism, a temperature measuring mechanism 12, a feeding mechanism 10 and a shearing mechanism 8, wherein the heating mechanism is used to heat the asphalt barrel 3; the temperature measuring mechanism 12, the feeding mechanism 10 and the shearing mechanism 8 are respectively connected with position adjustment components, and the position adjustment components are connected to the base plate 1.
[0035] A plurality of position adjustment components are installed on the bottom plate 1, and a temperature measuring mechanism 12, a feeding mechanism 10 and a shearing mechanism 8 are respectively installed on the position adjustment components. The spatial positions of the temperature measuring mechanism 12, the feeding mechanism 10 and the shearing mechanism 8 are respectively adjusted by the position adjustment mechanisms. When performing the temperature measurement operation, the position adjustment component moves the temperature measuring mechanism 12 to the asphalt barrel 3 to contact with the asphalt, so as to accurately obtain the temperature of the asphalt. After completing the temperature measurement operation, the position adjustment component can move the temperature measuring mechanism 12 away from the asphalt barrel 3 to facilitate the transfer of the asphalt barrel 3. When performing the feeding operation, the position adjustment component The component can move the feeding mechanism 10 to the upper side of the asphalt barrel 3 to add the modifier into the asphalt barrel 3. After the feeding operation is completed, the feeding mechanism 10 is moved away from the asphalt barrel 3 by the position adjustment component to facilitate the transfer of the asphalt barrel 3. When the asphalt and the modifier are mixed, the position adjustment component is used to adjust and move the shearing mechanism 8 so that the shearing mechanism 8 enters the asphalt barrel 3 to mix the asphalt and the modifier. The position adjustment component can fine-tune the position of the shearing mechanism 8 in the asphalt barrel 3, so that the asphalt and the modifier are mixed more fully. After the asphalt and the modifier are mixed, the position adjustment component is used to adjust and move the shearing mechanism 8 to the asphalt barrel 3. The position adjustment component moves the shearing mechanism 8 away from the asphalt barrel 3, which is convenient for the transfer of the asphalt barrel 3; a heating mechanism is arranged on the bottom plate 1, and the heating mechanism heats the asphalt barrel 3 to make the asphalt in the asphalt barrel 3 become fluid, so as to facilitate the mixing of the asphalt and the modifier. The heating device can continuously heat the asphalt barrel 3, so as to carry out the high-temperature aging test of the asphalt; the hoisting mechanism can hoist the asphalt barrel 3 to the specified position, which is convenient for the installation and removal of the asphalt barrel 3 on the bottom plate 1, reducing the manpower; when using the asphalt shearing device of the present invention to carry out the asphalt modification test , the shearing blade 83 of the shearing mechanism 8 enters the asphalt barrel 3, the feeding pipe 101 of the feeding mechanism 10 extends into the asphalt barrel 3, and the temperature measuring mechanism 12 is inserted into the asphalt in the asphalt barrel 3; after the asphalt modification test is completed, the shearing mechanism 8, the feeding mechanism 10 and the temperature measuring mechanism 12 are moved out of the asphalt barrel 3. Under the action of the position adjustment component, the shearing mechanism 8 can fully mix the asphalt in the asphalt barrel 3 with the modifier, reduce the contact of personnel with asphalt, avoid asphalt splashing and injuring people during the test, ensure the accuracy of the results of the asphalt modification test, and improve the test efficiency of the asphalt modification test.
[0036] Specifically, the asphalt barrel 3 is a cylindrical barrel; in some embodiments, the asphalt barrel 3 may be a rectangular barrel.
[0037] In one or several embodiments, a limiting groove 18 is provided on the bottom plate 1. The limiting groove 18 is a cylindrical groove provided on the top of the bottom plate 1. The shape of the limiting groove 18 is adapted to the shape of the bottom of the asphalt barrel 3, so that the limiting groove 18 and the asphalt barrel 3 can be adaptively connected. The limiting groove 18 can realize the rapid positioning of the asphalt barrel 3, so that the asphalt barrel 3 can be quickly fixed at a predetermined position on the bottom plate 1. A heating mechanism is provided in the limiting groove 18, and the heating mechanism is located at the bottom of the limiting groove 18. After the asphalt barrel 3 is placed in the limiting groove 18, the heating mechanism contacts the bottom of the asphalt barrel 3, so that the heating mechanism can heat the asphalt barrel 3.
[0038] In an optional embodiment, the bottom plate 1 is provided with a limiting mechanism 19, which can further enhance the limiting effect of the bottom plate 1 on the asphalt barrel 3. The limiting mechanism 19 is composed of a first arc-shaped limiting plate 191, a second arc-shaped limiting plate 193 and a locking member 192. The locking member 192 is connected to the first arc-shaped limiting plate 191, and the locking member 192 is connected to the second arc-shaped limiting plate 193. Through the locking member 192, the first arc-shaped limiting plate 191 and the second arc-shaped limiting plate 193 can be brought close to each other. The arc surface of the first arc-shaped limiting plate 191 is adapted to the shape of the side wall of the asphalt barrel 3, and the arc surface shape of the second arc-shaped limiting plate 193 Adapted to the side wall shape of the asphalt barrel 3; the first arc-shaped limit plate 191 and the second arc-shaped limit plate 193 are arranged opposite to each other, and after the locking member 192 makes the first arc-shaped limit plate 191 and the second arc-shaped limit plate 193 approach each other, the first arc-shaped limit plate 191 and the second arc-shaped limit plate 193 can respectively abut against the side wall of the asphalt barrel 3, so that the asphalt barrel 3 is clamped, the first arc-shaped limit plate 191 and the second arc-shaped limit plate 193 are respectively slidably connected to the bottom plate 1, and the first slide rail and the second slide rail are arranged on the bottom plate 1, the first arc-shaped limit plate 191 is connected to the first slide rail, and the second arc-shaped limit plate 193 is connected to the second slide rail.
[0039] In one or several embodiments, the position adjustment component is composed of a lifting mechanism and a horizontal telescopic mechanism. The lifting mechanism is connected to the base plate 1, and the horizontal telescopic mechanism is connected to the lifting mechanism. The lifting mechanism can adjust the height of the horizontal telescopic mechanism; the temperature measuring mechanism 12, the feeding mechanism 10 and the shearing mechanism 8 are respectively connected to the horizontal telescopic mechanisms of different position adjustment components, so that the temperature measuring mechanism 12, the feeding mechanism 10 and the shearing mechanism 8 can be displaced in the horizontal and vertical directions respectively. The three position adjustment components are spaced apart to reserve sufficient movement space to avoid interference during movement.
[0040] In an optional embodiment, the lifting mechanism is composed of a lifting column 41, a displacement member 44 and a driving device 47. The bottom end of the lifting column 41 is connected to the base plate 1. The displacement member 44 is provided with a gear 45. The lifting column 41 is provided with a vertical rack 43. The displacement member 44 slides on the lifting column 41 so that the gear 45 engages with the rack 43. The driving device 47 is connected to the gear 45. The driving device 47 is connected to the displacement member 44. The driving device 47 is used to drive the gear 45 to rotate so that the height of the displacement member 44 can be adjusted. The horizontal telescopic mechanism is connected to the displacement member 44. The temperature measuring mechanism 12, the feeding mechanism 10 and the shearing mechanism 8 are respectively connected to different horizontal telescopic mechanisms. The horizontal telescopic mechanism is a pneumatic push rod, and the driving device 47 is a servo motor.
[0041] In one or several embodiments, the shearing mechanism 8 is composed of a shearing head 83 and a driving motor 81, the driving motor 81 is connected to the position adjustment assembly, the shearing head 83 is connected to the driving motor 81, and the driving motor 81 is used to drive the shearing head 83 to rotate so that the shearing head 83 can shear the asphalt.
[0042] In an optional embodiment, the driving motor 81 is provided with a supporting assembly, and the rotating shaft 82 of the driving motor 81 passes through the supporting assembly. The rotation stability of the rotating shaft 82 is improved by the supporting group, and the shearing head 83 is connected to the rotating shaft 82; the supporting assembly is provided with a porous shield 87, and the porous shield 87 covers the shearing head 83 to protect the shearing head 83.
[0043] In one or several embodiments, the lifting assembly 13 includes a vertical arm 131 and a horizontal arm 133. One end of the vertical arm 131 is connected to the base plate 1, and the other end is rotatably connected to the horizontal arm 133. The horizontal arm 133 is provided with a telescopic member 134, which is used to connect the asphalt barrel 3 to facilitate the installation and disassembly of the asphalt barrel 3 on the base plate 1.
[0044] In an optional embodiment, the telescopic member 134 is provided with a chain and a hook, one end of the chain is connected to the telescopic member 134, and the other end is connected to the hook, and the hook can be connected to the asphalt barrel 3; by hooking the handle 31 of the asphalt barrel 3, the asphalt barrel 3 and the hook can be quickly connected.
[0045] In a specific embodiment, an asphalt shearing device of the present invention includes a base plate 1, a limiting groove 18 is provided on the base plate 1, a heating plate 2 is installed in the limiting groove 18 as a heating mechanism, an asphalt barrel 3 is installed on the heating plate 2, and position adjustment components are respectively arranged on the base plate 1, and the position adjustment components are composed of a lifting component and a horizontal telescopic component; the lifting component includes a first lifting component 4, a second lifting component 5 and a third lifting component 6 with the same structure, a first telescopic component 7 is arranged on the first lifting component 4 as a horizontal telescopic mechanism, and the first telescopic component 7 is connected to a shearing mechanism 8, a second telescopic component 9 is arranged on the second lifting component 5 as a horizontal telescopic mechanism, and the second telescopic component 9 is connected to a feeding mechanism 10, a third telescopic component 11 is arranged on the third lifting component 6 as a horizontal telescopic mechanism, and the third telescopic component 11 is connected to a temperature measuring mechanism 12, and a hoisting component 13 is also arranged on the base plate 1.
[0046] It should be noted that the bottom plate 1 is provided for installing the first lifting assembly 4, the second lifting assembly 5 and the third lifting assembly 6. The limiting groove 18 is provided on the bottom plate 1 to facilitate the installation of the heating plate 2, thereby improving the heating effect and limiting the asphalt barrel 3. The asphalt in the asphalt barrel 3 is heated by installing the heating plate 2, so that the asphalt temperature reaches the modified asphalt test requirements. The first lifting assembly 4 is provided to facilitate the raising or lowering of the shearing mechanism 8. At the same time, the asphalt in the upper, middle and lower parts of the asphalt barrel 3 is fully sheared by the shearing mechanism 8, so that the modified asphalt effect is improved. The effect is lifted, and the phenomenon of the modifier sinking to the bottom or floating can be effectively avoided. The second lifting component 5 is provided to facilitate the raising or lowering of the feeding mechanism 10, and the modifier is added to the asphalt in the asphalt barrel 3 in batches and quantitatively through the feeding mechanism 10. The third lifting component 6 is provided to facilitate the raising or lowering of the temperature measuring mechanism 12, and the temperature of the asphalt in the asphalt barrel 3 is measured by the temperature measuring mechanism 12 to achieve real-time temperature control. The asphalt barrel 3 is lifted from the bottom plate 1 for transfer by providing the lifting component 13, and the product in the asphalt barrel 3 is dumped, so as to facilitate the transfer of the sheared asphalt.
[0047] It should be noted that the heating plate 2 and the temperature measuring mechanism 12 are both connected to the control device 20. The control device 20 has a temperature control panel to more accurately control the heating temperature and time. The heating plate 2 is a closed constant temperature heating electric furnace, and the temperature measuring mechanism 12 is an RTD resistance temperature sensor.
[0048] It should be noted that the asphalt barrel 3 is made of stainless steel and is easy to heat and clean.
[0049] Specifically, the bottom plate 1 is provided with a first arc-shaped limit plate 191 and a second arc-shaped limit plate 193 for clamping the asphalt barrel 3, and the first arc-shaped limit plate 191 and the second arc-shaped limit plate 193 are provided with a locking member 192 for fixing the asphalt barrel 3, and the locking member 192 is a fixing nut; the first arc-shaped limit plate 191 and the second arc-shaped limit plate 193 cooperate with the asphalt barrel 3 to fix the asphalt barrel 3, and further tighten it with the fixing nut to ensure that the asphalt barrel 3 is stable during the shearing process, reduce the shaking of the asphalt barrel 3 during shearing, and is not easy to tip over and splash, and also prevent damage to the machine by high temperature, thereby ensuring the safety of the experimenters.
[0050] In a specific implementation, a handle 31 is provided on the asphalt barrel 3 ; the handle 31 is provided to facilitate taking and placing the asphalt barrel 3 .
[0051] Specifically, the first lifting assembly 4 includes a lifting column 41 connected to the base plate 1, the lifting column 41 is fixed to the base plate 1 through a mounting column, a rack 43 is provided on the lifting column 41, a displacement member 44 is also sleeved on the lifting column 41, a gear 45 matched with the rack 43 is clamped on the displacement member 44, a mounting plate 48 for mounting a servo motor is provided on the displacement member 44, and the servo motor is connected to the gear 45 as a driving device 47; the lifting column 41 is convenient for disassembly and maintenance by adopting the mounting column to connect the lifting column 41, and the rack 43 is convenient for the displacement member 44 to be clamped The gear 45 moves up and down, thereby realizing the lifting and lowering of the displacement member 44. The displacement member 44 is connected to the first telescopic assembly 7 to realize the up and down movement of the first telescopic assembly 7, thereby realizing the up and down movement of the shearing mechanism 8. A servo motor is set to drive the gear 45 to rotate to provide lifting power. In some embodiments, a driven wheel 46 is set to connect the gear 45 to make the lifting and lowering of the displacement member 44 smoother. A fixed plate 42 is set at the bottom of the rack 43, and the fixed plate 42 is connected to the lifting column 41. The fixed plate 42 abuts against the bottom end of the rack 43 to prevent the rack 43 from being displaced.
[0052] It should be noted that the displacement member 44 is a U-shaped structural member, and an open side of the U-shaped structural member corresponds to the rack 43 .
[0053] It should be noted that the upper and lower limits of the up and down movement of the shearing mechanism 8 are ensured by controlling the length of the rack 43, thereby preventing the shearing mechanism 8 from being too high or too low.
[0054] It should be noted that the first telescopic assembly 7 , the second telescopic assembly 9 and the third telescopic assembly 11 are respectively connected to the displacement members 44 in the corresponding first lifting assembly 4 , the second lifting assembly 5 and the third lifting assembly 6 .
[0055] It should be noted that the first telescopic assembly 7 , the second telescopic assembly 9 and the third telescopic assembly 11 have the same structure, and the first lifting assembly 4 , the second lifting assembly 5 and the third lifting assembly 6 have the same structure.
[0056] In a specific implementation, the shearing mechanism 8 includes a driving motor 81 connected to the first telescopic assembly 7, the driving motor 81 is a low-noise motor, the low-noise motor is connected to a shearing head 83 with four blades through a rotating shaft 82, a support assembly is installed below the low-noise motor, the support assembly includes a first stabilizing plate 84, the first stabilizing plate 84 is connected to a second stabilizing plate 86 through four support rods 85, and a porous shield 87 for protecting the shearing head 83 is installed below the second stabilizing plate 86; the left and right movement of the shearing mechanism 8 is achieved by the first telescopic assembly 7, the rotating shaft 82 is driven to rotate by the low-noise motor, thereby driving the shearing head 83 to rotate, and the shearing operation is achieved. By adopting the four-blade shearing head 83, it is suitable for modified asphalt tests of various modifiers, and the modifier is sheared more crushed to facilitate its uniform distribution in the asphalt. The first stabilizing plate 84, the support rod 85 and the second stabilizing plate 86 are arranged to ensure stable shearing operation, and the porous shield 87 is arranged to protect the shearing head 83 while ensuring shearing.
[0057] It should be noted that the low-noise motor is connected to the control device 20, and the control device 20 has a motor control panel for setting the shearing time and shearing rate, thereby effectively reducing errors in the asphalt modification process.
[0058] It should be noted that the shearing blade 83, the support rod 85 and the rotating shaft 82 are all made of 304L or 316L material and are quenched to be anti-corrosive and rust-proof, more durable and not easy to bend.
[0059] In a specific embodiment, a feeding mechanism 10 extending into the asphalt barrel 3 is provided on the feeding mechanism 10 , and the feeding mechanism 10 has a feeding pipe 101 ; the modifier in the feeding mechanism 10 is conveniently added into the asphalt barrel 3 through the feeding pipe 101 .
[0060] Specifically, the hoisting assembly 13 includes a vertical arm 131, a rotating motor 132 is installed on the top of the vertical arm 131, the rotating motor 132 is connected to a horizontal arm 133, and a telescopic member 134 is installed on the lower part of the horizontal arm 133 away from the vertical arm 131, and the telescopic member 134 is connected to a chain and a hook that cooperate with the asphalt barrel 3; the vertical arm 131 is used to install the rotating motor 132, and the rotating motor 132 is provided to facilitate the rotation of the horizontal arm 133, and the telescopic member 134, the chain and the hook are provided to facilitate the fixation with the handle 31 of the asphalt barrel 3, thereby realizing the lifting and removal of the asphalt barrel 3.
[0061] It should be noted that the first lifting assembly 4, the second lifting assembly 5 and the third lifting assembly 6 are all provided with a stainless steel single-sided detachable protective shell on the outside, and the protective shell is used to protect the rack 43, the gear 45, the driven wheel 46 and the servo motor therein.
[0062] In a specific embodiment, the first telescopic assembly 7, the second telescopic assembly 9, the third telescopic assembly 11 and the telescopic member 134 are all telescopic cylinders. In some embodiments, the first telescopic assembly 7, the second telescopic assembly 9, the third telescopic assembly 11 and the telescopic member 134 are all hydraulic push rods.
[0063] It should be noted that the first lifting assembly 4, the second lifting assembly 5, the third lifting assembly 6 and the telescopic member 134 are all provided with a first joystick 14, a second joystick 15, a third joystick 16 and a fourth joystick 17 on the sides thereof. The first joystick 14, the second joystick 15 and the third joystick 16 are respectively used to control the rise or fall of the first lifting assembly 4, the second lifting assembly 5 and the third lifting assembly 6, and to control the extension and contraction of the first telescopic assembly 7, the second telescopic assembly 9 and the third telescopic assembly 11. The fourth joystick 17 is used to control the rotation of the rotating motor 132 and the extension and contraction of the telescopic member 134, so as to realize manual control of the position adjustment assembly and the lifting assembly 13.
[0064] In actual use, firstly, the heated asphalt is put into the asphalt barrel 3, and then the asphalt barrel 3 is installed on the heating plate 2, and the fixing nut is tightened to fix it, and the heating plate 2 is turned on to set the heating temperature to heat the asphalt; the first operating lever 14, the second operating lever 15, and the third operating lever 16 are adjusted to control the first lifting assembly 4, the second lifting assembly 5, the third lifting assembly 6, the first lifting assembly 4, the second lifting assembly 5 and the third lifting assembly 6, so that the shearing head 83 of the shearing mechanism 8 enters the asphalt, the feeding pipe 101 of the feeding mechanism 10 is extended into the asphalt barrel 3, and the temperature measuring mechanism 12 enters the asphalt, the shearing time and shearing rate of the low-noise motor are set, the asphalt is sheared, the feeding mechanism 10 is turned on to gradually add the modifier to the asphalt, and the first operating lever 14 is adjusted to control the first lifting assembly 4 to The shearing mechanism 8 moves at the upper, middle and lower parts of the asphalt to fully shear, and monitors the temperature of the asphalt in real time through the temperature measuring mechanism 12, adjusts the heating temperature of the heating plate 2 to prevent the asphalt from overheating. After the asphalt shearing modification is completed, the first operating lever 14, the second operating lever 15, and the third operating lever 16 are adjusted to control the first lifting assembly 4, the second lifting assembly 5, the third lifting assembly 6, the first telescopic assembly 7, the second telescopic assembly 9 and the third telescopic assembly 11, so that the shearing mechanism 8, the feeding mechanism 10 and the temperature measuring mechanism 12 are moved out of the asphalt barrel 3, and the fourth operating lever 17 is adjusted to make the hook cooperate with the handle 31 of the asphalt barrel 3, loosen the fixing nut, and adjust the fourth operating lever 17 to lift out the asphalt barrel 3 containing modified asphalt and transfer it. The operation is simple and safe, the shearing is sufficient, the test error is small, and it is easy to promote and apply.
[0065] The heating mechanism is used to heat the asphalt, the temperature measuring mechanism 12 is used to control the temperature of the asphalt, the shearing mechanism 8 shears the asphalt, the feeding mechanism 10 is used to accurately add the modifier, the lifting assembly 13 can transfer the modified asphalt in time, and the installation position adjustment assembly adjusts the positions of the temperature measuring mechanism 12, the feeding mechanism 10 and the shearing mechanism 8, which solves the problem of insufficient asphalt shearing, improves the asphalt modification effect, ensures that the asphalt is fully modified, and avoids asphalt aging caused by excessive temperature.
[0066] like Figure 8-Figure 9As shown, in one or several embodiments, the base plate 1 is provided with a control device 20, and the position adjustment component, the heating mechanism, the temperature measuring mechanism 12, the feeding mechanism 10 and the shearing mechanism 8 are respectively connected to the control device 20, and the control device 20 is provided with a timer; the temperature data fed back by the temperature measuring mechanism 12 is collected by the control device 20, so that the control device 20 controls the heating efficiency of the heating mechanism, and the control device 20 can control the actions of the feeding mechanism 10 and the shearing mechanism 8 respectively; the control device 20 can control the position adjustment component respectively to realize the control of the positions of the temperature measuring mechanism 12, the feeding mechanism 10 and the shearing mechanism 8 respectively; the timer can control the shearing time of the shearing mechanism 8, so that the shearing mechanism 8 stops at a fixed time, thereby reducing manual operation, improving the test precision, and improving the test accuracy.
[0067] In a specific implementation, a control box is also provided on the base plate 1 as a control device 20, and a control chip is provided in the control box. The control chip can adjust the heating power of the heating mechanism according to the temperature data of the temperature measuring mechanism 12; the control chip can control the action of the shearing mechanism 8, the temperature measuring mechanism 12 and the feeding mechanism 10, and the control device 20 can control the action of the lifting assembly 13 and the position adjustment assembly; a timer is provided on the control chip, and the timer can control the shearing time of the shearing mechanism 8, so that the shearing mechanism 8 stops at a fixed time.
[0068] In a specific implementation, the shearing blade 83 is composed of four blades, all of which are arc-shaped blades, and the four arc-shaped blades are evenly distributed. The arc-shaped blade has an arc-shaped blade, an arc-shaped handle and a connecting ring. The arc-shaped handle is connected to the connecting ring, and the connecting ring is connected to the rotating shaft 82. The arc-shaped blade is arranged on the arc outer side of the arc-shaped handle, and the arc-shaped blade is located at the end of the arc-shaped handle away from the connecting ring, and the arc-shaped handle is connected to the arc-shaped blade; a pointed protrusion is provided on the side of the arc-shaped blade close to the rotating shaft 82, so as to improve the shearing efficiency of asphalt; the radius of the arc-shaped handle is 20 cm.
[0069] In a specific implementation, the first lifting assembly 4 and the hoisting assembly 13 are respectively located on both sides of the asphalt barrel 3 , the second lifting assembly 5 is located below the first telescopic assembly 7 , and the third lifting assembly 6 is located below the cross arm 133 .
[0070] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An asphalt shearing device, characterized in that: include A base plate (1), a lifting assembly (13) and an asphalt barrel (3), wherein the lifting assembly (13) is connected to the base plate (1), the asphalt barrel (3) is detachably connected to the base plate (1), and the lifting assembly (13) can be detachably connected to the asphalt barrel (3); The bottom plate (1) is provided with a heating mechanism, a temperature measuring mechanism (12), a feeding mechanism (10) and a shearing mechanism (8); the heating mechanism is used to heat the asphalt barrel (3); the temperature measuring mechanism (12), the feeding mechanism (10) and the shearing mechanism (8) are respectively connected to position adjustment components, and the position adjustment components are connected to the bottom plate (1).
2. An asphalt shearing device according to claim 1, characterized in that: The bottom plate (1) is provided with a limiting groove (18), the limiting groove (18) is adaptably connected to the asphalt barrel (3), and the heating mechanism is arranged in the limiting groove (18).
3. An asphalt shearing device according to claim 2, characterized in that: The bottom plate (1) is provided with a limiting mechanism (19), the limiting mechanism (19) comprising a first arc-shaped limiting plate (191), a second arc-shaped limiting plate (193) and a locking member (192), the locking member (192) being connected to the first arc-shaped limiting plate (191), and the locking member (192) being connected to the second arc-shaped limiting plate (193); the first arc-shaped limiting plate (191) and the second arc-shaped limiting plate (193) being arranged opposite to each other, the first arc-shaped limiting plate (191) and the second arc-shaped limiting plate (193) being respectively slidably connected to the bottom plate (1), and the first arc-shaped limiting plate (191) and the second arc-shaped limiting plate (193) being able to abut against the side wall of the asphalt barrel (3) respectively.
4. The asphalt shearing device according to claim 1, characterized in that: The position adjustment assembly comprises a lifting mechanism and a horizontal telescopic mechanism, the lifting mechanism is connected to the base plate (1), the horizontal telescopic mechanism is connected to the lifting mechanism, and the lifting mechanism is capable of adjusting the height of the horizontal telescopic mechanism; the temperature measuring mechanism (12), the feeding mechanism (10) and the shearing mechanism (8) are respectively connected to the horizontal telescopic mechanisms located in different position adjustment assemblies.
5. The asphalt shearing device according to claim 4, characterized in that: The lifting mechanism comprises a lifting column (41), a displacement member (44) and a driving device (47); the bottom end of the lifting column (41) is connected to the bottom plate (1); the displacement member (44) is provided with a gear (45); the lifting column (41) is provided with a rack (43); the gear (45) meshes with the rack (43); the driving device (47) is connected to the gear (45); the driving device (47) is connected to the displacement member (44); the driving device (47) is used to drive the gear (45) to rotate; the horizontal telescopic mechanism is connected to the displacement member (44); the horizontal telescopic mechanism comprises a pneumatic push rod.
6. The asphalt shearing device according to claim 1, characterized in that: The shearing mechanism (8) comprises a shearing head (83) and a driving motor (81); the driving motor (81) is connected to the position adjustment component; the shearing head (83) is connected to the driving motor (81); and the driving motor (81) is used to drive the shearing head (83) to rotate.
7. The asphalt shearing device according to claim 6, characterized in that: The driving motor (81) is provided with a supporting assembly, a rotating shaft (82) of the driving motor (81) passes through the supporting assembly, and the shearing blade (83) is connected to the rotating shaft (82); the supporting assembly is provided with a porous shield (87), and the porous shield (87) covers the shearing blade (83).
8. The asphalt shearing device according to claim 1, characterized in that: The hoisting assembly (13) comprises a vertical arm (131) and a horizontal arm (133); one end of the vertical arm (131) is connected to the bottom plate (1), and the other end is rotatably connected to the horizontal arm (133); the horizontal arm (133) is provided with a telescopic member (134); the telescopic member (134) is used to connect to the asphalt barrel (3).
9. The asphalt shearing device according to claim 8, characterized in that: The telescopic member (134) is provided with a chain and a hook, one end of the chain is connected to the telescopic member (134) and the other end is connected to the hook, and the hook can be connected to the asphalt barrel (3).
10. An asphalt shearing device according to any one of claims 1 to 9, characterized in that: The base plate (1) is provided with a control device (20); the position adjustment component, the heating mechanism, the temperature measuring mechanism (12), the feeding mechanism (10) and the shearing mechanism (8) are respectively connected to the control device (20); and the control device (20) is provided with a timer.
Citation Information
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