Switch handcart transfer maintenance device
By providing a switch handcart transfer and maintenance device including a base, a first support platform and a second support platform, the problems of low efficiency, high labor intensity and safety risks in the prior art are solved, and efficient and safe transfer and maintenance of switch handcarts are realized.
Patent Information
- Application Number
- CN202411702484.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2025-04-11
AI Technical Summary
The transfer and maintenance of existing switched hand cars has problems such as low work efficiency, high labor intensity, and possible personal safety risks and equipment damage risks.
A switch handcart transfer and maintenance device is provided, including a base, a first support platform and a second support platform. The second support platform can be moved into or out directly above the first support platform in a horizontal direction, and is used to support the switch handcart to be inspected, and drive the first and second support rods to be translated in the horizontal direction through an electro-hydraulic cylinder to be carried out to realize efficient transfer and maintenance of the switch handcart.
Through this device, the efficiency of the switch and handcart transfer to the maintenance state can be effectively improved, the time of turning back is reduced, the labor intensity of the operation and maintenance personnel can be reduced, and the potential risks of the operation and maintenance personnel during the transfer and maintenance operations can be avoided, and the safety of the switch and handcart during the transfer and maintenance operations can be ensured.
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Figure CN119812993A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of switch trolleys, and in particular to a switch trolley transfer and maintenance device. Background Art
[0002] At present, the comprehensive maintenance mode of 10kV KYN28 switchgear is the maintenance of the entire section of 10kV switchgear. After the operation and maintenance personnel convert the switchgear from the operating state to the maintenance state, they need to transfer the switch trolleys to the maintenance area one by one. Due to the limited number of switch transfer trolleys currently equipped in the 10kV high-voltage room, generally only two are equipped, so the operation and maintenance personnel are required to move the switch trolleys on the transfer trolleys to the maintenance area, which is not only time-consuming and labor-intensive, but may also cause personal injury and equipment damage in the process of moving the switch trolleys; at the same time, during the maintenance of the switch trolley, the maintenance personnel need to manually adjust it to a state where the bottom of the mechanism is facing up, and this maintenance process may also cause equipment damage or personal injury. Summary of the invention
[0003] The purpose of the present invention is to solve the problems of low work efficiency, high labor intensity, possible personal safety risks and equipment damage risks in the transfer and maintenance of existing switch trolleys, and to provide a switch trolley transfer and maintenance device. The device can effectively improve the efficiency of transferring the switch trolley to the maintenance state, reduce the time of switching operations, reduce the labor intensity of operation and maintenance personnel, avoid potential risks of operation and maintenance personnel during transfer and maintenance operations, and effectively ensure personal safety and equipment safety.
[0004] In order to achieve the above object, the present invention provides a switch trolley transfer and maintenance device, comprising:
[0005] A base, wherein a first roller is disposed at the bottom of the base;
[0006] A first supporting platform, which is disposed on the base and is configured to be able to rise or fall in a vertical direction; and
[0007] The second supporting platform is arranged on the first supporting platform and is arranged to be able to move into or out of the first supporting platform along a first horizontal direction, and the second supporting platform is used to support the switch trolley to be repaired.
[0008] Preferably, a third support platform is arranged on the second support platform, and the third support platform includes a support frame fixed on the second support platform, and two auxiliary frames are arranged on the support frame, and the two auxiliary frames are arranged to be able to approach or move away from each other along a horizontal second direction, and form a support surface for supporting the switch trolley to be repaired, and the second direction is perpendicular to the first direction.
[0009] Preferably, the second supporting platform and the third supporting platform are respectively configured to be hollowed out for inspecting the bottom of the switch trolley.
[0010] Preferably, a second roller is provided at the bottom of the second supporting platform, and the second roller is configured to lift up the first roller when the first supporting platform descends to the lowest position.
[0011] Preferably, the base and the first support platform are respectively provided with a first support rod and a second support rod that cross each other and are hinged together on both sides, the lower end of the first support rod is hinged on the base, the upper end of the first support rod is arranged to be able to translate along a first limit groove extending along the first direction of the first support platform, the upper end of the second support rod is hinged on the first support platform, and the lower end of the second support rod is arranged to be able to translate along a second limit groove extending along the first direction of the base, and the base or the second support platform is provided with a driving source for driving the upper end of the first support rod and the lower end of the second support rod to translate along the first direction.
[0012] Preferably, the driving source is an electric hydraulic cylinder arranged on the first supporting platform, the tail end of the electric hydraulic cylinder is hinged on the first supporting platform, and the output end of the electric hydraulic cylinder is hinged on the hinge axis of the first supporting rod and the second supporting rod.
[0013] Preferably, the switch trolley transfer and maintenance device further comprises a support assembly, and the support assembly is configured to be able to rotate to extend in a vertical direction when the second support platform moves out from directly above the first support platform, so as to be able to support the second support platform.
[0014] Preferably, a locking mechanism is provided between the second supporting platform and the first supporting platform, and the second supporting platform is configured to be able to lock its relative position with the first supporting platform through the locking mechanism.
[0015] Preferably, the second supporting platform is provided with a handrail for an operator to hold.
[0016] Preferably, the switch trolley transfer and maintenance device also includes a disembarkation platform, one end of the disembarkation platform is overlapped on the second supporting platform, and the other end of the disembarkation platform is overlapped on the ground.
[0017] Through the above technical scheme, the switch trolley transfer and maintenance device provided by the present invention can conveniently transfer the switch trolleys one by one, reducing the labor intensity of the switching operation of the operation and maintenance personnel, while avoiding potential risks during the operation process, and ensuring the safety of the switch trolley during the transfer and maintenance operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of a switch trolley transfer and maintenance device provided by the present invention in an unfolded state;
[0019] Figure 2 yes Figure 1 Schematic diagram of the transfer and maintenance device of the middle switch trolley in the folded state;
[0020] Figure 3 is a top view of a third supporting platform provided by the present invention;
[0021] Figure 4 This is a physical picture of a switch trolley transfer and maintenance device provided by the present invention;
[0022] Description of Reference Numerals
[0023] 100, base; 110, first roller; 120, second limiting groove; 200, first supporting platform; 210, first supporting rod; 220, second supporting rod; 230, first limiting groove; 240, electric hydraulic cylinder; 250, hinge shaft; 300, second supporting platform; 310, second roller; 320, handrail; 400, third supporting platform; 410, supporting frame; 420, auxiliary frame; 500, supporting assembly; 510, supporting outer tube; 511, through hole; 520, supporting inner rod; 600, disembarkation platform. DETAILED DESCRIPTION
[0024] The specific implementation of the present invention is described in detail below in conjunction with the accompanying drawings. It should be understood that the specific implementation described here is only used to illustrate and explain the present invention, and is not used to limit the present invention.
[0025] like Figure 1 and Figure 2 , Figure 4As shown, the present invention provides a switch trolley transfer and maintenance device, comprising a base 100, a first support platform 200 and a second support platform 300; the base 100 mainly plays a supporting and fixing role, and is used to install and arrange components such as the first support platform 200 and the second support platform 300. The bottom of the base 100 is provided with a first roller 110 to realize the moving function. Exemplarily, two groups are arranged at intervals in the length direction of the base 100, and each group includes two first rollers 110; in order to facilitate the steering, at least one group of first rollers 110 is a universal wheel; in particular, at least one first roller 110 has a brake function to realize the brake stop function of the base 100. The first support platform 200 is arranged on the base 100 and is arranged to be able to rise or fall in the vertical direction; the second support platform 300 is arranged on the first support platform 200 and is arranged to be able to move into or out of the first support platform 200 in the horizontal first direction; wherein, the second support platform 300 is used to support the switch trolley to be repaired.
[0026] When the switch trolley transfer and maintenance device provided by the present invention is used, the base 100 is first pushed to the position of the switch trolley of the switch cabinet, and after aligning the switch trolley, the first support platform 200 is raised to an appropriate height, and then the second support platform 300 is moved out from directly above the first support platform 200 and moved to directly below the switch trolley, and the switch trolley to be repaired is supported by the second support platform 300. The device provided by the present invention can conveniently transfer the switch trolleys one by one, reducing the labor intensity of the switching operation of the operation and maintenance personnel, while avoiding potential risks during the operation process, and ensuring the safety of the switch trolley during the transfer and maintenance operation.
[0027] In the present invention, the second support platform 300 can adopt any appropriate structural form to move into or out of the position directly above the first support platform 200 along the first horizontal direction, for example, a matching mechanism of a slide rail and a slide block can be provided between the two.
[0028] In some embodiments, a third support platform 400 is provided on the second support platform 300, and the third support platform 400 includes a support frame 410 fixed on the second support platform 300, and two auxiliary frames 420 are provided on the support frame 410, and the two auxiliary frames 420 are arranged to be able to approach or move away from each other along a horizontal second direction, and form a support surface for supporting the switch trolley to be repaired, and the second direction is perpendicular to the first direction. In an embodiment of the present invention, by further providing a third support platform 400 with an adjustable support surface size on the second support platform 300 to support the switch trolley to be repaired, the device provided by the present invention can further meet the transfer and repair requirements of switch trolleys of different widths, and improve the adaptability of the switch trolley transfer and repair device in the present invention.
[0029] It is understandable that, in the embodiment of the present invention, the two auxiliary frames 420 can adopt any appropriate structural form to achieve the goal of being close to or away from each other along the second horizontal direction. Figure 3 As shown, two electric hydraulic cylinders are arranged on the support frame 410, and the output ends of the two electric hydraulic cylinders are respectively connected to the two auxiliary frames 420, and the two auxiliary frames 420 are realized by the two electric hydraulic cylinders, thereby forming support surfaces of different sizes to support the switch trolley to be repaired.
[0030] The switch trolley transfer and maintenance device provided by the present invention is not only applicable to the KYN28 switch cabinet line outlet cabinet, but also applicable to 10kV busbar transformer cabinet, 10kV section switch and isolation cabinet. Specifically, it can be applicable to switch trolleys of switch cabinets with a width of 80cm, 90cm, 100cm, 110cm and 120cm.
[0031] In some embodiments, the second support platform 300 and the third support platform 400 are respectively configured to be hollowed out for the inspection of the bottom of the switch trolley. It should be noted that the bottom of the existing switch trolley mechanism is equipped with a travel switch that reflects the position of the switch trolley. The present invention sets the second support platform 300 and the third support platform 400 to be hollowed out respectively, so that the maintenance personnel can directly inspect the travel switch at the bottom of the switch trolley, thereby solving the problem that when the current switch trolley is placed in a conventional transfer trolley, the switch chassis cannot be opened and the travel switch cannot be inspected. In other words, the hollow structure design in the present invention can not only meet the inspection and maintenance of the internal mechanism of the switch trolley, but also meet the inspection of the switch position travel switch of the switch trolley chassis, thereby solving the pain point that the current conventional switch transfer trolley cannot inspect the switch trolley position travel switch.
[0032] In some embodiments, a second roller 310 is disposed at the bottom of the second support platform 300, and the second roller 310 is configured to lift up the first roller 110 when the first support platform 200 is lowered to the lowest position. Through the above configuration, when the first support platform 200 is lowered to the lowest position, the second support platform 300 can be supported by the second roller 310, thereby reducing the burden of the connection mechanism between the second support platform 300 and the first support platform 200.
[0033] In the present invention, the first support platform 200 can be realized by any appropriate form to rise or fall in the vertical direction relative to the base 100. In some embodiments of the present invention, the base 100 and the first support platform 200 are respectively provided with a first support rod 210 and a second support rod 220 that cross each other and are hinged together, the lower end of the first support rod 210 is hinged on the base 100, the upper end of the first support rod 210 is arranged to be able to translate along the first limiting groove 230 extending along the first direction of the first support platform 200, the upper end of the second support rod 220 is hinged on the first support platform 200, the lower end of the second support rod 220 is arranged to be able to translate along the second limiting groove 120 extending along the first direction of the base 100, and the base 100 or the second support platform 300 is provided with a driving source for driving the upper end of the first support rod 210 and the lower end of the second support rod 220 to translate along the first direction.
[0034] The driving source is an electric hydraulic cylinder 240 disposed on the first supporting platform 200 , the tail end of the electric hydraulic cylinder 240 is hinged on the first supporting platform 200 , and the output end of the electric hydraulic cylinder 240 is hinged on the hinge shaft 250 of the first supporting rod 210 and the second supporting rod 220 .
[0035] In the embodiment of the present invention, an electric hydraulic cylinder is used as a driving source, and the first support rod 210 and the second support rod 220 are arranged on both sides of the base 100 and the first support platform 200 and are hinged together to ensure the stability of the first support platform 200 during the rising or falling process. According to the practice of the inventor of the present application, the device provided by the present invention can be applied to a switch trolley weighing 300 kg.
[0036] In the present invention, the switch trolley transfer and maintenance device further includes a support assembly 500, and the support assembly 500 is configured to be able to rotate to extend in the vertical direction when the second support platform 300 moves out of the position directly above the first support platform 200, so as to be able to support the second support platform 300. Specifically, the support assembly 500 includes a support outer tube 510 and a support inner rod 520, one end of the support outer tube 510 is rotatably connected to the second support platform 300, and the support outer tube 510 is provided with a plurality of through holes 511 spaced along the tube length direction thereof, and the support inner rod 520 is configured to be able to be inserted into the tube cavity of the support outer tube 510 and to be locked and fixed by bolts penetrated through the through holes 511. In an embodiment of the present invention, a support assembly 500 is formed by combining a support outer tube 510 and a support inner rod 520, and is used to provide support when the second support platform 300 is moved out, so as to avoid the second support platform 300 from tipping over when supporting the switch trolley to be repaired, thereby ensuring the safety of maintenance personnel when performing maintenance work on the bottom of the switch trolley; and, by providing a plurality of through holes 511 spaced apart along the length direction of the support outer tube 510, the support inner rod 520 is locked and fixed by bolts inserted into the through holes 511 at different heights, so that the height of the support assembly 500 can be adjusted.
[0037] In the present invention, a locking mechanism is provided between the second supporting platform 300 and the first supporting platform 200 , and the second supporting platform 300 is configured to be able to lock its relative position with the first supporting platform 200 through the locking mechanism.
[0038] In the present invention, a handrail 320 is provided on the second supporting platform 300 for the operator to hold.
[0039] In the present invention, the switch trolley transfer and maintenance device further includes a dismounting platform 600, one end of which is overlapped on the second support platform 300, and the other end is overlapped on the ground. It can be understood that according to the switch trolley transfer and maintenance device provided by the present invention, the dismounting platform 600 can be set to any appropriate structural form, as long as it can form a connection between the second support platform 300 and the ground to realize the transfer of the switch trolley from the second support platform 300 to the ground, or from the ground to the second support platform 300. Exemplarily, the dismounting platform 600 includes two connecting plates, one end of which is overlapped on the second support platform 300, and the other end is overlapped on the ground.
[0040] It should be noted that the present invention does not impose any special limitation on the material of the first roller 110 and the second roller 310. Preferably, the first roller 110 and the second roller 310 should be made of a wheel material with high strength, wear resistance and corrosion resistance so as to better bear the weight.
[0041] The switch trolley transfer and maintenance device provided by the present invention can not only effectively improve the efficiency of transferring the switch trolley of the switch cabinet to the maintenance state, reduce the power outage time of switching operation and maintenance work, but also reduce the labor intensity of operation and maintenance operators. At the same time, it solves the current problem of few transfer trolleys and the potential personal safety risks and equipment damage risks that exist in the process where operation and maintenance operators need to manually lift the switch trolley from the transfer trolley to the maintenance area. At the same time, the hollow structure design of the device of the present invention is conducive to maintenance personnel to inspect the bottom of the switch trolley mechanism, avoiding the problem of equipment damage and personal injury caused by human factors, and ensuring the safety, standardization and standardization of maintenance operations.
[0042] Taking the KYN28 switch cabinet as an example, through the switch trolley transfer and maintenance device provided by the present invention, the operation time of the operation and maintenance personnel operating the switch trolley of the entire switch cabinet is shortened to 10 minutes per unit; before the maintenance operation of the entire switch cabinet, the number of operation and maintenance personnel is reduced from one person supervising, two people operating and four people lifting the switch trolley to one person supervising and two people operating. It can be seen that the device provided by the present invention can effectively save labor costs and improve work efficiency.
[0043] The preferred embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited thereto. Within the technical concept of the present invention, the technical solution of the present invention can be subjected to a variety of simple modifications. In order to avoid unnecessary repetition, the present invention will not further describe various possible combinations. However, these simple modifications and combinations should also be regarded as the contents disclosed by the present invention and belong to the protection scope of the present invention.
Claims
1. A switch trolley transfer and maintenance device, characterized in that: include: A base (100), wherein a first roller (110) is disposed at the bottom of the base (100); A first supporting platform (200), the first supporting platform (200) being arranged on the base (100) and being arranged to be able to rise or fall in a vertical direction; as well as A second supporting platform (300), the second supporting platform (300) is arranged on the first supporting platform (200) and is arranged to be able to move in or out along a first horizontal direction directly above the first supporting platform (200), the second supporting platform (300) being used to support a switch trolley to be repaired.
2. The switch trolley transfer and maintenance device according to claim 1 is characterized in that: A third supporting platform (400) is arranged on the second supporting platform (300), and the third supporting platform (400) comprises a supporting frame (410) fixed on the second supporting platform (300), and two auxiliary frames (420) are arranged on the supporting frame (410), and the two auxiliary frames (420) are arranged to be able to approach or move away from each other along a second horizontal direction, and form a supporting surface for supporting a switch trolley to be repaired, and the second direction is perpendicular to the first direction.
3. The switch trolley transfer and maintenance device according to claim 2 is characterized in that: The second supporting platform (300) and the third supporting platform (400) are respectively configured to be hollowed out for inspecting the bottom of the switch trolley.
4. The switch trolley transfer and maintenance device according to claim 1 is characterized in that: A second roller (310) is provided at the bottom of the second supporting platform (300), and the second roller (310) is configured to lift up the first roller (110) when the first supporting platform (200) descends to the lowest position.
5. The switch trolley transfer and maintenance device according to claim 1, characterized in that: A first support rod (210) and a second support rod (220) are respectively arranged on both sides of the base (100) and the first support platform (200), which are crossed and hinged together. The lower end of the first support rod (210) is hinged on the base (100), and the upper end of the first support rod (210) is arranged to be able to translate along a first limiting groove (230) extending along the first direction of the first support platform (200). The upper end of the second support rod (220) is hinged on the first support platform (200), and the lower end of the second support rod (220) is arranged to be able to translate along a second limiting groove (120) extending along the first direction of the base (100). A driving source is arranged on the base (100) or the second support platform (300) for driving the upper end of the first support rod (210) and the lower end of the second support rod (220) to translate along the first direction.
6. The switch trolley transfer and maintenance device according to claim 5, characterized in that: The driving source is an electric hydraulic cylinder (240) arranged on the first supporting platform (200), the tail end of the electric hydraulic cylinder (240) is hinged on the first supporting platform (200), and the output end of the electric hydraulic cylinder (240) is hinged on the hinge shaft (250) of the first supporting rod (210) and the second supporting rod (220).
7. The switch trolley transfer and maintenance device according to claim 1, characterized in that: The switch trolley transfer and maintenance device also includes a support assembly (500), and the support assembly (500) is configured to be able to rotate to extend in a vertical direction when the second support platform (300) moves out from directly above the first support platform (200) so as to support the second support platform (300).
8. The switch trolley transfer and maintenance device according to claim 1, characterized in that: A locking mechanism is provided between the second supporting platform (300) and the first supporting platform (200), and the second supporting platform (300) is configured to be able to lock its relative position with the first supporting platform (200) through the locking mechanism.
9. The switch trolley transfer and maintenance device according to claim 1, characterized in that: The second supporting platform (300) is provided with a handrail (320) for an operator to hold.
10. The switch trolley transfer and maintenance device according to any one of claims 1 to 9, characterized in that: The switch trolley transfer and maintenance device also includes a disembarkation platform (600), one end of the disembarkation platform (600) is overlapped on the second supporting platform (300), and the other end is overlapped on the ground.