Anti-clogging flue gas treatment device for crude lead preparation
Through the combined design of the rotating channel, spraying mechanism and blocking mechanism, the problem of weakened absorption effect caused by the tilt of the water curtain is solved, and the pollutants in the flue gas are efficiently intercepted and absorbed to prevent cross contamination.
Patent Information
- Application Number
- CN202510269991.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-07
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2045-03-07
AI Technical Summary
In the prior art, the water curtain tilts under the drive of flue gas, resulting in a weakened pollutant absorption effect, and the pollutants easily enter the subsequent equipment and cause cross contamination.
A flue gas treatment device including a rotating channel, a spray mechanism and a blocking mechanism is designed. The rotating channel accelerates the rotation of the flue gas and intercepts large particles of impurities. The spray mechanism forms a water curtain to absorb small particles of impurities and water-soluble gases. The blocking mechanism intercepts the polluted water curtain, thereby increasing the contact time and path between the flue gas and the water curtain.
It can effectively intercept and absorb large and small particle impurities and water-soluble gases in the flue gas, reduce pollution to subsequent equipment, and improve the flue gas treatment effect.
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Figure CN119819064B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of air pollution prevention and control equipment, and in particular to an anti-clogging flue gas treatment device for crude lead preparation. Background Art
[0002] The crude lead production process produces flue gas containing pollutants such as sulfur dioxide, particulate matter, and heavy metals. To reduce atmospheric pollutant emissions, recycle resources, and prevent equipment damage, this flue gas must be treated before it can be discharged. In the prior art, the exhaust gas from crude lead production is primarily removed through cyclone separation and spray scrubbing to remove impurities such as solid particles and dust.
[0003] However, since the water curtain is set on the path of the ventilation duct, the water curtain will be tilted by the smoke. That is to say, the pollutants mixed in the water curtain (or water mist) will move with the water flow to the subsequent equipment and cause pollution. Moreover, the water flow is driven by the flowing gas in the pipeline. After the water curtain is blown crooked, the mixing time between it and the pollutants in the smoke becomes shorter, and the water curtain's absorption effect on pollutants will be weakened.
[0004] In view of this, we propose an anti-clogging flue gas treatment device for crude lead preparation to improve the shortcomings of the existing technology. Summary of the Invention
[0005] In response to the technical problems existing in the prior art, the present invention provides an anti-clogging flue gas treatment device for crude lead preparation to solve the problem in the above-mentioned background technology that the water curtain is blown crooked, thereby weakening the absorption effect of the water curtain on pollutants.
[0006] To solve the above-mentioned problems, the technical solution of the present invention is as follows: a fume treatment device for crude lead production with an anti-clogging function, comprising a ventilation mechanism, the ventilation mechanism including a rotating channel for driving the fume to be treated to rotate, the rotating channel being connected to an air inlet, one end of the rotating channel being provided with a driving mechanism, the rotating channel being provided with a blocking mechanism at an end away from the driving mechanism, the blocking mechanism including at least a cleaning chamber, the cleaning chamber being provided with a spray mechanism;
[0007] The driving mechanism is used to drive the smoke forward in the rotating channel, and the rotating channel can accelerate the speed of the smoke moving forward inside it, and the rotating channel can intercept large particles of impurities in the smoke;
[0008] The spray mechanism forms a water curtain inside the cleaning chamber to absorb small particles of impurities and water-soluble gases in the flue gas. The water curtain formed in the cleaning chamber can reduce the moving speed of the flue gas, thereby increasing the time for the water curtain to clean the flue gas.
[0009] The blocking mechanism is used to intercept the water curtain after absorbing impurities, and the blocking mechanism can increase the path that the smoke passes through in the cleaning chamber.
[0010] Based on the above description, it can be seen that compared with the prior art, the beneficial effects of the present invention are:
[0011] 1. A drive mechanism is provided to drive the flue gas forward within the rotating channel, which accelerates the flue gas's movement. As the flue gas rotates within the channel, the centrifugal force of the flue gas and the friction of the channel's inner wall trap large particles of impurities in the flue gas on the channel's inner wall. The spray mechanism forms a water curtain within the cleaning chamber to absorb small particles of impurities and water-soluble gases in the flue gas. Simultaneously, the water curtain within the cleaning chamber generates a driving force in the opposite direction of the flue gas's movement, thereby reducing the flue gas's movement speed and increasing the time the water curtain takes to clean the flue gas.
[0012] 2. The blocking mechanism is used to intercept the water curtain after absorbing impurities, preventing the contaminated water from moving with the flue gas to the subsequent equipment and causing pollution. The blocking mechanism can also increase the path that the flue gas travels in the cleaning chamber.
[0013] On the basis of the above technical solution, the present invention can also make the following improvements:
[0014] As a further improvement of the present technical solution, the rotating channel includes a straight cylindrical portion and a tapered portion, the straight cylindrical portion is connected to the tapered portion, and the radius of the tapered portion gradually decreases along the direction of the smoke moving path.
[0015] As a further improvement of the present technical solution, the air intake direction of the air inlet is perpendicular to the axial direction of the straight cylindrical portion.
[0016] The beneficial effect of adopting the above-mentioned improved scheme is that the flue gas to be treated is introduced into the rotating channel through the air inlet in a direction perpendicular to the axial direction of the straight cylinder part, and the rotating fan generates a driving force along the axial direction of the rotating channel. Under the combined action of the centrifugal force of the flue gas and the friction force of the inner wall of the rotating channel, the inner wall of the rotating channel intercepts large particles of impurities in the flue gas.
[0017] As a further improvement of the present technical solution, the driving mechanism includes a fan arranged in the straight tube portion, and the fan is used to provide positive pressure to a side of the straight tube portion close to the air inlet.
[0018] As a further improvement of the present technical solution, the driving mechanism further comprises a mounting bracket arranged on the inner wall of the straight cylinder portion, a motor is mounted on the mounting bracket, and an output shaft of the motor is coaxially connected to the fan.
[0019] The beneficial effect of adopting the above-mentioned improved scheme is that the motor drives the fan coaxially connected to its own output shaft to rotate, and the fan forms a positive pressure on the side of the rotating channel close to the air inlet (where the flue gas is introduced). While driving the flue gas to rotate around the inner wall of the rotating channel, it gives the flue gas a driving force to move axially along the rotating channel.
[0020] As a further improvement of the present technical solution, the blocking mechanism includes a cleaning chamber connected to the tapered portion, the cleaning chamber is provided with a blocking arm on a side away from the tapered portion, and the cleaning chamber is provided with an air outlet at the top of the cleaning chamber.
[0021] As a further improvement of the present technical solution, the barrier arm is tilted toward a side away from the tapered portion.
[0022] As a further improvement of the present technical solution, a plurality of horizontally arranged damping grooves are provided on the barrier arm, and guide grooves are provided at both ends of the barrier arm that are away from each other from the plurality of damping grooves, and the guide grooves are perpendicular to the plurality of damping grooves.
[0023] The beneficial effect of adopting this improved solution is that when contaminated water flows to the barrier arm under the influence of gravity or other factors, the inclined barrier arm will change the direction of the water flow, causing the water to flow along the inclination of the barrier arm, thereby increasing the water's residence time at the barrier arm. When water flows through the damping groove, the groove structure hinders the flow of water, forming eddies or turbulent flows within the groove, which consumes the water's kinetic energy and reduces its velocity. At the same time, water accumulates within the damping groove, increasing the likelihood of water being trapped by the barrier arm, allowing more water to be blocked by the barrier arm rather than continuing to flow directly with the smoke or other airflow.
[0024] Furthermore, the presence of the barrier arm itself will hinder the flow of smoke, preventing the smoke from flowing smoothly along the original straight line. Since the barrier arm is set at an angle, when the smoke hits the barrier arm, it will be forced to change its flow direction and flow along the surface of the barrier arm and the surrounding space, thereby increasing the length of the smoke flow path in the horizontal direction. Multiple horizontally arranged damping grooves will cause the smoke to generate more disturbances and eddies when flowing through the barrier arm. When the smoke passes through the damping groove, a complex flow state will be formed in the groove. It is no longer a simple straight line flow, but shuttles back and forth and rotates in the groove, which greatly increases the length of the smoke flow path in the direction perpendicular to the barrier arm.
[0025] As a further improvement of the present technical solution, the spray mechanism includes a turbine blade, the rotating shaft of the turbine blade is rotatably connected to the barrier arm, and the turbine blade located in the cleaning chamber is used to form positive pressure toward the side close to the conical portion.
[0026] As a further improvement of the present technical solution, the spray mechanism further includes a spray gun, which is connected to a water pump and is used to spray a high-pressure water column into the cleaning chamber. The water column sprayed by the spray gun is located on one side of the axis of the turbine blade.
[0027] The beneficial effect of this improved solution lies in that the water pump sprays a high-pressure water jet into the cleaning chamber through the spray gun. When the water jet reaches the edge of the turbine blade, it is blocked and impacted by the turbine blade, changing its direction and shape. The high-speed water jet is broken into many tiny droplets by the impact, which spreads within the cleaning chamber, forming a water curtain. This water curtain significantly increases the contact area between water and flue gas.
[0028] At the same time, the turbine blades rotate under the impact of the water column, generating a driving force on the surrounding flue gas in the opposite direction of its movement. As the flue gas slows down, its residence time in the cleaning chamber is prolonged. The water curtain persists within the cleaning chamber, giving the flue gas more time to interact with and contact the water curtain. This process gives water-soluble gases in the flue gas ample time to dissolve in the water, and small impurities have more opportunities to collide with the water droplets and be captured. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0030] Figure 1 It is a three-dimensional diagram of the overall structure of the present invention;
[0031] Figure 2 It is a partially cutaway perspective view of the present invention;
[0032] Figure 3 It is a cutaway left side view of the ventilation mechanism of the present invention;
[0033] Figure 4 is a cutaway front view of the ventilation mechanism of the present invention;
[0034] Figure 5 It is a front structural diagram of the driving mechanism of the present invention;
[0035] Figure 6 is a cutaway perspective view of the blocking mechanism of the present invention;
[0036] Figure 7 is a cutaway front view of the blocking mechanism of the present invention;
[0037] Figure 8 It is a front structural diagram of the spray mechanism of the present invention.
[0038] The meaning of each number in the figure is:
[0039] 100, ventilation mechanism; 110, rotating channel; 111, straight tube portion; 112, tapered portion; 120, air inlet; 130, air outlet;
[0040] 200, driving mechanism; 210, fan; 220, mounting frame; 230, motor;
[0041] 300, blocking mechanism; 310, cleaning chamber; 320, blocking arm; 321, damping groove;
[0042] 400. Spraying mechanism; 410. Spray gun; 420. Turbine blade. DETAILED DESCRIPTION
[0043] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts shall fall within the scope of protection of the present invention.
[0044] In order to prevent the wind force that drives the flue gas to move from blowing the water curtain crookedly, thereby causing the contaminated water that has absorbed water-soluble gases and small particulate impurities to flow into the subsequent equipment, the blocking device used in this application, namely the blocking mechanism 300 to be mentioned below, is set at an angle, and the air outlet 130 is opened at the top. In this way, the amount of contaminated water that enters the subsequent equipment along with the flue gas flow will be greatly reduced, and the contact time between the flue gas and the water curtain will be increased, thereby improving the washing effect of the flue gas.
[0045] See also Figure 1 and Figure 2 As shown, the present embodiment aims to provide a fume treatment device for crude lead preparation with an anti-clogging function, comprising a ventilation mechanism 100, the ventilation mechanism 100 including a rotating channel 110 for driving the fume to be treated to rotate, the rotating channel 110 being connected to an air inlet 120, one end of the rotating channel 110 being provided with a driving mechanism 200, and the rotating channel 110 being provided with a blocking mechanism 300 at an end away from the driving mechanism 200, the blocking mechanism 300 including at least a cleaning chamber 310, the cleaning chamber 310 being provided with a spray mechanism 400;
[0046] The driving mechanism 200 is used to drive the flue gas to move forward in the rotating channel 110. The rotating channel 110 can accelerate the speed of the flue gas moving forward therein and can intercept large particles of impurities in the flue gas.
[0047] The spray mechanism 400 forms a water curtain inside the cleaning chamber 310 to absorb small particles of impurities and water-soluble gases in the flue gas. The water curtain formed in the cleaning chamber 310 can reduce the movement speed of the flue gas, thereby increasing the time for the water curtain to clean the flue gas.
[0048] The blocking mechanism 300 is used to intercept the water curtain after absorbing impurities, and the blocking mechanism 300 can increase the path that the smoke passes through in the cleaning chamber 310.
[0049] Working principle:
[0050] First, the flue gas to be treated is introduced into the rotating channel 110 through the air inlet 120. Since the cross-sectional shape of the rotating channel 110 is circular, the flue gas will rotate after entering the rotating channel 110.
[0051] Next, the power supply of the driving mechanism 200 is turned on, and the driving mechanism 200 generates an axial driving force into the rotating channel 110, so that the flue gas can move forward along the axial direction of the rotating channel 110 while rotating. Therefore, under the combined action of the rotating centrifugal force and the friction resistance of the inner wall of the rotating channel 110, the large particles of impurities contained in the flue gas are trapped on the inner wall of the rotating channel 110.
[0052] After the flue gas enters the cleaning chamber 310, the spray mechanism 400 forms a water curtain inside the cleaning chamber 310 to absorb small particles of impurities and water-soluble gases in the flue gas. At the same time, the water curtain formed in the cleaning chamber 310 generates a driving force in the opposite direction of the flue gas movement, thereby weakening the movement speed of the flue gas and increasing the time for the water curtain to clean the flue gas.
[0053] When small particles of impurities and water-soluble gases in the flue gas are absorbed by the water curtain, the water curtain will be contaminated. The blocking mechanism 300 can intercept the water curtain after absorbing the impurities, preventing the contaminated water from moving with the flue gas to subsequent equipment and causing cross contamination. The inclined setting of the blocking mechanism 300 can increase the path of the flue gas in the cleaning chamber 310, thereby increasing the mixing time of the flue gas and the water curtain, thereby improving the cleaning effect.
[0054] like Figure 3 and Figure 4 As shown, the rotating channel 110 includes a straight cylindrical portion 111 and a tapered portion 112 . The straight cylindrical portion 111 is connected to the tapered portion 112 . The radius of the tapered portion 112 gradually decreases along the direction of the flue gas moving path.
[0055] The improvement lies in that the air intake direction of the air intake port 120 is perpendicular to the axial direction of the straight tube portion 111 .
[0056] It should be noted that the treated flue gas (i.e., the exhaust gas generated by the preparation of crude lead) is passed into the rotating channel 110 in a direction perpendicular to the axial direction of the straight cylindrical portion 111. At the same time, the driving mechanism 200 generates a driving force along the axial direction of the rotating channel 110. Under the combined action of the centrifugal force of the flue gas and the friction force of the inner wall of the rotating channel 110, the inner wall of the rotating channel 110 intercepts large particles of impurities in the flue gas.
[0057] Principle of centrifugal force:
[0058] (1) Generating centrifugal force: The flue gas enters the rotating channel 110 in a direction perpendicular to the axis of the straight tube portion 111. As the flue gas rotates around the axis of the rotating channel 110, the particles in the flue gas are affected by centrifugal force according to the principle of circular motion. Centrifugal force F = mω 2 r, where m is the mass of the particle, ω is the angular velocity of rotation, and r is the distance between the particle and the axis of rotation. For large impurities, their mass m is relatively large, and under the same rotation conditions, the centrifugal force they experience is greater.
[0059] (2) Moving toward the wall: Under the action of centrifugal force, large impurities tend to move toward the inner wall of the rotating channel 110, just like when a washing machine spins water, the water in the clothes is thrown toward the wall of the drum under the action of centrifugal force. This centrifugal force drives large impurities to quickly approach the inner wall of the rotating channel 110, creating conditions for them to be trapped by the inner wall.
[0060] Friction principle:
[0061] (1) The inner wall provides friction: The inner wall of the rotating channel 110 is relatively rough. When large particles of impurities approach and contact the inner wall under the action of centrifugal force, the inner wall will generate friction on the particles. The magnitude of the friction is related to the positive pressure between the particles and the inner wall and the roughness of the inner wall. According to the friction formula F f =μF N , where F f is the friction force, μ is the friction coefficient, which depends on the inner wall material and particle characteristics, F N It is positive pressure. Under the action of centrifugal force, large particles of impurities exert a greater positive pressure on the inner wall, thereby generating greater friction.
[0062] (2) Preventing particle movement: The direction of this friction force is opposite to the direction of particle movement relative to the inner wall, which will prevent large particles from sliding or rolling along the inner wall. When the friction force is large enough, large particles can stop moving after contacting the inner wall, and thus be successfully intercepted by the inner wall and separated from other components in the flue gas.
[0063] The auxiliary functions of the tapered portion 112 are:
[0064] (1) Accelerating particle movement: The diameter of the tapered portion 112 of the rotating channel 110 gradually decreases. According to the principle of fluid continuity, when the flue gas enters the tapered portion 112 from the straight cylindrical portion 111, the flue gas flow rate gradually increases due to the gradually decreasing cross-sectional area of the rotating channel 110. For large impurity particles that have already approached the inner wall due to the centrifugal force, the increase in flue gas velocity further pushes them toward the smaller diameter of the tapered portion 112, making the contact between the particles and the inner wall closer, and enhancing the inner wall's ability to retain particles.
[0065] (2) Enhanced separation effect: As the diameter of the conical portion 112 decreases, large particles of impurities will be more concentratedly retained on the inner wall of the conical portion 112 under the combined action of centrifugal force and friction, and the relatively pure flue gas after separation can be discharged from the small mouth end of the conical portion 112, thereby achieving more effective separation of large particles of impurities and flue gas.
[0066] exist Figure 5 In the embodiment, the driving mechanism 200 includes a fan 210 disposed in the straight tube portion 111 , and the fan 210 is used to provide positive pressure to a side of the straight tube portion 111 close to the air inlet 120 .
[0067] The improvement is that the driving mechanism 200 further includes a mounting frame 220 disposed on the inner wall of the straight tube portion 111 , a motor 230 is mounted on the mounting frame 220 , and an output shaft of the motor 230 is coaxially connected to the fan 210 .
[0068] That is to say, after the power of the motor 230 is turned on, the motor 230 drives the fan 210 coaxially connected to its own output shaft to rotate. The fan 210 forms a positive pressure on the side of the rotating channel 110 close to the air inlet 120 (where the flue gas is introduced). While driving the flue gas to rotate around the inner wall of the rotating channel 110, it gives the flue gas a driving force to move axially along the rotating channel 110.
[0069] Since the water curtain is arranged on the path of the rotating channel 110, the water curtain will be tilted by the smoke, that is, the pollutants mixed in the water curtain (or water mist) will move with the water flow to the subsequent equipment and cause pollution.
[0070] Next, through Figure 6-Figure 7 The specific structure of the blocking mechanism 300 is disclosed. The blocking mechanism 300 includes a cleaning chamber 310 connected to the tapered portion 112. The cleaning chamber 310 is provided with a blocking arm 320 on a side away from the tapered portion 112. The cleaning chamber 310 is provided with an air outlet 130 at the top of the cleaning chamber 310.
[0071] Furthermore, the blocking arm 320 is tilted toward a side away from the tapered portion 112 .
[0072] In addition, a plurality of horizontally arranged damping grooves 321 are formed on the barrier arm 320 , and guide grooves are formed at both ends of the barrier arm 320 away from the plurality of damping grooves 321 , and the guide grooves are perpendicular to the plurality of damping grooves 321 .
[0073] Principle of intercepting contaminated water:
[0074] (1) The function of the tilted barrier arm 320: the barrier arm 320 is tilted toward the side away from the conical portion 112. When the contaminated water flows to the barrier arm 320 under the action of gravity and other forces (such as the impact force generated by the flow of smoke), the tilted barrier arm 320 will change the flow direction of the water, causing the water to flow along the tilted direction of the barrier arm 320, thereby playing a role in preliminarily blocking and guiding the water flow, thereby increasing the residence time of the water at the barrier arm 320.
[0075] (2) Function of the damping grooves 321: The damping grooves 321 arranged horizontally on the barrier arm 320 can increase the contact area and friction between the water and the barrier arm 320. When water flows through the damping grooves 321, the structure of the grooves hinders the flow of water, and the water forms eddies or turbulent flows in the grooves, which consume the kinetic energy of the water flow and reduce the speed of the water flow. At the same time, water accumulates in the damping grooves 321, increasing the possibility of water being intercepted by the barrier arm 320, so that more water can be blocked on the barrier arm 320 instead of continuing to flow directly with the smoke or other airflow.
[0076] (3) Function of the diversion groove: When the water accumulated in the damping groove 321 reaches a certain amount, the water will be diverted through the diversion groove. The diversion groove guides the water flow in a specific direction, so that the water can be distributed and accumulated on the barrier arm 320 in a more orderly manner, avoiding the situation where the water accumulates excessively in a certain area and overflows or cannot be effectively retained, further improving the barrier arm 320's ability to retain contaminated water.
[0077] The principle of increasing the movement path of the smoke in the cleaning chamber 310 is as follows:
[0078] (1) Changing the direction of smoke flow: The presence of the barrier arm 320 itself hinders the flow of smoke, preventing it from flowing smoothly in its original straight line. Because the barrier arm 320 is tilted, the smoke is forced to change its direction when it hits the barrier arm 320, flowing along the surface of the barrier arm 320 and the surrounding space, thereby increasing the length of the smoke flow path in the horizontal direction.
[0079] (2) Disturbance caused by the damping grooves 321: The multiple horizontally arranged damping grooves 321 will cause more disturbances and eddies in the flue gas when it flows through the barrier arm 320. When the flue gas passes through the damping grooves 321, a complex flow state will be formed in the grooves. Instead of a simple straight line flow, the flue gas will shuttle back and forth and rotate in the grooves, which greatly increases the length of the flue gas flow path in the direction perpendicular to the barrier arm 320.
[0080] (3) Guiding effect of the guide groove: The guide groove not only guides water but also has a certain guiding effect on smoke. During the flow process, the smoke will be affected by the guide groove and flow along the direction guided by the guide groove, being guided from one damping groove 321 area to another damping groove 321 area, or from one part of the barrier arm 320 to another part, so that the smoke forms a more complex and tortuous flow path around the barrier arm 320, further increasing the overall movement path of the smoke in the cleaning chamber 310.
[0081] The water flow is driven by the flowing gas in the pipe. When the water curtain is blown crookedly, the mixing time between it and the pollutants in the smoke becomes shorter, so the water curtain's absorption effect on the pollutants will be weakened.
[0082] Based on the above description, the following Figure 8 The preferred effect of the spray mechanism 400 is explained. The spray mechanism 400 includes a turbine blade 420. The rotating shaft of the turbine blade 420 is rotatably connected to the blocking arm 320. The turbine blade 420 located in the cleaning chamber 310 is used to form a positive pressure toward the side close to the tapered portion 112.
[0083] Furthermore, the spray mechanism 400 also includes a spray gun 410 , which is connected to a water pump and is used to spray a high-pressure water column into the cleaning chamber 310 . The water column sprayed by the spray gun 410 is located on one side of the axis of the turbine blade 420 .
[0084] First, a water curtain is formed: a water pump sprays a high-pressure water jet into the cleaning chamber 310 via a spray gun 410. When the water jet reaches the edge of the turbine blades 420, it is blocked and impacted by the turbine blades 420, changing its direction and shape. The high-speed water jet is broken into numerous tiny droplets by the impact, which then spread within the cleaning chamber 310, forming a water curtain.
[0085] The water curtain significantly increases the contact area between water and flue gas. Based on the principle of like dissolves like, water-soluble gases in the flue gas quickly dissolve in the water droplets in the water curtain. For example, water-soluble gases like sulfur dioxide react with water to form sulfurous acid, which is then absorbed by the water and removed from the flue gas.
[0086] For small particles of impurities in the flue gas, on the one hand, when the particles come into contact with water droplets in the water curtain, they will be adsorbed by the tension of the water droplet surface, just like dust will stick to the surface of a wet object; on the other hand, when small particles of impurities collide with high-speed water droplets, they will be embedded in the water droplets due to inertia, and separated from the flue gas as the water droplets settle due to gravity, thereby achieving the capture and cleaning of small particles of impurities.
[0087] At the same time, the turbine blades 420 rotate under the impact of the water column. Due to the special shape and rotation direction of the turbine blades 420, they generate a driving force on the surrounding flue gas in the opposite direction of the flue gas's movement. According to Newton's third law, the action of force is reciprocal. The turbine blades 420 exert a counterforce on the flue gas, slowing its flow. As the flue gas flow slows, its residence time within the cleaning chamber 310 is prolonged. The water curtain persists within the cleaning chamber 310, giving the flue gas more time to come into contact with and interact with it. During this process, water-soluble gases in the flue gas have more time to dissolve in the water, and small impurity particles have more opportunities to collide with and be captured by water droplets, thereby improving the cleaning effect on water-soluble gases and small impurities in the flue gas.
[0088] In summary, the working principle of the present invention is as follows:
[0089] First, the flue gas to be treated is introduced into the rotating channel 110 through the air inlet 120 in a direction perpendicular to the axial direction of the straight cylinder portion 111. The rotating fan 210 generates a driving force along the axial direction of the rotating channel 110. Under the combined action of the centrifugal force of the flue gas and the friction force of the inner wall of the rotating channel 110, the inner wall of the rotating channel 110 intercepts large particles of impurities in the flue gas.
[0090] When contaminated water flows to the barrier arm 320 under the influence of gravity and other factors, the inclined barrier arm 320 changes the water's flow direction, forcing it to flow along the inclination of the barrier arm 320, thereby increasing the water's residence time at the barrier arm 320. As the water flows through the damping groove 321, the groove's structure hinders its flow, creating eddies or turbulent currents within the groove, dissipating the water's kinetic energy and reducing its velocity. Furthermore, water accumulates within the damping groove 321, increasing the likelihood of it being trapped by the barrier arm 320 and allowing more water to be retained by the barrier arm 320 rather than continuing to flow directly with the smoke or other airflow.
[0091] The presence of the barrier arm 320 itself will hinder the flow of smoke, preventing the smoke from flowing smoothly along the original straight line. Since the barrier arm 320 is set at an angle, when the smoke hits the barrier arm 320, it will be forced to change its flow direction and flow along the surface of the barrier arm 320 and the surrounding space, thereby increasing the length of the smoke flow path in the horizontal direction. Multiple horizontally arranged damping grooves 321 will cause the smoke to generate more disturbances and eddies when flowing through the barrier arm 320. When the smoke passes through the damping groove 321, a complex flow state will be formed in the groove. It is no longer a simple straight line flow, but shuttles back and forth and rotates in the groove, which greatly increases the length of the smoke flow path in the direction perpendicular to the barrier arm 320.
[0092] The water pump uses a spray gun 410 to spray a high-pressure water jet into the cleaning chamber 310. When the water jet reaches the edge of the turbine blades 420, it is blocked and impacted by the turbine blades 420, causing the direction and shape of the water jet to change. The impact breaks the high-speed water jet into numerous tiny droplets, which spread within the cleaning chamber 310, forming a water curtain. This water curtain significantly increases the contact area between the water and the flue gas. According to the principle of like dissolves like, water-soluble gases in the flue gas quickly dissolve in the water droplets in the water curtain.
[0093] At the same time, the turbine blades 420 rotate under the impact of the water column, generating a driving force on the surrounding flue gas in the opposite direction of the flue gas's movement. The turbine blades 420 exert a reverse force on the flue gas, slowing its flow. After the flue gas flow slows down, its residence time in the cleaning chamber 310 is prolonged. The water curtain continues to exist in the cleaning chamber 310, giving the flue gas more time to come into contact with and interact with the water curtain. In this process, the water-soluble gases in the flue gas have more time to dissolve in the water, and small particles of impurities have more opportunities to collide with the water droplets and be captured, thereby improving the cleaning effect of the water-soluble gases and small particles of impurities in the flue gas.
[0094] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.
Claims
1. A fume treatment device for crude lead production with an anti-clogging function, characterized by: The invention comprises a ventilation mechanism (100), wherein the ventilation mechanism (100) comprises a rotating channel (110) for driving the smoke to be treated to rotate, wherein the rotating channel (110) is connected to an air inlet (120), wherein one end of the rotating channel (110) is provided with a driving mechanism (200), and wherein the rotating channel (110) is provided with a blocking mechanism (300) at an end away from the driving mechanism (200), wherein the blocking mechanism (300) comprises at least a cleaning chamber (310), wherein a spraying mechanism (400) is provided in the cleaning chamber (310); The driving mechanism (200) is used to drive the smoke to move forward in the rotating channel (110), and the rotating channel (110) can accelerate the speed of the smoke moving forward therein, and the rotating channel (110) can intercept large particles of impurities in the smoke; The spray mechanism (400) forms a water curtain inside the cleaning chamber (310) to absorb small particles of impurities and water-soluble gases in the flue gas. The water curtain formed in the cleaning chamber (310) can reduce the moving speed of the flue gas, thereby increasing the time for the water curtain to clean the flue gas. The blocking mechanism (300) is used to intercept the water curtain after absorbing impurities, and the blocking mechanism (300) can increase the path that the smoke passes through in the cleaning chamber (310).
2. The anti-clogging fume treatment device for crude lead production according to claim 1, characterized in that: The rotating channel (110) comprises a straight cylindrical portion (111) and a tapered portion (112), wherein the straight cylindrical portion (111) is communicated with the tapered portion (112), and the radius of the tapered portion (112) gradually decreases along the direction of the flue gas moving path.
3. The anti-clogging fume treatment device for crude lead production according to claim 2, characterized in that: The air intake direction of the air intake port (120) is perpendicular to the axial direction of the straight cylindrical portion (111).
4. The anti-clogging fume treatment device for crude lead production according to claim 2, characterized in that: The driving mechanism (200) includes a fan (210) disposed in the straight cylindrical portion (111), and the fan (210) is used to provide positive pressure to a side of the straight cylindrical portion (111) close to the air inlet (120).
5. The anti-clogging fume treatment device for crude lead production according to claim 4, characterized in that: The driving mechanism (200) further comprises a mounting frame (220) arranged on the inner wall of the straight cylinder portion (111); a motor (230) is mounted on the mounting frame (220); and an output shaft of the motor (230) is coaxially connected to the fan (210).
6. The anti-clogging fume treatment device for crude lead production according to claim 2, characterized in that: The blocking mechanism (300) comprises a cleaning chamber (310) in communication with the tapered portion (112); a blocking arm (320) is provided on a side of the cleaning chamber (310) away from the tapered portion (112); and an air outlet (130) is provided at the top of the cleaning chamber (310).
7. The anti-clogging fume treatment device for crude lead production according to claim 6, characterized in that: The blocking arm (320) is tilted toward a side away from the tapered portion (112).
8. The anti-clogging fume treatment device for crude lead production according to claim 6, characterized in that: The barrier arm (320) is provided with a plurality of horizontally arranged damping grooves (321), and the barrier arm (320) is provided with guide grooves at both ends of the plurality of damping grooves (321) that are away from each other, and the guide grooves are perpendicular to the plurality of damping grooves (321).
9. The anti-clogging fume treatment device for crude lead production according to claim 6, characterized in that: The spray mechanism (400) includes a turbine blade (420), the rotation shaft of the turbine blade (420) is rotatably connected to the blocking arm (320), and the turbine blade (420) located in the cleaning chamber (310) is used to form positive pressure toward the side close to the tapered portion (112).
10. The anti-clogging fume treatment device for crude lead production according to claim 9, characterized in that: The spray mechanism (400) further comprises a spray gun (410), which is connected to a water pump and is used to spray a high-pressure water column into the cleaning chamber (310). The water column sprayed by the spray gun (410) is located on one side of the axis of the turbine blade (420).
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