Preparation equipment and preparation method of capsule skin for soft capsule production

By designing a rubber preparation equipment for soft capsule production, using low-speed rotating stirring, vibrating screen and rotary drum and other technical means, the problem of excessive bubbles in the rubber liquid is solved, and the quality and user experience of the rubber are improved.

CN119819182AActive Publication Date: 2025-04-15TIANFU TECH (LISHUI) CO LTD
View PDF 7 Cites 0 Cited by

Patent Information

Application Number
CN202510279465.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-11
Publication Date
2025-04-15
Estimated Expiration
2045-03-11

AI Technical Summary

Technical Problem

During the production process of soft capsules, the raw materials are stirred at high speed when making rubber, which causes unnecessary small bubbles to occur in the rubber coating, which affects the quality and user experience of the soft capsules.

Method used

A rubber preparation equipment for soft capsule production is designed, including a stirring barrel, a precipitation chamber, a water inlet pipe and a feed pipe. It uses a combination of a low-speed rotating stirring shaft and a fan blade scraper. It is filtered and stirred through a large particle filter plate and a reversing arc stirring rod. Combined with the high-frequency vibration of the vibrating screen and the drum and the cutting wheel, the bubbles in the glue are removed and the flat and smooth rubber is formed.

Benefits of technology

It effectively reduces the generation of bubbles in the glue liquid, prevents holes in the glue coat, improves the quality of the soft capsules, makes it less likely to become sticky when it encounters saliva, and is swallowed smoothly.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119819182A_ABST
    Figure CN119819182A_ABST
Patent Text Reader

Abstract

The invention relates to the technical field of soft capsule production equipment, in particular to rubber preparation equipment for soft capsule production and a preparation method.The rubber preparation equipment comprises a supporting frame, a stirring barrel is fixedly connected to the interior of the supporting frame, a settling chamber is fixedly connected to the inner wall of the supporting frame, and a water inlet pipe is fixedly connected to the outer wall of the stirring barrel; a feeding pipe is fixedly connected to the outer wall of the stirring barrel, two forward arc-shaped stirring rods are fixed to the outer wall of the stirring shaft and driven by the stirring shaft to rotate at a low speed, two reverse arc-shaped stirring rods are attached to the outer wall of the stirring shaft to rotate reversely, and a gear installed at the bottom of the stirring shaft provides power for the reverse arc-shaped stirring rods to rotate reversely. One pair of rotating fan blades rotate forwards, the other pair of rotating fan blades rotate oppositely and reversely, meanwhile, bubbles in a glue solution are reduced through low-speed large-torque rotation, and meanwhile materials in the tank are fully stirred through large-area low-speed rotation of the special rotating blades.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of soft capsule production equipment, in particular to a rubber preparation device and a preparation method for soft capsule production. Background Art

[0002] The rubber skin of soft capsules is mainly made of gelatin, glycerin and other pharmaceutical excipients. When producing the rubber skin of soft capsules, it is usually necessary to accurately weigh the various raw materials and put them into a clean container, then quickly dissolve them at a certain temperature, and extrude the glue through a special extrusion head or pump head to form a continuous long and thin filament, which will quickly dry and form a solid rubber skin.

[0003] However, if the raw materials are stirred excessively at high speed using stirring fan blades in order to accelerate the fusion and molding of the gel coat during the production process, unnecessary small bubbles will be generated in the gel coat, resulting in voids in the gel coat. After the soft capsules are produced, the saliva will become sticky and difficult to swallow smoothly. Summary of the invention

[0004] In order to solve the above technical problems, the present invention provides a rubber preparation device for soft capsule production, comprising a support frame, a stirring barrel is fixedly connected to the inside of the support frame, a sedimentation chamber is fixedly connected to the inner wall of the support frame, a water inlet pipe is fixedly connected to the outer wall of the stirring barrel, and a feed pipe is fixedly connected to the outer wall of the stirring barrel; A stirring mechanism, which includes a motor, a filter plate for filtering large particles of materials, a stirring shaft, a fan blade scraper, and a stirring component for limiting the stirring speed and reducing bubbles; The inner wall of the mixing barrel is fixedly connected to the outer wall of the large particle filter plate, the outer wall of the motor is fixedly connected to the outer wall of the mixing barrel, the inner wall of the mixing barrel is rotatably connected to the mixing shaft, the outer wall of the mixing shaft is fixedly connected to the rotating part of the motor, and the outer wall of the mixing shaft is fixedly connected to the fan blade scraper.

[0005] Preferably, the stirring assembly includes two forward-rotating arc-shaped stirring rods fixedly connected to the outer wall of the stirring shaft, and the ends of the two forward-rotating arc-shaped stirring rods away from the stirring shaft are fixedly connected to a fixing ring, and the outer wall of the fixing ring is fit-connected to the inner wall of the stirring barrel.

[0006] Preferably, one end of the stirring shaft away from the motor is fixedly connected with gear one, the outer wall of the stirring shaft is fixedly connected with a shell, the inner wall of the shell is meshed with shell two, the outer wall of the shell two is fixedly connected with a connecting rod, the outer wall of the connecting rod is fixedly connected with two gear twos, the outer walls of the two gear twos are meshed and connected with the outer wall of gear one, the inner wall of the shell two is meshed and connected with the inside of the stirring barrel, the inner wall of the stirring barrel is rotatably connected with gear three, the outer wall of gear three is meshed and connected with the outer walls of the two gear twos, the outer wall of gear three is fixedly connected with connecting shaft two, the outer wall of connecting shaft two is penetrated and connected with the inner wall of the stirring barrel, before use, the motor is connected to the power supply and ensure that the motor is in working state, before use, the water inlet pipe is connected with the corresponding hot water pipe, and the feed pipe is connected with the corresponding material pipe to ensure the normal circulation and use of the two pipes, and the motor drives the stirring shaft in during operation. The material rotates, and when it enters the mixing barrel through the feed pipe, it will fall on the large particle filter plate and be rotated and filtered and fused by the fan blade scraper connected to the mixing shaft, pushing the material and the large particle filter plate to grind, so that the material enters the bottom and the large particles are ground smaller during the rotation of the fan blade scraper, and then enter the bottom through the large particle filter plate to mix and stir with the pure hot water. Two forward-rotating arc-shaped stirring rods are fixed on the outer wall of the mixing shaft, which rotate at a low speed driven by the mixing shaft, and two reverse-rotating arc-shaped stirring rods are attached to the outer wall of the mixing shaft for reverse rotation. The reverse-rotating arc-shaped stirring rods are powered by the gears installed at the bottom of the mixing shaft for reverse rotation. One pair of rotating fan blades rotates forward, and the other pair rotates in the opposite direction. At the same time, they rotate with high torque at low speed. The low-speed rotation also reduces the generation of bubbles in the glue. At the same time, the materials in the tank are fully stirred by the special rotating blades that rotate over a large area at a low speed.

[0007] Preferably, both ends of the connecting rod away from the outer shell are fixedly connected with inverted arc stirring rods, and one end of the two inverted arc stirring rods away from the outer shell is fixedly connected with a fixing rod, and the inner wall of the fixing rod is rotatably connected to the outer wall of the stirring shaft.

[0008] Preferably, a discharge pipe is fixedly connected to the outer wall of the mixing barrel, the inner wall of the discharge pipe is connected through the inner wall of the mixing barrel, a stainless steel screen is fixedly connected to the inner wall of the discharge pipe, a support plate is fixedly connected to the outer wall of the discharge pipe, a plurality of springs are fixedly connected to the outer wall of the support plate, the end of the spring away from the support plate is fixedly connected to a vibrating screen shell, the lower end of the vibrating screen shell is fixedly connected to the vibrating screen, and a high and low slide plate is fixedly connected to the outer wall of the vibrating screen shell.

[0009] Preferably, a plurality of pushing rotating rods are fixedly connected to the outer wall of the fixed rod, and the outer walls of the plurality of connecting shafts two are rotatably fitted and connected to the outer wall of the mixing barrel, the end of the connecting shaft two away from the gear three is fixedly connected to a cross-connected rotating shaft, and the end of the cross-connected rotating shaft away from the connecting shaft two is fixedly connected to a transmission shaft one, the outer wall of the sedimentation chamber is fixedly connected to a shell three, a transmission hole is provided on the outer wall of the shell three, the outer wall of the transmission shaft one is rotatably connected to the inner wall of the transmission hole, the end of the transmission shaft one away from the cross-connected rotating shaft is rotatably connected to the inner wall of the shell three, a gear four is fixedly connected to the outer wall of the transmission shaft one, the inner wall of the shell three is penetrated by the connecting shaft one, the outer wall of the connecting shaft one is fixedly connected to a gear five, the outer wall of the gear four is meshed with the outer wall of the gear five, the end of the connecting shaft one away from the gear five is rotatably connected to a belt, and the inner wall of the sedimentation chamber is rotatably connected to a transmission The outer wall of the connecting shaft is fixedly connected with a plurality of push rods, and each rotation of the push rod pushes the high and low slides through the rotation of the connecting shaft, so that the push rod is pushed from the lower part of the high and low slides to move downward. When the push rod rotates past the highest position of the high and low slides, the spring fixedly connected to the support plate below the high and low slides will drive the vibrating screen housing and the high and low slides to reset upward, because the push rod leaves directly from the highest position of the high and low slides without buffering, and at the same time, due to the characteristics of the spring, jitter will be generated when resetting upward, and a plurality of push rods rotate through the high and low slides, and the above jitter is repeated, providing high-frequency vibration up and down for the glue liquid flowing downward through the vibrating screen, and removing tiny bubbles generated in the glue liquid through vibration. At the same time, the glue liquid with tiny bubbles removed will be diverted to the bottom along the holes of the vibrating screen.

[0010] Preferably, the inner wall of the support frame is rotatably connected to a transmission shaft 2, the outer wall of the sedimentation chamber is fixedly connected to a shell 4, the outer wall of the belt 2 is rotatably connected to the outer wall of the transmission shaft 2, the inner wall of the shell 4 is rotatably connected to a rotating column, the outer wall of the transmission shaft is rotatably connected to the belt 2, the inner wall of the belt 2 is rotatably connected to the outer wall of the rotating column, the outer wall of the belt 2 is rotatably connected to the outer wall of the transmission shaft 2, the inner wall of the shell 4 is penetrated by a transmission shaft 3, and the inner wall of the belt 2 is rotatably connected to the outer wall of the transmission shaft 3.

[0011] Preferably, a rotating drum is fixedly connected to the outer wall of the transmission shaft, an extrusion drum is fixedly connected to the outer wall of the transmission shaft 2, a rotating shaft is rotatably connected to the inner wall of the support frame, an end of the transmission shaft 3 away from the outer shell 4 is rotatably connected to the outer wall of the support frame, a conveyor belt is rotatably connected to the outer wall of the outer shell 3, an end of the conveyor belt away from the transmission shaft 3 is rotatably connected to the outer wall of the rotating shaft, a rotating shaft 1 is fixedly connected to the outer wall of the outer shell 4, and an end of the rotating shaft 1 away from the outer shell 4 is rotatably connected to a cutting wheel, the cross-connected rotating shaft connected to the bottom end of the connecting shaft 2 changes the connection position, so that the transmission shaft 1 fixedly connected below the cross-connected rotating shaft is vertically connected downward, and the rotating force The transmission is transmitted to the gear five through the gear four, the transmission is transmitted to the connecting shaft one, and the connecting shaft one is transmitted to the transmission shaft so that the transmission shaft drives the drum to rotate in the sedimentation chamber. When the drum rotates, the adhesive liquid will adhere to the drum in a thin film due to its own viscosity. The drum continues to roll upward, and the scraper fixed on the sedimentation chamber is attached not far from the outer wall of the drum to scrape off the excess adhesive liquid. At the same time, an extrusion cylinder is arranged on the upper end of the drum. Cooling water is injected into the extrusion cylinder through the addition port or edible oil is added to the surface of the extrusion cylinder, so that the extrusion cylinder extrude and roll the gel coat that rolls up, making the surface of the gel coat flat and smooth, while also avoiding small bubbles remaining inside the gel coat.

[0012] Preferably, another rotating shaft 1 is fixedly connected to the outer wall of the sedimentation chamber, and another cutting wheel is rotatably connected to the end of the other rotating shaft 1 away from the sedimentation chamber, a discharge plate is fixedly connected to the outer wall of the sedimentation chamber, and a discharge port is respectively arranged on the upper ends of both sides of the discharge plate, and the end of the transmission shaft 2 away from the support frame is connected to the outer shell 4 through the transmission shaft 2, and a feeding port is provided on the transmission shaft 2, a scraper is fixedly connected to the inner wall of the sedimentation chamber, and a scraper is fixedly connected to the inner wall of the sedimentation chamber, and the end of the scraper away from the sedimentation chamber is fixedly connected to the outer wall of the outer shell 4, and the cutting wheel is tightly attached to the surface of the rotating drum. When the rotating drum rotates, due to the effect of friction, the cutting wheel will also It rotates in the opposite direction to cut the edges and corners of the glue on the rotating drum, so that the size and corners of the gel coat are consistent. The scraper fixed on the sedimentation chamber is placed on the scraper conveyor belt, and the scraper part of the scraper fits the surface of the rotating drum. At the same time, the removed excess gel coat edges and corners fall on the discharge plate through the discharge ports on both sides and are discharged. The discharge plate can also be removed to make the edges and corners fall back into the sedimentation chamber. Through the above-mentioned components, the surface of the gel coat is leveled through the extrusion cylinder to make its surface flat and consistent, and the cutting wheel removes the excess edges and corners on both sides of the gel coat to make it neat and consistent. Finally, the glue formed on the rotating drum is shoveled off the conveyor belt by the scraper for transportation to facilitate the next process.

[0013] A method for preparing a rubber preparation device for soft capsule production comprises the following steps: S1: Connect the pipeline: Before use, connect the feed pipe and the water inlet pipe to the corresponding pipelines, and ensure that the power supply of the motor is in working condition.

[0014] S2: Start the equipment: Connect the power supply to ensure that the motor starts working and drives the stirring shaft to rotate at a low speed. The material particles enter the feed pipe. When the fan blade scraper and the large particle filter plate rotate and rub against them, the large particles are screened and enter the lower stirring mechanism. The bottom end of the stirring shaft drives the reverse arc stirring rod to rotate and stir in the opposite direction of the forward arc stirring rod, and ensure that the bottom mechanical energy is in normal working condition.

[0015] The present invention has the following beneficial effects: (1) The present invention aims to solve the problem of excessive bubbles generated when stirring the glue liquid. A stirring mechanism and a stirring assembly are arranged on the inner wall of the device. Before use, the motor is connected to the power supply and ensured to be in working state. Before use, the water inlet pipe is connected to the corresponding hot water pipe, and the feed pipe is connected to the corresponding material pipe to ensure the normal circulation of the two pipes. During operation, the motor drives the stirring shaft to rotate. When the material enters the stirring barrel through the feed pipe, it will fall on the large particle filter plate and be filtered and fused by the fan blade scraper connected to the stirring shaft, pushing the material and the large particle filter plate to grind, so that the material enters the bottom while letting the large particles The particles are ground into smaller pieces during the rotation of the blade scraper, and then enter the bottom through the large particle filter plate to be mixed and stirred with pure hot water. Two forward-rotating arc-shaped stirring rods are fixed on the outer wall of the stirring shaft and rotate at a low speed driven by the stirring shaft. Two reverse-rotating arc-shaped stirring rods are attached to the outer wall of the stirring shaft for reverse rotation. The reverse-rotating arc-shaped stirring rods are powered by gears installed at the bottom of the stirring shaft for reverse rotation. One pair of rotating blades rotates forward, and the other pair rotates in the opposite direction. At the same time, they rotate at a low speed with a large torque. The low-speed rotation also reduces the generation of bubbles in the glue. At the same time, the materials in the tank are fully stirred by the special rotating blades that rotate over a large area and at a low speed.

[0016] (2) The force of the stirring shaft is used to drive the bottom connecting shaft 2 to rotate. The outer wall of the connecting shaft 2 is fixedly connected with a plurality of push rods. Each time the push rod rotates through the rotation of the connecting shaft 2, the push rod pushes the high and low slides from the lower part of the high and low slides to move downward. When the push rod rotates past the highest point of the high and low slides, the spring fixedly connected to the support plate below the high and low slides will drive the vibrating screen housing and the high and low slides to reset upward. Because the push rod leaves directly from the highest point of the high and low slides without buffering, and due to the characteristics of the spring, it will generate shaking when resetting upward. Several push rods rotate through the high and low slides, and the above shaking occurs repeatedly, providing high-frequency vibration up and down for the glue liquid flowing downward through the vibrating screen, and removing tiny bubbles generated in the glue liquid through vibration. At the same time, the glue liquid with tiny bubbles removed will be diverted to the bottom along the holes of the vibrating screen.

[0017] (3) Taking advantage of the viscosity of the above-mentioned glue liquid, the cross-connected rotating shaft connected to the bottom end of the connecting shaft 2 changes the connection position, so that the transmission shaft 1 fixedly connected below the cross-connected rotating shaft is vertically connected downward, and the rotational force is transmitted to the gear 5 through the gear 4, and the gear 5 is transmitted to the connecting shaft 1, and the connecting shaft 1 is transmitted to the transmission shaft so that the transmission shaft drives the rotating drum to rotate in the sedimentation chamber. When the rotating drum rotates, the glue liquid will adhere to the rotating drum in a thin film due to its own viscosity. The rotating drum continues to roll upward, and the scraper fixed on the sedimentation chamber is attached not far from the outer wall of the rotating drum to scrape off the excess glue liquid. At the same time, an extrusion cylinder is set at the upper end of the rotating drum. Cooling water is injected into the extrusion cylinder through the addition port or edible oil is added to the surface of the extrusion cylinder, so that the extrusion cylinder extrude and roll the gel coat that rolls up, making the surface of the gel coat flat and smooth, while also avoiding small bubbles remaining inside the gel coat.

[0018] (4) By utilizing the force of the above-mentioned rotating drum, the cutting wheel is tightly attached to the surface of the rotating drum. When the rotating drum rotates, due to the effect of friction, the cutting wheel will also rotate in the opposite direction when the rotating drum rotates, thereby cutting the edges and corners of the glue on the rotating drum and making the edges and corners of the gel coat consistent. When the scraper fixed on the sedimentation chamber is placed on the scraper conveyor belt, the scraper part of the scraper is attached to the surface of the rotating drum. At the same time, the excess gel coat edges and corners removed are dropped onto the discharge plate through the discharge ports on both sides and discharged. The discharge plate can also be removed so that the edges and corners fall back into the sedimentation chamber. Through the above-mentioned components and the extrusion cylinder, the surface of the gel coat is flattened to make its surface flat and consistent. The cutting wheel removes the excess edges on both sides of the gel coat to make it neat and consistent. Finally, the glue formed on the rotating drum is scraped off by the scraper onto the conveyor belt for transportation to facilitate the next process. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0020] Figure 1 It is a schematic diagram of the internal structure of the overall structure of the present invention; Figure 2 It is a schematic diagram of the overall structure of the present invention; Figure 3 It is a schematic diagram of the overall structural support frame of the present invention; Figure 4 This is a schematic diagram of the interior of the stirring mechanism of the present invention; Figure 5 For the present invention Figure 4 A is an enlarged schematic diagram; Figure 6It is a schematic diagram of the overall structure appearance of the present invention; Figure 7 It is a schematic cross-sectional view of the discharge port of the present invention; Figure 8 For the present invention Figure 7 A magnified schematic diagram of B; Fig. 9 It is a schematic diagram of the bottom structure of the present invention; Fig.10 It is a left side cross-sectional schematic diagram of the present invention; Fig.11 It is a partial structural schematic diagram of the present invention; Fig.12 For the present invention Fig.11 A magnified schematic diagram of middle C; Fig.13 For the present invention Fig.11 A magnified schematic diagram of D; Fig.14 It is a schematic diagram of the working process of the present invention.

[0021] In the accompanying drawings, the components represented by the reference numerals are listed as follows: In the figure: 1. support frame; 11. stirring barrel; 12. sedimentation chamber; 13. water inlet pipe; 14. feed pipe; 2. stirring mechanism; 21. motor; 22. large particle filter plate; 23. stirring shaft; 24. fan blade scraper; 3. stirring assembly; 31. fixing ring; 32. forward arc stirring rod; 33. gear one; 34. gear two; 35. gear three; 36. reverse arc stirring rod; 37. shell; 38. connecting rod; 39. shell two; 310. connecting shaft two; 41. push rod; 42. discharge pipe; 43. high and low slide plate; 44. spring; 45. support plate; 46. vibration screen shell; 47. stainless steel screen; 48. vibration screen ;49, cross-connected rotating shaft;51, outer shell three;52, transmission shaft one;53, gear four;54, gear five;55, connecting shaft one;56, belt;57, transmission shaft;58, belt two;59, transmission shaft two;511, transmission shaft three;512, outer shell four;61, rotating drum;62, extrusion drum;63, rotating shaft;64, conveyor belt;65, rotating shaft one;66, cutting wheel;67, discharge port;68, discharge plate;69, adding port;611, scraper, 612, shovel blade. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0023] For example, see Figure 1 - Figure 3 The present invention is a rubber preparation device for soft capsule production, including a support frame 1, a stirring barrel 11 is fixedly connected to the inside of the support frame 1, a sedimentation chamber 12 is fixedly connected to the inner wall of the support frame 1, a water inlet pipe 13 is fixedly connected to the outer wall of the stirring barrel 11, and a feed pipe 14 is fixedly connected to the outer wall of the stirring barrel 11.

[0024] A stirring mechanism 2, the stirring mechanism 2 includes a motor 21, a filter plate 22 for filtering large particles of materials, a stirring shaft 23, a fan blade scraper 24, and a stirring component 3 for limiting the stirring speed and reducing bubbles; The inner wall of the mixing barrel 11 is fixedly connected to the outer wall of the large particle filter plate 22, the outer wall of the motor 21 is fixedly connected to the outer wall of the mixing barrel 11, the inner wall of the mixing barrel 11 is rotatably connected to the mixing shaft 23, the outer wall of the mixing shaft 23 is fixedly connected to the rotating part of the motor 21, and the outer wall of the mixing shaft 23 is fixedly connected to the fan blade scraper 24.

[0025] The stirring assembly 3 includes two forward-rotating arc stirring rods 32 fixedly connected to the outer wall of the stirring shaft 23 , and one end of the two forward-rotating arc stirring rods 32 away from the stirring shaft 23 is fixedly connected to a fixing ring 31 , and the outer wall of the fixing ring 31 is fitted and connected to the inner wall of the stirring barrel 11 .

[0026] A gear 1 33 is fixedly connected to one end of the stirring shaft 23 away from the motor 21, a shell 37 is fixedly connected to the outer wall of the stirring shaft 23, a shell 2 39 is meshedly connected to the inner wall of the shell 37, a connecting rod 38 is fixedly connected to the outer wall of the shell 2 39, two gears 2 34 are fixedly connected to the outer wall of the connecting rod 38, the outer walls of the two gears 2 34 are meshed and connected with the outer wall of the gear 1 33, the inner wall of the shell 2 39 is meshed and connected with the inside of the stirring barrel 11, a gear 35 is rotatably connected to the inner wall of the stirring barrel 11, the outer wall of the gear 35 is meshed and connected with the outer walls of the two gears 2 34, a connecting shaft 2 310 is fixedly connected to the outer wall of the gear 35, the outer wall of the connecting shaft 2 310 is penetrated and connected with the inner wall of the stirring barrel 11, before use, the motor 21 is powered on and ensure that the motor 21 is in working condition, the water inlet pipe 13 is docked with the corresponding hot water pipe, the feed pipe 14 is docked with the corresponding material pipe before use, to ensure the normal circulation of the two pipes, and during work The motor 21 drives the stirring shaft 23 to rotate. When the material enters the stirring barrel 11 through the feeding pipe 14, it will fall on the large particle filter plate 22 and be rotated and filtered by the fan blade scraper 24 connected to the stirring shaft 23, pushing the material and the large particle filter plate 22 to grind, so that the material enters the bottom while the large particles are ground into smaller sizes during the rotation of the fan blade scraper 24, and then enter the bottom through the large particle filter plate 22 to mix and stir with the pure hot water. Two forward-rotating arc stirring rods 32 are fixed on the outer wall of the stirring shaft 23. Driven by the stirring shaft 23, two reverse-rotating arc stirring rods 36 are attached to the outer wall of the stirring shaft 23 to rotate in the opposite direction. The reverse-rotating arc stirring rod 36 is powered by the gear installed at the bottom of the stirring shaft 23 to reverse. One pair of rotating fan blades rotates forward, and the other pair rotates in the opposite direction. At the same time, they rotate with high torque at low speed. The low-speed rotation also reduces the generation of bubbles in the glue. At the same time, the material in the tank is fully stirred over a large area and at a low speed through special rotating blades.

[0027] For example 2, please refer to Figure 4 - Figure 8 The present invention is a rubber preparation device for soft capsule production. On the basis of the first embodiment, the two ends of the connecting rod 38 away from the second shell 39 are fixedly connected with the reverse arc stirring rod 36, and the ends of the two reverse arc stirring rods 36 away from the second shell 39 are fixedly connected with the fixed rod 311, and the inner wall of the fixed rod 311 is rotatably connected with the outer wall of the stirring shaft 23.

[0028] A discharge pipe 42 is fixedly connected to the outer wall of the mixing barrel 11, the inner wall of the discharge pipe 42 is connected through the inner wall of the mixing barrel 11, a stainless steel screen 47 is fixedly connected to the inner wall of the discharge pipe 42, a support plate 45 is fixedly connected to the outer wall of the discharge pipe 42, a plurality of springs 44 are fixedly connected to the outer wall of the support plate 45, a vibrating screen housing 46 is fixedly connected to one end of the spring 44 away from the support plate 45, a vibrating screen 48 is fixedly connected to the lower end of the vibrating screen housing 46, and a high and low slide plate 43 is fixedly connected to the outer wall of the vibrating screen housing 46.

[0029] The outer wall of the fixed rod 311 is fixedly connected with a plurality of push rotating rods 41, the outer walls of the plurality of connecting shafts 310 are rotatably connected with the outer wall of the mixing barrel 11, the end of the connecting shaft 2 310 away from the gear 3 35 is fixedly connected with a cross connecting rotating shaft 49, the end of the cross connecting rotating shaft 49 away from the connecting shaft 2 310 is fixedly connected with a transmission shaft 1 52, the outer wall of the sedimentation chamber 12 is fixedly connected with a shell 3 51, the outer wall of the shell 3 51 is provided with a transmission hole 410, and the outer wall of the transmission shaft 1 52 is connected with the outer wall of the mixing barrel 11. The inner wall of the transmission hole 410 is rotatably connected, the end of the transmission shaft 1 52 away from the cross-connected rotating shaft 49 is rotatably connected to the inner wall of the shell 3 51, the outer wall of the transmission shaft 1 52 is fixedly connected with a gear 4 53, the inner wall of the shell 3 51 is penetrated with a connecting shaft 1 55, the outer wall of the connecting shaft 1 55 is fixedly connected with a gear 54, the outer wall of the gear 4 53 is meshed with the outer wall of the gear 54, the end of the connecting shaft 1 55 away from the gear 5 54 is rotatably connected with a belt 56, and the inner wall of the precipitation chamber 12 The driving shaft 57 is rotatably connected to the driving shaft 57, and the end of the belt 56 away from the connecting shaft 1 55 is rotatably connected to the outer wall of the driving shaft 57. The outer wall of the connecting shaft 2 310 is fixedly connected with a plurality of pushing rotating rods 41. Through the rotation of the connecting shaft 2 310, the pushing rotating rod 41 pushes the high and low slide plates 43 each time it rotates, so that the pushing rotating rod 41 is pushed from the lower part of the high and low slide plates 43 to move downward. When the pushing rotating rod 41 rotates over the highest place of the high and low slide plates 43, the spring fixedly connected to the support plate 45 below the high and low slide plates 43 will drive the vibrating screen housing 46 and the high and low slide plates 43 to reset upward, because the pushing rotating rod 41 directly leaves the highest part of the high and low slide plates 43 without buffering, and at the same time, due to the characteristics of the spring, jitter will be generated when resetting upward. A plurality of pushing rotating rods 41 rotate through the high and low slide plates 43, and the above jitter occurs repeatedly, providing up and down high-frequency vibrations for the glue liquid flowing downward through the vibrating screen 48, and removing the tiny bubbles generated in the glue liquid through the vibration. At the same time, the glue liquid with the tiny bubbles removed will be diverted into the bottom along the holes of the vibrating screen 48.

[0030] A transmission shaft 2 59 is rotatably connected to the inner wall of the support frame 1, a shell 4 512 is fixedly connected to the outer wall of the sedimentation chamber 12, the outer wall of the belt 2 58 is rotatably connected to the outer wall of the transmission shaft 2 59, the inner wall of the shell 4 512 is rotatably connected to a rotating column 513, the outer wall of the transmission shaft 57 is rotatably connected to the belt 2 58, the inner wall of the belt 2 58 is rotatably connected to the outer wall of the rotating column 513, the outer wall of the belt 2 58 is rotatably connected to the outer wall of the transmission shaft 2 59, a transmission shaft 3 511 is penetrated through the inner wall of the shell 4 512, and the inner wall of the belt 2 58 is rotatably connected to the outer wall of the transmission shaft 3 511.

[0031] A rotating drum 61 is fixedly connected to the outer wall of the transmission shaft 57, an extrusion cylinder 62 is fixedly connected to the outer wall of the transmission shaft 2 59, a rotating shaft 63 is rotatably connected to the inner wall of the support frame 1, the end of the transmission shaft 3 511 away from the outer shell 4 512 is rotatably connected to the outer wall of the support frame 1, a conveyor belt 64 is rotatably connected to the outer wall of the outer shell 3 51, and the end of the conveyor belt 64 away from the transmission shaft 3 511 is rotatably connected to the outer wall of the rotating shaft 63, a rotating shaft 1 65 is fixedly connected to the outer wall of the outer shell 4 512, and a cutting wheel 66 is rotatably connected to the end of the rotating shaft 1 65 away from the outer shell 4 512, and the cross-connected rotating shaft 49 connected to the bottom end of the connecting shaft 2 310 changes the connection position, so that the transmission shaft 1 52 fixedly connected below the cross-connected rotating shaft 49 is vertically connected downward, and the rotating shaft 1 The force is transmitted to gear five 54 through gear four 53, gear five 54 is transmitted to connecting shaft one 55, connecting shaft one 55 is transmitted to transmission shaft 57, so that transmission shaft 57 drives drum 61 to rotate in sedimentation chamber 12. When drum 61 rotates, the adhesive liquid will adhere to drum 61 in the form of a thin film due to its own viscosity. Drum 61 continues to roll upward, and scraper 611 fixed on sedimentation chamber 12 is attached not far from the outer wall of drum 61 to scrape off excess adhesive liquid. At the same time, an extrusion cylinder 62 is provided at the upper end of drum 61. Cooling water is injected into extrusion cylinder 62 through addition port 69 or edible oil is added to the surface of extrusion cylinder 62, so that extrusion cylinder 62 can extrude and roll the gel coat that rolls up, making the surface of the gel coat flat and smooth, while also avoiding small bubbles remaining inside the gel coat.

[0032] Another rotating shaft 65 is fixedly connected to the outer wall of the sedimentation chamber 12, and another cutting wheel 66 is rotatably connected to the end of the other rotating shaft 65 away from the sedimentation chamber 12. A discharge plate 68 is fixedly connected to the outer wall of the sedimentation chamber 12, and a discharge port 67 is respectively arranged on the upper ends of both sides of the discharge plate 68. The end of the transmission shaft 2 59 away from the support frame 1 is connected to the outer shell 4 512 through and through, and the transmission shaft 2 59 is provided with an addition port 69. A scraper 611 is fixedly connected to the inner wall of the sedimentation chamber 12, and a scraper 612 is fixedly connected to the inner wall of the sedimentation chamber 12. The end of the scraper 612 away from the sedimentation chamber 12 is fixedly connected to the outer wall of the outer shell 4 512. The cutting wheel 66 fits tightly to the surface of the rotating drum 61. When the rotating drum 61 rotates, the cutting wheel 66 is moved due to the friction force. As the drum 61 rotates, it will also rotate in the opposite direction, so as to achieve the effect of cutting the edges and corners of the glue on the drum 61, so that the size and corners of the gel coat are consistent. The scraper 612 fixed on the sedimentation chamber 12 is scraped onto the conveyor belt 64, and the scraper part of the scraper 612 is in contact with the surface of the drum 61. At the same time, the removed excess gel coat edges and corners are discharged through the discharge ports 67 on both sides and fall onto the discharge plate 68. The discharge plate 68 can also be removed to make the edges and corners fall back into the sedimentation chamber 12. Through the above-mentioned components, the surface of the gel coat is smoothed by the extrusion drum 62 to make its surface smooth and consistent. The cutting wheel 66 removes the excess edges and corners on both sides of the gel coat to make it neat and consistent. Finally, the glue formed on the drum 61 is scraped off by the scraper 612 onto the conveyor belt 64 for transportation to facilitate the next process.

[0033] A method for preparing a device for preparing rubber for soft capsule production, characterized in that it comprises the following steps: S1: Connect the pipeline: Before use, connect the feed pipe 14 and the water inlet pipe 13 to the corresponding pipelines, and ensure that the power supply of the motor 21 is in working state.

[0034] S2: Start the equipment: connect the power supply to ensure that the motor 21 starts working and drives the stirring shaft 23 to rotate at a low speed. The material particles enter the feed pipe 14. When the fan blade scraper 24 and the large particle filter plate 22 rotate and rub against them, the large particles are screened and enter the lower stirring mechanism. The bottom end of the stirring shaft 23 drives the reverse arc stirring rod 36 to perform reverse rotation stirring compared with the forward arc stirring rod 32, and ensure that the bottom mechanical energy is in normal working condition.

[0035] A specific application of this embodiment is: before use, the motor 21 is powered on and ensured to be in working state, the water inlet pipe 13 is connected to the corresponding hot water pipe, the feed pipe 14 is connected to the corresponding material pipe, the normal circulation of the two pipes is ensured, and the motor 21 is powered on and in working state. When working, the motor 21 drives the stirring shaft 23 to rotate. When the material enters the stirring barrel 11 through the feed pipe 14, it will fall on the large particle filter plate 22 and be rotated and filtered and fused by the fan blade scraper 24 connected to the stirring shaft 23, pushing the material and the large particles to move. The particle filter plate 22 grinds the material so that the material enters the bottom and the large particles are ground into smaller particles during the rotation of the blade scraper 24. Then the large particles pass through the large particle filter plate 22 and enter the bottom to be mixed with the pure hot water. The outer wall of the stirring shaft 23 is fixed with two forward-rotating arc stirring rods 32. Driven by the stirring shaft 23, the stirring shaft 23 rotates at a low speed. The outer wall of the stirring shaft 23 is fitted with two reverse-rotating arc stirring rods 36 for reverse rotation. The reverse-rotating arc stirring rods 36 are powered by the gears installed at the bottom of the stirring shaft 23 for reverse rotation. One pair of rotating blades rotates forward, and the other pair rotates in the opposite direction. At the same time, the low-speed high-torque rotation also reduces the generation of bubbles in the glue. At the same time, the special rotating blades rotate the materials in the tank over a large area at a low speed to fully stir the materials. The force of the stirring shaft 23 drives the bottom connecting shaft 210 to rotate. The outer wall of the connecting shaft 210 is fixedly connected with a plurality of pushing rods 41. The rotation of the connecting shaft 210 pushes the high-low slide 43 each time the pushing rod 41 rotates, so that the pushing rod 41 is pushed from the lower part of the high-low slide 43 to move downward. When the pushing rod 41 rotates past the highest point of the high-low slide 43, the high-low slide The spring fixedly connected to the support plate 45 below the plate 43 will drive the vibration screen housing 46 and the high and low slide plates 43 to reset upwards, because the push rod 41 directly leaves the highest part of the high and low slide plates 43 without buffering, and due to the characteristics of the spring, shaking will be generated when resetting upwards. Several push rods 41 rotate through the high and low slide plates 43, and the above-mentioned shaking will be repeated, providing high-frequency vibration up and down for the glue liquid flowing downward through the vibration screen 48, and removing tiny bubbles generated in the glue liquid through vibration. At the same time, the glue liquid with tiny bubbles removed will be diverted to the bottom along the holes of the vibration screen 48.

[0036] The cross-connected rotating shaft 49 connected to the bottom end of the connecting shaft 2 310 changes the connection position, so that the transmission shaft 1 52 fixedly connected below the cross-connected rotating shaft 49 is connected vertically downward, and the rotational force is transmitted to the gear 54 through the gear 4 53, and the gear 54 is transmitted to the connecting shaft 1 55, and the connecting shaft 1 55 is transmitted to the transmission shaft 57 so that the transmission shaft 57 drives the rotating drum 61 to rotate in the sedimentation chamber 12. When the rotating drum 61 rotates, the glue liquid will adhere to the rotating drum 61 in a thin film due to its own viscosity. The rotating drum 61 continues to roll upward, and the scraper 611 fixed on the sedimentation chamber 12 is attached not far from the outer wall of the rotating drum 61 to scrape off the excess glue liquid. At the same time, an extrusion cylinder 62 is provided at the upper end of the rotating drum 61. Cooling water is injected into the extrusion cylinder 62 through the addition port 69 or edible oil is added to the surface of the extrusion cylinder 62, so that the extrusion cylinder 62 extrude and roll the gel coat that rolls up, making the gel coat surface flat and smooth, and also avoiding small bubbles remaining inside the gel coat.

[0037] The cutting wheel 66 fits tightly on the surface of the rotating drum 61. When the rotating drum 61 rotates, due to the effect of friction, the cutting wheel 66 rotates in the opposite direction when the rotating drum 61 rotates, so as to achieve the effect of cutting the edges and corners of the glue liquid on the rotating drum 61, so that the size and corners of the gel coat are consistent. The scraper 612 fixed on the sedimentation chamber 12 is scraped on the conveyor belt 64, and the scraper part of the scraper 612 fits on the surface of the rotating drum 61. At the same time, the removed excess gel coat edges and corners are dropped on the discharge plate 68 through the discharge ports 67 on both sides and discharged. The discharge plate 68 can also be removed to make the edges and corners fall back into the sedimentation chamber 12. Through the above-mentioned components, the surface of the gel coat is flattened by the extrusion cylinder 62 to make its surface flat and consistent. The cutting wheel 66 removes the excess edges and corners on both sides of the gel coat to make it neat and consistent. Finally, the glue liquid formed on the rotating drum 61 is shoveled off to the conveyor belt 64 by the scraper 612 for transportation to facilitate the next process.

[0038] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A rubber preparation device for soft capsule production, comprising a support frame (1), a stirring barrel (11) fixedly connected to the interior of the support frame (1), a sedimentation chamber (12) fixedly connected to the inner wall of the support frame (1), a water inlet pipe (13) fixedly connected to the outer wall of the stirring barrel (11), and a feed pipe (14) fixedly connected to the outer wall of the stirring barrel (11), characterized in that: Also includes: A stirring mechanism (2), the stirring mechanism (2) comprising a motor (21), a filter plate (22) for filtering large particles of materials, a stirring shaft (23), a fan blade scraper (24), and a stirring component (3) for limiting the stirring speed and reducing bubbles; The inner wall of the stirring barrel (11) is fixedly connected to the outer wall of the large particle filter plate (22), the outer wall of the motor (21) is fixedly connected to the outer wall of the stirring barrel (11), the inner wall of the stirring barrel (11) is rotatably connected to the stirring shaft (23), the outer wall of the stirring shaft (23) is fixedly connected to the rotating part of the motor (21), and the outer wall of the stirring shaft (23) is fixedly connected to the fan blade scraper (24).

2. The rubber preparation equipment for soft capsule production according to claim 1, characterized in that: The stirring assembly (3) comprises two forward-rotating arc-shaped stirring rods (32) fixedly connected to the outer wall of the stirring shaft (23); one end of the two forward-rotating arc-shaped stirring rods (32) away from the stirring shaft (23) is fixedly connected to a fixing ring (31); the outer wall of the fixing ring (31) is fitted and connected to the inner wall of the stirring barrel (11).

3. The rubber preparation equipment for soft capsule production according to claim 2, characterized in that: The end of the stirring shaft (23) away from the motor (21) is fixedly connected to a gear 1 (33); the outer wall of the stirring shaft (23) is fixedly connected to a housing (37); the inner wall of the housing (37) is meshingly connected to a housing 2 (39); the outer wall of the housing 2 (39) is fixedly connected to a connecting rod (38); the outer wall of the connecting rod (38) is fixedly connected to two gear 2s (34); the outer walls of the two gear 2s (34) are meshingly connected to the outer wall of the gear 1 (33); the inner wall of the housing 2 (39) is meshingly connected to the inside of the stirring barrel (11); the inner wall of the stirring barrel (11) is rotatably connected to a gear 3 (35); the outer wall of the gear 3 (35) is meshingly connected to the outer walls of the two gear 2s (34); the outer wall of the gear 3 (35) is fixedly connected to a connecting shaft 2 (310); the outer wall of the connecting shaft 2 (310) is through-connected to the inner wall of the stirring barrel (11).

4. The rubber preparation equipment for soft capsule production according to claim 3, characterized in that: The two ends of the connecting rod (38) away from the second shell (39) are fixedly connected to the reverse arc stirring rods (36), and one end of the two reverse arc stirring rods (36) away from the second shell (39) is fixedly connected to the fixing rod (311), and the inner wall of the fixing rod (311) is rotatably connected to the outer wall of the stirring shaft (23).

5. The rubber preparation equipment for soft capsule production according to claim 4, characterized in that: A discharge pipe (42) is fixedly connected to the outer wall of the mixing barrel (11), the inner wall of the discharge pipe (42) is connected through the inner wall of the mixing barrel (11), a stainless steel screen (47) is fixedly connected to the inner wall of the discharge pipe (42), a support plate (45) is fixedly connected to the outer wall of the discharge pipe (42), a plurality of springs (44) are fixedly connected to the outer wall of the support plate (45), one end of the spring (44) away from the support plate (45) is fixedly connected to a vibration screen housing (46), a lower end of the vibration screen housing (46) is fixedly connected to a vibration screen (48), and a high and low slide plate (43) is fixedly connected to the outer wall of the vibration screen housing (46).

6. The rubber preparation equipment for soft capsule production according to claim 5, characterized in that: The outer wall of the fixed rod (311) is fixedly connected to a plurality of push rotating rods (41); the outer walls of the plurality of connecting shafts 2 (310) are rotatably connected to the outer wall of the stirring barrel (11); the end of the connecting shaft 2 (310) away from the gear 3 (35) is fixedly connected to a cross-connected rotating shaft (49); the end of the cross-connected rotating shaft (49) away from the connecting shaft 2 (310) is fixedly connected to a transmission shaft 1 (52); the outer wall of the sedimentation chamber (12) is fixedly connected to a shell 3 (51); a transmission hole (410) is provided on the outer wall of the shell 3 (51); the outer wall of the transmission shaft 1 (52) is rotatably connected to the inner wall of the transmission hole (410); the transmission shaft 1 (52) One end away from the cross-connected rotating shaft (49) is rotatably connected to the inner wall of the outer shell three (51); a gear four (53) is fixedly connected to the outer wall of the transmission shaft one (52); a connecting shaft one (55) is connected through the inner wall of the outer shell three (51); a gear five (54) is fixedly connected to the outer wall of the connecting shaft one (55); the outer wall of the gear four (53) is meshedly connected with the outer wall of the gear five (54); an end of the connecting shaft one (55) away from the gear five (54) is rotatably connected to a belt (56); a transmission shaft (57) is rotatably connected to the inner wall of the sedimentation chamber (12); and an end of the belt (56) away from the connecting shaft one (55) is rotatably connected to the outer wall of the transmission shaft (57).

7. The rubber preparation equipment for soft capsule production according to claim 6, characterized in that: The inner wall of the support frame (1) is rotatably connected to a transmission shaft 2 (59); the outer wall of the sedimentation chamber (12) is fixedly connected to a shell 4 (512); the outer wall of the belt 2 (58) is rotatably connected to the outer wall of the transmission shaft 2 (59); the inner wall of the shell 4 (512) is rotatably connected to a rotating column (513); the outer wall of the transmission shaft (57) is rotatably connected to the belt 2 (58); the inner wall of the belt 2 (58) is rotatably connected to the outer wall of the rotating column (513); the outer wall of the belt 2 (58) is rotatably connected to the outer wall of the transmission shaft 2 (59); the inner wall of the shell 4 (512) is penetrated by a transmission shaft 3 (511); the inner wall of the belt 2 (58) is rotatably connected to the outer wall of the transmission shaft 3 (511).

8. The rubber preparation equipment for soft capsule production according to claim 7, characterized in that: A rotating cylinder (61) is fixedly connected to the outer wall of the transmission shaft (57), an extrusion cylinder (62) is fixedly connected to the outer wall of the transmission shaft 2 (59), a rotating shaft (63) is rotatably connected to the inner wall of the support frame (1), one end of the transmission shaft 3 (511) away from the outer shell 4 (512) is rotatably connected to the outer wall of the support frame (1), a conveyor belt (64) is rotatably connected to the outer wall of the outer shell 3 (51), one end of the conveyor belt (64) away from the transmission shaft 3 (511) is rotatably connected to the outer wall of the rotating shaft (63), a rotating shaft 1 (65) is fixedly connected to the outer wall of the outer shell 4 (512), and one end of the rotating shaft 1 (65) away from the outer shell 4 (512) is rotatably connected to the cutting wheel (66).

9. The rubber preparation equipment for soft capsule production according to claim 8, characterized in that: Another rotating shaft (65) is fixedly connected to the outer wall of the sedimentation chamber (12), and another cutting wheel (66) is rotatably connected to the other end of the rotating shaft (65) away from the sedimentation chamber (12). A discharge plate (68) is fixedly connected to the outer wall of the sedimentation chamber (12), and a discharge port (67) is respectively provided at the upper ends of both sides of the discharge plate (68). The end of the transmission shaft (59) away from the support frame (1) is connected to the outer shell (512) through the transmission shaft (59), and an addition port (69) is provided on the transmission shaft (59). A scraper (611) is fixedly connected to the inner wall of the sedimentation chamber (12), and a shovel (612) is fixedly connected to the inner wall of the sedimentation chamber (12), and the end of the shovel (612) away from the sedimentation chamber (12) is fixedly connected to the outer wall of the outer shell (512).

10. A method for preparing a rubber preparation device for soft capsule production, using the device for preparing a rubber preparation device for soft capsule production as claimed in claim 9, characterized in that: The following steps are included: S1: Connecting the pipeline: Before use, connect the feed pipe (14) and the water inlet pipe (13) to the corresponding pipelines, and ensure that the power supply of the motor (21) is in working state; S2: Start the equipment: Connect the power supply to ensure that the motor (21) starts to work and drives the stirring shaft (23) to rotate at a low speed. The material particles enter the feed pipe (14). When the fan blade scraper (24) and the large particle filter plate (22) rotate and rub against them, the large particles are screened and enter the lower stirring mechanism. The bottom end of the stirring shaft (23) drives the reverse arc stirring rod (36) to rotate and stir in the opposite direction of the forward arc stirring rod (32), and ensure that the bottom mechanical energy is in normal working condition.

Citation Information

Patent Citations

  • Intelligent rubber production equipment for soft capsule production and rubber production process

    CN114767536A

  • Vibrating conveyor with shaking structure for cat litter silica gel production

    CN118237270A

  • Preparation equipment and preparation method of capsule skin for soft capsule production

    CN118948620A

  • Stationary liquid mixing and stirring device

    CN214810535U

  • Viscous liquid raw material reaction kettle

    CN216063284U