Wire removing equipment for photovoltaic panel

By designing an automated wire removal device for photovoltaic panels, the problems of low removal efficiency and high labor cost of photovoltaic modules in the prior art are solved, and the automatic wire removal of photovoltaic panels and the automatic recycling of cables are realized, and the recycling efficiency of waste photovoltaic modules is improved.

CN119819681APending Publication Date: 2025-04-15QINGHAI HUANGHE HYDROPOWER DEVELOPMENT CO LTD
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Patent Information

Application Number
CN202411848506.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-16
Publication Date
2025-04-15

AI Technical Summary

Technical Problem

The existing photovoltaic module removal methods are inefficient and labor-intensive, making it difficult to efficiently remove and recover the junction boxes and cables of photovoltaic panels.

Method used

A wire removal device for photovoltaic panels is designed, including a first bracket, a first transmission line, a clamping and flip device, a lifting device, a visual positioning device and a shearing device. Through automated transmission, clamping, flip and shearing operations, automatic wire removal of photovoltaic panels and automatic cable recovery of photovoltaic panels are realized.

Benefits of technology

The automation of photovoltaic panel parts has been realized, the recycling efficiency of waste photovoltaic modules has been improved, and labor costs have been reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a wire removing device for a photovoltaic panel, and the device comprises a first support which is provided with two frames which are parallel to each other; the two first transmission lines are parallel to each other and located between the two frames, the two first transmission lines are used for jointly transporting the same photovoltaic panel, each first transmission line is connected with the adjacent frame in an overturning mode through an overturning device, and the overturning devices are used for enabling the first transmission lines to overturn towards the bottom of the first support; the first clamping and overturning device and the first lifting device are arranged between the two first transmission lines, the first lifting device is used for enabling the first clamping and overturning device to do lifting motion relative to the first transmission lines, and the first clamping and overturning device is used for clamping the photovoltaic panel and overturning the photovoltaic panel; the visual positioning device and the shearing device are arranged above the first support, the visual positioning device is used for positioning the position of the junction box, and the shearing device is used for shearing off the cable of the junction box. According to the invention, the automation of the photovoltaic panel wire removing work is realized.
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Description

Technical Field

[0001] The invention relates to the technical field of photovoltaic component recycling, and in particular to a photovoltaic panel wire removal device. Background Art

[0002] The recycling of waste photovoltaic modules is a sunrise industry. In addition to materials such as aluminum frames, glass, and solder strips, the junction boxes and cables of photovoltaic panels also have recycling value.

[0003] At present, the conventional removal method is to use a separate device to remove the junction box at a fixed point, and the cables on the junction box are usually removed manually, but this method has low work efficiency and high labor costs. Summary of the invention

[0004] The main purpose of the present invention is to provide a photovoltaic panel wiring removal device, aiming to solve the defects of the current conventional removal method.

[0005] To achieve the above object, the present invention provides a photovoltaic panel wiring removal device, the wiring removal device comprising:

[0006] A first bracket having two frames parallel to each other;

[0007] Two first transmission lines are parallel to each other and located between two frames. The two first transmission lines are used to transport the same photovoltaic panel together. Each first transmission line is connected to the adjacent frame by a flipping device. The flipping device is used to flip the first transmission line toward the bottom of the first bracket.

[0008] A first clamping and flipping device and a first lifting device, wherein the first lifting device is disposed between the two first transmission lines, the first lifting device is used for the first clamping and flipping device to perform lifting and lowering motion relative to the first transmission line, and the first clamping and flipping device is used for clamping the photovoltaic panel and flipping the photovoltaic panel;

[0009] The visual positioning device and the shearing device are arranged above the first bracket. The visual positioning device is used to locate the junction box position of the photovoltaic panel, and the shearing device is used to cut the cables of the junction box.

[0010] In some embodiments, the first clamping and flipping device includes a first rotating motor disposed at the telescopic end of the first lifting device and a first clamping arm connected to the output shaft of the first rotating motor.

[0011] In some embodiments, the first bracket also has a track located between the two frame frames, a second lifting device is connected to the track, the second lifting device is located between the two first transmission lines and opposite to the first lifting device, a second clamping and flipping device is arranged on the second lifting device, the second lifting device is used for the second clamping and flipping device to perform lifting and lowering movements relative to the first transmission line, and the second lifting device can slide along the track so that the second clamping and flipping device and the first clamping and flipping device are closer to or farther away from each other.

[0012] In some embodiments, the second clamping and flipping device includes a second rotating motor disposed at the telescopic end of the second lifting device and a second clamping arm connected to the output shaft of the second rotating motor.

[0013] In some embodiments, the wire removal equipment further includes a second transmission line located below the two first transmission lines and a first recycling box connected to the second transmission line, and the second transmission line is used to transmit the cables of the photovoltaic panel cut by the shearing device to the first recycling box.

[0014] In some embodiments, the wire removal equipment also includes a second bracket, on which a third transmission line is arranged, the third transmission line is used to receive the photovoltaic panel with the cables cut off from the first transmission line, and a scraping device is arranged above the second bracket, the scraping device is used to scrape the junction box of the photovoltaic panel.

[0015] In some embodiments, the wire removal equipment further includes a fourth transmission line located below the third transmission line and a second recycling box connected to the fourth transmission line, and the fourth transmission line is used to transmit the junction box of the photovoltaic panel removed by the removal device to the second recycling box.

[0016] The present invention realizes the automation of the photovoltaic panel wire removal work, and the removed cables and other components can also be automatically collected, thereby improving the recycling efficiency of waste photovoltaic components. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a side view of the wire removal device according to an embodiment of the present invention;

[0018] Figure 2 It is a three-dimensional diagram of a suture removal device according to an embodiment of the present invention.

[0019] Description of Figure Numbers:

[0020] The first bracket 100; the frame 110; the first transmission line 120; the flipping device 130; the first clamping and flipping device 140; the first lifting device 150; the visual positioning device 160; the shearing device 170; the second lifting device 180; the second clamping and flipping device 190; the second transmission line 101; the first recycling box 102; the track 103; the second bracket 200; the third transmission line 210; the scraping device 220; the fourth transmission line 230; the second recycling box 240.

[0021] The realization of the purpose, functional features and advantages of the present invention will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION

[0022] The scheme in the embodiment of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiment of the present invention. Obviously, the described embodiment is only a part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0023] It should be noted that all directional indications in the following embodiments (such as up, down, left, right, front, back, top, bottom, side, etc.) are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0024] It should also be noted that when an element is referred to as being "fixed on" or "disposed on" another element, it may be directly on the other element or there may be an intermediate element at the same time. When an element is referred to as being "connected to" another element, it may be directly connected to the other element or there may be an intermediate element at the same time.

[0025] In addition, the descriptions involving "first", "second", etc. in the following embodiments are only for descriptive purposes and cannot be understood as indicating or suggesting their relative importance or implicitly indicating the number of the indicated technical features.

[0026] In view of the difficulties in conventional photovoltaic panel removal methods, this embodiment provides a photovoltaic panel removal device. Figure 1 and Figure 2 As shown, the photovoltaic panel wire removal device of this embodiment includes a first bracket 100 and a first transmission line 120 arranged on the first bracket 100, a first clamping and flipping device 140, a first lifting device 150, a visual positioning device 160 and a shearing device 170.

[0027] The first bracket 100 has two parallel frames 110, and two first transmission lines 120 are parallel to each other and located between the two frames 110. The two first transmission lines 120 are used to transport the same photovoltaic panel together, that is, during the transportation process, one photovoltaic panel is supported and transported by the two first transmission lines 120 together.

[0028] Each first transmission line 120 is connected to the adjacent frame 110 by a flipping device 130, and the flipping device 130 is used to flip the first transmission line 120 toward the bottom of the first bracket 100. Exemplarily, the flipping device 130 can be a plurality of motors, and one side of the roller frame of the first transmission line 120 is connected to the frame 110 by a plurality of motors, and flipped or reset toward the bottom of the first bracket 100 under the drive of the motor.

[0029] In another example, the flip device 130 may include a hinge and a telescopic cylinder, one side of the roller frame of the first transmission line 120 is connected to the frame 110 through the hinge, one end of the telescopic cylinder is hinged to the roller frame of the first transmission line 120, and the other end of the telescopic cylinder is hinged to the bottom of the first bracket 100. When the telescopic cylinder is retracted, the entire first transmission line 120 is flipped toward the bottom of the first bracket 100 under the pull of the telescopic cylinder; and when the telescopic cylinder is extended, the entire first transmission line 120 is reset under the push of the telescopic cylinder.

[0030] Continue to refer to Figure 1 and Figure 2 As shown, the first lifting device 150 is disposed between the two first transmission lines 120. The first lifting device 150 is used for the first clamping and flipping device 140 to perform lifting and lowering motion relative to the first transmission line 120. The first lifting device 150 can be a lifting cylinder or a lifting platform, but is not limited thereto. The first clamping and flipping device 140 is used to clamp the photovoltaic panel and flip the photovoltaic panel. The first clamping and flipping device 140 includes a first rotating motor disposed at the telescopic end of the first lifting device 150 and a first clamping arm connected to the output shaft of the first rotating motor.

[0031] The visual positioning device 160 and the shearing device 170 are both disposed above the first bracket 100 . The visual positioning device 160 is used to locate the junction box position of the photovoltaic panel, and the shearing device 170 is used to cut the cables of the junction box.

[0032] The working process of the wire removal device in this embodiment is as follows:

[0033] In a natural state, under the action of the first lifting device 150 , the first clamping and flipping device 140 is located below the first transmission line 120 , so as not to hinder the first transmission line 120 from transmitting the photovoltaic panels.

[0034] After the photovoltaic panel is transferred from the previous workstation to the first transmission line 120 of the wire removal device of this embodiment, the first clamping and flipping device 140 rises from below the first transmission line 120 to a position sufficient to clamp the photovoltaic panel under the action of the first lifting device 150. Then, the first transmission line 120 is briefly driven to move the photovoltaic panel to a position sufficient for the first clamping and flipping device 140 to clamp the photovoltaic panel.

[0035] After the first clamping and flipping device 140 clamps the photovoltaic panel, the first transmission line 120 is flipped toward the bottom of the first bracket 100 under the drive of the flipping device 130 to detach from the photovoltaic panel, thereby freeing up space for the first clamping and flipping device 140 to flip the photovoltaic panel.

[0036] The first clamping and flipping device 140 flips the photovoltaic panel so that the junction box of the photovoltaic panel faces upward. After the visual positioning device 160 locates the junction box, it controls the shearing device 170 to cut the cable of the junction box, thereby completing the cable cutting work.

[0037] Continue to refer to Figure 2 As shown, in order to clamp and flip the photovoltaic panel more stably, in this embodiment, the first bracket 100 also has a track 103 located between the two frames 110, and a second lifting device 180 is connected to the track 103. The second lifting device 180 is located between the two first transmission lines 120 and opposite to the first lifting device 150. The second lifting device 180 is provided with a second clamping and flipping device 190, which includes a second rotating motor provided at the telescopic end of the second lifting device 180 and a second clamping arm connected to the output shaft of the second rotating motor.

[0038] The second lifting device 180 is used to allow the second clamping and flipping device 190 to perform lifting and lowering movements relative to the first transmission line 120 . The second lifting device 180 can slide along the track 103 to make the second clamping and flipping device 190 and the first clamping and flipping device 140 move closer to or farther from each other.

[0039] In the process of clamping the photovoltaic panel, the second lifting device 180 can slide along the track 103, so that the second clamping and flipping device 190 actively approaches the photovoltaic panel, thereby clamping the photovoltaic panel together with the first clamping and flipping device 140 and flipping it. Of course, according to actual design requirements, the first lifting device 150 can also be connected to the track 103 and slide along the track 103, so that the first clamping and flipping device 140 actively approaches the photovoltaic panel, thereby saving the operation of moving the photovoltaic panel to the clamping position of the first clamping and flipping device 140 through the first transmission line 120.

[0040] Continue to refer to Figure 2 As shown, the wire removal device of this embodiment further includes a second transmission line 101 located below the two first transmission lines 120 and a first recycling box 102 connected to the second transmission line 101. The cables cut by the shearing device 170 fall to the second transmission line 101 below the first transmission line 120 under the action of gravity, and the second transmission line 101 transfers these cables to the first recycling box 102 for subsequent recycling.

[0041] Continue to refer to Figure 1 and Figure 2As shown, the wire removal device of this embodiment further includes a second bracket 200, on which a third transmission line 210 is disposed, and the third transmission line 210 is used to receive the photovoltaic panel with the cables cut off from the first transmission line 120. A scraping device 220 is disposed above the second bracket 200, and after the visual positioning device 160 is positioned at the junction box position, the scraping device 220 can also be controlled to scrape the junction box, thereby completing the scraping of the junction box.

[0042] A fourth transmission line 230 and a second recycling box 240 connected to the fourth transmission line 230 are arranged below the third transmission line 210. The junction boxes removed by the removal device 220 fall to the fourth transmission line 230 below the third transmission line 210 under the action of gravity, and the fourth transmission line 230 transfers these cables to the second recycling box 240 for subsequent recycling.

[0043] The above description is only a partial or preferred embodiment of the present invention. Neither the text nor the drawings can limit the scope of protection of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the overall concept of the present invention, or direct / indirect application in other related technical fields are included in the scope of protection of the present invention.

Claims

1. A photovoltaic panel wiring removal device, characterized in that: include: A first bracket having two frames parallel to each other; Two first transmission lines are parallel to each other and located between the two frames, the two first transmission lines are used to transport the same photovoltaic panel together, each of the first transmission lines is connected to the adjacent frame by a flipping device, and the flipping device is used to flip the first transmission line toward the bottom of the first bracket; a first clamping and flipping device and a first lifting device, wherein the first lifting device is disposed between the two first transmission lines, the first lifting device is used for allowing the first clamping and flipping device to perform lifting and lowering motion relative to the first transmission line, and the first clamping and flipping device is used for clamping the photovoltaic panel and flipping the photovoltaic panel; A visual positioning device and a shearing device are arranged above the first bracket, the visual positioning device is used to locate the junction box position of the photovoltaic panel, and the shearing device is used to cut the cables of the junction box.

2. The wire removal device according to claim 1, characterized in that: The first clamping and flipping device includes a first rotating motor arranged at the telescopic end of the first lifting device and a first clamping arm connected to the output shaft of the first rotating motor.

3. The wire removal device according to claim 1, characterized in that: The first bracket also has a track located between the two frame frames, a second lifting device is connected to the track, the second lifting device is located between the two first transmission lines and opposite to the first lifting device, a second clamping and flipping device is arranged on the second lifting device, the second lifting device is used for the second clamping and flipping device to perform lifting and lowering motion relative to the first transmission line, and the second lifting device can slide along the track to make the second clamping and flipping device and the first clamping and flipping device move closer to or farther away from each other.

4. The wire removal device according to claim 3, characterized in that: The second clamping and flipping device includes a second rotating motor arranged at the telescopic end of the second lifting device and a second clamping arm connected to the output shaft of the second rotating motor.

5. The wire removal device according to claim 1, characterized in that: It also includes a second transmission line located below the two first transmission lines and a first recovery box connected to the second transmission line, and the second transmission line is used to transmit the cables of the photovoltaic panel cut by the shearing device to the first recovery box.

6. The wire removal device according to claim 1, characterized in that: It also includes a second bracket, on which a third transmission line is arranged, and the third transmission line is used to receive the photovoltaic panel with the cables cut off from the first transmission line, and a scraping device is arranged above the second bracket, and the scraping device is used to scrape the junction box of the photovoltaic panel.

7. The stitch removal device according to claim 6, characterized in that: It also includes a fourth transmission line located below the third transmission line and a second recycling box connected to the fourth transmission line, wherein the fourth transmission line is used to transmit the junction box of the photovoltaic panel removed by the removing device to the second recycling box.

Citation Information

Patent Citations

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    CN110255137A

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