Lightweight aluminum alloy hot die forging press

By using the cooperation of the pulley and the transmission belt in the hot die forging press, the rotation shaft and the support shaft are driven to rotate simultaneously, and the movable block and the mold release assembly are driven through the meshing of the gears, the difficulty of dealing with unforged high-temperature workpieces and multiple forged workpieces in the prior art is solved, and the workpieces are easily loaded and demolded, reducing the complexity and cost of the drive mechanism.

CN119819864AInactive Publication Date: 2025-04-15WANJIANG JIANGNAN EMERGING IND CLUSTER ZONE LIGHT ALLOY NEW MATERIALS IND RES INST

Patent Information

Application Number
CN202510167849.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-17
Publication Date
2025-04-15
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing hot die forging presses have difficulties in dealing with unforged high-temperature workpieces and multiple forging workpieces, and the driving mechanism is complex and costly, and the failure rate is high.

Method used

A lightweight aluminum alloy hot die forging press is designed, which uses the mutual cooperation between the pulley and the transmission belt to drive the rotation shaft and the support shaft to rotate simultaneously. Through the meshing of the gear, the movable block and the demolding assembly are driven to operate, thereby realizing the loading, demolding and unloading of the workpiece.

Benefits of technology

It realizes convenient loading of unforged high-temperature workpieces and smooth processing of multiple forged workpieces, reducing the complexity and cost of the drive mechanism, and improving the reliability and use effect of the system.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a lightweight aluminum alloy hot die forging press, and relates to the technical field of hot die forging presses. The device comprises a press machine base, a fixing frame is fixed to the rear side of the top of the press machine base, a forging and pressing assembly is arranged on the fixing frame, a movable groove is formed in the center of the top of the press machine base, a movable block is movably arranged in the movable groove, and a lower die is arranged in the center of the top of the movable block; a workpiece to be forged and pressed is conveniently transferred to the lower die, the forging and pressing assembly is matched with the lower die, forging and pressing operation can be conveniently conducted on the workpiece, a demolding assembly is arranged on the movable block and matched with the lower die, the forged and pressed workpiece can be conveniently ejected out of the lower die, and demolding of the workpiece is achieved; and after demolding, the workpieces at the rear end can be taken out conveniently, feeding, forging, demolding and discharging of the workpieces are facilitated, continuous work of workpiece forging work is guaranteed, and the machining efficiency of the workpieces is improved.
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Description

Technical Field

[0001] The invention belongs to the technical field of hot die forging presses, and in particular relates to a lightweight aluminum alloy hot die forging press. Background Art

[0002] Hot die forging presses can produce high-strength aluminum alloy forgings in a relatively short period of time through forging processing at high temperatures. This equipment uses dies to accurately shape aluminum alloy materials, ensuring the shape and dimensional accuracy of the forgings. Using aluminum alloy forgings to replace some steel parts can effectively improve the performance of parts, ensure the quality of parts, and extend the service life of parts.

[0003] Publication No.: CN119319199A, discloses: a lightweight aluminum alloy hot die forging press for automobiles, which can drive the arc-shaped support seat to rotate during the rising process of the forging block by setting a transmission component, a connecting rod and an arc-shaped support seat. During the rotation process, the arc-shaped support seat can drive the lower die to tilt, and at the same time, the guide column and the guide slide groove squeeze each other. At a certain inclination angle, the unloading push plate is driven to completely push out the formed workpiece, so as to achieve the purpose of demolding the formed workpiece and avoid problems such as workpiece residue or die jamming. The rack 2 at the bottom end of the arc-shaped support seat is meshed with the rack 1 of the unloading module. When the arc-shaped support seat is rotated to the demolding angle, the unloading guide plate and the lower die are fitted together to collect the pushed-out molded parts, which is convenient for subsequent processing and achieves the purpose of demolding and unloading.

[0004] The above-mentioned prior art still has the following disadvantages in the specific implementation process:

[0005] It can only realize demoulding and unloading of the workpiece after forging, but it is not convenient to place the unforged and high-temperature workpiece into the forging position, and it is only applicable to the workpiece formed by a single forging, and the scope of application is relatively limited. When the workpiece needs to be forged multiple times, the forging block needs to move up and down repeatedly. At the same time, in the process of the forging block rising and falling, it will drive the transmission assembly to rise and fall synchronously. Two telescopic cylinders are required to cooperate with the lifting and lowering of the forging block for contraction, which has certain difficulties in actual application, and two telescopic cylinders are set as the driving mechanism, which increases the use cost of the device. If one of the telescopic cylinders fails, the demoulding and unloading functions cannot be realized, and the forging operation of the workpiece is affected, and the use effect is not good.

[0006] To this end, we designed a lightweight aluminum alloy hot forging press to solve the above problems. Summary of the invention

[0007] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0008] The present invention discloses a lightweight aluminum alloy hot die forging press, comprising a press base, a fixed frame being fixed on the top rear side of the press base, a forging assembly being arranged on the fixed frame, a movable groove being opened at the top center of the press base, a movable block being movably arranged in the movable groove, a lower die being arranged at the top center of the movable block, the forging assembly and the lower die cooperating with each other, a feeding mechanism being arranged on the left side of the press base, a demoulding assembly being arranged on the movable block, the demoulding assembly and the lower die cooperating with each other, a material discharge collecting mechanism being arranged on both the front and rear sides of the movable block, and a linkage assembly being arranged between the feeding mechanism, the demoulding assembly and the material discharge collecting mechanism.

[0009] The demoulding assembly includes a supporting shaft, a movable cavity is provided inside the movable block, the supporting shaft is rotatably matched with the inner wall of the movable cavity, a winding roller is provided on the supporting shaft, a steel rope is wound on the winding roller, a push plate is movably provided in the mold cavity of the lower mold, a circular hole passes through the inside of the lower mold, two through holes are relatively provided on both sides of the circular hole, the circular hole and the through hole are connected with the movable cavity, the movable end of the steel rope passes through the circular hole and is fixedly connected to the bottom of the push plate, a piston rod is movably provided in the through hole, the upper end of the piston rod is fixedly connected to the push plate, the lower end of the piston rod is fixed with a fixed disk, and a plurality of springs are fixed between the bottom of the fixed disk and the bottom of the inner side of the movable cavity.

[0010] A telescopic rod is arranged on the inner side of the spring, and the two ends of the telescopic rod are respectively fixedly connected to the fixed plate and the bottom surface of the movable cavity. A pulley block is arranged on the top surface of the movable cavity. The steel rope cooperates with the pulley block. Cover plates are installed on the left and right ports of the movable cavity by bolts.

[0011] The unloading mechanism includes a T-shaped block, and T-shaped grooves are provided on the front and rear surfaces of the press base. The T-shaped block is movably arranged inside the T-shaped groove, and a rack is fixed to the outer side of the T-shaped block. A collection box is arranged on the right side of the press base, and the right end of the rack is fixedly connected to the collection box. A plurality of supporting legs are fixed to the bottom of the collection box, and universal wheels are connected to the lower ends of the supporting legs. A movable door is movably installed on the side of the collection box away from the rack through a lock.

[0012] The feeding mechanism includes a temporary storage box, a disc is fixed to the end of the rack away from the collection box, a connecting rod is fixed between the disc and the outer wall of the temporary storage box, the right side of the temporary storage box is an inclined structure, and a feeding plate is hinged inside the temporary storage box, and a hydraulic rod is hinged between one side of the bottom of the temporary storage box and the bottom of the feeding plate.

[0013] The linkage assembly includes a second gear and a first gear, and rotating rods are fixed to the front and rear sides of the movable block, the second gear is arranged on the rotating rod, and the second gear is arranged on the upper side of the rack, the second gear is meshed with the rack, and a fixed block is fixed to the front side of the top of the press base, the front and rear two rotating rods respectively penetrate the fixed block and the fixed frame, and the front and rear two rotating rods are respectively rotatably connected to the fixed block and the fixed frame.

[0014] A rotating shaft is rotatably provided on the rear surface of the fixing frame, the first gear is provided on the rotating shaft, the first gear is meshed with the second gear on the rear side, the rear end of the supporting shaft passes through the movable block and the rotating rod on the rear side, and the supporting shaft is rotatably connected with the movable block and the rotating rod, the rotating shaft and the rear side of the supporting shaft surface are both sleeved with pulleys, and a transmission belt is provided for transmission between the two pulleys.

[0015] A mounting frame is fixed to the rear surface of the press base, a servo motor is mounted on the mounting frame, and an output end of the servo motor is connected to the rear end of the rotating shaft.

[0016] The forging assembly includes a forging block, a hydraulic cylinder is installed on the top of the fixed frame, the telescopic end of the hydraulic cylinder passes through the fixed frame and is connected to the top of the forging block, an upper die is arranged at the bottom of the forging block, the upper die is arranged directly above the lower die, and the upper die and the lower die cooperate with each other, a guide groove passes through the fixed frame, a guide rod is fixed in the guide groove, a guide block is movably sleeved on the guide rod, and the guide block is fixedly connected to the rear surface of the forging block.

[0017] The present invention has the following beneficial effects:

[0018] The present invention facilitates to drive the rotating shaft and the supporting shaft to rotate synchronously through the cooperation between the pulley and the transmission belt, drives the first gear to rotate through the rotating shaft, drives the second gear at the rear side to rotate under the meshing action of the first gear and the second gear, and drives the movable block and the second gear at the front side to rotate in combination with the rotation installation of the rotating rod, and drives the rack to slide under the meshing action of the second gear and the rack, thereby realizing the operation of the feeding mechanism, the demoulding assembly and the unloading mechanism, and facilitating the loading, demoulding and unloading collection of the workpiece;

[0019] The temporary storage box is convenient for temporarily placing the unforged workpiece. At the same time, under the hinged action of the two ends of the hydraulic rod, combined with the hinged connection between the loading plate and the temporary storage box, it is convenient to adjust the loading plate for flipping, and then push the workpiece temporarily placed in the temporary storage box to the right. With the inclined structure on the right side of the temporary storage box, it is convenient to make the workpiece slide to the right to the direction of the lower die, which is convenient for subsequent forging operations. The disadvantage of the prior art that it can only realize demoulding and unloading of the forged workpiece, but it is not convenient to place the unforged high-temperature workpiece to the forging position;

[0020] At the same time, the support shaft is convenient for driving the winding roller to rotate, so as to realize winding or releasing the steel rope. When the steel rope is released, combined with the elastic effect of the spring and the telescopic rod, the fixed plate is lifted upward, and then the piston rod is driven upward along the direction of the through hole, and the push plate is driven to move upward to eject the workpiece formed in the lower die, so as to realize the demoulding of the workpiece after forging. This solves the problem that the prior art is only applicable to workpieces formed by single forging, and the scope of application is relatively limited. When the workpiece needs to be forged multiple times, the forging block needs to move up and down repeatedly. At the same time, in the process of rising and falling of the forging block, it will drive the transmission assembly to rise and fall synchronously. Two telescopic cylinders are required to cooperate with the lifting and lowering of the forging block for contraction. There are certain difficulties in actual application, and two telescopic cylinders are set as the driving mechanism, which increases the use cost of the device. If one of the telescopic cylinders fails, the demoulding and unloading functions cannot be realized, and the forging operation of the workpiece is affected, resulting in poor use effect.

[0021] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0023] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0024] Figure 2 A top view of the present invention;

[0025] Figure 3 for Figure 2 Structural diagram of the middle section AA;

[0026] Figure 4 for Figure 3 A schematic diagram of the enlarged structure at B in the middle;

[0027] Figure 5 for Figure 3 Schematic diagram of the enlarged structure at C in the middle;

[0028] Figure 6 for Figure 1 A schematic diagram of the structure from another perspective;

[0029] Figure 7 for Figure 6 Schematic diagram of the enlarged structure at D in the middle;

[0030] Figure 8 for Figure 6 A schematic diagram of the structure from another perspective;

[0031] Fig. 9 for Figure 8 Schematic diagram of the enlarged structure at E in the middle.

[0032] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0033] 1. Press base; 2. Fixed frame; 3. Movable block; 4. Lower die; 5. Rotating rod; 6. Movable cavity; 7. Support shaft; 8. Winding roller; 9. Steel rope; 10. Push plate; 11. Piston rod; 12. Fixed plate; 13. Telescopic rod; 14. Spring; 15. Pulley block; 16. Cover plate; 17. T-block; 18. Rack; 19. Collection box; 20. Support leg; 21. Universal wheel; 22. Disc; 23. Connecting rod; 24. Temporary storage box; 25. Loading plate; 26. Hydraulic rod; 27. Second gear; 28. Rotating shaft; 29. ​​First gear; 30. Pulley; 31. Transmission belt; 32. Movable door; 33. Fixed block; 34. Mounting frame; 35. Servo motor; 36. Forging block; 37. Upper die; 38. Hydraulic cylinder. DETAILED DESCRIPTION

[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0035] In the description of the present invention, it should be understood that the terms "upper", "middle", "outer", "inner" and the like indicating directions or positional relationships are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as limiting the present invention.

[0036] See also Figure 1-Figure 9As shown, the present invention is a lightweight aluminum alloy hot die forging press, comprising a press base 1, a fixed frame 2 is fixed on the top rear side of the press base 1, a forging assembly is arranged on the fixed frame 2, a movable groove is opened at the top center of the press base 1, a movable block 3 is movably arranged in the movable groove, a lower die 4 is arranged at the top center of the movable block 3, the forging assembly and the lower die 4 cooperate with each other, a feeding mechanism is arranged on the left side of the press base 1, a demoulding assembly is arranged on the movable block 3, the demoulding assembly and the lower die 4 cooperate with each other, a blanking collection mechanism is arranged on both the front and rear sides of the movable block 3, and a linkage assembly is arranged between the feeding mechanism, the demoulding assembly and the blanking collection mechanism.

[0037] The demoulding assembly includes a support shaft 7, a movable cavity 6 is provided inside the movable block 3, the support shaft 7 is rotatably matched with the inner wall of the movable cavity 6, a winding roller 8 is provided on the support shaft 7, a steel rope 9 is wound on the winding roller 8, a push plate 10 is movably provided in the mold cavity of the lower mold 4, a circular hole is penetrated inside the lower mold 4, two through holes are provided on both sides of the circular hole, the circular hole and the through hole are connected with the movable cavity 6, the movable end of the steel rope 9 passes through the circular hole and is fixedly connected to the bottom of the push plate 10, and a piston rod 1 is movably provided in the through hole 1. The upper end of the piston rod 11 is fixedly connected to the push plate 10, and a fixed plate 12 is fixed to the lower end of the piston rod 11. A plurality of springs 14 are fixed between the bottom of the fixed plate 12 and the bottom of the inner side of the active chamber 6. A telescopic rod 13 is arranged inside the spring 14. Both ends of the telescopic rod 13 are respectively fixedly connected to the fixed plate 12 and the bottom surface of the inner side of the active chamber 6. A pulley block 15 is arranged on the top surface of the inner side of the active chamber 6. The steel rope 9 cooperates with the pulley block 15. Cover plates 16 are installed on the left and right ports of the active chamber 6 by bolts.

[0038] In the above structure, the support shaft 7 is used to drive the winding roller 8 to rotate, so as to realize the winding or releasing of the steel rope 9. When the steel rope 9 is released, the elastic effect of the spring 14 and the telescopic rod 13 are combined to push the fixed plate 12 upward, thereby driving the piston rod 11 upward along the direction of the through hole, and driving the push plate 10 to move upward to eject the workpiece formed in the lower die 4, thereby realizing the purpose of demolding the workpiece after forging. The pulley group 15 effectively limits and guides the steel rope 9, thereby ensuring the stability of the steel rope 9 during the release and winding process.

[0039] The unloading mechanism includes a T-shaped block 17. T-shaped grooves are provided on the front and rear surfaces of the press base 1. The T-shaped block 17 is movably arranged inside the T-shaped groove. A rack 18 is fixed to the outer side of the T-shaped block 17. A collecting box 19 is arranged on the right side of the press base 1. The right end of the rack 18 is fixedly connected to the collecting box 19. A plurality of supporting legs 20 are fixed to the bottom of the collecting box 19. A universal wheel 21 is connected to the lower end of the supporting leg 20. A movable door 32 is movably installed on the side of the collecting box 19 away from the rack 18 through a lock. The rack 18 is used to drive the collecting box 19 to approach the press base 1, so as to receive the workpiece after demoulding on the lower mold 4 and to facilitate the collection of the workpiece. The movable door 32 is used to facilitate the subsequent removal of the workpiece from the collecting box 19. The supporting legs 20 effectively support the bottom of the collecting box 19. Combined with the universal wheel 21, the stability of the collecting box 19 in the process of approaching or moving away from the press base 1 is guaranteed.

[0040] The loading mechanism includes a temporary storage box 24, a disc 22 is fixed at one end of the rack 18 away from the collecting box 19, a connecting rod 23 is fixed between the disc 22 and the outer wall of the temporary storage box 24, the right side of the temporary storage box 24 is an inclined structure, and a loading plate 25 is hinged inside the temporary storage box 24, and a hydraulic rod 26 is hinged between one side of the bottom of the temporary storage box 24 and the bottom of the loading plate 25. The temporary storage box 24 is convenient for temporarily placing unforged workpieces. At the same time, under the hinged action of both ends of the hydraulic rod 26, combined with the hinged connection between the loading plate 25 and the temporary storage box 24, it is convenient to adjust the loading plate 25 to flip, and then push the workpiece temporarily placed in the temporary storage box 24 to the right, and cooperate with the inclined structure on the right side of the temporary storage box 24, It is convenient to make the workpiece slide to the right to the direction of the lower die 4, which is convenient for subsequent forging operations.

[0041] The linkage assembly includes a second gear 27 and a first gear 29. A rotating rod 5 is fixed to both the front and rear sides of the movable block 3. The second gear 27 is arranged on the rotating rod 5, and the second gear 27 is arranged on the upper side of the rack 18. The second gear 27 is meshed with the rack 18. A fixed block 33 is fixed to the front side of the top of the press base 1. The front and rear rotating rods 5 respectively penetrate the fixed block 33 and the fixed frame 2, and the front and rear rotating rods 5 are respectively rotatably connected with the fixed block 33 and the fixed frame 2. A rotating shaft 28 is rotatably arranged on the rear surface of the fixed frame 2. The first gear 29 is arranged on the rotating shaft 28, and the first gear 29 is meshed with the second gear 27 on the rear side. The rear end of the support shaft 7 penetrates the movable block 3 and the rotating rod 5 on the rear side, and the support shaft 7 is rotatably connected with the movable block 3 and the rotating rod 5. The rotating shaft 28 and the rear side of the support shaft 7 surface are both sleeved with pulleys 30, and a transmission belt 31 is arranged between the two pulleys 30.

[0042] In the above structure, the pulley 30 and the transmission belt 31 cooperate with each other, so as to drive the rotating shaft 28 and the support shaft 7 to rotate synchronously. The rotating shaft 28 drives the first gear 29 to rotate. Under the meshing action of the first gear 29 and the second gear 27, the second gear 27 on the rear side is driven to rotate. Combined with the rotation installation of the rotating rod 5, the movable block 3 and the second gear 27 on the front side are driven to rotate. At the same time, under the meshing action of the second gear 27 and the rack 18, the rack 18 is driven to slide, thereby realizing the operation of the loading mechanism, the demolding assembly and the unloading mechanism, which is convenient for the loading, demolding and unloading collection of the workpiece.

[0043] A mounting frame 34 is fixed to the rear surface of the press base 1 , and a servo motor 35 is mounted on the mounting frame 34 . The output end of the servo motor 35 is connected to the rear end of the rotating shaft 28 .

[0044] The forging assembly includes a forging block 36, a hydraulic cylinder 38 is installed on the top of the fixed frame 2, the telescopic end of the hydraulic cylinder 38 passes through the fixed frame 2 and is connected to the top of the forging block 36, an upper die 37 is arranged at the bottom of the forging block 36, the upper die 37 is arranged directly above the lower die 4, and the upper die 37 and the lower die 4 cooperate with each other, a guide groove passes through the fixed frame 2, a guide rod is fixed in the guide groove, a guide block is movably sleeved on the guide rod, and the guide block is fixedly connected to the rear surface of the forging block 36.

[0045] Example:

[0046] During use, a conveyor is provided on the left side of the temporary storage box 24, which is convenient for intermittently conveying the high-temperature workpiece to the loading plate 25 in the temporary storage box 24. When the workpiece is forged, the servo motor 35 is first started, and the servo motor 35 drives the rotating shaft 28 to rotate. Under the action of the pulley 30 and the transmission belt 31, the support shaft 7 is driven to rotate synchronously;

[0047] The first gear 29 is driven to rotate by the rotating shaft 28. Under the meshing action of the first gear 29 and the second gear 27, the second gear 27 is driven to rotate. Combined with the rotation installation of the rotating rod 5, the movable block 3 and the second gear 27 on the front side are driven to rotate. At the same time, under the meshing action of the second gear 27 and the rack 18, and the sliding cooperation between the T-shaped block 17 and the T-shaped groove, the rack 18 is driven to slide stably to the right;

[0048] When the rack 18 slides to the right, the disk 22 and the connecting rod 23 drive the temporary storage box 24 to move toward the press base 1. At the same time, when the movable block 3 rotates around the rotating rod 5, the lower die 4 is driven to tilt toward the temporary storage box 24 until the discharge port of the temporary storage box 24 moves to the upper side of the lower die 4. At this time, the lower die 4 is in a slightly tilted state.

[0049] At this time, the servo motor 35 stops running and starts the hydraulic rod 26. Under the hinged action at both ends of the hydraulic rod 26, combined with the hinged installation of the loading plate 25, the loading plate 25 is driven to flip, and combined with the inclined structure on the right side of the temporary storage box 24, the workpiece on the loading plate 25 slides onto the lower die 4, realizing the loading operation of the workpiece, solving the problem that the prior art can only realize demoulding and unloading of the forged workpiece, but is not convenient for placing the unforged high-temperature workpiece into the forging position;

[0050] In the initial state, there is a certain gap between the lower side of the push plate 10 and the bottom of the inner cavity of the lower mold 4, so that when the temporary storage box 24 is adjusted close to the lower mold 4, the support shaft 7 rotates synchronously and drives the winding roller 8 to wind up the steel rope 9;

[0051] After the workpiece slides onto the lower die 4, the servo motor 35 is driven to rotate in the opposite direction, driving the rack 18 to move to the left until the lower die 4 returns to its initial state. At this time, the lower die 4 is located directly below the upper die 37. When the workpiece is forged, the hydraulic cylinder 38 is started to drive the forging block 36 to move downward, thereby driving the upper die 37 to move toward the lower die 4, and forging the workpiece on the lower die 4;

[0052] The sliding cooperation between the guide block and the guide rod effectively limits and guides the forging block 36, thereby ensuring the stability of the forging block 36 and the upper die 37 in the up and down movement process during the forging process.

[0053] After the forging of the workpiece is completed, the servo motor 35 continues to operate, driving the rack 18 to continue to move to the left, and under the action of the universal wheel 21, the collection box 19 is driven to move toward the press base 1, and at the same time, under the action of the movable block 3, the lower die 4 is driven to flip toward the collection box 19;

[0054] During this process, the driving belt 31 and the pulley 30 cooperate with each other, driving the support shaft 7 to rotate synchronously, thereby driving the winding roller 8 to release the steel rope 9. At this time, the downward pulling force of the steel rope 9 on the push plate 10 is released. Under the elastic action of the spring 14, combined with the telescopic rod 13 and the fixed plate 12, the piston rod 11 is pushed upward, and then the push plate 10 is squeezed toward the outside of the lower mold 4. The workpiece formed in the lower mold 4 is ejected outward by the push plate 10, thereby achieving the purpose of demolding the workpiece;

[0055] The flipping of the lower die 4 is synchronized with the movement of the collecting box 19. When the lower die 4 is flipped and tilted to a certain angle, the open end of the collecting box 19 cooperates with the right side of the lower die 4. At this time, the demolded workpiece slides to the right into the collecting box 19 under the action of the tilt of the lower die 4, thereby realizing the unloading and collection of the formed workpiece. This solves the problem that the prior art is only applicable to workpieces formed by a single forging process and has a relatively limited scope of application. When the workpiece needs to be forged multiple times, the forging block 36 needs to move up and down repeatedly. At the same time, during the rising and falling process of the forging block 36, the transmission assembly will be driven to rise and fall synchronously. Two telescopic cylinders are required to cooperate with the lifting and lowering of the forging block 36 for contraction. There are certain difficulties in actual application, and two telescopic cylinders are set as the driving mechanism, which increases the use cost of the device. At the same time, it solves the problem that if one of the telescopic cylinders in the prior art fails, the demolding and unloading functions cannot be realized, which affects the forging operation of the workpiece and has a poor use effect.

[0056] It should be further explained that the installation structure, connection method or setting method of each component in the present invention are all common mechanical methods, and they can be implemented as long as they can achieve their beneficial effects. At the same time, the hydraulic rod 26, servo motor 35 and hydraulic cylinder 38 in the present invention are all purchased on the market, and technical personnel in this field can install and use them as required.

[0057] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0058] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A lightweight aluminum alloy hot die forging press, comprising a press base (1), a fixed frame (2) is fixed on the top rear side of the press base (1), a forging assembly is arranged on the fixed frame (2), a movable groove is opened at the top center of the press base (1), a movable block (3) is movably arranged in the movable groove, a lower die (4) is arranged at the top center of the movable block (3), the forging assembly and the lower die (4) cooperate with each other, and the characteristics are as follows: A loading mechanism is arranged on the left side of the press base (1); a demoulding assembly is arranged on the movable block (3); the demoulding assembly cooperates with the lower die (4); a material collection mechanism is arranged on both the front and rear sides of the movable block (3); and a linkage assembly is arranged between the loading mechanism, the demoulding assembly and the material collection mechanism.

2. A lightweight aluminum alloy hot die forging press according to claim 1, characterized in that: The demoulding assembly comprises a support shaft (7), a movable cavity (6) is provided inside the movable block (3), the support shaft (7) is rotatably matched with the inner wall of the movable cavity (6), a winding roller (8) is provided on the support shaft (7), a steel rope (9) is wound on the winding roller (8), a push plate (10) is movably provided in the mold cavity of the lower mold (4), a circular hole is penetrated inside the lower mold (4), two through holes are provided on both sides of the circular hole, the circular hole and the through hole are both connected with the movable cavity (6), the movable end of the steel rope (9) passes through the circular hole and is fixedly connected to the bottom of the push plate (10), a piston rod (11) is movably provided in the through hole, the upper end of the piston rod (11) is fixedly connected to the push plate (10), the lower end of the piston rod (11) is fixedly connected to the push plate (10), a fixed disk (12) is fixedly provided, and a plurality of springs (14) are fixed between the bottom of the fixed disk (12) and the bottom of the inner side of the movable cavity (6).

3. A lightweight aluminum alloy hot die forging press according to claim 2, characterized in that: A telescopic rod (13) is arranged inside the spring (14), and the two ends of the telescopic rod (13) are respectively fixedly connected to the fixed plate (12) and the inner bottom surface of the movable chamber (6), and a pulley block (15) is arranged on the inner top surface of the movable chamber (6). The steel rope (9) and the pulley block (15) cooperate with each other, and the left and right ports of the movable chamber (6) are both installed with cover plates (16) by bolts.

4. A lightweight aluminum alloy hot die forging press according to claim 3, characterized in that: The unloading mechanism comprises a T-shaped block (17), the front and rear surfaces of the press base (1) are both provided with T-shaped grooves, the T-shaped block (17) is movably arranged inside the T-shaped grooves, a rack (18) is fixed to the outer side of the T-shaped block (17), a collection box (19) is arranged on the right side of the press base (1), the right end of the rack (18) is fixedly connected to the collection box (19), a plurality of supporting legs (20) are fixed to the bottom of the collection box (19), the lower ends of the supporting legs (20) are connected to universal wheels (21), and a movable door (32) is movably installed on the side of the collection box (19) away from the rack (18) through a lock.

5. A lightweight aluminum alloy hot die forging press according to claim 4, characterized in that: The feeding mechanism comprises a temporary storage box (24); a disc (22) is fixed to one end of the rack (18) away from the collecting box (19); a connecting rod (23) is fixed between the disc (22) and the outer wall of the temporary storage box (24); the right side of the temporary storage box (24) is an inclined structure; a feeding plate (25) is hinged inside the temporary storage box (24); and a hydraulic rod (26) is hinged between one side of the bottom of the temporary storage box (24) and the bottom of the feeding plate (25).

6. A lightweight aluminum alloy hot die forging press according to claim 5, characterized in that: The linkage assembly comprises a second gear (27) and a first gear (29); a rotating rod (5) is fixed to both the front and rear sides of the movable block (3); the second gear (27) is arranged on the rotating rod (5), and the second gear (27) is arranged on the upper side of the rack (18); the second gear (27) is meshed with the rack (18); a fixed block (33) is fixed to the front side of the top of the press base (1); the front and rear rotating rods (5) respectively penetrate the fixed block (33) and the fixed frame (2), and the front and rear rotating rods (5) are respectively rotatably connected to the fixed block (33) and the fixed frame (2).

7. A lightweight aluminum alloy hot die forging press according to claim 6, characterized in that: A rotating shaft (28) is rotatably arranged on the rear surface of the fixing frame (2), the first gear (29) is arranged on the rotating shaft (28), the first gear (29) is meshed with the second gear (27) on the rear side, the rear end of the supporting shaft (7) passes through the movable block (3) and the rotating rod (5) on the rear side, and the supporting shaft (7) is rotatably connected with the movable block (3) and the rotating rod (5), the rear sides of the rotating shaft (28) and the surface of the supporting shaft (7) are both sleeved with pulleys (30), and a transmission belt (31) is arranged between the two pulleys (30) for transmission.

8. The lightweight aluminum alloy hot die forging press according to claim 7, characterized in that: A mounting frame (34) is fixed on the rear surface of the press base (1), a servo motor (35) is mounted on the mounting frame (34), and an output end of the servo motor (35) is connected to the rear end of the rotating shaft (28).

9. The lightweight aluminum alloy hot die forging press according to claim 8, characterized in that: The forging assembly comprises a forging block (36), a hydraulic cylinder (38) is installed on the top of the fixed frame (2), the telescopic end of the hydraulic cylinder (38) passes through the fixed frame (2) and is connected to the top of the forging block (36), an upper die (37) is arranged at the bottom of the forging block (36), the upper die (37) is arranged just above the lower die (4), and the upper die (37) and the lower die (4) cooperate with each other, a guide groove passes through the fixed frame (2), a guide rod is fixed in the guide groove, a guide block is movably sleeved on the guide rod, and the guide block is fixedly connected to the rear surface of the forging block (36).

Citation Information

Patent Citations

  • Automobile lightweight aluminum alloy hot die forging press

    CN119319199A

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