Laser welding rotating platform
By designing a laser welding rotation platform, including support, positioning and clamping mechanism, the problem of difficulty in achieving automatic circumference welding of bellows parts during welding is solved, and automated loading, positioning, clamping and rotary welding is achieved, improving welding efficiency and accuracy.
Patent Information
- Application Number
- CN202510091810.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-21
- Publication Date
- 2025-04-15
AI Technical Summary
In the prior art, it is difficult to achieve circumferential automated welding of bellows parts during welding. The welding machine structure is complex and manual operation is required to complete the circumferential welding movement.
A laser welding rotary platform is designed, including a support mechanism, a positioning mechanism and a clamping mechanism. The rotary platform is driven by the driving motor to rotate, and the circumferential welding of the corrugated pipe is achieved with an external welding gun, and the corrugated pipe is fixed through an automatic clamping mechanism to realize automatic loading, positioning, clamping and rotary welding.
Automatic circumferential welding of bellows parts is realized, welding efficiency and accuracy are improved, and complexity and errors of manual operation are reduced.
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Figure CN119820086A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of welding processing platforms, in particular to a laser welding rotating platform. Background Art
[0002] Welded bellows is a new type of component that has emerged in recent years at home and abroad. It can generally be used as a sensitive component, sealing component, isolation medium, pipeline connection and temperature compensator, etc. In addition to the advantages of pressure resistance, temperature resistance, corrosion resistance and good sealing, it has two outstanding advantages over traditional formed bellows: large deformation and long service life.
[0003] During the bellows welding process, precision welding equipment is used to make the metal bellows into a product that meets high requirements. The welding composition method is to weld the inner diameter rings of the butt-jointed bellows in a concentric circle manner in sequence. For example, in the prior art, the "self-adjusting laser welding equipment" with the publication number CN base positioning block 1173 mounting seat 8 positioning block 1166A includes a control cabinet, and a storage mechanism, a grabbing and walking mechanism, a welding jig positioning mechanism, a rotating workpiece mechanism and a welding gun adjustment mechanism arranged on the control cabinet. The storage mechanism is used to temporarily store the bellows to be welded, and cooperates with the grabbing and walking mechanism to transfer a single bellows to the rotating magnetic table included in the rotating workpiece mechanism in sequence; the two bellows are positioned and restricted by the inner hole through the welding jig positioning mechanism; and the collected bellows weld position information is fed back to the control system through the industrial camera. The control system is based on the received bellows weld position information and guides the welding gun adjustment mechanism to automatically track and adjust the weld. It is convenient to automatically grab and load the corrugated pipe fittings to be welded, and automatically track the welding positions of the inner diameter circles of the two corrugated pipe fittings through the welding gun adjustment mechanism. It is convenient to adjust the welding angle of the laser welding gun, realize circumferential welding, and have high welding efficiency.
[0004] However, during the implementation of the above technical solution, it was found that there were at least the following technical problems:
[0005] In the process of welding bellows, precision welding equipment is used to make metal bellows into products that meet high requirements. The welding composition method is to weld the inner diameter circles of the butt-jointed bellows in a concentric circle manner in sequence. The structure of the welding machine is relatively complex. In order to achieve circular welding movement, the bellows parts need to be welded in a circular motion. For this reason, we propose a laser welding rotating platform. Summary of the invention
[0006] 1. Technical issues to be resolved
[0007] In view of the deficiencies of the prior art, the present invention provides a laser welding rotating platform to solve the technical problem of rotating automated welding components.
[0008] (II) Technical solution
[0009] To achieve the above objectives, the present invention is implemented through the following technical solutions:
[0010] Laser welding rotary platform, including
[0011] The supporting mechanism comprises a base, an upper clamping ring is arranged at the upper end of the base, and a supporting ring is arranged at the upper end of the upper clamping ring, wherein the supporting ring is designed according to the shape of the processed bellows part and is used to support the part;
[0012] The positioning mechanism includes a positioning block, which is arranged inside the upper clamping ring. A support block and a mounting hole are arranged on the upper end of the positioning block, which correspond to the bellows that need to be processed to achieve positioning of the bellows after placement. Several groups of clamping mechanisms are arranged on the outer side of the upper clamping ring.
[0013] Preferably, a pressure arm is placed on the upper end of the upper clamping ring, and the outer side of the pressure arm is used to fix the bellows parts through an automatic clamping device, wherein two groups of positioning pins are arranged above the upper clamping ring, and a lower pressure block is arranged below the corresponding pressure arm, and the positioning pins are inserted into the lower pressure block to achieve preliminary positioning of the pressure arm installation, which cooperates with the subsequent clamping mechanism to improve the accuracy of automated installation.
[0014] Preferably, a driving motor is provided under the base, a rotating platform is provided between the base and the upper retaining ring, a rotating platform is fixedly installed on the upper end of the base, the rotating platform and the upper retaining ring are rotatably connected, and the output shaft at the upper end of the driving motor drives the upper retaining ring to rotate through a gear set, thereby realizing the overall rotation control of the above welding platform, and cooperating with an external welding gun to realize circular welding of the corrugated tube.
[0015] Preferably, the positioning mechanism is also provided with an automatic lifting and lowering mechanism, an auxiliary rod is provided under the base, a machine pump is provided at the bottom of the base, a push rod is provided above the machine pump, the upper end of the push rod passes through the middle of the base and is fixedly connected with the positioning block, the lifting and lowering action of the push rod is controlled by the machine pump, thereby driving the lifting and lowering of the positioning block to lift the outer bellows to achieve automatic adjustment, a measuring device is provided in the middle of the auxiliary rod, wherein a push rod is slidably installed in the middle of the measuring device, thereby achieving guidance for the lifting and lowering action of the push rod and achieving the accuracy of automatic positioning of the positioning block.
[0016] Preferably, the clamping mechanism includes a mounting seat, which is an L-shaped structural block. The mounting seat is fixedly installed on the side of the upper retaining ring by bolts, and a lifting controller is arranged in the middle below the mounting seat, a rotation controller is fixedly installed on the upper end of the lifting controller, a pressure block is fixedly installed on the outer side of the upper end of the rotation controller, and a pressure head is fixedly installed on the lower end of the pressure block, wherein the lifting controller can drive the entire pressure block to lift and lower, wherein the upper part of the rotation controller drives the pressure block to rotate 180°, and a clamping block is arranged at the bottom below the pressure head, and the upper pressure arm is clamped by the pressure head.
[0017] (III) Beneficial effects
[0018] Discharging action: Place the bellows above the support ring, and use the pump to control the lifting action of the push rod, thereby driving the lifting of the positioning block to lift the outer bellows to achieve automatic adjustment;
[0019] The operation of the clamping mechanism is as follows: first, the lifting controller is used to lift the upper part to disengage the upper clamp ring below, and then the rotary controller is used to control the pressing block to rotate 180° to make way for the lifting of the pressing arm. After the pressing arm is installed, it is rotated 180° in the opposite direction to the locking position. Finally, the lifting controller pulls the entire pressing block and the pressing head downward to fix the pressing arm, thereby completing the clamping and fixing of the bellows, which is convenient for subsequent laser welding.
[0020] The output shaft at the upper end of the driving motor drives the upper clamping ring to rotate through the gear set, thereby realizing the overall rotation control of the above welding platform, and cooperating with the external welding gun to realize the circumferential welding of the bellows. The above can realize the automatic loading, positioning, clamping and rotation welding of parts. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The above description is only an overview of the technical solution of the present invention. In order to more clearly understand the technical means of the present invention and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiments of the present invention in conjunction with the accompanying drawings.
[0022] Figure 1 It is a three-dimensional structural diagram of the laser welding rotating platform of the present invention;
[0023] Figure 2 This is a front view structural diagram of the laser welding rotating platform of the present invention;
[0024] Figure 3 It is a side sectional structural diagram of the laser welding rotating platform of the present invention;
[0025] Figure 4 This is a partial enlarged view of the clamping mechanism in the laser welding rotating platform of the present invention.
[0026] Legend:
[0027] 1. Base; 2. Auxiliary rod; 3. Push rod; 4. Driving motor; 5. Measuring device; 6. Pump; 7. Rotating platform;
[0028] 8. Clamping mechanism; 81. Mounting seat; 82. Lifting controller; 83. Rotation controller; 84. Pressing block; 85. Pressing head;
[0029] 9. Upper clamping ring; 10. Positioning pin; 11. Positioning block; 12. Support ring; 13. Pressure arm; 14. Lower pressure block. DETAILED DESCRIPTION
[0030] The embodiment of the present application solves the problem of circular automated welding of bellows components in the prior art by providing a laser welding rotating platform. The rotary controller controls the pressing block to rotate 180° to make way for the lifting of the pressing arm. Finally, the lifting controller pulls the entire pressing block and the pressing head downward to fix the pressing arm, thereby completing the clamping and fixing of the bellows, which is convenient for subsequent laser welding.
[0031] Example 1
[0032] The technical solution in the embodiment of the present application is to solve the problem of circumferential automatic welding of the above-mentioned bellows parts, and the overall idea is as follows:
[0033] like Figure 1-3 As shown, in view of the problems existing in the prior art, the present invention provides a laser welding rotating platform, comprising
[0034] The supporting mechanism comprises a base 1, an upper clamping ring 9 is arranged at the upper end of the base 1, and a supporting ring 12 is arranged at the upper end of the upper clamping ring 9, wherein the supporting ring 12 is designed according to the shape of the processed bellows part and is used to support the part;
[0035] The positioning mechanism includes a positioning block 11, which is arranged inside the upper clamping ring 9, wherein the upper end of the positioning block 11 is provided with a support block and a mounting hole, which is matched with the bellows to be processed to achieve positioning of the bellows after placement;
[0036] Several groups of clamping mechanisms 8 are arranged on the outer side of the upper clamping ring 9.
[0037] A pressure arm 13 is placed on the upper end of the upper clamping ring 9, and the outer side of the pressure arm 13 is fixed to the bellows parts through an automatic clamping device. Two groups of positioning pins 10 are arranged above the upper clamping ring 9, and a lower pressure block 14 is arranged below the corresponding pressure arm 13. The positioning pins 10 are inserted into the lower pressure block 14 to achieve preliminary positioning of the pressure arm 13, and cooperate with the subsequent clamping mechanism 8 to improve the accuracy of automated installation.
[0038] A driving motor 4 is arranged below the base 1, a rotating platform 7 is arranged between the base 1 and the upper retaining ring 9, a rotating platform 7 is fixedly mounted on the upper end of the base 1, the rotating platform 7 and the upper retaining ring 9 are rotatably connected, and the output shaft at the upper end of the driving motor 4 drives the upper retaining ring 9 to rotate through a gear set, thereby realizing the overall rotation control of the above welding platform, and cooperating with an external welding gun to realize the circumferential welding of the corrugated tube.
[0039] The positioning mechanism is also provided with an automatic lifting and lowering mechanism. An auxiliary rod 2 is provided under the base 1, and a machine pump 6 is provided at the bottom of the base 1. A push rod 3 is provided above the machine pump 6. The upper end of the push rod 3 passes through the middle of the base 1 and is fixedly connected to the positioning block 11. The lifting and lowering action of the push rod 3 is controlled by the machine pump 6, thereby driving the lifting and lowering of the positioning block 11 to lift and lower the outer bellows to achieve automatic adjustment. A measuring device 5 is provided in the middle of the auxiliary rod 2, wherein the push rod 3 is slidably installed in the middle of the measuring device 5, thereby realizing the guidance of the lifting and lowering action of the push rod 3 and achieving the accuracy of automatic positioning of the positioning block 11.
[0040] like Figure 4 As shown, the clamping mechanism 8 includes a mounting seat 81, and the mounting seat 81 is an L-shaped structural block. The mounting seat 81 is fixedly installed on the side of the upper retaining ring 9 by bolts, and a lifting controller 82 is arranged in the middle below the mounting seat 81, and a rotation controller 83 is fixedly installed on the upper end of the lifting controller 82, and a pressure block 84 is fixedly installed on the outer side of the upper end of the rotation controller 83, and a pressure head 85 is fixedly installed on the lower end of the pressure block 84, wherein the lifting controller 82 can drive the entire pressure block 84 to lift and lower, wherein the upper part of the rotation controller 83 drives the pressure block 84 to rotate 180°, and a clamping block is arranged at the bottom below the pressure head 85, and the upper pressure arm 13 is clamped by the pressure head 85.
[0041] Discharging action: Place the bellows above the support ring 12, and control the lifting action of the push rod 3 through the machine pump 6, thereby driving the lifting of the positioning block 11 to lift the outer bellows to achieve automatic adjustment;
[0042] The operation of the clamping mechanism 8 is as follows: first, the upper part is lifted up by the lifting controller 82 to disengage the upper clamp ring 9 at the bottom, and then the pressing block 84 is controlled by the rotation controller 83 to rotate 180° to make way for the lifting of the pressing arm 13. After the pressing arm 13 is installed, it is rotated 180° in the opposite direction to the locking position. Finally, the lifting controller 82 pulls the entire pressing block 84 and the pressing head 85 downward to fix the pressing arm 13, thereby completing the clamping and fixing of the bellows, which is convenient for subsequent laser welding.
[0043] The output shaft at the upper end of the driving motor 4 drives the upper retaining ring 9 to rotate through the gear set, thereby realizing the rotation control of the above welding platform as a whole, and cooperating with the external welding gun to realize the circumferential welding of the bellows. The above can realize the automatic loading, positioning, clamping and rotation of the parts.
[0044] Finally, it should be noted that: Obviously, the above embodiments are only examples for clearly explaining the present invention, and are not intended to limit the implementation methods. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived from this are still within the scope of protection of the present invention.
Claims
1. Laser welding rotating platform, characterized by: The supporting mechanism comprises a base (1), an upper clamping ring (9) is arranged at the upper end of the base (1), a supporting ring (12) is arranged at the upper end of the upper clamping ring (9), wherein the supporting ring (12) is designed according to the shape of the processed bellows part, and a plurality of clamping mechanisms (8) are arranged on the outer side of the upper clamping ring (9); The positioning mechanism comprises a positioning block (11), wherein the positioning block (11) is arranged inside the upper clamping ring (9), wherein the upper end of the positioning block (11) is provided with a support block and a mounting hole, correspondingly matching the corrugated pipe to be processed. A pressing arm (13) is placed on the upper end of the upper clamping ring (9), and the outer side of the pressing arm (13) is used to fix the bellows parts through an automatic clamping device.
2. The laser welding rotating platform according to claim 1, characterized in that: Two groups of positioning pins (10) are arranged above the upper clamping ring (9), and a lower pressing block (14) is arranged below the corresponding pressing arm (13). The positioning pins (10) are inserted into the lower pressing block (14) to achieve preliminary positioning of the installation of the pressing arm (13).
3. The laser welding rotating platform according to claim 1, characterized in that: A driving motor (4) is arranged below the base (1), a rotating platform (7) is arranged between the base (1) and the upper retaining ring (9), a rotating platform (7) is fixedly mounted on the upper end of the base (1), the rotating platform (7) and the upper retaining ring (9) are rotatably connected, and an output shaft at the upper end of the driving motor (4) drives the upper retaining ring (9) to rotate via a gear set.
4. The laser welding rotating platform as claimed in claim 3, characterized in that: The positioning mechanism is also provided with an automatic lifting and lowering mechanism, an auxiliary rod (2) is provided below the base (1), a machine pump (6) is provided at the bottom of the base (1), a push rod (3) is provided above the machine pump (6), the upper end of the push rod (3) passes through the middle of the base (1) and is fixedly connected to the positioning block (11), and the lifting and lowering action of the push rod (3) is controlled by the machine pump (6).
5. The laser welding rotating platform as claimed in claim 4, characterized in that: A measuring device (5) is arranged in the middle of the auxiliary rod (2), wherein a push rod (3) is slidably mounted in the middle of the measuring device (5), thereby guiding the lifting and lowering action of the push rod (3).
6. The laser welding rotating platform according to claim 1, characterized in that: The clamping mechanism (8) comprises a mounting seat (81), the mounting seat (81) is an L-shaped structural block, the mounting seat (81) is fixedly mounted on the side of the upper clamping ring (9) by means of bolts, a lifting controller (82) is arranged in the middle part below the mounting seat (81), and a rotation controller (83) is fixedly mounted on the upper end of the lifting controller (82).
7. The laser welding rotating platform according to claim 1, characterized in that: A pressure block (84) is fixedly mounted on the outer side of the upper end of the rotary controller (83), and a pressure head (85) is fixedly mounted on the lower end of the pressure block (84), wherein the lifting controller (82) can drive the entire pressure block (84) to be lifted or lowered, wherein the upper part of the rotary controller (83) drives the pressure block (84) to rotate 180°, and a clamping block is arranged at the bottom below the pressure head (85), and the upper pressure arm (13) is clamped by the pressure head (85).
Citation Information
Cited By
Corrugated pipe welding device
CN121018961A