Welding equipment and welding process for high-alloy steel pipe fittings

By designing welding equipment for high alloy steel pipe fittings, the positioning and clamping sheets are used to achieve rapid alignment of bent pipes and straight pipes, the problem of low welding efficiency in the prior art is solved and the welding efficiency is improved.

CN119820184AActive Publication Date: 2025-04-15JIANGYIN CHEM MASCH CO LTD
View PDF 9 Cites 0 Cited by

Patent Information

Application Number
CN202510127111.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-30
Publication Date
2025-04-15
Estimated Expiration
2045-01-30

AI Technical Summary

Technical Problem

In the prior art, when welding large-size bent pipes and straight pipes, workers need to manually calibrate the welded surface, which consumes a lot of manpower and time, affects the welding efficiency.

Method used

A welding equipment for high alloy steel pipe fittings is designed, including a welding table and telescopic part. Through the coordination of positioning and clamping sheets, rapid alignment and welding of bent pipes and straight pipes are achieved.

Benefits of technology

The equipment can quickly and efficiently calibrate and align welds, improve welding efficiency, and reduce labor and time consumption.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119820184A_ABST
    Figure CN119820184A_ABST
Patent Text Reader

Abstract

The invention relates to the technical field of steel pipe welding, and discloses welding equipment for high-alloy steel pipe fittings and a welding process thereof.The welding equipment comprises a welding table, a bent pipe, a straight pipe and a telescopic part arranged on the side portion of the welding table, a first motor is installed at the telescopic end of the telescopic part, and an output shaft of the first motor is connected with a mounting plate; a positioning column is rotationally arranged on the side portion of the mounting plate, a positioning piece is movably arranged on the side portion of the positioning column and used for supporting and positioning a straight pipe, a clamping piece used for fixing a bent pipe is arranged on the side portion of the welding table, and a welding gun is arranged on the side portion of the mounting plate. The telescopic piece drives the straight pipe to be close to the bent pipe, the clamping pieces clamp the bent pipe, the positioning pieces extend outwards to drive the straight pipe to move till the positioning piece on the left side is attached to the inner wall of the bent pipe and the positioning piece on the right side is attached to the inner wall of the straight pipe, and the welding face of the straight pipe is aligned with the welding face of the bent pipe; the first motor drives the welding gun to rotate a circle along the weld joint of the elbow and the straight pipe through the mounting plate, so that the elbow and the straight pipe are welded, and the welding efficiency is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of steel pipe welding, in particular to welding equipment and a welding process for high-alloy steel pipe fittings. Background Art

[0002] The equipment for welding high-alloy steel pipe fittings mainly includes welding machines and auxiliary equipment. Welding machines can be divided into many types according to different welding methods, such as: laser welding machines: suitable for high-precision and high-efficiency welding needs; TIG welding machines: suitable for welding of thin plates and small-diameter high-alloy steel pipe fittings; SMAW welding equipment: suitable for welding of high-alloy steel pipe fittings with thicker walls or larger diameters. SMAW welding has high flexibility and adaptability and can cope with various complex welding conditions.

[0003] The welding of high alloy steel pipe fittings usually includes pre-welding preparation, preheating treatment, welding operation, post-welding treatment and other steps. Pre-welding preparation: thoroughly clean the groove and surrounding surfaces, remove impurities such as oil, rust, etc. until the metallic luster is exposed, check the assembly of the weldment, avoid folding and misalignment, select suitable welding materials according to welding requirements, and dry them; Preheating treatment: preheat the weld groove and both sides. The preheating temperature depends on the type and thickness of the material. Preheating can reduce welding stress and deformation and prevent cracks during welding. The preheating method can be flame heating, flexible ceramic resistance heating, etc. During preheating, the heating width and insulation width requirements should be ensured; Welding operation: select appropriate welding methods and parameters according to welding requirements. For example, for thin plates or small diameter high alloy steel pipe fittings, TIG welding method can be used. For thicker walls or larger diameters, TIG+SMAW combined welding method can be used.

[0004] At present, when welding large-sized curved pipes and straight pipes, the existing technology requires workers to first align the welding surface using tools such as rulers and levels, then weld multiple welding points on the weld for pre-fixation, and finally transfer the weldment to the welding table for welding. However, this consumes a lot of manpower and time, which easily affects the welding efficiency; therefore, it does not meet the existing needs. In this regard, we propose a welding device for high-alloy steel pipe fittings and a welding process thereof. Summary of the invention

[0005] The present invention provides a welding device for high-alloy steel pipe fittings and a welding process thereof, which has the beneficial effect of facilitating rapid and effective calibration and alignment of weldments, thereby improving welding efficiency. It solves the problem that in the prior art mentioned in the above background technology, when welding large-sized curved pipes and straight pipes, workers need to first use tools such as rulers and levels to calibrate and align the welding surfaces, then weld multiple welding points on the weld for pre-fixing, and finally transfer the weldment to a welding table for welding. However, this consumes a lot of manpower and time, which easily affects the welding efficiency.

[0006] The present invention provides the following technical solution: a welding device for high-alloy steel pipe fittings, comprising a welding table and a telescopic part arranged on the side of the welding table, wherein a bent pipe and a straight pipe for welding are arranged on the upper side of the welding table, a first motor is installed at the telescopic end of the telescopic part, a mounting plate is connected to the output shaft of the first motor, a positioning column is rotatably arranged on the side of the mounting plate, a positioning plate is movably arranged on the side of the positioning column, the positioning plate is used to support and position the straight pipe, a clamping plate for fixing the bent pipe is arranged on the side of the welding table, a support rod is slidably inserted on the side of the mounting plate, a welding gun is arranged at the end of the support rod, and the welding gun moves in a circle along the weld of the bent pipe and the straight pipe.

[0007] As an optional solution for the welding equipment of a high-alloy steel pipe fitting described in the present invention, a screw is rotatably arranged on the inner side of the welding table, a threaded sleeve is threadedly connected to the outer side of the screw, the number of the threaded sleeves is set to two, the screw is set to a bidirectional screw, and the two threaded sleeves are respectively arranged on the reverse threads of the screw.

[0008] As an optional solution for the welding equipment of a high-alloy steel pipe fitting described in the present invention, the number of the clamping plates is also set to two, the two clamping plates are respectively connected to the two wire sleeves, the clamping plates are both set to arc plates, the two clamping plates together form a circular ring, and the two clamping plates are both slidably arranged on the upper side of the welding table.

[0009] As an optional solution for the welding equipment of a high-alloy steel pipe fitting described in the present invention, wherein: the end of the screw rod is sleeved with a first gear, a first rack is slidably arranged on the inner side of the welding table, the first rack is meshed with the first gear, and a connecting rod is also installed at the telescopic end of the telescopic part, the connecting rod is arranged in an "L" shape, the lower end of the connecting rod is slidably inserted into the side of the welding table, and the end of the connecting rod located on the inner side of the welding table is connected to the first rack.

[0010] As an optional solution for the welding equipment of a high-alloy steel pipe fitting described in the present invention, a circular plate is installed at the end of the positioning column, a circular ring is concentrically arranged on the side of the circular plate, a sliding plate is arranged between the circular plate and the circular ring, the number of the sliding plates is set to several, and the several sliding plates are equidistantly arranged in the circumferential direction.

[0011] As an optional solution of the welding equipment of a high-alloy steel pipe fitting described in the present invention, wherein: riveting rods are installed on both sides of the sliding plate, a straight groove used in conjunction with the riveting rod is opened on the side of the circular plate, an arc groove used in conjunction with the riveting rod is opened on the side of the circular ring, the riveting rods on both sides of the sliding plate are slidably inserted in the straight groove and the arc groove respectively, a limiting slide is also installed on the side of the sliding plate close to the circular plate, a limiting slide groove used in conjunction with the limiting slide is opened on the side of the circular plate, and the limiting slide is slidably inserted in the limiting slide groove; The ends of the sliding plates are each installed with a straight rod, the straight rod is located outside the circular plate and the circular ring, the positioning pieces are installed at both ends of the straight rod, and the side portions of the positioning pieces close to the telescopic member are connected with convex strips, a straight tube sleeve is arranged outside the positioning piece close to the telescopic member, and the side wall of the end of the straight tube contacts the convex strip.

[0012] As an optional solution for welding equipment of a high-alloy steel pipe fitting described in the present invention, a shell is installed on the outside of the positioning column, a second motor is installed on the outside of the shell, the second motor is configured as a double-head motor, a second gear is installed on the output shaft of the second motor near one end of the circular ring, a tooth groove is opened on the inner ring of the circular ring, and the second gear is meshed with the tooth groove.

[0013] As an optional solution for the welding equipment of a high-alloy steel pipe fitting described in the present invention, a third gear is arranged on the inner side of the shell, the output shaft at the other end of the second motor is rotatably inserted into the side of the shell, the third gear is transmission-connected with the output shaft at the other end of the second motor, a second rack is slidingly arranged on the inner side of the shell, the third gear is meshed with the second rack, a first airbag is also arranged inside the shell, and the two ends of the first airbag are respectively connected with the second rack and the inner wall of the shell.

[0014] As an optional solution for welding equipment of a high-alloy steel pipe fitting described in the present invention, wherein: the support rod is configured to be "L" shaped, the lower end of the support rod is slidably inserted into the side of the mounting plate, a second airbag is provided on the inner side of the mounting plate, the upper end of the second airbag is connected to the inner wall of the mounting plate, the lower end of the second airbag is connected to the support rod, an air pipe is connected between the first airbag and the second airbag, and the air pipe is configured to be a corrugated tube.

[0015] The present invention also provides a welding process for high alloy steel pipe fittings, comprising the following specific steps: S1. Positioning of the bent pipe and the straight pipe: The straight pipe is sleeved on the positioning piece close to the telescopic member, the straight pipe is driven close to the bent pipe by the telescopic member, and the bent pipe is clamped and fixed by the clamping piece; S2. Alignment of the welding surface of the bent pipe and the welding surface of the straight pipe: by expanding the positioning piece outward, the straight pipe is driven to move on the vertical plane so that the center of the straight pipe and the center of the bent pipe are located on the same horizontal line, so that the welding surface of the straight pipe and the welding surface of the bent pipe overlap and align; S3. Welding of bent pipe and straight pipe: The welding gun rotates along the weld of the bent pipe and the straight pipe for one circle, thereby completing the welding.

[0016] The present invention has the following beneficial effects: 1. The welding equipment and welding process of the high-alloy steel pipe fittings, the telescopic member drives the straight pipe close to the bent pipe, so that the positioning piece on the left is inserted into the pipe mouth of the bent pipe. At the same time, the two clamping pieces clamp and fix the bent pipe, and then the positioning piece expands outward to drive the straight pipe to move until the positioning piece on the left fits with the inner wall of the bent pipe, and the positioning piece on the right fits with the inner wall of the straight pipe, so as to support and fix the straight pipe, and also overlap and align the welding surface of the straight pipe with the welding surface of the bent pipe. Finally, the first motor drives the mounting plate to rotate, so that the mounting plate drives the welding gun to rotate along the weld of the bent pipe and the straight pipe through the support rod, thereby welding the bent pipe and the straight pipe, thereby improving the welding efficiency.

[0017] 2. The welding equipment and welding process of the high-alloy steel pipe fittings, the second motor drives the second gear to rotate, and the engagement of the second gear and the tooth groove causes the ring to rotate, so that the riveting rods on the left and right sides of the sliding plate slide in the straight groove and the arc groove respectively, and the sliding plate drives the positioning piece to slide outward and expand through the straight rod, so that the positioning piece on the left side fits with the inner wall of the bent pipe, and the positioning piece on the right side fits with the inner wall of the straight pipe. In summary, it is convenient to align and calibrate the welding surface of the straight pipe with the welding surface of the bent pipe by controlling the movement of the positioning piece, thereby further improving the welding efficiency.

[0018] 3. The welding equipment and welding process of the high-alloy steel pipe fittings, the second motor drives the third gear to rotate, and through the engagement of the third gear with the second rack, drives the second rack to compress the first airbag, so that the gas in the first airbag enters the second airbag through the air pipe, so that the second airbag extends downward, driving the support rod to move downward, so that the support rod drives the welding gun to descend, making it easier to place the welding gun close to the weld position, thereby improving the welding effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the internal three-dimensional structure of the present invention.

[0020] Figure 2 It is an exploded view of the local structure of the present invention.

[0021] Figure 3 It is a schematic diagram of the three-dimensional structure of the present invention.

[0022] Figure 4 It is a schematic diagram of the partial cutaway structure of the present invention.

[0023] Figure 5 It is a schematic diagram of the cutaway structure of the shell of the present invention.

[0024] Figure 6 It is a schematic diagram of the three-dimensional structure of the clamping piece of the present invention.

[0025] Figure 7 It is a schematic diagram of the local three-dimensional structure of the present invention.

[0026] Figure 8 It is a schematic diagram of the straight pipe sleeve positioning piece structure of the present invention.

[0027] Fig. 9 It is a schematic diagram of the outward expansion structure of the positioning piece of the present invention.

[0028] Fig.10 It is a schematic diagram of the structure of the sliding plate sliding outwards of the present invention.

[0029] In the figure: 100, welding table; 130, telescopic member; 140, first motor; 150, mounting plate; 160, positioning column; 170, positioning sheet; 180, clamping sheet; 181, screw rod; 182, thread sleeve; 183, first gear; 184, first rack; 185, connecting rod; 190, supporting rod; 200, welding gun; 210, round plate; 211, circular ring; 212, sliding plate; 220, riveting rod; 221, straight groove; 222, arc groove; 223, limiting slide; 224, limiting slide groove; 225, straight rod; 226, convex strip; 227, housing; 228, second motor; 229, second gear; 230, tooth groove; 231, third gear; 232, second rack; 233, first airbag; 234, second airbag; 235, trachea. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0031] Embodiment 1: This embodiment is intended to promote the solution of the problem that in the prior art, when welding large-sized curved pipes and straight pipes, workers need to first use tools such as rulers and spirit levels to align the welding surface, then weld multiple welding points on the weld for pre-fixation, and finally transfer the weldment to the welding table for welding. However, this consumes a lot of manpower and time, which easily affects the welding efficiency. Please refer to Figure 1 , Figure 3 , Figure 4 , Figure 6 , Figure 8 and Fig. 9 A welding device for high alloy steel pipe fittings includes a welding table 100 and a telescopic member 130 fixedly arranged on the side of the welding table 100. The telescopic member 130 is configured as an electric lifting rod or a hydraulic cylinder. The upper side of the welding table 100 is provided with bent pipes and straight pipes for welding.

[0032] A first motor 140 is fixedly installed at the telescopic end of the telescopic member 130, and an output shaft of the first motor 140 is fixedly connected to a mounting plate 150. The mounting plate 150 is configured as a circular plate. A positioning column 160 is rotatably provided at the center of the mounting plate 150. A plurality of positioning plates 170 are movably provided on the side of the positioning column 160, and the plurality of positioning plates 170 are circumferentially surrounding the outside of the positioning column 160. The positioning plates 170 are used to support and position the straight tube.

[0033] See Figure 3 and Figure 6 A clamping piece 180 for fixing the bent pipe is arranged on the upper side of the welding table 100, a screw rod 181 is rotatably arranged on the inner side of the welding table 100 through a bearing, a threaded sleeve 182 is threadedly connected to the outer side of the screw rod 181, the number of the threaded sleeve 182 is set to two, the screw rod 181 is set to a bidirectional screw, and the two threaded sleeves 182 are respectively arranged on the reverse threads of the screw rod 181, the number of the clamping pieces 180 is also set to two, the two clamping pieces 180 are respectively fixedly connected to the two threaded sleeves 182, the clamping pieces 180 are both set to circular arc pieces, the two clamping pieces 180 together form a circular ring 211, the two clamping pieces 180 are both slidably arranged on the upper side of the welding table 100, and the two clamping pieces 180 are respectively located on both sides of the bent pipe.

[0034] The interference sleeve at the end of the screw rod 181 is provided with a first gear 183, and a first rack 184 is slidably provided on the inner side of the welding table 100, and the first rack 184 is meshed with the first gear 183. The telescopic end of the telescopic member 130 is also fixedly installed with a connecting rod 185, and the connecting rod 185 is set in an "L" shape. The lower end of the connecting rod 185 is slidably inserted on the upper side of the welding table 100, and one end of the connecting rod 185 located on the inner side of the welding table 100 is fixedly connected to the first rack 184. A support rod 190 is slidably inserted on the side of the mounting plate 150, and a welding gun 200 is provided at the end of the support rod 190, and the welding gun 200 performs a circular motion along the welds of the bent pipe and the straight pipe.

[0035] The present invention also provides a welding process for high alloy steel pipe fittings, comprising the following specific steps: S1. Positioning of the elbow and the straight pipe: The straight pipe is set on the positioning piece 170 near the side of the telescopic member 130, the straight pipe is driven close to the elbow by the telescopic member 130, and the elbow is clamped and fixed by the clamping piece 180; S2. Alignment of the welding surface of the bent pipe and the welding surface of the straight pipe: The positioning piece 170 is expanded outward to drive the straight pipe to move on the vertical plane so that the center of the straight pipe and the center of the bent pipe are located on the same horizontal line, so that the welding surface of the straight pipe overlaps and aligns with the welding surface of the bent pipe; S3. Welding of the bent pipe and the straight pipe: The welding gun 200 rotates along the weld between the bent pipe and the straight pipe for one circle, thereby completing the welding.

[0036] In this embodiment: the bent pipe is placed on the welding table 100 and located between the two clamping pieces 180, and the straight pipe is sleeved on the right positioning piece 170 from left to right. The telescopic member 130 drives the positioning piece 170 and the straight pipe thereon to approach the bent pipe through the positioning column 160, so that the left positioning piece 170 is inserted into the pipe mouth of the bent pipe. In this process, the telescopic member 130 also drives the first rack 184 to move through the connecting rod 185, and the first rack 184 and the first gear 183 are meshed to make the screw rod 181 rotate, and then the screw rod 181 and the wire sleeve 182 are used in coordination, so that the two wire sleeves 182 drive the two clamping pieces 180 to clamp and fix the bent pipe; Subsequently, the positioning pieces 170 slide and expand outward, driving the straight tube to move on the vertical plane until the positioning pieces 170 on the left are all in contact with the inner wall of the bent tube. At the same time, the positioning pieces 170 on the right are all in contact with the inner wall of the straight tube, thereby supporting and fixing the straight tube while allowing the welding surface of the straight tube to overlap and align with the welding surface of the bent tube. Finally, the first motor 140 drives the mounting plate 150 to rotate, so that the mounting plate 150 drives the welding gun 200 to rotate one circle along the weld between the bent tube and the straight tube through the support rod 190, thereby welding the bent tube and the straight tube, improving the welding efficiency and solving as much as possible the problem that when welding large-sized bent tubes and straight tubes in the prior art, workers are required to first use tools such as rulers and levels to calibrate and align the welding surfaces, and then weld multiple welds on the weld for pre-fixation, and finally transfer the weldment to the welding table for welding. However, this consumes a lot of manpower and time, which easily affects the welding efficiency.

[0037] It should be noted that during the first welding, the first motor 140 drives the welding gun 200 to rotate clockwise, and during the second welding, the first motor 140 drives the welding gun 200 to rotate counterclockwise, and so on, to avoid the welding gun 200 always rotating in one direction and causing the air pipe 235 to be entangled.

[0038] Embodiment 2: This embodiment is intended to further promote the solution of the problem that it is difficult to control the movement of the positioning piece 170, and it is difficult to align and calibrate the welding surface of the straight pipe with the welding surface of the bent pipe, which easily affects the welding efficiency. This embodiment is an improvement made on the basis of embodiment 1. For details, please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 7 , Figure 8 Fig. 9 and Fig.10 A circular plate 210 is fixedly installed at the end of the positioning column 160, a circular ring 211 is concentrically arranged on the side of the circular plate 210, a sliding plate 212 is arranged between the circular plate 210 and the circular ring 211, the number of the sliding plates 212 is set to be several, and the several sliding plates 212 are equidistantly arranged around the positioning column 160 in the annular direction.

[0039] See Figure 1 and Figure 2 Riveted rods 220 are fixedly installed on both sides of the sliding plate 212, a straight groove 221 for use with the riveted rod 220 is opened on the side of the circular plate 210, and an arc groove 222 for use with the riveted rod 220 is opened on the side of the ring 211. The riveted rods 220 on both sides of the sliding plate 212 are slidably inserted in the straight groove 221 and the arc groove 222 respectively, and a limiting slide 223 is also fixedly installed on the side of the sliding plate 212 close to the circular plate 210, and a limiting slide 224 for use with the limiting slide 223 is opened on the side of the circular plate 210. The limiting slide 223 is slidably inserted in the limiting slide 224, thereby limiting the sliding of the sliding plate 212 to prevent the sliding plate 212 from rotating with the riveted rod 220 as the center.

[0040] See Figure 8 and Fig. 9 A straight rod 225 is fixedly installed at the end of the sliding plate 212, and the straight rod 225 is located outside the circular plate 210 and the circular ring 211. Positioning pieces 170 are fixedly installed at both ends of the straight rod 225, and the side of the positioning piece 170 close to the telescopic member 130 is fixedly connected with a convex strip 226. The straight tube is sleeved on the outside of the positioning piece 170 close to the telescopic member 130, and the side wall of the end of the straight tube contacts the convex strip 226 to prevent the straight tube from detaching from the positioning piece 170.

[0041] See Figure 1 A shell 227 is fixedly installed on the outside of the positioning column 160, and a second motor 228 is installed on the outside of the shell 227. The second motor 228 is configured as a double-headed motor. A second gear 229 is fixedly installed on the output shaft of the second motor 228 near one end of the ring 211. A tooth groove 230 is opened on the inner ring of the ring 211, and the second gear 229 meshes with the tooth groove 230.

[0042] In this embodiment: the second motor 228 drives the second gear 229 to rotate, and the engagement of the second gear 229 and the tooth groove 230 causes the ring 211 to rotate, so that the riveted rods 220 on the left and right sides of the sliding plate 212 slide in the straight groove 221 and the arc groove 222 respectively, driving the sliding plate 212 to drive the positioning piece 170 to slide outward and expand through the straight rod 225, so that the positioning piece 170 on the left side fits with the inner wall of the bent pipe, and the positioning piece 170 on the right side fits with the inner wall of the straight pipe. In summary, it is convenient to align and calibrate the welding surface of the straight pipe with the welding surface of the bent pipe by controlling the movement of the positioning piece 170, thereby further improving the welding efficiency.

[0043] Embodiment 3: This embodiment is intended to solve the problem that it is inconvenient to place the welding gun 200 close to the weld, which easily affects the welding effect. This embodiment is an improvement made on the basis of Embodiment 1. For details, please refer to Figure 1 , Figure 2 , Figure 3 , Figure 5 , Figure 7 , Figure 8 Fig. 9 and Fig.10 A third gear 231 is rotatably provided inside the housing 227. The output shaft at the other end of the second motor 228 is rotatably plugged into the side of the housing 227 and connected to the third gear 231. A second rack 232 is slidably provided inside the housing 227, and the third gear 231 is meshed with the second rack 232. A first airbag 233 is also provided inside the housing 227, and the two ends of the first airbag 233 are fixedly connected to the second rack 232 and the inner wall of the housing 227, respectively.

[0044] See Figure 5 and Figure 7 The support rod 190 is set to an "L" shape, and the lower end of the support rod 190 is slidably inserted into the side of the mounting plate 150. A second airbag 234 is set on the inner side of the mounting plate 150. The first airbag 233 and the second airbag 234 are both filled with air. The upper end of the second airbag 234 is fixedly connected to the inner wall of the mounting plate 150, and the lower end of the second airbag 234 is fixedly connected to the support rod 190. An air pipe 235 is connected between the first airbag 233 and the second airbag 234. The air pipe 235 is set to a high-temperature resistant corrugated pipe or hose, so that when the mounting plate 150 drives the support rod 190 and the welding gun 200 to rotate, the air pipe 235 can bend, thereby avoiding the air pipe 235 from hindering the rotation of the mounting plate 150.

[0045] In this embodiment: the second motor 228 drives the third gear 231 to rotate, and through the engagement of the third gear 231 with the second rack 232, drives the second rack 232 to compress the first airbag 233, so that the gas in the first airbag 233 enters the second airbag 234 through the air pipe 235, so that the second airbag 234 extends downward, driving the support rod 190 to move downward, so that the support rod 190 drives the welding gun 200 to descend, making it easier to move the welding gun 200 close to the weld, thereby improving the welding effect.

[0046] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0047] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. A welding device for high alloy steel pipe fittings, comprising a welding table (100) and a telescopic member (130) arranged on the side of the welding table (100), characterized in that: A bent pipe and a straight pipe for welding are arranged on the upper side of the welding table (100); a first motor (140) is installed at the telescopic end of the telescopic member (130); an output shaft of the first motor (140) is connected to a mounting plate (150); a positioning column (160) is rotatably arranged on the side of the mounting plate (150); a positioning sheet (170) is movably arranged on the side of the positioning column (160); the positioning sheet (170) is used to support and position the straight pipe; a clamping sheet (180) for fixing the bent pipe is arranged on the side of the welding table (100); a support rod (190) is slidably inserted on the side of the mounting plate (150); a welding gun (200) is arranged at the end of the support rod (190); the welding gun (200) moves along the circumference of the weld seam of the bent pipe and the straight pipe.

2. The welding equipment for high alloy steel pipe fittings according to claim 1, characterized in that: A screw rod (181) is rotatably arranged inside the welding table (100), a threaded sleeve (182) is threadedly connected to the outside of the screw rod (181), the number of the threaded sleeves (182) is set to two, the screw rod (181) is set to be a bidirectional screw, and the two threaded sleeves (182) are respectively arranged on the reverse threads of the screw rod (181).

3. The welding equipment for high alloy steel pipe fittings according to claim 2, characterized in that: The number of the clamping pieces (180) is also set to two, the two clamping pieces (180) are respectively connected to the two wire sleeves (182), the clamping pieces (180) are both set to be arc pieces, the two clamping pieces (180) together form a circular ring (211), and the two clamping pieces (180) are both slidably arranged on the upper side of the welding table (100).

4. The welding equipment for high alloy steel pipe fittings according to claim 3 is characterized in that: A first gear (183) is sleeved on the end of the screw rod (181), a first rack (184) is slidably arranged inside the welding platform (100), the first rack (184) is meshed with the first gear (183), a connecting rod (185) is also installed at the telescopic end of the telescopic member (130), the connecting rod (185) is arranged in an "L" shape, the lower end of the connecting rod (185) is slidably inserted into the side of the welding platform (100), and one end of the connecting rod (185) located on the inner side of the welding platform (100) is connected to the first rack (184).

5. The welding equipment for high alloy steel pipe fittings according to claim 1, characterized in that: A circular plate (210) is installed at the end of the positioning column (160), a circular ring (211) is concentrically arranged on the side of the circular plate (210), a sliding plate (212) is arranged between the circular plate (210) and the circular ring (211), the number of the sliding plates (212) is set to be multiple, and the multiple sliding plates (212) are arranged equidistantly in the annular direction.

6. The welding equipment for high alloy steel pipe fittings according to claim 5, characterized in that: Riveted rods (220) are installed on both sides of the sliding plate (212); a straight groove (221) for use with the riveted rod (220) is opened on the side of the circular plate (210); an arc groove (222) for use with the riveted rod (220) is opened on the side of the circular ring (211); the riveted rods (220) on both sides of the sliding plate (212) are slidably inserted into the straight groove (221) and the arc groove (222) respectively; a limiting slide (223) is also installed on the side of the sliding plate (212) close to the circular plate (210); a limiting slide groove (224) for use with the limiting slide (223) is opened on the side of the circular plate (210); the limiting slide (223) is slidably inserted into the limiting slide groove (224); The ends of the sliding plate (212) are both installed with straight rods (225), the straight rods (225) are located outside the circular plate (210) and the circular ring (211), the positioning pieces (170) are both installed at both ends of the straight rods (225), and the side of the positioning piece (170) close to the telescopic member (130) is connected with a convex strip (226), and a straight tube is sleeved outside the positioning piece (170) close to the telescopic member (130), and the side wall of the end of the straight tube contacts the convex strip (226).

7. The welding equipment for high alloy steel pipe fittings according to claim 1, characterized in that: A shell (227) is installed on the outside of the positioning column (160), and a second motor (228) is installed on the outside of the shell (227). The second motor (228) is configured as a double-headed motor. A second gear (229) is installed on the output shaft of the second motor (228) close to one end of the circular ring (211). A tooth groove (230) is provided on the inner ring of the circular ring (211), and the second gear (229) meshes with the tooth groove (230).

8. The welding equipment for high alloy steel pipe fittings according to claim 7, characterized in that: A third gear (231) is arranged on the inner side of the shell (227); the output shaft of the other end of the second motor (228) is rotatably plugged into the side of the shell (227); the third gear (231) is drivingly connected to the output shaft of the other end of the second motor (228); a second rack (232) is slidingly arranged on the inner side of the shell (227); the third gear (231) is meshed with the second rack (232); a first airbag (233) is also arranged inside the shell (227); two ends of the first airbag (233) are respectively connected to the second rack (232) and the inner wall of the shell (227).

9. The welding equipment for high alloy steel pipe fittings according to claim 8, characterized in that: The support rod (190) is configured to be "L"-shaped, the lower end of the support rod (190) is slidably inserted into the side of the mounting plate (150), a second airbag (234) is provided on the inner side of the mounting plate (150), the upper end of the second airbag (234) is connected to the inner wall of the mounting plate (150), the lower end of the second airbag (234) is connected to the support rod (190), an air pipe (235) is connected between the first airbag (233) and the second airbag (234), and the air pipe (235) is configured to be a corrugated tube.

10. A welding process for high alloy steel pipe fittings, according to the welding equipment for high alloy steel pipe fittings according to any one of claims 1 to 9, characterized in that: The specific steps include: S1. Positioning the bent pipe and the straight pipe: the straight pipe is sleeved on the positioning piece (170) on the side close to the telescopic member (130), the straight pipe is driven close to the bent pipe by the telescopic member (130), and the bent pipe is clamped and fixed by the clamping piece (180); S2. Aligning the welding surface of the bent pipe and the welding surface of the straight pipe: by expanding the positioning piece (170) outward, the straight pipe is driven to move on the vertical plane so that the center of the straight pipe and the center of the bent pipe are located on the same horizontal line, so that the welding surface of the straight pipe and the welding surface of the bent pipe overlap and align; S3. Welding of the bent pipe and the straight pipe: the welding gun (200) rotates along the weld seam between the bent pipe and the straight pipe for one circle, thereby completing the welding.

Citation Information

Patent Citations

  • Motorcycle exhaust funnel and bent connector welding fixing facility and exhaust funnel splicing technology

    CN109317914A

  • Intelligent bent pipe welding device suitable for water heating pipe fitting processing

    CN111958163A

  • Inner and outer circular seam welding equipment for large steel pipe connecting flange

    CN114012330A

  • Pipe welding rotating machine

    CN116079328A

  • Water conservancy project pipeline welding equipment

    CN118455904A