Segmented floating type demolding mechanism based on high-fall product and injection mold
By setting up linkage components and segmented molds on the injection mold, the problem of insufficient demolding stability of high-drop products is solved, and a higher demolding success rate and product quality are achieved.
Patent Information
- Application Number
- CN202510300410.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-14
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2045-03-14
AI Technical Summary
The existing segmented floating mold release mechanism lacks stability during the demolding process of high-drop products, which may lead to incomplete mold release and affect product quality.
By providing a first linkage assembly and a second linkage assembly on the injection mold, the first and second sectional concave dies, as well as the first and second sectional concave dies, the segmented demolding of the barrel body is realized, ensuring the stability of the demolding process.
It improves the success rate and product quality of mold release, ensures the stability of the barrel body during the mold release process, and avoids incomplete mold release.
Smart Images

Figure CN119820798A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of injection molds, in particular to a segmented floating demoulding mechanism based on high drop products, and also to an injection mold. Background Art
[0002] At present, in the demoulding process of products with high drop, due to the large contact area, the demoulding force required is large, which can easily cause the cavity to be scratched, cracked or deformed, thereby affecting the molding quality of the barrel body. The existing segmented floating demoulding mechanism divides the mold into multiple sections and sets a floating device between each section to achieve independent floating and position adjustment of each section to adapt to the height difference of the product. This mechanism design can effectively reduce the jamming and deformation of the product during the demoulding process, improve the success rate of demoulding and product quality. However, since the segmented floating demoulding mechanism requires multiple floating sections and floating devices, its stability may be affected. During operation, if the fitting between the floating sections is not tight enough or the adjustment of the floating device is inaccurate, incomplete demoulding may occur.
[0003] The currently disclosed Chinese patent CN114932658A discloses an injection mold for high-drop products, including a fixed mold, a movable mold and a demolding mechanism, wherein the fixed mold is fixedly arranged, a molding groove is arranged in the fixed mold, and the movable mold is suitable for cooperating with the molding groove to form a molding deep cavity for molding a barrel body; the movable mold includes at least one segmented core mold and a base plate, the core mold is installed on the base plate, and the core mold is suitable for cooperating with the molding groove to form a cavity in the barrel body; the demolding mechanism is installed on the base plate and cooperates with the core mold; when demolding, the demolding process includes a first process and a second process; wherein, in the first process: the demolding mechanism is suitable for sequentially driving each segment of the core mold to shrink toward the center of the movable mold, and then sequentially separating the core mold from the side wall of the molded cavity in sections; thereby effectively reducing the demolding force on the barrel body when the core mold is demolded, so as to improve the demolding quality of the barrel body; in the second process: the movable mold drives the demolding mechanism to synchronously move away from the barrel body after molding.
[0004] Although the above patent adopts a segmented floating demolding method, it fails to ensure the stability between the floating segments. If the floating segments are not tightly matched or the adjustment of the floating device is inaccurate, incomplete demolding may occur. Therefore, it is necessary to ensure that the floating segments are tightly matched to avoid looseness or gaps, and to set linkage components between the floating segments to ensure stable demolding. Summary of the invention
[0005] In view of the problems existing in the prior art, a segmented floating demoulding mechanism based on high-drop products is provided. The present invention cooperates with the first segmented concave mold and the second segmented concave mold to detach from the outer wall of the barrel body in sequence through the first linkage component, and cooperates with the second segmented punch and the first segmented punch to detach from the inner wall of the barrel body in sequence through the second linkage component, thereby ensuring the stability of the demoulding process and improving the success rate of demoulding and product quality.
[0006] In order to solve the problems of the prior art, the present invention provides a segmented floating demoulding mechanism based on a high drop product, which is arranged on an injection mold, the injection mold includes a first frame and a second frame, and guide columns are arranged between the four corners of the first frame and the second frame. The injection mold also includes a fixed mold and a movable mold, the fixed mold is fixedly arranged on the first frame, and the movable mold is slidably arranged on the guide column. When the fixed mold and the movable mold are closed, a mold cavity for injection molding of the barrel body is formed between the fixed mold and the movable mold. The segmented floating demoulding mechanism includes a first linkage component and a second linkage component uniformly distributed around the fixed mold and the movable mold. The fixed mold is composed of a first segmented die and a second segmented die, the first segmented die is fixedly connected to the first frame, an injection port is provided on the first segmented die, the second segmented die can move relative to the first segmented die, the movable mold is composed of a first segmented punch and a second segmented punch, the first segmented punch and the second segmented punch are both slidably arranged on a guide column, the second segmented punch can move relative to the first segmented punch, the first linkage assembly is arranged between the first segmented die and the second segmented die, and the second linkage assembly is arranged between the first segmented punch and the second segmented punch.
[0007] Preferably, the center of the first segmented punch is coaxial and penetrated by an intermediate rod, one end of the intermediate rod is fixedly connected to the first segmented punch, the other end of the intermediate rod passes through the second segmented punch and extends outward, the extended end of the intermediate rod is coaxial and fixedly provided with an end plate, the second segmented punch is arranged between the end plate and the first segmented punch, the second segmented punch is provided with a plurality of segmented modules, the plurality of segmented modules are evenly distributed around the circumferential direction of the intermediate rod, a gap is left between every two adjacent segmented modules and a supplementary insert is inserted in each gap, a slot for sliding and engaging the supplementary insert is provided on the edge of the first segmented punch along its axial direction, a protrusion is provided at the end of each segmented module contacting the first segmented punch, and a sliding groove for sliding the corresponding protrusion is provided along the direction of its axial center line at the end of the first segmented punch contacting the second segmented punch.
[0008] Preferably, a floating sleeve frame in contact with the second segmented die is slidably sleeved on the first segmented punch, each supplementary insert is fixedly connected to the floating sleeve frame, a spring is fixedly connected between the floating sleeve frame and the first segmented punch, a magnetic attraction portion for electric control is provided at the end where the first segmented punch contacts the second segmented punch and at the edge corresponding to each supplementary insert, each supplementary insert is made of magnet material, a first electromagnet is provided at the edge of the second segmented die, and a second electromagnet is provided at the edge of the floating sleeve corresponding to the first electromagnet.
[0009] Preferably, the first linkage assembly is provided with a first connecting rod and a second connecting rod, one end of the first connecting rod is rotatably connected to the first segmented die, one end of the second connecting rod is rotatably connected to the second segmented die, a first shaft rod is axially connected between the other end of the first connecting rod and the other end of the second connecting rod, a fixed frame in which the fixed die is sleeved is fixedly connected between the four guide columns, a track opening for the movement of the first shaft rod is opened on the side of the fixed frame, and a reset driving member for driving the second segmented die to fit the first segmented die is provided between the fixed frame and the first frame.
[0010] Preferably, the reset drive component is provided with a card block that is slidably connected to the fixed frame, a first movable frame is provided between the fixed frame and the first frame, the first movable frame is slidably set on the guide column, a push rod is provided between the card block and the first movable frame, the two ends of the push rod are respectively rotatably connected to the card block and the first movable frame, and a first electromagnetic driver for driving the first movable frame to move is provided between the first frame and the first movable frame.
[0011] Preferably, a pressure sensor facing the first shaft is provided on the clamping block, and a compression spring is fixedly connected between the pressure sensor and the clamping block.
[0012] Preferably, the second linkage assembly is provided with a third connecting rod and a fourth connecting rod, one end of the third connecting rod is rotatably connected to the floating sleeve, one end of the fourth connecting rod is rotatably connected to the first segmented punch, a second axial rod is axially connected between the other end of the third connecting rod and the other end of the fourth connecting rod, a separation driving member is provided between the floating sleeve and the first segmented punch for driving the floating sleeve to move relative to the first segmented punch, and an opening and closing driving member is provided on the intermediate rod for driving the opening and closing of multiple segmented modules.
[0013] Preferably, the separation drive member is provided with a second movable frame, the second movable frame is slidably set on the guide column, the side of the second movable frame is provided with a strip opening for the second shaft rod to move, and a second electromagnetic driver for driving the second movable frame to move is provided between the first segmented punch and the second movable frame.
[0014] Preferably, the opening and closing driving component is provided with a third electromagnet and a fourth electromagnet, both of which are annular structures, and both of which are sleeved on the middle rod. The end where the first segmented punch contacts the second segmented punch is provided with an embedding opening for installing the opening and closing driving component, the third electromagnet is fixedly connected to the first segmented punch, and the fourth electromagnet can slide on the middle rod relative to the fourth electromagnet, and a linkage rod is hingedly provided between each segment module and the fourth electromagnet.
[0015] The present invention also provides an injection mold, including a first frame and a second frame, guide columns are arranged between the four corners of the first frame and the second frame, the injection mold also includes a fixed mold and a movable mold, the fixed mold is fixedly arranged on the first frame, the movable mold is slidably arranged on the guide column, the fixed mold is composed of a first segmented concave mold and a second segmented concave mold, the movable mold is composed of a first segmented convex mold and a second segmented convex mold, and also includes a segmented floating demolding mechanism based on high-drop products, the demolding mechanism includes a first linkage component and a second linkage component evenly distributed around the fixed mold and the movable mold, the first linkage component is arranged between the first segmented concave mold and the second segmented concave mold, and the second linkage component is arranged between the first segmented convex mold and the second segmented convex mold.
[0016] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention uses the first linkage component to cooperate with the first segmented concave mold and the second segmented concave mold to sequentially separate from the barrel body, so that the outer wall of the barrel body is separated from the concave surface of the fixed mold, and uses the second linkage component to cooperate with the second segmented convex mold and the first segmented convex mold to sequentially separate from the barrel body, so that the inner wall of the barrel body is separated from the convex surface of the movable mold, thereby realizing the segmented demolding of the barrel body in the fixed mold and the movable mold, ensuring the stability of the demolding process, and improving the success rate of demolding and product quality; 2. The present invention connects the first segmented die and the second segmented die together through the first connecting rod and the second connecting rod, so that the second segmented die can move relative to the first segmented die, and under the action of the reset driving member, the second segmented die is re-fitted with the first segmented die, so that the outer wall of the barrel body is separated from the first segmented die and the second segmented die in sequence, ensuring the stability of the demoulding of the outer wall of the barrel body; 3. The present invention connects the first segmented punch and the floating sleeve together through the third connecting rod and the fourth connecting rod, so that the floating sleeve can move relative to the first segmented punch. Under the action of the separation drive member, the supplementary insert can enter and exit between two adjacent segmented modules. Under the action of the opening and closing drive member, multiple segmented modules can approach or move away from the inner wall of the barrel body, thereby realizing the separation of the inner wall of the barrel body from the second segmented punch and the first segmented punch in turn, thereby ensuring the stability of the demoulding of the inner wall of the barrel body. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1It is a three-dimensional structural schematic diagram of a segmented floating demoulding mechanism based on high drop products; Figure 2 It is a partial three-dimensional structural cross-sectional view of the segmented floating demoulding mechanism based on high drop products; Figure 3 This is the left view of the segmented floating demoulding mechanism based on high drop products; Figure 4 This is a centerline cross-sectional view of the segmented floating demoulding mechanism based on high drop products; Figure 5 It is a diagonal cross-sectional view of the segmented floating demoulding mechanism based on high drop products; Figure 6 yes Figure 5 Sectional view at AA; Figure 7 It is a schematic diagram of the state in which the barrel body of the segmented floating demoulding mechanism for high-drop products is separated from the fixed mold; Figure 8 It is a schematic diagram of the state of the barrel body of the segmented floating demoulding mechanism based on the high drop product being separated from the movable mold; Fig. 9 yes Figure 3 A three-dimensional structural cross-sectional view at BB; Fig.10 yes Fig. 9 An enlarged schematic diagram of point C; Fig.11 yes Figure 5 An enlarged schematic diagram of point D; Fig.12 It is a three-dimensional structural diagram of the fixed mold of the segmented floating demoulding mechanism based on high drop products; Fig.13 It is a three-dimensional structural schematic diagram of a movable mold of a segmented floating demoulding mechanism based on a high drop product.
[0018] The numbers in the figure are: 1-first frame; 11-guide column; 2-second frame; 3-fixed mold; 31-first segmented die; 311-injection port; 32-second segmented die; 321-first electromagnet; 322-second electromagnet; 4-movable mold; 41-first segmented punch; 411-middle rod; 4111-end plate; 412-slot; 42-second segmented punch; 421-segmented module; 4211-bump; 422-supplementary insert; 4221-magnetic suction part; 423-floating sleeve; 4231-spring; 5-first linkage assembly; 51-first connecting rod; 5 2-second connecting rod; 521-first shaft; 53-fixed frame; 54-reset drive member; 541-block; 5411-pressure sensor; 5412-compression spring; 542-first movable frame; 5421-first electromagnetic driver; 543-push rod; 6-second linkage assembly; 61-third connecting rod; 62-fourth connecting rod; 621-second shaft; 63-separation drive member; 631-second movable frame; 632-second electromagnetic driver; 64-opening and closing drive member; 641-third electromagnet; 642-fourth electromagnet; 6421-linkage rod; 7-barrel body. DETAILED DESCRIPTION
[0019] In order to further understand the features, technical means, specific objectives and functions of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0020] See also Figure 1-Figure 8 As shown, a segmented floating demoulding mechanism based on a high drop product is arranged on an injection mold, the injection mold includes a first frame 1 and a second frame 2, guide columns 11 are arranged between the four corners of the first frame 1 and the second frame 2, the injection mold also includes a fixed mold 3 and a movable mold 4, the fixed mold 3 is fixedly arranged on the first frame 1, and the movable mold 4 is slidably arranged on the guide columns 11, when the fixed mold 3 and the movable mold 4 are molded, a mold cavity for injection molding of a barrel body 7 is formed between the fixed mold 3 and the movable mold 4, the segmented floating demoulding mechanism includes a first linkage component 5 and a second linkage component 6 evenly distributed around the fixed mold 3 and the movable mold 4, the fixed mold 3 is composed of a first segmented concave mold 31 and a The second segmented die 32 is composed of the first segmented die 31 and the first frame 1. The first segmented die 31 is provided with an injection port 311. The second segmented die 32 can move relative to the first segmented die 31. The movable mold 4 is composed of the first segmented punch 41 and the second segmented punch 42. The first segmented punch 41 and the second segmented punch 42 are both slidably arranged on the guide column 11. The second segmented punch 42 can move relative to the first segmented punch 41. The first linkage assembly 5 is arranged between the first segmented die 31 and the second segmented die 32. The second linkage assembly 6 is arranged between the first segmented punch 41 and the second segmented punch 42.
[0021] When the barrel body 7 with a high drop is subjected to injection molding, the fixed mold 3 and the movable mold 4 are closed, and a mold cavity for injection molding of the barrel body 7 is formed between the fixed mold 3 and the movable mold 4. As the injection liquid is injected into the mold cavity through the injection port 311, the barrel body 7 is formed after cooling, and the fixed mold 3 and the movable mold 4 are demolded accordingly. During the demolding process, the movable mold 4 drives the second segmented die 32 away from the first segmented die 31. At this time, a part of the outer wall of the barrel body 7 is out of the first segmented die 31, and then the movable mold 4 stops moving. Since the first segmented die 31 and the second segmented die 32 are connected with the first linkage component 5, the second segmented die 32 is separated from the first segmented die 31 under the drive of the first linkage component 5. The first segmented punch 41 and the second segmented die 32 are re-fitted with the first segmented die 31. At this time, the remaining part of the outer wall of the barrel body 7 is separated from the second segmented die 32 and the barrel body 7 is still attached to the movable die 4. Then the movable die 4 continues to move away from the fixed die 3 until the first segmented punch 41 contacts the second frame 2. A distance is left between the fixed die 3 and the movable die 4 for the barrel body 7 to be taken out. Since the second linkage assembly 6 is connected between the first segmented punch 41 and the second segmented punch 42, the second segmented punch 42 is first separated from a part of the inner wall of the barrel body 7 under the drive of the second linkage assembly 6, and then the first segmented punch 41 is separated from the remaining part of the inner wall of the barrel body 7, and finally the barrel body 7 is demoulded.
[0022] See also Figure 1-Figure 8 As shown, the center of the first segmented punch 41 is coaxially and penetrated with an intermediate rod 411, one end of the intermediate rod 411 is fixedly connected to the first segmented punch 41, and the other end of the intermediate rod 411 passes through the second segmented punch 42 and extends outward, and the extended end of the intermediate rod 411 is coaxially and fixedly provided with an end plate 4111, the second segmented punch 42 is arranged between the end plate 4111 and the first segmented punch 41, and the second segmented punch 42 is provided with a plurality of segment modules 421, and the plurality of segment modules 421 surround the circumference of the intermediate rod 411. The segments 421 are evenly distributed, with a gap between every two adjacent segment modules 421 and a supplementary insert 422 inserted in each gap, the edge of the first segment punch 41 is provided with a slot 412 for the supplementary insert 422 to slide and engage along its axial direction, and each segment module 421 is provided with a protrusion 4211 at the end in contact with the first segment punch 41, and the ends in contact with the first segment punch 41 and the second segment punch 42 are respectively provided with sliding grooves for the corresponding protrusions 4211 to slide along their axial centerline directions.
[0023] A complete second segmentation convex mold 42 is formed between the segmentation modules 421, the supplementary inserts 422 and the end plate 4111; when the supplementary inserts 422 between every two adjacent segmentation modules 421 are pulled out, the multiple segmentation modules 421 are in an inwardly folded state and the segmentation modules 421 are separated from the inner wall of the barrel body 7; when each supplementary insert 422 is respectively inserted between the corresponding two adjacent segmentation modules 421, the multiple segmentation modules 421 are in an outwardly opened state and the segmentation The module 421 is in a fitted state with the inner wall of the barrel body 7; when the outer wall of the barrel body 7 is out of the fixed mold 3, the second linkage assembly 6 drives all the supplementary inserts 422 to move outward. At this time, a gap is left between every two adjacent segment modules 421. As each segment module 421 moves along the slide groove through the protrusion 4211, until multiple segment modules 421 are fitted together, each segment module 421 is separated from the inner wall of the barrel body 7, so that a part of the inner wall of the barrel body 7 is demolded first.
[0024] See also Figure 2-Figure 8 As shown, a floating sleeve 423 in contact with the second segmented die 32 is slidably sleeved on the first segmented punch 41, each supplementary insert 422 is fixedly connected to the floating sleeve 423, a spring 4231 is fixedly connected between the floating sleeve 423 and the first segmented punch 41, a magnetic attraction portion 4221 for electric control is provided at the end where the first segmented punch 41 contacts the second segmented punch 42 and at the edge corresponding to each supplementary insert 422, each supplementary insert 422 is made of magnet material, a first electromagnet 321 is provided at the edge of the second segmented die 32, and a second electromagnet 322 is provided at the edge of the floating sleeve 423 corresponding to the first electromagnet 321.
[0025] When the supplementary insert strip 422 slides along the slot 412 on the first segmented punch 41, the floating sleeve 423 is driven to move by the second linkage assembly 6, so that each supplementary insert strip 422 can enter and exit between two adjacent segmented modules 421, and after the floating sleeve 423 contacts the second segmented die 32, the magnetic suction part 4221 is controlled to attract the supplementary insert strip 422, so that the floating sleeve 423 and the first segmented punch 41 are in a fixed state, and the second segmented die 32 and the floating sleeve 423 are adsorbed together by the first electromagnet 321 and the second electromagnet 322. When the movable die 4 moves away from the fixed die 3, the second segmented die 32 also moves away from the first segmented die 31, and the barrel body 7 is separated from the first segmented die 31.
[0026] See also Figure 2-Figure 8As shown, the first linkage assembly 5 is provided with a first connecting rod 51 and a second connecting rod 52, one end of the first connecting rod 51 is rotatably connected to the first segmented die 31, one end of the second connecting rod 52 is rotatably connected to the second segmented die 32, a first shaft rod 521 is axially connected between the other end of the first connecting rod 51 and the other end of the second connecting rod 52, a fixed frame 53 in which the fixed die 3 is sleeved is fixedly connected between the four guide columns 11, a track opening for the movement of the first shaft rod 521 is opened on the side of the fixed frame 53, and a reset driving member 54 for driving the second segmented die 32 to fit with the first segmented die 31 is provided between the fixed frame 53 and the first frame 1.
[0027] When the second segmented die 32 moves away from the first segmented die 31, the first segmented die 31 and the second segmented die 32 are connected together by the first connecting rod 51 and the second connecting rod 52 until the first connecting rod 51 and the second connecting rod 52 tend to be parallel to each other, and the second segmented die 32 moves to the farthest distance relative to the first segmented die 31, and the first shaft 521 axially connected between the first connecting rod 51 and the second connecting rod 52 moves along the track opening on the fixed frame 53, and the first shaft 521 moves from One end of the track opening moves to the other end of the track opening, at which time a portion of the outer wall of the barrel body 7 first separates from the first segmented die 31, and then the reset drive 54 is started, driving the first shaft 521 to move to the original position of the track opening, so that the angle between the first connecting rod 51 and the second connecting rod 52 gradually decreases, and the second segmented die 32 is then fitted with the first segmented die 31, so that the remaining portion of the outer wall of the barrel body 7 separates from the second segmented die 32, completing the segmented demolding between the outer wall of the barrel body 7 and the fixed die 3.
[0028] See also Figure 1 , Figure 3 and Figure 5 As shown, the reset drive member 54 is provided with a block 541 that is slidably engaged with the fixed frame 53, a first movable frame 542 is provided between the fixed frame 53 and the first frame 1, the first movable frame 542 is slidably arranged on the guide column 11, a push rod 543 is provided between the block 541 and the first movable frame 542, both ends of the push rod 543 are rotatably connected with the block 541 and the first movable frame 542 respectively, and a first electromagnetic driver 5421 for driving the first movable frame 542 to move is provided between the first frame 1 and the first movable frame 542.
[0029] When the first shaft 521 contacts the block 541, the first electromagnetic driver 5421 is started, and the first electromagnetic driver 5421 drives the first movable frame 542 to move toward the fixed frame 53, so that the push rod 543 pushes the block 541, and the block 541 then moves along the edge of the fixed frame 53, pushing the first shaft 521 to move to the original position, until the first shaft 521 moves into place, and the second segmented die 32 then fits with the first segmented die 31.
[0030] See also Figure 3 , Fig. 9 and Fig.10 As shown, a pressure sensor 5411 facing the first shaft 521 is disposed on the clamping block 541 , and a compression spring 5412 is fixedly connected between the pressure sensor 5411 and the clamping block 541 .
[0031] When the second segmented die 32 moves into position relative to the first segmented die 31, the first shaft 521 contacts the pressure sensor 5411. When the pressure sensor 5411 is pressurized, the compression spring 5412 is compressed. When the pressure sensor 5411 senses the pressure, the first electromagnetic driver 5421 is started, pushing the first shaft 521 back to its original position, effectively completing the second segmented die 32 moving away from or approaching the first segmented die 31.
[0032] See also Figure 1 , Figure 2 , Figure 3 and Figure 5 As shown, the second linkage assembly 6 is provided with a third connecting rod 61 and a fourth connecting rod 62, one end of the third connecting rod 61 is rotatably connected to the floating sleeve 423, one end of the fourth connecting rod 62 is rotatably connected to the first segmented punch 41, a second axial rod 621 is axially provided between the other end of the third connecting rod 61 and the other end of the fourth connecting rod 62, a separation driving member 63 is provided between the floating sleeve 423 and the first segmented punch 41 for driving the floating sleeve 423 to move relative to the first segmented punch 41, and an opening and closing driving member 64 is provided on the intermediate rod 411 for driving the opening and closing of the multiple segmented modules 421.
[0033] When the inner wall of the barrel 7 is separated from the second segmented punch 42 and the first segmented punch 41 in sequence, the first segmented punch 41 and the floating sleeve 423 are connected together by the third connecting rod 61 and the fourth connecting rod 62, and the separation drive 63 drives the second shaft rod 621 to move, thereby controlling the floating sleeve 423 to move toward the second frame 2, and the angle between the third connecting rod 61 and the fourth connecting rod 62 gradually decreases, so that all the supplementary inserts 422 are separated from each segment module 421. At this time, all the segment modules 421 can move inward, and then the opening and closing drive The moving member 64 is started, driving all the segment modules 421 to move inward synchronously until they fit together. At this time, the segment modules 421 are separated from the inner wall of the barrel body 7, completing the demoulding of a part of the inner wall of the barrel body 7. Then the separation driving member 63 drives the second shaft rod 621 to move again, thereby controlling the floating sleeve 423 to move toward the direction of the first frame 1, and the angle between the third connecting rod 61 and the fourth connecting rod 62 gradually increases until the barrel body 7 is pushed out of the first segmented punch 41, completing the demoulding of the remaining part of the barrel body 7, and effectively achieving the effect of completely separating the inner wall of the barrel body 7 from the moving mold 4.
[0034] See also Figure 2 , Figure 5 and Fig.11 As shown, the separation drive member 63 is provided with a second movable frame 631, and the second movable frame 631 is slidably set on the guide column 11. The side of the second movable frame 631 is provided with a strip opening for the second shaft rod 621 to move. A second electromagnetic driver 632 is provided between the first segmented punch 41 and the second movable frame 631 to drive the second movable frame 631 to move.
[0035] When the separation drive member 63 is started, the second electromagnetic driver 632 drives the second movable frame 631 to move along the guide column 11. Since the second shaft rod 621 is movably engaged in the strip opening on the second movable frame 631, the second movable frame 631 drives the movement of the second shaft rod 621, thereby driving the movement of the third connecting rod 61 and the fourth connecting rod 62, controlling the movement direction of the floating sleeve 423 relative to the first segmented punch 41, effectively and completely combining the second segmented punch 42, and effectively separating the barrel body 7 from the first segmented punch 41 and the second segmented punch 42.
[0036] See also Figure 2 , Figure 5 and Fig.11As shown, the opening and closing driving member 64 is provided with a third electromagnet 641 and a fourth electromagnet 642, and the third electromagnet 641 and the fourth electromagnet 642 are both annular structures, and the third electromagnet 641 and the fourth electromagnet 642 are both sleeved on the middle rod 411, and the end where the first segmented punch 41 and the second segmented punch 42 are in contact is provided with an embedding opening for installing the opening and closing driving member 64, the third electromagnet 641 is fixedly connected to the first segmented punch 41, and the fourth electromagnet 642 can slide on the middle rod 411 relative to the fourth electromagnet 642, and a linkage rod 6421 is hingedly provided between each segment module 421 and the fourth electromagnet 642.
[0037] When the supplementary insert 422 is away from the segmentation module 421, the opening and closing drive 64 is started, and the third electromagnet 641 and the fourth electromagnet 642 are energized to control the fourth electromagnet 642 to move relative to the third electromagnet 641 according to the principle that like charges repel and opposite charges attract. Since a linkage rod 6421 is hingedly provided between each segmentation module 421 and the first electromagnet 321, the synchronous movement of all segmentation modules 421 is completed.
[0038] An injection mold comprises a first frame 1 and a second frame 2, wherein guide columns 11 are arranged between the four corners of the first frame 1 and the second frame 2, and the injection mold further comprises a fixed mold 3 and a movable mold 4, wherein the fixed mold 3 is fixedly arranged on the first frame 1, and the movable mold 4 is slidably arranged on the guide columns 11, the fixed mold 3 is composed of a first segmented concave mold 31 and a second segmented concave mold 32, and the movable mold 4 is composed of a first segmented convex mold 41 and a second segmented convex mold 42, and further comprises a segmented floating demolding mechanism based on a high drop product, wherein the demolding mechanism comprises a first linkage component 5 and a second linkage component 6 uniformly distributed around the fixed mold 3 and the movable mold 4, the first linkage component 5 is arranged between the first segmented concave mold 31 and the second segmented concave mold 32, and the second linkage component 6 is arranged between the first segmented convex mold 41 and the second segmented convex mold 42.
[0039] The present invention cooperates with the first segmented concave die 31 and the second segmented concave die 32 through the first linkage component 5 to sequentially detach from the barrel body 7, so that the outer wall of the barrel body 7 is detached from the concave surface of the fixed mold 3, and cooperates with the second segmented punch 42 and the first segmented punch 41 through the second linkage component 6 to sequentially detach from the barrel body 7, so that the inner wall of the barrel body 7 is detached from the convex surface of the movable mold 4, thereby ensuring the stability of the demolding process and improving the success rate of demolding and product quality.
[0040] The above embodiments only express one or several implementation modes of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the present invention. It should be pointed out that, for a person of ordinary skill in the art, several variations and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the attached claims.
Claims
1. A segmented floating demoulding mechanism for a high drop product is arranged on an injection mold, the injection mold comprising a first frame (1) and a second frame (2), guide columns (11) are arranged between the four corners of the first frame (1) and the second frame (2), the injection mold further comprising a fixed mold (3) and a movable mold (4), the fixed mold (3) is fixedly arranged on the first frame (1), and the movable mold (4) is slidably arranged on the guide columns (11), when the fixed mold (3) and the movable mold (4) are closed, a mold cavity for injection molding of a barrel body (7) is formed between the fixed mold (3) and the movable mold (4), characterized in that: The segmented floating demoulding mechanism comprises a first linkage assembly (5) and a second linkage assembly (6) uniformly distributed around a fixed mold (3) and a movable mold (4); the fixed mold (3) is composed of a first segmented concave mold (31) and a second segmented concave mold (32); the first segmented concave mold (31) is fixedly connected to a first frame (1); an injection port (311) is provided on the first segmented concave mold (31); the second segmented concave mold (32) is movable relative to the first segmented concave mold (31); and the movable mold (4) is composed of The invention is composed of a first segmented punch (41) and a second segmented punch (42), wherein the first segmented punch (41) and the second segmented punch (42) are both slidably arranged on a guide column (11), the second segmented punch (42) can move relative to the first segmented punch (41), the first linkage component (5) is arranged between the first segmented die (31) and the second segmented die (32), and the second linkage component (6) is arranged between the first segmented punch (41) and the second segmented punch (42).
2. The segmented floating demoulding mechanism based on high drop products according to claim 1 is characterized in that: An intermediate rod (411) is coaxially and penetrates the center of the first segmented convex mold (41), one end of the intermediate rod (411) is fixedly connected to the first segmented convex mold (41), the other end of the intermediate rod (411) passes through the second segmented convex mold (42) and protrudes outward, an end plate (4111) is coaxially and fixedly provided at the extended end of the intermediate rod (411), the second segmented convex mold (42) is arranged between the end plate (4111) and the first segmented convex mold (41), and the second segmented convex mold (42) is provided with a plurality of segmented modules (421), and the plurality of segmented modules (421) are arranged around the intermediate rod (411). The segments (421) are evenly distributed in the circumferential direction, a gap is left between every two adjacent segment modules (421), and a supplementary insert strip (422) is inserted in each gap. The edge of the first segment convex mold (41) is provided with a slot (412) for the supplementary insert strip (422) to slide and engage along its axial direction. The end of each segment module (421) that contacts the first segment convex mold (41) is provided with a convex block (4211). The end of the first segment convex mold (41) that contacts the second segment convex mold (42) is provided with a slide groove for the corresponding convex block (4211) to slide along its axial direction.
3. The segmented floating demoulding mechanism based on high drop products according to claim 2 is characterized in that: A floating sleeve (423) in contact with the second segmented die (32) is slidably sleeved on the first segmented convex mold (41); each supplementary insert strip (422) is fixedly connected to the floating sleeve frame (423); a spring (4231) is fixedly connected between the floating sleeve frame (423) and the first segmented convex mold (41); an end portion where the first segmented convex mold (41) and the second segmented convex mold (42) are in contact and an edge corresponding to each supplementary insert strip (422) is provided with a magnetic attraction portion (4221) for passing an electric control; each supplementary insert strip (422) is made of a magnet material; a first electromagnet (321) is provided on an edge of the second segmented die (32); and a second electromagnet (322) is provided on an edge of the floating sleeve frame (423) corresponding to the first electromagnet (321).
4. The segmented floating demoulding mechanism based on high drop products according to claim 1 is characterized in that: The first linkage assembly (5) is provided with a first connecting rod (51) and a second connecting rod (52), one end of the first connecting rod (51) is rotatably connected to the first segmented concave mold (31), one end of the second connecting rod (52) is rotatably connected to the second segmented concave mold (32), a first shaft rod (521) is axially connected between the other end of the first connecting rod (51) and the other end of the second connecting rod (52), a fixed frame (53) in which the fixed mold (3) is sleeved is fixedly connected between the four guide columns (11), a track opening for the first shaft rod (521) to move is opened on the side of the fixed frame (53), and a reset driving member (54) for driving the second segmented concave mold (32) to fit with the first segmented concave mold (31) is provided between the fixed frame (53) and the first frame (1).
5. The segmented floating demoulding mechanism based on high drop products according to claim 4 is characterized in that: The reset drive member (54) is provided with a clamping block (541) slidably clamped on the fixed frame (53); a first movable frame (542) is provided between the fixed frame (53) and the first frame (1); the first movable frame (542) is slidably arranged on the guide column (11); a push rod (543) is provided between the clamping block (541) and the first movable frame (542); two ends of the push rod (543) are rotatably connected to the clamping block (541) and the first movable frame (542), respectively; and a first electromagnetic driver (5421) for driving the first movable frame (542) to move is provided between the first frame (1) and the first movable frame (542).
6. The segmented floating demoulding mechanism based on high drop products according to claim 5 is characterized in that: The clamping block (541) is provided with a pressure sensor (5411) facing the first shaft (521), and a compression spring (5412) is fixedly connected between the pressure sensor (5411) and the clamping block (541).
7. The segmented floating demoulding mechanism based on high drop products according to claim 3 is characterized in that: The second linkage assembly (6) is provided with a third connecting rod (61) and a fourth connecting rod (62), one end of the third connecting rod (61) is rotatably connected to the floating sleeve (423), one end of the fourth connecting rod (62) is rotatably connected to the first segmented punch (41), a second axial rod (621) is axially connected between the other end of the third connecting rod (61) and the other end of the fourth connecting rod (62), a separation driving member (63) is provided between the floating sleeve (423) and the first segmented punch (41) for driving the floating sleeve (423) to move relative to the first segmented punch (41), and an opening and closing driving member (64) is provided on the intermediate rod (411) for driving the plurality of segmented modules (421) to open and close.
8. The segmented floating demoulding mechanism based on high drop products according to claim 7 is characterized in that: The separation driving member (63) is provided with a second movable frame (631), the second movable frame (631) is slidably arranged on the guide column (11), a strip opening for the second shaft rod (621) to move is provided on the side of the second movable frame (631), and a second electromagnetic driver (632) for driving the second movable frame (631) to move is provided between the first segmented convex mold (41) and the second movable frame (631).
9. The segmented floating demoulding mechanism based on high drop products according to claim 7, characterized in that: The opening and closing driving member (64) is provided with a third electromagnet (641) and a fourth electromagnet (642), the third electromagnet (641) and the fourth electromagnet (642) both being annular structures, the third electromagnet (641) and the fourth electromagnet (642) both being sleeved on the middle rod (411), the end where the first segmented convex mold (41) and the second segmented convex mold (42) are in contact is provided with an embedding opening for installing the opening and closing driving member (64), the third electromagnet (641) is fixedly connected to the first segmented convex mold (41), the fourth electromagnet (642) can slide on the middle rod (411) relative to the fourth electromagnet (642), and a linkage rod (6421) is hingedly provided between each segmented module (421) and the fourth electromagnet (642).
10. An injection mold, comprising a first frame (1) and a second frame (2), wherein guide columns (11) are provided between the four corners of the first frame (1) and the second frame (2), and the injection mold further comprises a fixed mold (3) and a movable mold (4), wherein the fixed mold (3) is fixedly arranged on the first frame (1), and the movable mold (4) is slidably arranged on the guide columns (11), the fixed mold (3) is composed of a first segmented concave mold (31) and a second segmented concave mold (32), and the movable mold (4) is composed of a first segmented convex mold (41) and a second segmented convex mold (42), wherein the injection mold is characterized in that: It also includes a segmented floating demoulding mechanism based on a high drop product as described in any one of claims 1 to 9, the demoulding mechanism includes a first linkage component (5) and a second linkage component (6) uniformly distributed around the fixed mold (3) and the movable mold (4), the first linkage component (5) is arranged between the first segmented concave mold (31) and the second segmented concave mold (32), and the second linkage component (6) is arranged between the first segmented punch (41) and the second segmented punch (42).
Citation Information
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