Electric vehicle power supply high voltage architecture system and electric vehicle power supply method

By optimizing the high-voltage power supply architecture system of electric vehicles, coordinating the power supply of the power battery and generator module, and combining thermal management and vehicle control, the problem of low power supply management efficiency of range-extended electric vehicles has been solved, achieving efficient energy transmission and extended battery life.

CN119821305BActive Publication Date: 2025-11-04CHERY NEW ENERGY AUTOMOBILE TECH CO LTD
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Patent Information

Application Number
CN202510141181.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-02-08
Publication Date
2025-11-04
Estimated Expiration
2045-02-08

AI Technical Summary

Technical Problem

The high-voltage architecture of existing range-extended electric vehicles requires power distribution through the power battery, which reduces the overall vehicle power distribution efficiency.

Method used

A high-voltage power supply architecture system for electric vehicles was designed, including a power battery module, a generator module, a heating control module, a DC-DC converter module, an air conditioning control module, a slow charging module, a fast charging module, and a drive module. The system directly supplies power to the vehicle under pure electric conditions and supplies power to the vehicle under range-extended conditions. A thermal management controller and a vehicle control module are introduced to dynamically adjust the power supply priority and optimize energy distribution.

Benefits of technology

In pure electric mode, reducing energy conversion steps improves energy transmission efficiency; in range-extended mode, avoiding frequent charging and discharging of the power battery extends battery life and improves the overall power distribution efficiency and safety of the vehicle.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The application relates to an electric vehicle power supply high-voltage architecture system and an electric vehicle power supply method, and relates to the technical field of electric vehicles. The electric vehicle power supply high-voltage architecture system comprises a power battery module, a generator module, a heating control module, a direct-current conversion module, an air conditioner control module, a slow charging module, a fast charging module and a driving module; the power battery module is connected with the heating control module, the direct-current conversion module and the air conditioner control module respectively; the power battery module is connected with the slow charging module, the fast charging module and the driving module; the power battery module is used for supplying power to the heating control module, the air conditioner control module and the driving module when the electric vehicle is in a pure electric working condition, is used for supplying power to the direct-current conversion module when the electric quantity of the storage battery of the electric vehicle is lower than a specified electric quantity threshold, and is used for stopping supplying power to the heating control module, the air conditioner control module, the driving module and the direct-current conversion module when the electric vehicle is in a range extending working condition.
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Description

Technical Field

[0001] This application relates to the field of electric vehicle technology, and in particular to a high-voltage power supply architecture system and a power supply method for electric vehicles. Background Technology

[0002] With the rapid development of new energy vehicles, range-extended electric vehicles have attracted widespread attention because they combine the zero-emission advantages of pure electric vehicles with the long-distance driving capabilities of traditional internal combustion engine vehicles. The power management of range-extended electric vehicles is particularly important.

[0003] In related technologies, a high-voltage architecture is set up in the range-extended electric vehicle to manage the vehicle's power supply. The high-voltage architecture stores the electrical energy generated by the range-extended electric vehicle's engine in the power battery, and then the power battery supplies power to the range-extended electric vehicle's drive motor and other high-voltage electrical appliances.

[0004] However, the aforementioned high-voltage architecture requires power batteries to manage the power supply of electric vehicles, which reduces the overall power distribution efficiency of the vehicle. Summary of the Invention

[0005] This application provides a high-voltage power supply architecture system and a power supply method for electric vehicles, which can improve the overall vehicle power distribution efficiency. The technical solution is as follows:

[0006] On the one hand, a high-voltage power supply architecture system for electric vehicles is provided, which includes a power battery module, a generator module, a heating control module, a DC-DC converter module, an air conditioning control module, a slow charging module, a fast charging module, and a drive module for electric vehicles;

[0007] The power battery module is connected to the heating control module, the DC-DC conversion module, and the air conditioning control module respectively via a high-voltage line passing through the generator module; the power battery module is directly connected to the slow charging module, the fast charging module, and the drive module;

[0008] The power battery module is used to supply power to the heating control module, the air conditioning control module and the drive module respectively when the electric vehicle is in pure electric mode, and to supply power to the DC-DC conversion module when the battery charge of the electric vehicle is lower than a specified charge threshold; the pure electric mode is the mode in which the electric vehicle is driven by the power battery module.

[0009] The power battery module is used to stop supplying power to the heating control module, the air conditioning control module, the drive module, and the DC-DC conversion module when the electric vehicle is in range-extending mode.

[0010] The generator module is used to supply power to the power battery module, the heating control module, and the air conditioning control module respectively when the electric vehicle is in range-extending mode, and to supply power to the DC-DC conversion module when the battery charge of the electric vehicle is lower than the specified charge threshold; the range-extending mode is the mode in which the electric vehicle is driven by the power supply of the generator module.

[0011] The slow charging module is used to charge the power battery module at a first charging power when the power battery module is connected to the slow charging gun.

[0012] The fast charging module is used to charge the power battery module with a second charging power when the power battery module is connected to the fast charging gun; the second charging power is higher than the first charging power.

[0013] On the other hand, a method for powering an electric vehicle is provided, the method being executed by an electric vehicle power supply high-voltage architecture system, the electric vehicle power supply high-voltage architecture system including a power battery module, a generator module, a heating control module, a DC-DC conversion module, an air conditioning control module, a slow charging module, a fast charging module, and a drive module; the method includes:

[0014] When the electric vehicle is in pure electric mode, the power battery module supplies power to the heating control module, the air conditioning control module, and the drive module respectively; the pure electric mode is the mode in which the electric vehicle is driven by the power battery module.

[0015] When the battery charge of the electric vehicle is lower than a specified charge threshold, power is supplied to the DC-DC conversion module through the power battery module;

[0016] When the electric vehicle is in range-extending mode, the power battery module stops supplying power to the heating control module, the air conditioning control module, the drive module, and the DC-DC conversion module.

[0017] When the electric vehicle is in range-extending mode, the generator module generates electricity to supply power to the power battery module, the heating control module, and the air conditioning control module respectively; the range-extending mode is the mode in which the electric vehicle is driven by the power supplied by the generator module.

[0018] When the battery charge of the electric vehicle is lower than the specified charge threshold, the generator module generates electricity to supply power to the DC-DC conversion module.

[0019] When the power battery module is connected to the slow charging gun, the power battery module is charged by the slow charging module at a first charging power.

[0020] When the power battery module is connected to the fast charging gun, the power battery module is charged by the fast charging module at a second charging power; the second charging power is higher than the first charging power.

[0021] On the other hand, a method for powering an electric vehicle is provided, the method being executed by a vehicle controller of the electric vehicle, the vehicle controller including the electric vehicle power supply high-voltage architecture system as described above, the electric vehicle power supply high-voltage architecture system including a power battery module, a generator module, a heating control module, a DC-DC converter module, an air conditioning control module, a slow charging module, a fast charging module, and a drive module; the method includes:

[0022] When the electric vehicle is in pure electric mode, the power battery module supplies power to the heating control module, the air conditioning control module, and the drive module respectively; the pure electric mode is the mode in which the electric vehicle is driven by the power battery module.

[0023] When the battery charge of the electric vehicle is lower than a specified charge threshold, power is supplied to the DC-DC conversion module through the power battery module;

[0024] When the electric vehicle is in range-extending mode, the power battery module stops supplying power to the heating control module, the air conditioning control module, the drive module, and the DC-DC conversion module.

[0025] When the electric vehicle is in range-extending mode, the generator module generates electricity to supply power to the power battery module, the heating control module, and the air conditioning control module respectively; the range-extending mode is the mode in which the electric vehicle is driven by the power supplied by the generator module.

[0026] When the battery charge of the electric vehicle is lower than the specified charge threshold, the generator module generates electricity to supply power to the DC-DC conversion module.

[0027] When the power battery module is connected to the slow charging gun, the power battery module is charged through the slow charging module at a first charging speed;

[0028] When the power battery module is connected to the fast charging gun, the power battery module is charged by the fast charging module at a second charging speed; the second charging speed is higher than the first charging speed.

[0029] In another aspect, an in-vehicle computer is provided, the in-vehicle computer including a processor and a memory, the memory storing at least one instruction, at least one program, code set or instruction set, the at least one instruction, the at least one program, the code set or instruction set being loaded and executed by the processor to implement the electric vehicle power supply method as described above.

[0030] In another aspect, an electric vehicle is provided that includes the electric vehicle power supply high-voltage architecture system described above.

[0031] The technical solution provided in this application may include the following beneficial effects:

[0032] In pure electric mode, the power battery module directly supplies power to the heating control module, air conditioning control module, and drive module, reducing energy conversion steps, effectively reducing energy loss, and improving energy transmission efficiency. In range-extended mode, the power battery module stops supplying power to other modules, and the generator module supplies power and charges the power battery, effectively avoiding frequent charging and discharging of the power battery when it is low in charge, thus extending battery life. Through the connection and functional allocation of each module in the above-mentioned electric vehicle power supply high-voltage architecture system, energy transmission efficiency is improved while ensuring the health of the hardware, thereby improving the overall power distribution efficiency of the vehicle.

[0033] It should be understood that the above general description and the following detailed description are exemplary and explanatory only, and do not limit this application. Attached Figure Description

[0034] The accompanying drawings, which are incorporated in and form part of this specification, illustrate embodiments consistent with this application and, together with the description, serve to explain the principles of this application.

[0035] Figure 1 This is a structural diagram of a high-voltage power supply architecture system for electric vehicles according to one embodiment of this application;

[0036] Figure 2 This is a structural diagram of a high-voltage power supply architecture system for electric vehicles according to one embodiment of this application;

[0037] Figure 3 This is a structural diagram of a high-voltage power supply architecture system for electric vehicles according to one embodiment of this application;

[0038] Figure 4 This is a flowchart of an electric vehicle power supply method according to one embodiment of this application;

[0039] Figure 5 This is a high-voltage architecture diagram of a generator with diversified power supply according to one embodiment of this application;

[0040] Figure 6This is a schematic diagram of the structure of an on-board computer provided in an exemplary embodiment of this application. Detailed Implementation

[0041] Exemplary embodiments will now be described in detail, examples of which are illustrated in the accompanying drawings. When the following description relates to the drawings, unless otherwise indicated, the same numbers in different drawings represent the same or similar elements. The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with this application.

[0042] Rather, they are merely examples of apparatuses and methods consistent with some aspects of this application as detailed in the appended claims.

[0043] For example, please refer to Figure 1 , Figure 1 This is a structural diagram of a high-voltage power supply architecture system for electric vehicles according to one embodiment of this application. Figure 1 As shown, the electric vehicle power supply high-voltage architecture system 100 includes a power battery module 100a, a generator module 100b, a heating control module 100d, a DC-DC converter module 100e, an air conditioning control module 100f, a slow charging module 100g, a fast charging module 100h, and a drive module 100c. The power battery module 100a is connected to the heating control module 100d, the DC-DC converter module 100e, and the air conditioning control module 100f respectively through a high-voltage line passing through the generator module 100b. The power battery module 100a is directly connected to the slow charging module 100g, the fast charging module 100h, and the drive module 100c.

[0044] Among them, the electric vehicle mentioned above is a type of vehicle that uses an electric motor as its power source.

[0045] The aforementioned power battery module 100a is a module used by electric vehicles to store electrical energy and provide power to electric vehicles. In this embodiment of the application, the power battery module 100a may be composed of at least one lithium-ion battery. The power battery module 100a can provide power to the heating control module 100d, the air conditioning control module 100f and the drive module 100c under different operating conditions, and can supply power to low-voltage electrical appliances through the DC-DC conversion module 100e when necessary.

[0046] The aforementioned generator module 100b is a module in an electric vehicle that can generate electricity by driving a generator through an internal combustion engine. The generator module 100b includes an engine and a generator. When the power battery of the electric vehicle is low, the generator module 100b starts and drives the generator through the engine to charge the power battery or directly supply power to other electrical devices of the electric vehicle.

[0047] The heating control module 100d is used to manage the vehicle's heating system. The heating control module 100d includes an electric heater, which can regulate the interior temperature of the electric vehicle.

[0048] Among them, the DC-DC converter module 100e is a module in electric vehicles that can convert high-voltage DC current into low-voltage DC current. The DC-DC converter module 100e can meet the needs of various low-voltage electrical appliances inside electric vehicles.

[0049] Among them, the air conditioning control module 100f is a module in the electric vehicle used to manage and control the vehicle's air conditioning system. The air conditioning control module 100f has cooling and heating functions, which can ensure the temperature inside the electric vehicle's cabin.

[0050] The aforementioned slow charging module 100g is a device that supports slow charging of electric vehicles via standard AC power.

[0051] Among them, the fast charging module 100h is a device that supports fast charging of electric vehicles. The fast charging module 100h can replenish a large amount of electrical energy to electric vehicles in a short time through a dedicated DC fast charging pile.

[0052] The aforementioned drive module 100c is a device in an electric vehicle that receives power from the power battery and converts the received power into mechanical energy to drive the wheels of the electric vehicle. The drive module 100c can be a front-wheel drive module, a rear-wheel drive module, or a four-wheel drive module; the front-wheel drive module converts the received power into mechanical energy to drive the front wheels of the electric vehicle; the rear-wheel drive module converts the received power into mechanical energy to drive the rear wheels of the electric vehicle; and the four-wheel drive module converts the received power into mechanical energy to drive all four wheels of the electric vehicle.

[0053] The aforementioned high-voltage line is a conductive cable used to connect the power battery module 100a and other modules in the electric vehicle that require high-voltage power supply. The high-voltage line can transmit high-voltage power from the power battery to each power-consuming module.

[0054] The power battery module 100a supplies power to the heating control module 100d, the air conditioning control module 100f, and the drive module 100c respectively when the electric vehicle is in pure electric mode. It also supplies power to the DC-DC converter module 100e when the battery charge of the electric vehicle is below a specified threshold. Pure electric mode is when the electric vehicle is driven by power supplied by the power battery module 100a. The power battery module 100a stops supplying power to the heating control module 100d, the air conditioning control module 100f, the drive module 100c, and the DC-DC converter module 100e when the electric vehicle is in range-extended mode. The generator module 100b is used to generate power through the generator when the electric vehicle is in range-extended mode. The power battery module 100a, heating control module 100d, and air conditioning control module 100f are powered respectively, and are used to supply power to the DC-DC converter module 100e when the battery charge of the electric vehicle is lower than a specified charge threshold; the range-extending mode is the mode in which the electric vehicle is driven by the generator module 100b; the slow charging module 100g is used to charge the power battery module 100a at a first charging power when the power battery module 100a is connected to the slow charging gun; the fast charging module 100h is used to charge the power battery module 100a at a second charging power when the power battery module 100a is connected to the fast charging gun; the second charging power is higher than the first charging power.

[0055] In this embodiment, under pure electric conditions, the power battery module directly supplies power to the heating control module, air conditioning control module, and drive module, reducing intermediate energy conversion steps, effectively reducing energy loss, and improving energy transmission efficiency. Under range-extended conditions, the power battery module stops supplying power to other modules, and the generator module supplies power and charges the power battery, effectively avoiding frequent charging and discharging of the power battery when it is low in charge, thus extending battery life. Through the connection and functional allocation of each module in the above-mentioned electric vehicle power supply high-voltage architecture system, energy transmission efficiency is improved while ensuring the health of the hardware, thereby improving the overall power distribution efficiency of the vehicle.

[0056] based on Figure 1 Please refer to Figure 2 , Figure 2 This is a structural diagram of a high-voltage power supply architecture system for electric vehicles according to one embodiment of this application. Figure 2As shown, the electric vehicle power supply high-voltage architecture system 100 also includes a thermal management controller module 100i, which is connected to the power battery module 100a and the generator module 100b respectively. The thermal management controller module 100i is used to monitor the temperature of the power battery module 100a and the generator module 100b when the electric vehicle is in range-extending mode, and adjust the output power of the power battery module 100a and the generator module 100b based on the monitored temperature so that the output power of the power battery module 100a and the generator module 100b are within a safe range.

[0057] Among them, the thermal management controller module 100i is a control module in the high-voltage architecture system for electric vehicle power supply, which can be used to monitor and regulate the operating temperature of the power battery module 100a and the generator module 100b.

[0058] In this embodiment, the thermal management controller module 100i can collect temperature data of the power battery module 100a and the generator module 100b in real time through temperature sensors, and adjust the output power of the power battery module 100a and the output power of the generator module 100b based on the measured temperature data to ensure that the high-voltage power supply architecture system of the electric vehicle operates within a safe range.

[0059] In this embodiment, the electric vehicle power supply high-voltage architecture system introduces a thermal management controller module. The thermal management controller module is directly connected to the power battery module and the generator module, and can monitor the operating temperature of these two modules in real time. When an abnormal operating temperature is detected, the output power of the power battery and the output power of the generator are dynamically adjusted to avoid performance degradation or damage caused by overheating or overcooling, and effectively ensure the safety of the vehicle power distribution process.

[0060] based on Figure 1 Please refer to Figure 3 , Figure 3 This is a structural diagram of a high-voltage power supply architecture system 100 for electric vehicles according to one embodiment of this application. Figure 3 As shown, the electric vehicle power supply high-voltage architecture system 100 also includes a vehicle control module 100j, which is connected to the power battery module 100a and the generator module 100b respectively. The vehicle control module 100j is used to control the power supply power of the generator module 100b to the power battery module 100a, heating control module 100d, DC-DC converter module 100e and air conditioning control module 100f according to the power consumption priority of the power battery module 100a, heating control module 100d, DC-DC converter module 100e and air conditioning control module 100f when the electric vehicle is in range-extending mode.

[0061] Among them, the vehicle control module 100j is the control module in the electric vehicle, which is responsible for coordinating and managing the energy distribution and scheduling among the various power-consuming modules in the electric vehicle.

[0062] In this embodiment of the application, the vehicle control module 100j can monitor the power demand of each module in the electric vehicle in real time, and adjust the power supply priority of the generator module 100b to each module according to the power demand of each module.

[0063] The aforementioned power demand refers to the amount of electrical energy required by each power module under specific operating conditions. The power demand of each module will vary according to the actual operating conditions of the electric vehicle (such as vehicle temperature, vehicle driving mode, etc.).

[0064] In this embodiment of the application, the electric vehicle can monitor the working status of each power module in real time through vehicle sensors, and further determine the power demand based on the working status; or directly obtain the current power and target power consumption of each power module.

[0065] For example, electric vehicles can obtain the current interior temperature through temperature sensors, and based on the current interior temperature, further determine the amount of electrical energy required by the heating control module or air conditioning control module.

[0066] In some embodiments, the vehicle control module is configured to control the power supply from the generator module to the power battery module, heating control module, DC-DC converter module, and air conditioning control module according to the priority of the power demand of the power battery module, heating control module, DC-DC converter module, and air conditioning control module when the electric vehicle is in range-extended operation mode.

[0067] In this embodiment of the application, after the electric vehicle obtains the power demand of each power module, it controls the power supply of the generator module to each power module according to the size of the power demand through the vehicle control module. In other words, the generator module is controlled to prioritize supplying power to the power module with the largest power demand.

[0068] For example, the power battery module requires 5 kW of charging power, the heating control module requires 3 kW at full power, the air conditioning control module requires 2 kW at full power, and the DC-DC converter module requires 1 kW at full power. The vehicle control module first assesses the power demand of each of the above power modules and sorts them according to the priority of the power demand (i.e., the urgency of the power demand). Assuming the priority from high to low is: the power battery module is the first priority, the heating control module and the air conditioning control module are the second priority, and the DC-DC converter module is the third priority, the vehicle control module schedules the generator module to prioritize providing 5 kW of power to the first priority power battery module, 1.5 kW to the second priority heating control module, 1 kW to the second priority air conditioning control module, and 0.3 kW to the third priority DC-DC converter module.

[0069] In this embodiment, when the electric vehicle is in range-extended mode, the vehicle control module can dynamically adjust the power supply priority of the generator module by monitoring the power demand of the power battery module, heating control module, DC-DC conversion module and air conditioning control module in real time. This ensures accurate power supply according to the actual situation of the electric vehicle. By adjusting the power supply priority through a dynamic scheduling mechanism, the power supply power of each module is reasonably scheduled, optimizing the overall power distribution of the electric vehicle and thus effectively improving the power distribution efficiency of the whole vehicle.

[0070] Please refer to Figure 4 , Figure 4 A flowchart of an embodiment of an electric vehicle power supply method relates to this application. (See attached flowchart.) Figure 4 As shown, the method can be executed by an electric vehicle through an electric vehicle power supply high-voltage architecture system (hereinafter referred to as the system), which can be the aforementioned Figure 1 The electric vehicle power supply high-voltage architecture system 100 shown includes a power battery module, a generator module, a heating control module, a DC-DC converter module, an air conditioning control module, a slow charging module, a fast charging module, and a drive module; the method includes steps 410a, 420a, 405, 410b, 420b, 430a, and 430b.

[0071] Step 410a: When the electric vehicle is in pure electric mode, the power battery module supplies power to the heating control module, air conditioning control module and drive module respectively; pure electric mode is the mode in which the electric vehicle is driven by the power battery module.

[0072] In this embodiment of the application, the system can monitor the working status of the electric vehicle in real time. When the system detects that the electric vehicle is in pure electric mode, it supplies power to the heating control module, the air conditioning control module and the drive module through the power battery module.

[0073] Step 420a: When the battery charge of the electric vehicle is lower than the specified charge threshold, power is supplied to the DC-DC converter module through the power battery module.

[0074] The specified power threshold can be a preset minimum power level required to maintain the normal operation of the electric vehicle. The system can monitor the power level of the electric vehicle's battery in real time. When the power level of the electric vehicle's battery is lower than the specified power threshold, it indicates that the electric vehicle cannot maintain normal operation, and the system supplies power to the DC-DC converter module through the power battery.

[0075] Step 405: When the electric vehicle is in range-extending mode, the power battery module stops supplying power to the heating control module, air conditioning control module, drive module and DC-DC conversion module.

[0076] Step 410b: When the electric vehicle is in range-extending mode, the generator module generates electricity to supply power to the power battery module, heating control module, and air conditioning control module respectively; range-extending mode is the mode in which the electric vehicle is driven by the generator module.

[0077] Step 420b: When the battery charge of the electric vehicle is lower than the specified charge threshold, power is supplied to the DC-DC converter module by generating electricity through the generator module.

[0078] Step 430a: With the power battery module connected to the slow charging gun, the power battery module is charged at the first charging power through the slow charging module.

[0079] Step 430b: With the power battery module connected to the fast charging gun, the power battery module is charged by the fast charging module at a second charging power; the second charging power is higher than the first charging power.

[0080] In this embodiment, under pure electric conditions, the power battery module directly supplies power to the heating control module, air conditioning control module, and drive module, reducing intermediate energy conversion steps, effectively reducing energy loss, and improving energy transmission efficiency. Under range-extended conditions, the power battery module stops supplying power to other modules, and the generator module supplies power and charges the power battery, effectively avoiding frequent charging and discharging of the power battery when it is low in charge, thus extending battery life. Through the connection and functional allocation of each module in the above-mentioned electric vehicle power supply high-voltage architecture system, the overall vehicle power distribution efficiency is improved.

[0081] Based on the solutions shown in any one or more of the above embodiments, in some embodiments, step 410a can be implemented as follows: when the electric vehicle is in pure electric mode, power is supplied to the heating control module through the power battery module so that the heating control module can heat the resistor for heating; power is supplied to the air conditioning control module through the power battery module so that the air conditioning compressor of the electric vehicle can be started for cooling; power is supplied to the drive module through the power battery so that the electric vehicle can be driven; step 420a can be implemented as follows: when the battery charge of the electric vehicle is lower than a specified charge threshold, power is supplied to the DC-DC conversion module through the power battery module so that the DC-DC conversion module can convert the received power into electricity. The high-to-low power conversion is supplied to the electric vehicle's battery; step 410b above can be implemented as follows: when the electric vehicle is in range-extending mode, the generator module generates electricity to charge the power battery module; the generator module generates electricity to directly supply power to the heating control module so that the heating control module can heat the resistors for heating; the generator module generates electricity to directly supply power to the air conditioning control module so that the electric vehicle's air conditioning compressor can be started for cooling; step 420b above can be implemented as follows: when the electric vehicle's battery power is lower than a specified power threshold, the generator module generates electricity to supply power to the DC-DC conversion module so that the DC-DC conversion module can convert the received power from high to low to the electric vehicle's battery.

[0082] In this embodiment, under pure electric conditions, the system can directly power the heating control module, air conditioning control module, and drive module through the power battery module, reducing energy conversion losses during power supply and improving energy utilization efficiency. When the battery charge of the electric vehicle is lower than a specified threshold, the power battery module prioritizes powering the DC-DC converter module to ensure the normal operation of low-voltage electrical equipment. Under range-extended conditions, the generator module not only charges the power battery but also directly powers the heating module and air conditioning module. In the above scheme, the system dynamically adjusts the output power according to the actual needs of each power-consuming module of the electric vehicle through the generator module, flexibly allocating power and effectively improving the efficiency of the vehicle's power distribution.

[0083] Based on the solutions shown in any one or more of the above embodiments, in some embodiments, when the electric vehicle is in range-extended operation, the electric vehicle power supply high-voltage architecture system monitors the temperature of the power battery module and the generator module through the thermal management controller module; and adjusts the output power of the power battery module and the output power of the generator module based on the monitored temperature so that the output power of the power battery module and the output power of the generator module are within a safe range.

[0084] In this embodiment, when the electric vehicle is in range-extended mode, the thermal management controller module can monitor the temperature of the power battery module and the generator module in real time through the built-in temperature sensor. When the operating temperature of the power battery module or the generator module exceeds the preset safe temperature, the power battery module or the generator module is adjusted.

[0085] For example, if the operating temperature of the power battery module is too high, the thermal management controller module reduces the output power of the power battery module to prevent the power battery from overheating and being damaged.

[0086] For example, if the generator module's operating temperature is too high, and it exceeds the safe operating temperature, the thermal management controller module adjusts the generator module's output power to prevent the generator module from overheating and causing a decrease in efficiency.

[0087] In some embodiments, when the electric vehicle is in range-extended operation, the system monitors the temperature of the power battery module and the generator module through the thermal management controller module; based on the monitored temperature, it issues a warning message indicating that there is a potential risk to the output power of the power battery module and the output power of the generator module, and that timely adjustment is required.

[0088] In this embodiment, when the thermal management controller module detects that the operating temperature of the power battery module and the generator module is about to exceed the safe temperature, the thermal management controller module generates a prompt message indicating that there is a potential risk to the output power of the power battery module and the output power of the generator module, and suggests timely adjustment.

[0089] For example, if the operating temperature of the power battery module is about to exceed the safe temperature, the thermal management controller module generates a warning message: "The current temperature of the power battery module is approaching the warning limit. Please adjust the output power to avoid overheating risk," and displays this information on the vehicle's display screen.

[0090] In this embodiment, the system monitors the temperature of the power battery module and the generator module in real time through the thermal management controller module, and dynamically adjusts the output power and efficiency of the power battery module and the generator module based on the monitored temperature data to ensure that they are always within a safe range. This avoids equipment damage or performance degradation caused by overheating of the power battery module and the generator module. The system also adjusts the power distribution in real time according to the monitored temperature, ensuring the safety of the power modules while avoiding unnecessary energy waste and improving the efficiency of the vehicle's power distribution.

[0091] Based on the solutions shown in any one or more of the above embodiments, in some embodiments, when the electric vehicle is in range-extended operation, the electric vehicle power supply high-voltage architecture system controls the power supply of the generator module to the power battery module, heating control module, DC-DC conversion module and air conditioning control module according to the power consumption priority of the power battery module, heating control module, DC-DC conversion module and air conditioning control module through the vehicle control module.

[0092] In this embodiment, when the electric vehicle is in range-extended mode, the vehicle control module monitors the power demand of the power battery module, heating control module, DC-DC conversion module and air conditioning control module in real time, dynamically adjusts the power supply priority of the generator module, avoids unnecessary energy waste through dynamic scheduling mechanism, optimizes the overall energy distribution, and thus effectively improves the power distribution efficiency of the whole vehicle.

[0093] Based on the solutions shown in any one or more of the above embodiments, in some embodiments, the vehicle controller of the electric vehicle includes the above-described... Figures 1 to 3 The electric vehicle power supply high-voltage architecture system shown in any one of the diagrams includes a power battery module, a generator module, a heating control module, a DC-DC converter module, an air conditioning control module, a slow charging module, a fast charging module, and a drive module. The vehicle control system can implement the electric vehicle power supply method, and the specific implementation process is as follows.

[0094] When an electric vehicle is in pure electric mode, the power battery module supplies power to the heating control module, air conditioning control module, and drive module respectively; pure electric mode is the mode in which the electric vehicle is driven by the power battery module.

[0095] When the battery charge of an electric vehicle is lower than a specified charge threshold, power is supplied to the DC-DC converter module through the power battery module;

[0096] When the electric vehicle is in range-extending mode, the power battery module stops supplying power to the heating control module, air conditioning control module, drive module and DC-DC conversion module;

[0097] When an electric vehicle is in range-extending mode, the generator module generates electricity to supply power to the battery module, heating control module, and air conditioning control module respectively; range-extending mode is the mode in which the electric vehicle is driven by the generator module.

[0098] When the battery charge of the electric vehicle is lower than a specified charge threshold, the generator module generates electricity to supply power to the DC-DC conversion module.

[0099] When the power battery module is connected to the slow charging gun, the power battery module is charged at the first charging speed through the slow charging module.

[0100] When the power battery module is connected to the fast charging gun, the power battery module is charged through the fast charging module at a second charging speed; the second charging speed is higher than the first charging speed.

[0101] In this embodiment, under pure electric conditions, the power battery module directly supplies power to the heating control module, air conditioning control module, and drive module, reducing intermediate energy conversion steps, effectively reducing energy loss, and improving energy transmission efficiency. Under range-extended conditions, the power battery module stops supplying power to other modules, and the generator module supplies power and charges the power battery, effectively avoiding frequent charging and discharging of the power battery when it is low in charge, thus extending battery life. Through the connection and functional allocation of each module in the above-mentioned electric vehicle power supply high-voltage architecture system, the overall vehicle power distribution efficiency is improved.

[0102] Based on the above Figures 2 to 3 The embodiments of this application illustrate a high-voltage architecture scheme for diversified power supply of generators in new energy vehicles.

[0103] For example, please refer to Figure 5 , Figure 5 This is a high-voltage architecture diagram of a generator with diversified power supply according to one embodiment of this application.

[0104] like Figure 5 As shown, this embodiment mainly involves the high-voltage system connection of the battery controller, motor controller, thermal management controller, and DC-DC module. Figure 5 The high-voltage power supply architecture shown includes 1 power battery (equivalent to the above). Figures 1 to 3 The power battery module 100a shown is shown, and the generator assembly is shown (equivalent to the above). Figures 1 to 3 The generator module 100b shown is shown, and 3 is a PTC (equivalent to the above). Figures 1 to 3 The heating control module 100d shown is shown, and 4 is a DC-DC module (equivalent to the above). Figures 1 to 3 The DC-DC converter module 100e shown is shown, and 5 is an AC module (equivalent to the above). Figures 1 to 3 The air conditioning control module 100f shown in the figure, and 6 is a slow charging module (equivalent to the above). Figures 1 to 3 The slow charging module shown is 100g), and 7 is the fast charging module (equivalent to the above). Figures 1 to 3 The fast charging module 100h shown is shown, and 8 is the rear drive assembly (equivalent to the above). Figures 1 to 3 The driving module 100c shown in the figure.

[0105] In this embodiment of the application, when the vehicle is in pure electric mode, the high-voltage power supply architecture operates as follows.

[0106] 1. The power battery supplies power to the rear drive assembly to drive the vehicle; 2. The power battery supplies power to the PTC heater for heating; 3. When the battery charge is below normal, the power battery charges the battery by converting the voltage from high to low through the DC-DC converter; 4. The power battery supplies power to the AC to start the air conditioning compressor for cooling; 5. Slow charging is directly connected to the power battery, and connecting a slow charging gun allows for direct charging of the power battery; 6. Fast charging is directly connected to the power battery, and connecting a slow charging gun allows for direct charging of the power battery.

[0107] In this embodiment of the application, when the vehicle is in range-extended operating mode, the high-voltage power supply architecture operates as follows.

[0108] The power battery does not output power externally. Instead, the generator and alternator combined assembly generates electricity to power the electrical components of the vehicle's high-voltage platform. 1. The alternator generates electricity to charge the power battery; 2. The alternator generates electricity directly to power the PTC heater for heating; 3. When the battery charge is below normal, the alternator generates electricity to charge the battery directly through the DC-DC converter, converting the voltage from high to low; 4. The alternator generates electricity directly to power the AC system, starting the air conditioning compressor for cooling.

[0109] In this embodiment, by selecting and arranging the high-voltage architecture scheme of the battery controller, motor controller, thermal management controller module, and DC-DC module, the generator's power generation performance is utilized most efficiently while ensuring high functional safety. By diversifying the power supply to the high-voltage devices, the lifespan of the vehicle battery can be reduced while avoiding power loss during transmission, effectively improving the overall vehicle power distribution efficiency.

[0110] In this embodiment, the use of a diversified power supply high-voltage platform architecture for generators can achieve the following beneficial effects: 1. It avoids energy loss during the process of the generator charging the power battery and then the power battery supplying power to various high-voltage components, resulting in high charging efficiency; 2. The connection method of high-voltage wires can be effectively shortened, which can bring a simple and beautiful engine compartment environment layout to the whole vehicle while reducing the cost of high-voltage wires; 3. It can avoid the power battery from continuing to discharge while charging, which can reduce damage during battery use and improve battery life.

[0111] The above is merely one embodiment of this application and should not be considered as a limitation thereof. Those skilled in the art will understand that various modifications and variations can be made to the embodiments to adapt to different application requirements. Therefore, the scope of this application should be defined by the claims appended to the claims.

[0112] Please refer to Figure 6 , Figure 6This is a schematic diagram of the structure of an on-board computer provided in an exemplary embodiment of this application. The on-board computer 601 is disposed in an electric vehicle 600. The on-board computer 601 includes a processor 602 and a memory 603. The on-board computer 601 can be connected to various functional modules in the electric vehicle via a vehicle bus 613. For example, the on-board computer 601 can be connected to various modules in the electric vehicle's high-voltage power supply architecture system 604 via the vehicle bus 613, specifically including a heating control module 605, a DC-DC conversion module 606, an air conditioning control module 607, a generator module 608, a power battery module 609, a drive module 610, a slow charging module 611, and a fast charging module 612. The on-board computer 601 can issue instructions to various modules in the electric vehicle via the vehicle bus 613 and control each module to perform specified operations.

[0113] It should be noted that the electric vehicle power supply high-voltage architecture system 604 shown in the embodiments of this application can be Figure 1 The high-voltage power supply architecture system for electric vehicles shown can also be Figure 2 or Figure 3 The high-voltage power supply architecture system for electric vehicles is shown.

[0114] In an exemplary embodiment, an electric vehicle is also provided, the electric vehicle including as follows Figures 1 to 3 The high-voltage power supply architecture system for any electric vehicle shown.

[0115] The above are merely optional embodiments of this application and are not intended to limit this application. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. A high-voltage power supply architecture system for electric vehicles, characterized in that, The electric vehicle power supply high-voltage architecture system includes a power battery module, a generator module, a heating control module, a DC-DC converter module, an air conditioning control module, a slow charging module, a fast charging module, and a drive module. The power battery module is connected to the heating control module, the DC-DC conversion module, and the air conditioning control module respectively via a high-voltage line passing through the generator module; the power battery module is directly connected to the slow charging module, the fast charging module, and the drive module; The power battery module is used to supply power to the heating control module, the air conditioning control module and the drive module respectively when the electric vehicle is in pure electric mode, and to supply power to the DC-DC conversion module when the battery charge of the electric vehicle is lower than a specified charge threshold; the pure electric mode is the mode in which the electric vehicle is driven by the power battery module. The power battery module is used to stop supplying power to the heating control module, the air conditioning control module, the drive module, and the DC-DC conversion module when the electric vehicle is in range-extending mode. The generator module is used to supply power to the power battery module, the heating control module, and the air conditioning control module respectively when the electric vehicle is in range-extending mode, and to supply power to the DC-DC conversion module when the battery charge of the electric vehicle is lower than the specified charge threshold; the range-extending mode is the mode in which the electric vehicle is driven by the power supply of the generator module. The slow charging module is used to charge the power battery module at a first charging power when the power battery module is connected to the slow charging gun. The fast charging module is used to charge the power battery module with a second charging power when the power battery module is connected to the fast charging gun; the second charging power is higher than the first charging power.

2. The electric vehicle power supply high-voltage architecture system according to claim 1, characterized in that, The system also includes a thermal management controller module, which is connected to the power battery module and the generator module respectively; The thermal management controller module is used to monitor the temperature of the power battery module and the generator module when the electric vehicle is in the range-extending mode, and adjust the output power of the power battery module and the output power of the generator module based on the monitored temperature, so that the output power of the power battery module and the output power of the generator module are within a safe range.

3. The electric vehicle power supply high-voltage architecture system according to claim 1, characterized in that, The system also includes a vehicle control module, which is connected to the power battery module and the generator module respectively; The vehicle control module is used to control the power supply from the generator module to the power battery module, the heating control module, the DC-DC converter module, and the air conditioning control module according to the power consumption priority of the power battery module, the heating control module, the DC-DC converter module, and the air conditioning control module when the electric vehicle is in range-extended mode.

4. A method for supplying power to an electric vehicle, characterized in that, The method is executed by an electric vehicle power supply high-voltage architecture system, which includes a power battery module, a generator module, a heating control module, a DC-DC converter module, an air conditioning control module, a slow charging module, a fast charging module, and a drive module; the method includes: When the electric vehicle is in pure electric mode, the power battery module supplies power to the heating control module, the air conditioning control module, and the drive module respectively; the pure electric mode is the mode in which the electric vehicle is driven by the power battery module. When the battery charge of the electric vehicle is lower than a specified charge threshold, power is supplied to the DC-DC conversion module through the power battery module; When the electric vehicle is in range-extending mode, the power battery module stops supplying power to the heating control module, the air conditioning control module, the drive module, and the DC-DC conversion module. When the electric vehicle is in range-extending mode, the generator module generates electricity to supply power to the power battery module, the heating control module, and the air conditioning control module respectively; the range-extending mode is the mode in which the electric vehicle is driven by the power supplied by the generator module. When the battery charge of the electric vehicle is lower than the specified charge threshold, the generator module generates electricity to supply power to the DC-DC conversion module. When the power battery module is connected to the slow charging gun, the power battery module is charged by the slow charging module at a first charging power. When the power battery module is connected to the fast charging gun, the power battery module is charged by the fast charging module at a second charging power; the second charging power is higher than the first charging power.

5. The electric vehicle power supply method according to claim 4, characterized in that, When the electric vehicle is in pure electric mode, the power battery module supplies power to the heating control module, the air conditioning control module, and the drive module respectively, including: When the electric vehicle is in pure electric mode, the power battery module supplies power to the heating control module so that the heating control module can heat the resistor for warmth. The power battery module supplies power to the air conditioning control module so as to start the air conditioning compressor of the electric vehicle for cooling. The power battery supplies power to the drive module in order to drive the electric vehicle; The step of supplying power to the DC-DC converter module through the power battery module when the battery charge of the electric vehicle is lower than a specified charge threshold includes: When the battery power of the electric vehicle is lower than a specified power threshold, the power battery module supplies power to the DC-DC conversion module so that the DC-DC conversion module can convert the received power from high to low to the battery power of the electric vehicle. When the electric vehicle is in range-extended operation, the generator module generates electricity to supply power to the battery module, the heating control module, and the air conditioning control module, respectively, including: When the electric vehicle is in range-extended mode, the generator module generates electricity to charge the power battery module; The generator module generates electricity, which is then directly supplied to the heating control module so that the heating control module can heat the resistors for warmth. The generator module generates electricity, which is then directly supplied to the air conditioning control module to start the air conditioning compressor of the electric vehicle for cooling. The step of supplying power to the DC-DC converter module by generating electricity through the generator module when the battery charge of the electric vehicle is lower than the specified charge threshold includes: When the battery power of the electric vehicle is lower than a specified power threshold, the generator module generates electricity to supply power to the DC-DC conversion module, so that the DC-DC conversion module can convert the received power from high to low and supply it to the battery of the electric vehicle.

6. The electric vehicle power supply method according to claim 4, characterized in that, The method further includes: When the electric vehicle is in the range-extending mode, the temperature of the power battery module and the generator module is monitored by the thermal management controller module; The output power of the power battery module and the output power of the generator module are adjusted based on the monitored temperature to ensure that the output power of the power battery module and the output power of the generator module are within a safe range.

7. The electric vehicle power supply method according to claim 4, characterized in that, The method further includes: When the electric vehicle is in range-extended mode, the vehicle control module controls the power supply from the generator module to the power battery module, heating control module, DC-DC converter module, and air conditioning control module according to their power consumption priorities.

8. A method for supplying power to an electric vehicle, characterized in that, The method is executed by the vehicle controller of the electric vehicle, the vehicle controller including the electric vehicle power supply high-voltage architecture system as described in any one of claims 1 to 3, the electric vehicle power supply high-voltage architecture system including the electric vehicle's power battery module, generator module, heating control module, DC-DC converter module, air conditioning control module, slow charging module, fast charging module, and drive module; the method includes: When the electric vehicle is in pure electric mode, the power battery module supplies power to the heating control module, the air conditioning control module, and the drive module respectively; the pure electric mode is the mode in which the electric vehicle is driven by the power battery module. When the battery charge of the electric vehicle is lower than a specified charge threshold, power is supplied to the DC-DC conversion module through the power battery module; When the electric vehicle is in range-extending mode, the power battery module stops supplying power to the heating control module, the air conditioning control module, the drive module, and the DC-DC conversion module. When the electric vehicle is in range-extending mode, the generator module generates electricity to supply power to the power battery module, the heating control module, and the air conditioning control module respectively; the range-extending mode is the mode in which the electric vehicle is driven by the power supplied by the generator module. When the battery charge of the electric vehicle is lower than the specified charge threshold, the generator module generates electricity to supply power to the DC-DC conversion module. When the power battery module is connected to the slow charging gun, the power battery module is charged through the slow charging module at a first charging speed; When the power battery module is connected to the fast charging gun, the power battery module is charged by the fast charging module at a second charging speed; the second charging speed is higher than the first charging speed.

9. A vehicle-mounted computer, characterized in that, The on-board computer includes a processor and a memory, the memory storing instructions which are executed by the processor to implement the electric vehicle power supply method as described in claim 8.

10. An electric vehicle, characterized in that, The electric vehicle includes an electric vehicle power supply high-voltage architecture system as described in any one of claims 1 to 3.

Citation Information

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