Layer winding device for stainless steel submerged arc welding wire machining
By designing a layer winding device for stainless steel submerged arc welding wire processing, the bidirectional threaded rod drives the swing of the meshing block and the mounting shell to avoid the welding wire being wound twice at the edge position, the problem of disassembly layering of the welding wire is solved and the outflow efficiency of fiber textiles is improved.
Patent Information
- Application Number
- CN202510258901.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-05
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2045-03-05
AI Technical Summary
During operation of the layer winding device, the welding wire is wound twice at the edge position, resulting in a disastrous layer between the welding wires, affecting the outgoing efficiency of fiber textiles.
A layered winding device for processing stainless steel submerged arc welding wire is designed. The engaging block is driven to move left and right through a bidirectional threaded rod. The engaging block drives the installation shell to swing left and right simultaneously, and the installation shell drives the welding wire to swing synchronously to avoid the welding wire being wound twice at the edge position.
Through the application of the above components, the welding wire is avoided from winding twice at the edge position, which solves the problem of disassembly between the welding wires and improves the outgoing efficiency of fiber textiles.
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Figure CN119822142A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of welding wire processing equipment, in particular to a layer winding device for processing stainless steel submerged arc welding wire. Background Art
[0002] Submerged arc welding is a welding method in which an electric arc burns under a flux layer. Its inherent advantages, such as stable welding quality, high welding productivity, no arc light and little smoke, make it the main welding method in the production of important steel structures such as pressure vessels, pipe segment manufacturing, box beams and columns. In recent years, although many new efficient and high-quality welding methods have emerged, the application field of submerged arc welding has not been affected in any way.
[0003] Among them, when the layer winding device is in operation, due to the thicker welding wire, when the welding wire reaches the edge of the take-up drum, the edge position will undergo two winding processes, resulting in staggered layers between the welding wires, affecting the subsequent fiber spinning efficiency. In view of the above problems, the following solutions are proposed. Summary of the invention
[0004] In order to solve the above technical problems, the present invention provides a layer winding device for stainless steel submerged arc welding wire processing, comprising a bracket, a motor 1 is fixedly connected to the side wall of the bracket, the output shaft of the motor 1 is fixedly connected to the wire collecting rod, a sliding rod is fixedly connected to the inner wall of the bracket, an engaging block is slidably connected to the outer wall of the sliding rod, a motor 2 is fixedly connected to the side wall of the bracket, the output shaft of the motor 2 is fixedly connected to the bidirectional threaded rod, and the top of the engaging block is fixedly connected to the protective component;
[0005] The control mechanism comprises a mounting plate rotatably connected to the top of the engagement block, two slots are provided at the side wall of the mounting plate, a sliding block is fixedly connected to the side wall of the engagement block, an L-shaped rod is slidably connected to the inner wall of the sliding block, a roller is rotatably connected to the side wall of the L-shaped rod, and a compression spring is fixedly connected to the side wall of the L-shaped rod;
[0006] The discharging mechanism includes a mounting shell fixedly connected to the top of the mounting plate, a sliding groove is provided on the side wall of the mounting shell, two sliding blocks are slidably connected to the inner wall of the sliding groove, an extrusion wheel is rotatably connected to the side walls of the two sliding blocks, a spring telescopic rod 1 is fixedly connected between the two sliding blocks, a discharging rack is fixedly connected to the side wall of the mounting shell, two spring telescopic rods 2 are fixedly connected to the inner wall of the bracket, two inclined panels are fixedly connected to the inner wall of the bracket, a straightening component is slidably connected to the inner wall of the mounting shell, and the bracket is mounted before use. At the desired position, the welding wire is then passed through the gap of the extrusion wheel and the through hole of the discharge rack, and the end of the welding wire is fixedly connected to the side wall of the wire-receiving rod. Finally, the power of motor 1 and motor 2 is turned on. During the wire-receiving rod rewinding process, motor 2 drives the bidirectional threaded rod to rotate, and the bidirectional threaded rod drives the meshing block to move horizontally along the outer wall of the slide rod. The meshing block drives the mounting shell to swing synchronously left and right through the mounting plate. The mounting shell drives the welding wire to swing synchronously through the extrusion wheel and the discharge rack. During the horizontal movement of the mounting shell, the mounting shell will contact the side wall of the spring telescopic rod 2, presenting a Figure 4 In the state shown, as the mounting shell moves laterally, the spring telescopic rod 2 will be squeezed, forcing the spring telescopic rod 2 to contract and accumulate mechanical power, and the engaging block that moves laterally will drive the roller to contact the inclined surface of the inclined plate through the L-shaped rod. In this process, the roller will roll along the outer wall of the inclined plate, and the rolling roller will drive the L-shaped rod to slide outward along the inner wall of the sliding block, so that the other end of the L-shaped rod is away from the inner wall of the slot, thereby releasing the restriction of the L-shaped rod on the mounting disk. At this time, the spring telescopic rod 2 will release mechanical power, forcing the mounting shell to swing at an angle with the mounting disk as the center, and the swinging mounting shell will drive the welding wire to swing to the other end. Through the application of the above components, the welding wire can be prevented from being wound twice at the edge position, resulting in staggered layers between the welding wires.
[0007] Preferably, the straightening assembly includes a through slot provided on the side wall of the extrusion wheel, a connecting rod is fixedly connected to the inner wall of the through slot, and a driving rod is rotatably connected to the outer wall of the connecting rod.
[0008] Preferably, the straightening assembly also includes a sliding long groove provided on the inner wall of the mounting shell, a straightening plate is slidably connected to the inner wall of the sliding long groove, and the end of the driving rod away from the connecting rod is rotatably connected to the top of the straightening plate. By utilizing the characteristics of the above-mentioned extrusion wheel for extruding the welding wire, when the motor drives the wire collecting rod to rotate, the wire collecting rod will collect the welding wire and at the same time, the welding wire will drive the old extrusion wheel to rotate, and the rotating extrusion wheel will drive the connecting rod to rotate. The connecting rod drives the straightening plate to slide along the inner wall of the sliding long groove through the driving rod, and the sliding straightening plate will straighten the welding wire on the inner wall of the through hole to avoid small-angle bending of the welding wire when the mounting shell swings, which will cause staggered layers between the welding wires when the wire collecting rod is rewinding.
[0009] Preferably, one end of the compression spring away from the L-shaped rod is fixedly connected to the side wall of the engaging block, and the outer wall of the bidirectional threaded rod is meshed with the inner wall of the through hole of the engaging block. By utilizing the resistance encountered during the operation of the above-mentioned straightening component, when the straightening plate moves laterally along the inner wall of the sliding long groove, resistance will be generated during the operation of each component, and the above resistance will affect the rotation speed of the extrusion wheel. When the wire collecting rod is collecting the welding wire, the obstruction of the extrusion wheel will limit the discharge speed of the welding wire, and the rotation speed of the wire collecting rod is fixed. Through the application of the above-mentioned components, the extrusion wheel will pull the welding wire, so that the welding wire is always in a taut state before feeding, avoiding excessive stress on the welding wire itself, resulting in the welding wire becoming loose when winding due to stress, causing the welding wire to be scattered.
[0010] Preferably, the protection component includes an arc track fixedly connected to the top of the engagement block, an arc toothed disc is slidably connected to the inner wall of the arc track, and a gear rod is fixedly connected to the inner wall of the bracket.
[0011] Preferably, the protection component also includes a gear 1 rotatably connected to the top of the meshing block, a gear column 2 is fixedly connected to the top of the gear 1, and a fixed frame is fixedly connected to the top of the arc-shaped toothed disc. By utilizing the characteristics of the meshing block moving left and right, a protection component is arranged inside the device, such as Figure 7 In the state shown, when the meshing block moves horizontally to the right, the meshing block drives gear 1 to rotate clockwise along the outer wall of the gear rod. At this time, when gear 1 drives gear column 2 to rotate synchronously, gear column 2 drives the arc-shaped gear disc to swing counterclockwise at a small angle along the inner wall of the arc-shaped track. At this time, the arc-shaped gear disc drives the fixed frame to always face the position where the welding wire is fed.
[0012] Preferably, the protection component also includes a sliding bracket fixedly connected to the inner wall of the fixed frame, the inner wall of the sliding bracket is slidably connected to the sliding frame, and the side wall of the sliding frame is fixedly connected to a spring three.
[0013] Preferably, one end of spring three away from the sliding frame is fixedly connected to the side wall of the fixed frame, the side wall of tooth column two is meshingly connected to the side wall of the arc-shaped toothed disk, and the side wall of gear one is meshingly connected to the side wall of the gear rod. After the mounting shell completes the angular swing, the welding wire in the equipment will continue to slide along the inner wall of the sliding frame, and spring three will absorb excess pressure. The above-mentioned fixed frame controls the feeding angle of the welding wire, and the sliding frame absorbs excess swinging force, so as to avoid the mounting shell from swinging rapidly, causing the extrusion wheel to press the welding wire while swinging, resulting in cracks or creases in the welding wire.
[0014] The present invention has the following beneficial effects:
[0015] (1) The present invention utilizes the characteristic that the bidirectional threaded rod rotates to drive the meshing block to move horizontally to the left and right. A control mechanism and a discharge mechanism are arranged inside the device. Before use, the bracket is installed at the desired position, and then the welding wire is passed through the gap of the extrusion wheel and the through hole of the discharge rack, and the end of the welding wire is fixedly connected to the side wall of the wire-receiving rod. Finally, the power supply of motor 1 and motor 2 is turned on. During the process of the wire-receiving rod retrieving the wire, motor 2 drives the bidirectional threaded rod to rotate, and the bidirectional threaded rod drives the meshing block to move horizontally to the left and right along the outer wall of the sliding rod. The meshing block drives the mounting shell to swing synchronously to the left and right through the mounting plate, and the mounting shell drives the welding wire to swing synchronously through the extrusion wheel and the discharge rack. During the process of the horizontal movement of the mounting shell, the mounting shell will contact the side wall of the spring telescopic rod 2, presenting a Figure 4 In the state shown, as the mounting shell moves laterally, the spring telescopic rod 2 will be squeezed, forcing the spring telescopic rod 2 to contract and accumulate mechanical power, and the engaging block that moves laterally will drive the roller to contact the inclined surface of the inclined plate through the L-shaped rod. In this process, the roller will roll along the outer wall of the inclined plate, and the rolling roller will drive the L-shaped rod to slide outward along the inner wall of the sliding block, so that the other end of the L-shaped rod is away from the inner wall of the slot, thereby releasing the restriction of the L-shaped rod on the mounting disk. At this time, the spring telescopic rod 2 will release mechanical power, forcing the mounting shell to swing at an angle with the mounting disk as the center, and the swinging mounting shell will drive the welding wire to swing to the other end. Through the application of the above components, the welding wire can be prevented from being wound twice at the edge position, resulting in staggered layers between the welding wires.
[0016] (2) The present invention utilizes the characteristic of the above-mentioned meshing block moving horizontally to the left and right, and sets a protective component inside the device, such as Figure 7 In the state shown, when the meshing block moves horizontally to the right, the meshing block drives gear 1 to rotate clockwise along the outer wall of the gear rod. At this time, when gear 1 drives gear column 2 to rotate synchronously, gear column 2 drives the arc-shaped gear disc to swing counterclockwise at a small angle along the inner wall of the arc track. At this time, the arc-shaped gear disc drives the fixed frame to always face the position where the welding wire is fed into the material; in addition, after the mounting shell completes the angle swing, the welding wire in the equipment will continue to slide along the inner wall of the sliding frame, and spring 3 will absorb excess pressure. The above-mentioned fixed frame controls the welding wire feeding angle, and the sliding frame absorbs excess swinging force, thereby avoiding the mounting shell from swinging rapidly, causing the extrusion wheel to press the welding wire while swinging, causing cracks or creases in the welding wire.
[0017] (3) The present invention utilizes the characteristics of the extrusion wheel for extruding the welding wire. When the motor drives the wire collecting rod to rotate, the wire collecting rod will collect the welding wire and the welding wire will drive the old extrusion wheel to rotate. The rotating extrusion wheel will drive the connecting rod to rotate. The connecting rod drives the straightening plate to slide along the inner wall of the sliding groove through the driving rod. The sliding straightening plate will straighten the welding wire on the inner wall of the through hole to avoid small-angle bending of the welding wire when the mounting shell swings, which will cause staggered layers between the welding wires when the wire collecting rod is winding up.
[0018] (4) The present invention utilizes the resistance encountered by the above-mentioned straightening components during operation. When the straightening plate moves laterally along the inner wall of the sliding long groove, resistance will be generated during the operation of each component, and the above resistance will affect the rotation speed of the extrusion wheel. When the wire collecting rod is collecting the welding wire, the obstruction of the extrusion wheel will limit the discharge speed of the welding wire, and the rotation speed of the wire collecting rod is fixed. Through the application of the above-mentioned components, the extrusion wheel will pull the welding wire, so that the welding wire is always in a taut state before feeding, avoiding excessive stress of the welding wire itself, resulting in the welding wire becoming loose when winding due to stress, causing the welding wire to be scattered. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0020] Figure 1 It is a front schematic diagram of the overall structure of the present invention;
[0021] Figure 2 This is a schematic diagram of the top component of the overall structure of the present invention;
[0022] Figure 3 It is a schematic diagram of the discharging mechanism of the present invention;
[0023] Figure 4 It is a cross-sectional schematic diagram of the discharging mechanism of the present invention;
[0024] Figure 5 For the present invention Figure 4 A is an enlarged schematic diagram;
[0025] Figure 6 It is a cross-sectional schematic diagram of the straightening assembly of the present invention;
[0026] Figure 7 It is a cross-sectional schematic diagram of the protection component of the present invention;
[0027] Figure 8 For the present invention Figure 7 A magnified schematic diagram of B;
[0028] Fig. 9 For the present invention Figure 7 A magnified schematic diagram of C in the middle.
[0029] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0030] In the figure: 1, bracket; 11, motor 1; 12, wire collecting rod; 13, slide rod; 14, meshing block; 15, motor 2; 16, bidirectional threaded rod; 2, control mechanism; 21, mounting plate; 22, slot; 23, slide block; 24, L-shaped rod; 25, roller; 26, compression spring; 3, discharge mechanism; 31, mounting shell; 32, slide slot; 33, slide block; 34, extrusion wheel; 35, spring extension Retractable rod one; 36, discharge rack; 37, spring telescopic rod two; 38, inclined panel; 4, straightening assembly; 41, through slot; 42, connecting rod; 43, driving rod; 44, straightening plate; 45, sliding long slot; 5, protection assembly; 51, arc track; 52, arc gear disc; 53, gear rod; 54, gear one; 55, gear column two; 56, fixed frame; 57, sliding bracket; 58, sliding frame; 59, spring three. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0032] For example, see Figure 1 - Figure 5 The present invention is a layer winding device for processing stainless steel submerged arc welding wire, comprising a bracket 1, a motor 11 is fixedly connected to the side wall of the bracket 1, a wire collecting rod 12 is fixedly connected to the output shaft of the motor 11, a sliding rod 13 is fixedly connected to the inner wall of the bracket 1, an engaging block 14 is slidably connected to the outer wall of the sliding rod 13, a motor 2 15 is fixedly connected to the side wall of the bracket 1, a bidirectional threaded rod 16 is fixedly connected to the output shaft of the motor 2 15, and a protective component 5 is fixedly connected to the top of the engaging block 14;
[0033] The control mechanism 2 includes a mounting plate 21 rotatably connected to the top of the engagement block 14, two slots 22 are provided at the side wall of the mounting plate 21, a sliding block 23 is fixedly connected to the side wall of the engagement block 14, an L-shaped rod 24 is slidably connected to the inner wall of the sliding block 23, a roller 25 is rotatably connected to the side wall of the L-shaped rod 24, and a compression spring 26 is fixedly connected to the side wall of the L-shaped rod 24;
[0034] The discharging mechanism 3 includes a mounting shell 31 fixedly connected to the top of the mounting plate 21, a sliding groove 32 is provided on the side wall of the mounting shell 31, two sliding blocks 33 are slidably connected to the inner wall of the sliding groove 32, and an extrusion wheel 34 is rotatably connected to the side walls of the two sliding blocks 33, a spring telescopic rod 1 35 is fixedly connected between the two sliding blocks 33, a discharging rack 36 is fixedly connected to the side wall of the mounting shell 31, two spring telescopic rods 2 37 are fixedly connected to the inner wall of the bracket 1, two inclined panels 38 are fixedly connected to the inner wall of the bracket 1, and a straightening component 4 is slidably connected to the inner wall of the mounting shell 31. Before use, the bracket 1 is mounted on the The welding wire is then passed through the gap between the extrusion wheel 34 and the through hole of the discharge rack 36, and the end of the welding wire is fixedly connected to the side wall of the wire-receiving rod 12. Finally, the power of the motor 11 and the motor 2 15 is turned on. During the wire-receiving process of the wire-receiving rod 12, the motor 2 15 drives the bidirectional threaded rod 16 to rotate, and the bidirectional threaded rod 16 drives the meshing block 14 to move horizontally along the outer wall of the slide bar 13. The meshing block 14 drives the mounting shell 31 to swing synchronously left and right through the mounting plate 21. The mounting shell 31 drives the welding wire to swing synchronously through the extrusion wheel 34 and the discharge rack 36. During the horizontal movement of the mounting shell 31, the mounting shell 31 will contact the side wall of the spring telescopic rod 2 37, presenting a Figure 4 In the state shown, as the mounting shell 31 moves laterally, the spring telescopic rod 23 will be squeezed, forcing the spring telescopic rod 23 to contract and accumulate mechanical power, and the engaging block 14 that moves laterally will drive the roller 25 to contact the inclined surface of the inclined plate 38 through the L-shaped rod 24. In this process, the roller 25 will roll along the outer wall of the inclined plate 38, and the rolling roller 25 will drive the L-shaped rod 24 to slide outward along the inner wall of the sliding block 23, so that the other end of the L-shaped rod 24 is away from the inner wall of the slot 22, and the restriction of the L-shaped rod 24 on the mounting disk 21 is released. At this time, the spring telescopic rod 23 will release mechanical power, forcing the mounting shell 31 to swing around the mounting disk 21. The swinging mounting shell 31 will drive the welding wire to swing to the other end. Through the application of the above-mentioned components, the welding wire can be prevented from being wound twice at the edge position, resulting in staggered layers between the welding wires.
[0035] For example 2, please refer to Figure 6 - Fig. 9 The present invention is a layer winding device for processing stainless steel submerged arc welding wire. On the basis of embodiment 1, the straightening component 4 includes a through groove 41 opened on the side wall of the extrusion wheel 34, a connecting rod 42 is fixedly connected to the inner wall of the through groove 41, and a driving rod 43 is rotatably connected to the outer wall of the connecting rod 42.
[0036] The straightening assembly 4 also includes a sliding groove 45 provided on the inner wall of the mounting shell 31, and a straightening plate 44 is slidably connected to the inner wall of the sliding groove 45. The end of the driving rod 43 away from the connecting rod 42 is rotatably connected to the top of the straightening plate 44. By utilizing the characteristic of the extrusion wheel 34 for extruding the welding wire, when the motor 11 drives the wire collecting rod 12 to rotate, the wire collecting rod 12 will collect the welding wire while the welding wire will drive the old extrusion wheel 34 to rotate. The rotating extrusion wheel 34 will drive the connecting rod 42 to rotate. The connecting rod 42 drives the straightening plate 44 to slide along the inner wall of the sliding groove 45 through the driving rod 43, and the sliding straightening plate 44 will straighten the welding wire on the inner wall of the through hole to avoid the welding wire from being bent at a small angle when the mounting shell 31 swings, which will cause the welding wire to be staggered when the wire collecting rod 12 is reeling in the wire.
[0037] The end of the compression spring 26 away from the L-shaped rod 24 is fixedly connected to the side wall of the meshing block 14, and the outer wall of the bidirectional threaded rod 16 is meshed with the inner wall of the through hole of the meshing block 14. By utilizing the resistance encountered by the above-mentioned straightening component 4 during operation, when the straightening plate 44 moves laterally along the inner wall of the sliding long groove 45, resistance will be generated during the operation of each component, and the above resistance will affect the rotation speed of the extrusion wheel 34. When the wire collecting rod 12 is in the process of collecting welding wire, the obstruction of the extrusion wheel 34 will limit the discharge speed of the welding wire, and the rotation speed of the wire collecting rod 12 is fixed. Through the application of the above-mentioned components, the extrusion wheel 34 will pull the welding wire, so that the welding wire is always in a taut state before feeding, avoiding excessive stress of the welding wire itself, resulting in the welding wire becoming loose when winding due to stress, causing the welding wire to be scattered.
[0038] The protection assembly 5 includes an arc track 51 fixedly connected to the top of the engagement block 14 , an arc gear disc 52 is slidably connected to the inner wall of the arc track 51 , and a gear rod 53 is fixedly connected to the inner wall of the bracket 1 .
[0039] The protection assembly 5 also includes a gear 1 54 rotatably connected to the top of the meshing block 14, a gear column 2 55 is fixedly connected to the top of the gear 1 54, and a fixing frame 56 is fixedly connected to the top of the arc-shaped toothed disc 52. By utilizing the characteristic of the meshing block 14 moving horizontally to the left and right, the protection assembly 5 is arranged inside the device, such as Figure 7 In the state shown, when the meshing block 14 moves horizontally to the right, the meshing block 14 drives the gear 1 54 to rotate clockwise along the outer wall of the gear rod 53. At this time, when the gear 1 54 drives the gear column 2 55 to rotate synchronously, the gear column 2 55 drives the arc-shaped toothed disc 52 to swing counterclockwise at a small angle along the inner wall of the arc-shaped track 51. At this time, the arc-shaped toothed disc 52 drives the fixing frame 56 to always face the position where the welding wire is fed.
[0040] The protection component 5 also includes a sliding bracket 57 fixedly connected to the inner wall of the fixed bracket 56, a sliding bracket 58 is slidably connected to the inner wall of the sliding bracket 57, and a spring 59 is fixedly connected to the side wall of the sliding bracket 58.
[0041] One end of spring three 59 away from the sliding frame 58 is fixedly connected to the side wall of the fixed frame 56, the side wall of the tooth column two 55 is meshed with the side wall of the arc-shaped toothed disc 52, and the side wall of the gear one 54 is meshed with the side wall of the gear rod 53. After the mounting shell 31 completes the angular swing, the welding wire in the equipment will continue to slide along the inner wall of the sliding frame 58, and the spring three 59 will absorb the excess pressure. The above-mentioned fixed frame 56 controls the feeding angle of the welding wire, and the sliding frame 58 absorbs the excess swinging force, so as to avoid the mounting shell 31 from swinging rapidly, causing the extrusion wheel 34 to press the welding wire and swing at the same time, causing cracks or creases in the welding wire.
[0042] A specific application of this embodiment is: before use, the bracket 1 is installed in the desired position, and then the welding wire is passed through the gap of the extrusion wheel 34 and the through hole of the discharge rack 36, and the end of the welding wire is fixedly connected to the side wall of the wire collection rod 12, and finally the power of the motor 11 and the motor 2 15 is turned on. During the process of the wire collection rod 12 collecting the wire, the motor 2 15 drives the bidirectional threaded rod 16 to rotate, and the bidirectional threaded rod 16 drives the meshing block 14 to move horizontally along the outer wall of the slide rod 13. The meshing block 14 drives the mounting shell 31 to swing synchronously left and right through the mounting plate 21. The mounting shell 31 drives the welding wire to swing synchronously through the extrusion wheel 34 and the discharge rack 36. During the process of the horizontal movement of the mounting shell 31, the mounting shell 31 will contact the side wall of the spring telescopic rod 2 37, presenting as shown Figure 4 In the state shown, as the mounting shell 31 moves laterally, the spring telescopic rod 23 will be squeezed, forcing the spring telescopic rod 23 to contract and accumulate mechanical power, and the engaging block 14 that moves laterally will drive the roller 25 to contact the inclined surface of the inclined plate 38 through the L-shaped rod 24. In this process, the roller 25 will roll along the outer wall of the inclined plate 38, and the rolling roller 25 will drive the L-shaped rod 24 to slide outward along the inner wall of the sliding block 23, so that the other end of the L-shaped rod 24 is away from the inner wall of the slot 22, and the restriction of the L-shaped rod 24 on the mounting disk 21 is released. At this time, the spring telescopic rod 23 will release mechanical power, forcing the mounting shell 31 to swing around the mounting disk 21. The swinging mounting shell 31 will drive the welding wire to swing to the other end. Through the application of the above-mentioned components, the welding wire can be prevented from being wound twice at the edge position, resulting in staggered layers between the welding wires.
[0043] Taking advantage of the above-mentioned feature that the engagement block 14 moves horizontally to the left and right, a protective component 5 is provided inside the device, such as Figure 7In the state shown, when the meshing block 14 moves horizontally to the right, the meshing block 14 drives the gear 1 54 to rotate clockwise along the outer wall of the gear rod 53. At this time, when the gear 1 54 drives the gear column 2 55 to rotate synchronously, the gear column 2 55 drives the arc-shaped toothed disc 52 to swing counterclockwise at a small angle along the inner wall of the arc-shaped track 51. At this time, the arc-shaped toothed disc 52 drives the fixed frame 56 to always face the position where the welding wire is fed into the material; in addition, after the mounting shell 31 completes the angle swing, the welding wire in the equipment will continue to slide along the inner wall of the sliding frame 58, and the spring three 59 will absorb the excess pressure. The above-mentioned fixed frame 56 controls the welding wire feeding angle, and the sliding frame 58 absorbs the excess swinging force, so as to avoid the mounting shell 31 from swinging rapidly, causing the extrusion wheel 34 to press the welding wire while swinging, causing cracks or creases in the welding wire.
[0044] By utilizing the characteristics of the extrusion wheel 34 for extruding the welding wire, when the motor 11 drives the wire collecting rod 12 to rotate, the wire collecting rod 12 will collect the welding wire and at the same time, the welding wire will drive the old extrusion wheel 34 to rotate. The rotating extrusion wheel 34 will drive the connecting rod 42 to rotate. The connecting rod 42 drives the straightening plate 44 to slide along the inner wall of the sliding groove 45 through the driving rod 43, and the sliding straightening plate 44 will straighten the welding wire on the inner wall of the through hole to avoid the welding wire from being bent at a small angle when the mounting shell 31 swings, causing staggered layers between the welding wires when the wire collecting rod 12 is winding up. By utilizing the resistance encountered by the above-mentioned straightening component 4 during operation, when the straightening plate 44 moves laterally along the inner wall of the sliding long groove 45, each component will generate resistance during operation, and the above resistance will affect the rotation speed of the extrusion wheel 34. In the process of collecting the welding wire by the wire taking-up rod 12, the obstruction of the extrusion wheel 34 will limit the discharge speed of the welding wire, and the rotation speed of the wire taking-up rod 12 is fixed. Through the application of the above-mentioned components, the extrusion wheel 34 will pull the welding wire, so that the welding wire is always in a taut state before feeding, avoiding excessive stress of the welding wire itself, resulting in the welding wire becoming loose when winding due to stress, causing the welding wire to be scattered.
[0045] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A layer winding device for processing stainless steel submerged arc welding wire, comprising a bracket (1), a motor 1 (11) fixedly connected to the side wall of the bracket (1), an output shaft of the motor 1 (11) fixedly connected to a wire collecting rod (12), a sliding rod (13) fixedly connected to the inner wall of the bracket (1), an engaging block (14) slidably connected to the outer wall of the sliding rod (13), a motor 2 (15) fixedly connected to the side wall of the bracket (1), an output shaft of the motor 2 (15) fixedly connected to a bidirectional threaded rod (16), a protective component (5) fixedly connected to the top of the engaging block (14), characterized in that: Also includes: A control mechanism (2), the control mechanism (2) comprising a mounting plate (21) rotatably connected to the top of an engagement block (14), two slots (22) being provided on the side wall of the mounting plate (21), a sliding block (23) being fixedly connected to the side wall of the engagement block (14), an L-shaped rod (24) being slidably connected to the inner wall of the sliding block (23), a roller (25) being rotatably connected to the side wall of the L-shaped rod (24), and a compression spring (26) being fixedly connected to the side wall of the L-shaped rod (24); The discharging mechanism (3) comprises a mounting shell (31) fixedly connected to the top of the mounting plate (21); a sliding groove (32) is provided on the side wall of the mounting shell (31); two sliding blocks (33) are slidably connected to the inner wall of the sliding groove (32); an extrusion wheel (34) is rotatably connected to the side walls of the two sliding blocks (33); a spring telescopic rod 1 (35) is fixedly connected between the two sliding blocks (33); a discharging rack (36) is fixedly connected to the side wall of the mounting shell (31); two spring telescopic rods 2 (37) are fixedly connected to the inner wall of the bracket (1); two inclined panels (38) are fixedly connected to the inner wall of the bracket (1); and a straightening component (4) is slidably connected to the inner wall of the mounting shell (31).
2. The layer winding device for processing stainless steel submerged arc welding wire according to claim 1, characterized in that: The straightening assembly (4) comprises a through slot (41) formed on the side wall of the extrusion wheel (34); a connecting rod (42) is fixedly connected to the inner wall of the through slot (41); and a driving rod (43) is rotatably connected to the outer wall of the connecting rod (42).
3. The layer winding device for processing stainless steel submerged arc welding wire according to claim 2, characterized in that: The straightening assembly (4) further comprises a long sliding groove (45) formed on the inner wall of the mounting shell (31), a straightening plate (44) being slidably connected to the inner wall of the long sliding groove (45), and an end of the driving rod (43) away from the connecting rod (42) is rotatably connected to the top of the straightening plate (44).
4. The layer winding device for processing stainless steel submerged arc welding wire according to claim 3, characterized in that: One end of the compression spring (26) away from the L-shaped rod (24) is fixedly connected to the side wall of the engagement block (14), and the outer wall of the bidirectional threaded rod (16) is meshedly connected to the inner wall of the through hole of the engagement block (14).
5. The layer winding device for processing stainless steel submerged arc welding wire according to claim 4, characterized in that: The protection assembly (5) comprises an arc track (51) fixedly connected to the top of the engagement block (14), an arc toothed disc (52) being slidably connected to the inner wall of the arc track (51), and a gear rod (53) being fixedly connected to the inner wall of the bracket (1).
6. The layer winding device for processing stainless steel submerged arc welding wire according to claim 5, characterized in that: The protection assembly (5) also includes a gear 1 (54) rotatably connected to the top of the meshing block (14), a gear column 2 (55) is fixedly connected to the top of the gear 1 (54), and a fixed frame (56) is fixedly connected to the top of the arc-shaped toothed disc (52).
7. The layer winding device for processing stainless steel submerged arc welding wire according to claim 6, characterized in that: The protection component (5) further comprises a sliding bracket (57) fixedly connected to the inner wall of the fixed bracket (56), a sliding bracket (58) being slidably connected to the inner wall of the sliding bracket (57), and a spring three (59) being fixedly connected to the side wall of the sliding bracket (58).
8. The layer winding device for processing stainless steel submerged arc welding wire according to claim 7, characterized in that: One end of the spring three (59) away from the sliding frame (58) is fixedly connected to the side wall of the fixed frame (56), the side wall of the tooth column two (55) is meshingly connected to the side wall of the arc-shaped toothed disc (52), and the side wall of the gear one (54) is meshingly connected to the side wall of the gear rod (53).
Citation Information
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