Double-station paper mold full-automatic forming device

Abstract

The invention relates to a double-station paper mold full-automatic forming device which comprises a rack, a suction filtration forming assembly, a hot-pressing shaping assembly and a pulp tank, and the suction filtration forming assembly, the hot-pressing shaping assembly and the pulp tank are arranged on the rack. The suction filtration forming assembly comprises a suction filtration pump and a forming lower die arranged in the pulp tank, and the suction filtration pump is communicated with the forming lower die and used for suction filtration of the pulp to form a wet blank; the two sides of the suction filtration forming assembly are each provided with one hot-pressing shaping assembly. Each hot-pressing shaping assembly comprises a hot-pressing lower die, a hot-pressing upper die, a heating assembly, an air pump and a moving assembly. The hot-pressing lower die is mounted on the rack; the hot-pressing upper die and the hot-pressing lower die are oppositely arranged; the heating assembly is used for heating the hot-pressing lower die; the air pump is used for extracting air in the mold cavity of the hot-pressing upper mold so as to suck a wet blank or blow air to demold a dry blank; the moving assembly is used for driving the hot-pressing upper die to move to the forming lower die to absorb the wet blank and transfer the wet blank to the hot-pressing lower die for hot pressing. The mold has the effects of reducing the possibility of damage during demolding of the wet blank and improving the production efficiency and the yield.

Description

Technical Field

[0001] The present application relates to the field of pulp molding equipment, and in particular to a double-station paper mold fully automatic molding device. Background Art

[0002] Pulp molding is a three-dimensional paper product technology, that is, the process of shaping pulp materials with the help of molds or dies under a certain pressure. Molding is mainly divided into pulping, molding, drying, shaping and other processes. According to the type of introduced materials, molding can shape paper products, ceramic products and other products. The existing pulp molding processing system usually includes a pulp suction mechanism, a drying mechanism, a shaping mechanism and a punching mechanism. The pulp is adhered to the pulp suction mold cavity by the pulp suction mechanism to form a wet blank, and then the pulp suction mold cavity is transferred to the drying mechanism for drying to obtain a hardened pulp product. Then the pulp product is moved to the shaping mechanism for hot pressing. After molding, it is trimmed by the punching mechanism to obtain a paper plastic product.

[0003] In the related art, for example, a Chinese patent with announcement number CN108951304B discloses a fully automatic energy-saving paper mold packaging left and right shaping and drying production equipment and process, including a quantitative slurry supply system, a cold press molding system, a pressure change transfer system, a hot press molding system, a finished product collection system and a PLC numerical control system; the PLC numerical control system controls the quantitative slurry supply system to quantitatively supply slurry; controls the cold press device in the cold press molding system to perform vacuum suction filtration molding; controls the pressure change transfer device in the pressure change transfer system to drive the transfer upper mold to move down to the first transfer station to absorb the molding blank, and when the hot press lower mold in the hot press molding system is transferred to the third transfer station, the transfer upper mold moves down to the second transfer station to transfer the molding blank to the hot press lower mold; controls the curing moving device in the hot press molding system to drive the hot press upper mold to move down and close the mold with the hot press lower mold and hot press curing and shaping; and controls the mechanical collection device in the finished product collection system to collect the shaped blanks onto the conveyor belt.

[0004] However, in the above-mentioned related technologies, when the transfer upper mold transfers the wet embryo through vacuum adsorption, since there is still a certain amount of moisture in the wet embryo, vacuum adhesion is easily generated between the wet embryo after vacuum adsorption and the inner wall of the transfer upper mold, resulting in the wet embryo being difficult to demold; and the strength of the wet embryo that has not been hot pressed is relatively low, and forced demolding by blowing air may cause the wet embryo to deform or tear and become scrapped. Summary of the invention

[0005] In order to reduce the possibility of damage to the wet blank during demolding and improve production efficiency and yield rate, the present application provides a double-station paper mold fully automatic forming device.

[0006] The present application provides a double-station paper mold fully automatic forming device adopts the following technical solution: A double-station paper mold fully automatic forming device, comprising: A frame, wherein a slurry tank for storing slurry is provided on the frame; A suction filter molding assembly is arranged on the frame, and the suction filter molding assembly comprises a molding lower mold and a suction filter pump. The molding lower mold is arranged in the slurry pool, and the suction end of the suction filter pump is connected with the molding lower mold and is used for vacuum suction filtering the slurry to form a wet embryo; A hot pressing and shaping component is arranged on a frame, and a group of hot pressing and shaping components are respectively provided on both sides of the suction and filtration molding component, and the hot pressing and shaping component comprises a hot pressing lower mold, a hot pressing upper mold, a heating component, an air pump and a moving component; the hot pressing lower mold is installed on the frame; the hot pressing upper mold is arranged opposite to the hot pressing lower mold; the heating component is used to heat the hot pressing lower mold; the air pump is used to extract air in the mold cavity of the hot pressing upper mold to absorb wet embryos or blow air into the mold cavity of the hot pressing upper mold to demold the dry embryos; the moving component is installed on the frame and is used to drive the hot pressing upper mold to move to the molding lower mold to absorb the wet embryos and transfer them to the hot pressing lower mold for hot pressing; the two hot pressing and shaping components perform the operations of transferring wet embryos and hot pressing wet embryos alternately.

[0007] By adopting the above technical scheme, the double-station paper mold fully automatic forming device can effectively reduce the probability of damage to the wet embryo during the demolding process, and improve production efficiency and yield rate; specifically, the suction filtration forming component quickly forms a wet embryo on the molding lower mold by vacuum suction filtration slurry, thereby ensuring the quality and consistency of the wet embryo; the hot pressing shaping component adsorbs the wet embryo onto the hot pressing upper mold by means of an air pump and transfers it to the hot pressing lower mold for direct hot pressing, thereby simplifying the steps of wet embryo transfer and also eliminating the process of wet embryo demolding, thereby avoiding damage to the wet embryo during demolding, and the dry embryo after hot pressing molding has a certain strength, and air blowing demolding will not damage the dry embryo; in addition, since the hot pressing process takes a long time and the molding time of the wet embryo is relatively fast, the two sets of hot pressing shaping components are used to work alternately, so that the molding and transfer of the next wet embryo can be completed simultaneously within one hot pressing cycle, which significantly improves the working efficiency and production speed of the entire device.

[0008] Optionally, the moving assembly includes a slide rail, a slide seat, a driving member and a telescopic driving member, the slide rail is installed on a frame, the slide seat is slidably set on the slide rail and the slide seat can slide between the hot pressing lower mold and the molding lower mold, the driving member is used to drive the slide seat to slide on the slide rail, the telescopic driving member is installed on the slide seat, the hot pressing upper mold is installed at the output end of the telescopic driving member, and the telescopic driving member can drive the hot pressing upper mold away from or close to the hot pressing lower mold and the molding lower mold.

[0009] By adopting the above technical solution, the design of the moving component enables the hot pressing upper mold to reciprocate smoothly on the slide rail, thereby realizing the operation of sucking the wet embryo from the molding lower mold and accurately transferring it to the hot pressing lower mold; the wet embryo transfer and hot pressing operations can be completed by sucking the wet embryo once, which effectively improves the accuracy and stability of the wet embryo transfer and hot pressing, and avoids the problem of unqualified quality of the dry embryo after hot pressing due to position deviation of the wet embryo during hot pressing caused by multiple transfers.

[0010] Optionally, it also includes two groups of finished product conveying lines, which are respectively arranged on both sides of the two hot pressing and shaping components away from the suction and filtering molding components; the slide seat can also slide between the hot pressing lower mold and the finished product conveying line.

[0011] By adopting the above technical solution, the setting of two sets of finished product conveyor lines allows the paper mold after hot pressing to be sucked by the hot pressing upper mold and transferred to the finished product conveyor line for transportation to the designated position, thereby improving production continuity and automation, reducing manual intervention, and further improving production efficiency.

[0012] Optionally, a heat medium channel is provided in the hot pressing lower mold, and heat medium flows in the heat medium channel; the heating component includes a first delivery pump and a heater, the first delivery pump, the heater and the heat medium channel are annularly connected, the first delivery pump is used to circulate the heat medium in the heat medium channel, and the heater is used to heat the heat medium in the heat medium channel.

[0013] By adopting the above technical solution, the heat medium channel and heating assembly arranged inside the hot pressing lower mold work together, so that the heat medium can circulate in the heat medium channel and be continuously heated. This not only ensures the uniform distribution of heat during the hot pressing process and avoids the occurrence of local overheating, but also effectively improves the hot pressing efficiency and ensures that the wet embryo is quickly shaped and cured in a short time, thereby improving the production speed and product quality.

[0014] Optionally, it also includes a slurry supply component, which includes a mixing cylinder and a second delivery pump; the mixing cylinder is used to hold slurry mixed in a good proportion, and the second delivery pump is connected between the mixing cylinder and the slurry pool through a pipeline to transport the slurry in the mixing cylinder to the slurry pool.

[0015] By adopting the above technical solution, the slurry supply component can realize the automatic supply of slurry, ensuring that there is always sufficient and evenly mixed slurry in the slurry pool. Specifically, the slurry mixing drum can pre-mix the slurry in the appropriate proportion to avoid the error and instability caused by manual slurry mixing on site; the second delivery pump can continuously and stably deliver the slurry in the slurry mixing drum to the slurry pool through the pipeline, ensuring the continuity and quality consistency of the slurry during the suction and filtration molding process, thereby improving the molding quality and production efficiency of the wet embryo.

[0016] Optionally, the flow detector is arranged on the pipeline between the second delivery pump and the slurry pool or the mixing drum, and the flow detector is electrically connected to the second delivery pump; when the slurry delivery volume of the second delivery pump after one start-up reaches a threshold, the flow detector controls the second delivery pump to stop delivering the slurry.

[0017] By adopting the above technical solutions, accurate metering and uniform mixing of the slurry are achieved; specifically, the agitator can ensure that the slurry is fully mixed in the mixing drum, avoiding the problem of unstable product quality due to slurry sedimentation or uneven distribution of components; at the same time, the flow detector can monitor and control the amount of slurry delivered each time in real time, and automatically stop the delivery pump when the preset threshold is reached, effectively preventing waste caused by excessive delivery or insufficient delivery that affects production progress; these measures not only improve the quality and consistency of the products, but also improve the degree of automation and operating efficiency of the entire system.

[0018] Optionally, the slurry supply assembly further includes a slurry recovery barrel, which is connected to the output end of the suction filter pump to recycle the slurry after suction filtration.

[0019] By adopting the above technical scheme, the slurry after suction filtration can be effectively recycled and utilized, thereby reducing the waste of raw materials, lowering costs, and improving the environmental performance of the production process; specifically, the slurry recovery barrel is connected to the output end of the suction filter pump, and can collect the slurry remaining after suction filtration. After treatment, the slurry can be re-added to the slurry pool for reuse, thereby avoiding the large-scale loss and waste of slurry.

[0020] Optionally, the inner wall of the mold cavity of the hot pressing upper mold is provided with a plurality of ventilation holes, and the plurality of ventilation holes are all connected to an air pump.

[0021] By adopting the above technical solution, the design of several vent holes can ensure uniform air extraction when adsorbing the wet embryo, effectively avoid the deformation or tearing of the wet embryo caused by local uneven vacuum, reduce the area of ​​vacuum adhesion and the possibility of vacuum adhesion, and improve the success rate of wet embryo transfer and the quality of finished products; at the same time, during the air blowing and demolding process, multiple vent holes can also ensure uniform gas distribution, further reducing the risk of damage to the dry embryo during demolding.

[0022] Optionally, a filter screen is provided at the discharge end of the suction filter pump, and the filter screen is used to intercept large particles of impurities to prevent clogging of the suction filter pump; a slag discharge port is provided at the bottom of the slurry pool, and the slag discharge port is used to regularly discharge the sediment in the slurry pool.

[0023] By adopting the above technical solution, a filter screen is provided at the discharge end of the suction filter pump, which can effectively intercept large particles of impurities and prevent these impurities from entering the suction filter pump and causing blockage, thereby ensuring the stability and continuity of the suction filtration process; at the same time, the slag discharge port at the bottom of the slurry pool is convenient for regular cleaning of sediment in the slurry pool, keeping the slurry pool clean, and further improving the operating efficiency and reliability of the entire system.

[0024] Optionally, the mold cavity surface of the lower molding mold is provided with an anti-stick coating for reducing adhesion between the wet embryo and the lower molding mold.

[0025] By adopting the above technical solution, the anti-stick coating can significantly reduce the adhesion between the wet embryo and the molding lower mold, and effectively avoid the tearing or deformation of the wet embryo caused by adhesion when the hot pressing upper mold absorbs the wet embryo, thereby improving the demolding success rate and finished product rate of the wet embryo.

[0026] In summary, this application includes the following beneficial technical effects: 1. The double-station paper mold fully automatic forming device can effectively reduce the probability of damage to the wet embryo during the demoulding process, and improve production efficiency and yield rate; specifically, the suction filtration forming component quickly forms a wet embryo on the molding lower mold by vacuum suction slurry, ensuring the quality and consistency of the wet embryo; the hot pressing shaping component absorbs the wet embryo onto the hot pressing upper mold by means of an air pump and transfers it to the hot pressing lower mold for direct hot pressing, which simplifies the steps of wet embryo transfer and also saves the process of wet embryo demoulding, thereby avoiding damage to the wet embryo during demoulding, and the dry embryo after hot pressing molding has a certain strength, and the use of air blowing demoulding will not damage the dry embryo; in addition, since the hot pressing process takes a long time, and the molding time of the wet embryo is relatively fast, the two sets of hot pressing shaping components work alternately, and the molding and transfer of the next wet embryo can be completed simultaneously within one hot pressing cycle, which significantly improves the working efficiency and production speed of the entire device; 2. The design of the moving component enables the hot pressing upper die to reciprocate smoothly on the slide rail, so as to realize the operation of sucking the wet embryo from the molding lower die and accurately transferring it to the hot pressing lower die; the wet embryo transfer and hot pressing operations can be completed by sucking the wet embryo once, which effectively improves the accuracy and stability of wet embryo transfer and hot pressing, and avoids the problem of position deviation of the wet embryo during hot pressing caused by multiple transfers, resulting in unqualified quality of the dry embryo after hot pressing; 3. The setting of two sets of finished product conveyor lines enables the paper mold after hot pressing to be sucked by the hot pressing upper mold and transferred to the designated position on the finished product conveyor line, which improves the production continuity and automation, reduces manual intervention, and further improves production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application.

[0028] Figure 2 It is a schematic diagram of the internal structure of an embodiment of the present application.

[0029] Figure 3 yes Figure 2 A partial enlarged view of part A.

[0030] Explanation of the reference numerals in the accompanying drawings: 1. Frame; 2. Slurry pool; 21. Slag discharge port; 3. Suction filter molding assembly; 31. Molding lower mold; 32. Suction filter pump; 4. Hot pressing shaping assembly; 41. Hot pressing lower mold; 411. Heat medium channel; 42. Hot pressing upper mold; 421. Vent; 43. Heating assembly; 431. First conveying pump; 432. Heater; 44. Air pump; 45. Moving assembly; 451. Slide rail; 452. Slide seat; 453. Driving member; 454. Telescopic driving member; 5. Finished product conveying line; 6. Slurry supply assembly; 61. Mixing drum; 62. Second conveying pump; 63. Agitator; 64. Flow detector; 65. Slurry recovery barrel. DETAILED DESCRIPTION

[0031] The following combination Figure 1-Figure 3 This application is described in further detail.

[0032] The embodiment of the present application discloses a double-station paper mold fully automatic forming device.

[0033] Reference Figure 1 In this embodiment, the double-station paper mold fully automatic forming device includes a frame 1, a suction filter forming component 3, a hot pressing and shaping component 4, a finished product conveying line 5 and a slurry supply component 6. Specifically, the frame 1 is used to carry other components, and a slurry pool 2 for storing slurry is fixed in the middle part of the frame 1. The slurry pool 2 is rectangular and a slag discharge port 21 is provided at the bottom of the slurry pool 2 to facilitate regular cleaning of sediment in the slurry pool 2; the suction filter forming component 3 includes a forming lower mold 31 and a suction filter pump 32, and the forming lower mold 31 is installed at the bottom of the slurry pool 2 and the forming lower mold 31 is completely located in the slurry pool 2; a plurality of identical mold cavities are arranged in an array on the side of the forming lower mold 31 away from the bottom of the slurry pool 2, so that multiple products can be produced by one molding; the forming lower mold 31 can be made of aluminum alloy, which has high corrosion resistance and wear resistance and a long service life.

[0034] The suction end of the suction filter pump 32 is connected to the lower molding die 31 through a pipeline to ensure that the slurry can smoothly enter the lower molding die 31. When the suction filter pump 32 is started, the slurry in the slurry pool 2 will be quickly sucked and filtered through the mold cavity of the lower molding die 31 to form a wet embryo. It should be pointed out that vacuum suction filtration molding is an existing mature technology, so it will not be described in detail here. The suction filter pump 32 is driven by a high-efficiency motor and has a high suction capacity to ensure that the slurry is evenly distributed and quickly forms a wet embryo. The discharge end of the suction filter pump 32 is provided with a filter screen to intercept large particles of impurities and prevent the suction filter pump 32 from being blocked.

[0035] Preferably, the shape of the mold cavity of the molding lower mold 31 can be designed into different shapes according to the desired paper mold shape, such as round, square, etc.; the mold cavity surface of the molding lower mold 31 is sprayed with a PTFE (polytetrafluoroethylene) anti-stick coating to reduce the adhesion of the wet embryo to the molding lower mold 31 and avoid the residual wet embryo affecting subsequent production; the filter screen can be made of stainless steel, and its pore size can be adjusted according to actual needs. In other embodiments, the slurry pool 2 can also be formed in a circular or polygonal shape; the molding lower mold 31 can be made of other metal materials such as magnesium alloy and copper alloy; the thickness of the wet embryo can be controlled by adjusting the working frequency of the suction filter pump 32 to meet the production needs of different products.

[0036] Reference Figure 2 and Figure 3 In this embodiment, there are two groups of hot pressing and shaping components 4, which are respectively arranged on the frame 1 on both sides of the pulp pool 2. The hot pressing and shaping components 4 include a hot pressing lower die 41, a hot pressing upper die 42, a heating component 43, an air pump 44 and a moving component 45. The hot pressing lower die 41 is installed on the frame 1. The hot pressing lower die 41 is made of aluminum alloy and its shape is roughly similar to the forming lower die 31. The side of the hot pressing lower die 41 facing away from the frame 1 is also arrayed with multiple cavities that are exactly the same as the cavities on the forming lower die 31; the hot pressing lower die 41 is provided with a heat medium channel 411 for circulating heat medium, so as to achieve the purpose of continuously heating the hot pressing lower die 41 and providing the required heat for the hot pressing lower die 41 during hot pressing.

[0037] The hot pressing upper mold 42 is arranged opposite to the hot pressing lower mold 41, and the shapes of the two are matched. The hot pressing upper mold 42 is also made of aluminum alloy. The inner wall of the mold cavity of the hot pressing upper mold 42 is provided with a plurality of vents 421. The air pump 44 is installed on the hot pressing upper mold 42 and the air pump 44 is connected to the plurality of vents 421, so as to extract the air in the mold cavity to adsorb the wet embryo into the mold cavity, or blow air into the mold cavity after hot pressing to help the dry embryo to be demolded smoothly. In other embodiments, a layer of thermal conductive pad can be added to the contact surface of the hot pressing lower mold 41 and the hot pressing upper mold 42 to enhance the heat conduction effect; the air pump 44 can also be installed on the frame 1.

[0038] Reference Figure 2 and Figure 3In this embodiment, the moving assembly 45 includes a slide rail 451, a slide seat 452, a driving member 453 and a telescopic driving member 454. The slide rail 451 is transversely fixed on the frame 1, and the slide seat 452 is slidably arranged on the slide rail 451 and can slide between the hot pressing lower mold 41 and the molding lower mold 31. The driving member 453 is installed on the slide seat 452 to drive the slide seat 452 to slide on the slide rail 451, and the telescopic driving member 454 is installed on the slide seat 452. The hot pressing upper mold 42 is installed at the output end of the telescopic driving member 454, and the telescopic driving member 454 can drive the hot pressing upper mold 42 away from or close to the hot pressing lower mold 41 and the molding lower mold 31.

[0039] Preferably, the two groups of moving components 45 share a slide rail 451; the air pump 44 can select a high-pressure air pump 44 to ensure sufficient gas pressure to prevent the wet embryo from falling during the transfer process; the driving member 453 can select a servo motor, and by installing a gear on the output shaft of the servo motor and setting a rack on the slide rail 451, the rotation of the servo motor drives the gear and the rack to engage and transmit, thereby realizing precise control of the slide 452 to slide on the slide rail 451; the telescopic driving member 454 can select one of a hydraulic cylinder, an electric cylinder, and a pneumatic cylinder, so that the movement trajectory and speed of the hot pressing upper mold 42 can be accurately controlled.

[0040] The heating assembly 43 includes a first delivery pump 431 and a heater 432 arranged on the frame 1. The first delivery pump 431 is used to circulate the heat medium in the heat medium channel 411, and the heater 432 is used to heat the heat medium in the heat medium channel 411; the heater 432 can be an electric heater, and its power can be adjusted according to actual needs to ensure that the temperature can reach a predetermined value in a short time.

[0041] It should be pointed out that the two groups of hot pressing and shaping components 4 perform the operations of transferring the wet embryos and hot pressing the wet embryos alternately; because the hot pressing process takes a long time, while the molding time of the wet embryos is relatively fast, the two groups of hot pressing and shaping components 4 work alternately, and the molding and transfer of the next wet embryo can be completed simultaneously within one hot pressing cycle, thereby improving the working efficiency and production speed of the entire device.

[0042] Reference Figure 2 and Figure 3In this embodiment, the slurry supply component 6 includes a mixing barrel 61, a second delivery pump 62, an agitator 63, a flow detector 64, and a slurry recovery barrel 65. The mixing barrel 61 is used to hold the mixed slurry, and its capacity can be designed according to actual production needs; the mixing barrel 61 is connected to the second delivery pump 62 through a pipeline, and the second delivery pump 62 is connected to the slurry pool 2 through another section of the pipeline. The second delivery pump 62 is used to deliver the slurry in the mixing barrel 61 to the slurry pool 2; preferably, the material of the mixing barrel 61 should have good corrosion resistance, and can be made of stainless steel or fiberglass; the selection of the second delivery pump 62 should take into account its delivery capacity and durability, and a diaphragm pump or a screw pump can be selected. These two types of pumps have strong self-priming ability and wear resistance.

[0043] The agitator 63 is installed inside the mixing drum 61 to stir the slurry to ensure that the slurry is mixed evenly and prevent the slurry from settling. The design of the agitator 63 should ensure that the slurry is fully mixed without causing excessive foam. A low-speed high-torque motor can be used with a propeller or turbine metal blade.

[0044] The flow detector 64 is arranged on the pipeline between the second delivery pump 62 and the mixing drum 61, and is used to monitor the amount of slurry delivered each time. The flow detector 64 is electrically connected to the second delivery pump 62; when the slurry delivery amount after the second delivery pump 62 is started once reaches a preset threshold, the flow detector 64 will automatically control the second delivery pump 62 to stop working, so as to avoid overflow of the slurry pool 2 due to excessive delivery; the slurry recovery barrel 65 is connected to the output end of the suction filter pump 32, and is used to recycle the slurry after suction filtration to provide it to the mixing drum 61 for mixed pulp.

[0045] Preferably, the flow detector 64 can also be set on the pipeline between the second delivery pump 62 and the slurry pool 2; an electromagnetic flowmeter can be selected as the flow detector 64, which has high measurement accuracy and fast response speed and is suitable for a variety of slurry types; an internal circulation filter can be installed at the inlet of the second delivery pump 62 to prevent large foreign matter from entering the pump body; in order to further improve the uniformity and stability of the slurry, an ultrasonic oscillator can also be added inside the mixing drum 61 to use the high-frequency vibration of ultrasound to break the bubbles in the slurry and eliminate agglomeration.

[0046] Reference Figure 2 and Figure 3 In this embodiment, the double-station paper mold fully automatic forming device further includes two groups of finished product conveying lines 5, which are respectively arranged on both sides of the two hot pressing shaping components 4 away from the suction filter forming component 3; both ends of the slide rail 451 also extend above the two groups of finished product conveying lines 5, and the slide seat 452 can also slide between the hot pressing lower mold 41 and the finished product conveying line 5. Preferably, the finished product conveying line 5 can be conveyed by belt conveyor or chain plate conveyor, and the specific form is determined according to product characteristics and production environment.

[0047] The implementation principle of the embodiment of the present application is as follows: the double-station paper mold fully automatic forming device of the present embodiment effectively solves the problem that the wet embryo is easily damaged during the transfer process through reasonable structural design and efficient process flow. Specifically, the suction filtration of the suction pump 32 on the molding lower mold 31 can quickly form the wet embryo; the hot pressing upper mold 42 quickly absorbs the wet embryo through the action of the air pump 44 and transfers it to the hot pressing lower mold 41 for hot pressing and shaping. This process eliminates the problem of damage caused by demolding during the transfer of the wet embryo, simplifies the steps of hot pressing of the wet embryo transfer, and effectively solves the demolding problem of the wet embryo through a reasonably designed air path system, greatly reducing the scrap rate; the alternating operation of the two hot pressing and shaping components 4 greatly improves the production efficiency and meets the needs of large-scale production. The slurry in the mixing drum 61 is fully stirred and then accurately delivered to the slurry pool 2 by the second delivery pump 62, thereby ensuring the uniformity and consistency of the slurry. The flow detector 64 monitors in real time to ensure that the amount of slurry delivered each time meets the production process requirements, thereby avoiding waste caused by excessive delivery. The slurry recovery barrel 65 is provided to effectively recover the remaining slurry after suction filtration, thereby reducing resource waste and production costs. The addition of a finished product conveying line 5 realizes the efficient transfer of wet embryos and the smooth delivery of dry embryos, thereby further improving the degree of production automation and efficiency.

[0048] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A double-station paper mold fully automatic forming device, characterized in that: include: A frame (1), wherein the frame (1) is provided with a slurry pool (2) for storing slurry; A suction filtration molding assembly (3) is arranged on the frame (1), the suction filtration molding assembly (3) comprising a molding lower mold (31) and a suction filtration pump (32), the molding lower mold (31) is arranged in the slurry pool (2), and the suction end of the suction filtration pump (32) is connected to the molding lower mold (31) and is used for vacuum filtration of the slurry to form a wet embryo; A hot pressing shaping component (4) is arranged on the frame (1), and a group of the hot pressing shaping components (4) are respectively arranged on both sides of the suction filter forming component (3), and the hot pressing shaping component (4) comprises a hot pressing lower mold (41), a hot pressing upper mold (42), a heating component (43), an air pump (44) and a moving component (45); the hot pressing lower mold (41) is installed on the frame (1); the hot pressing upper mold (42) is arranged opposite to the hot pressing lower mold (41); the heating component ( The hot pressing lower mold (43) is used to heat the hot pressing lower mold (41); the air pump (44) is used to extract air from the mold cavity of the hot pressing upper mold (42) to absorb the wet embryo or to blow air into the mold cavity of the hot pressing upper mold (42) to demould the dry embryo; the moving component (45) is installed on the frame (1) and is used to drive the hot pressing upper mold (42) to move to the molding lower mold (31) to absorb the wet embryo and transfer it to the hot pressing lower mold (41) for hot pressing; the two hot pressing shaping components (4) alternately perform the operations of transferring the wet embryo and hot pressing the wet embryo.

2. A double-station paper mold fully automatic forming device according to claim 1, characterized in that: The moving assembly (45) comprises a slide rail (451), a slide seat (452), a driving member (453) and a telescopic driving member (454); the slide rail (451) is mounted on the frame (1); the slide seat (452) is slidably arranged on the slide rail (451) and the slide seat (452) can slide between the hot pressing lower die (41) and the molding lower die (31); the driving member (453) is used to drive the slide seat (452) to slide on the slide rail (451); the telescopic driving member (454) is mounted on the slide seat (452); the hot pressing upper die (42) is mounted on the output end of the telescopic driving member (454); and the telescopic driving member (454) can drive the hot pressing upper die (42) to move away from or approach the hot pressing lower die (41) and the molding lower die (31).

3. A double-station paper mold fully automatic forming device according to claim 2, characterized in that: It also comprises two groups of finished product conveying lines (5), the two finished product conveying lines (5) being respectively arranged on two sides of the two hot pressing shaping components (4) away from the suction filter shaping component (3); the sliding seat (452) can also slide between the hot pressing lower mold (41) and the finished product conveying line (5).

4. A double-station paper mold fully automatic forming device according to claim 1, characterized in that: A heat medium channel (411) is provided in the hot pressing lower die (41), and heat medium flows in the heat medium channel (411); the heating component (43) comprises a first delivery pump (431) and a heater (432); the first delivery pump (431), the heater (432) and the heat medium channel (411) are connected in an annular manner; the first delivery pump (431) is used to circulate the heat medium in the heat medium channel (411), and the heater (432) is used to heat the heat medium in the heat medium channel (411).

5. The double-station paper mold fully automatic forming device according to claim 1 is characterized in that: The invention also comprises a slurry supply assembly (6), wherein the slurry supply assembly (6) comprises a slurry mixing cylinder (61) and a second delivery pump (62); the slurry mixing cylinder (61) is used to contain slurry mixed in a certain proportion, and the second delivery pump (62) is connected between the slurry mixing cylinder (61) and the slurry pool (2) through a pipeline and is used to deliver the slurry in the slurry mixing cylinder (61) to the slurry pool (2).

6. A double-station paper mold fully automatic forming device according to claim 5, characterized in that: The pulp supply assembly (6) further comprises an agitator (63) and a flow detector (64); the agitator (63) is arranged in the pulp mixing cylinder (61); the flow detector (64) is arranged on a pipeline between the second delivery pump (62) and the pulp tank (2) or the pulp mixing cylinder (61), and the flow detector (64) is electrically connected to the second delivery pump (62); When the slurry delivery volume of the second delivery pump (62) after one start-up reaches a threshold value, the flow detector (64) controls the second delivery pump (62) to stop delivering the slurry.

7. A double-station paper mold fully automatic forming device according to claim 6, characterized in that: The slurry supply assembly (6) further comprises a slurry recovery barrel (65), wherein the slurry recovery barrel (65) is connected to the output end of the suction filter pump (32) and is used to recycle the slurry after suction filtration.

8. The double-station paper mold fully automatic forming device according to claim 1 is characterized by: The inner wall of the mold cavity of the hot pressing upper mold (42) is provided with a plurality of vent holes (421), and the plurality of vent holes (421) are all connected to the air pump (44).

9. The double-station paper mold fully automatic forming device according to claim 1, characterized in that: A filter screen is provided at the discharge end of the suction filter pump (32), and the filter screen is used to intercept large particles of impurities to prevent clogging of the suction filter pump (32); a slag discharge port (21) is provided at the bottom of the pulp pool (2), and the slag discharge port (21) is used to regularly discharge sediment in the pulp pool (2).

10. The double-station paper mold fully automatic forming device according to claim 1, characterized in that: The cavity surface of the lower molding die (31) is provided with an anti-stick coating for reducing adhesion between the wet embryo and the lower molding die (31).

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