Electronic scale
By introducing source material determination module, controller and multiple source material alarm lights into the electronic scale, the existing electronic scale alarm system cannot meet the control needs of weighing the source material in the production process, and effective monitoring and alarm of the weighing sequence and quality of the source material is achieved, ensuring the smooth progress of product quality and process flow.
Patent Information
- Application Number
- CN202510038602.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-09
- Publication Date
- 2025-04-15
AI Technical Summary
The existing electronic scale alarm system is too simple and only alarms for the upper and lower limits of the source material weighing quality, which cannot meet the control needs of symmetrical source material in the production process.
An electronic scale is designed, including the electronic scale body, a source material determination module, a controller and multiple source material alarm lights. The source material determination module is used to feedback the type of weighing source material. The weighing order and mass range of each source material are preset in the controller. The source material alarm light displays different colors and sound alarms according to the order and quality.
Through the color and sound alarm of the source material alarm light, operators are reminded to errors in the weighing order and quality of the source material, avoiding the disorder of the order of the source material input equipment, and ensuring the smooth progress of product quality and process flow.
Smart Images

Figure CN119826943A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of process weighing, in particular to an electronic scale. Background Art
[0002] In the field of industrial manufacturing, electronic scales play an important role in production and processing. They are mainly used to accurately weigh raw materials and finished products to ensure product quality and production efficiency. At present, there are many electronic scales on the market that can automatically alarm. Their commonality is that they only use fixed three-color lights to alarm the upper and lower limits of quality. The existing solution uses a three-color alarm light composed of red, yellow and green connected to the back of the electronic scale. According to the relationship between the weighing mass and the set range (above, below and within the range), the corresponding lights (red, yellow and green) are displayed respectively.
[0003] In some industrial production processes, different raw materials need to be added to the production equipment one by one in a certain order according to the process requirements, and each raw material needs to be weighed by an electronic scale and can only be added to the production equipment after reaching the required quality. In order to prevent confusion in the addition of raw materials, it is usually added directly to the production equipment after weighing one raw material. The weighing order of the raw materials must be consistent with the order in which the raw materials are added to the production equipment.
[0004] When personnel do not follow the operating instructions, it is easy to cause the weighing sequence to be disordered, resulting in the disorder of the sequence of raw materials being put into the equipment, which further leads to product quality problems. However, the existing electronic scale alarm system is too simple, only alarming the upper and lower limits of the raw material weighing quality, and cannot meet the control needs of weighing raw materials in the production process. Summary of the invention
[0005] In view of the above-mentioned shortcomings of the prior art, the purpose of the present invention is to provide an electronic scale to solve the problem that the alarm system of the electronic scale in the prior art is too simple and only alarms for the upper and lower limits of the source material weighing quality, which cannot meet the control needs of weighing source materials in the production process.
[0006] To achieve the above-mentioned purpose and other related purposes, the present invention provides an electronic scale, which includes an electronic scale body, a source material determination module, a controller, and a plurality of source material alarm lights, wherein the source material determination module, the controller, and the plurality of source material alarm lights are all arranged on the electronic scale body, and the source material determination module and the plurality of source material alarm lights are all electrically connected to the controller;
[0007] The source material determination module is used to feed back the type of the weighed source material to the controller;
[0008] Each of the source material warning lights corresponds to a source material, and the controller is preset with a weighing sequence of each source material. The plurality of source material warning lights can display different colors according to the weighing sequence of the source materials.
[0009] By adopting the above technical solution, when the weighing of the source material does not follow the preset weighing sequence, the source material alarm light will display the corresponding color to alarm, so as to remind the operator to re-weigh, thereby avoiding the problem of disorder in the order of source material input into the equipment due to disorder in the source material weighing sequence, thereby ensuring product quality and meeting the control needs of weighing source materials in the production process.
[0010] Optionally, the electronic scale further comprises a weighing module, and the weighing module is used to weigh the mass of each source material;
[0011] The weighing module is electrically connected to the controller. The controller is preset with a mass range of each source material. The plurality of source material alarm lights can also display different colors according to the weighed mass of the source material.
[0012] By adopting the above technical solution, when the weighing mass of the source material does not reach the preset mass range, the source material alarm light will display the corresponding color to alarm, so as to remind the operator to replenish the source material, thereby ensuring the accuracy of the source material weighing and improving the quality of the product.
[0013] Optionally, each of the source material alarm lights can emit an audible alarm.
[0014] By adopting the above technical solution, the source material alarm light not only alarms by displaying different colors, but also adds a sound alarm, so that the operator can obtain the alarm signal more conveniently and the alarm effect is more obvious.
[0015] Optionally, the source material warning lights are set to four and correspond to source materials Al, Ti, Ni and Ag respectively, the preset source material weighing order is Al-Ti-Ni-Ag, and the source material warning lights can display colors of orange, green, red and purple respectively.
[0016] By adopting the above technical solution, the electronic scale can be used to weigh the source materials in the wafer gold evaporation process, and can meet the control needs of weighing the source materials in the wafer gold evaporation process.
[0017] Optionally, a plurality of source material boxes are further arranged on the side wall of the electronic scale body, each of the source material boxes corresponds to a type of source material, and the source material boxes are used to place the corresponding source material.
[0018] By adopting the above technical solution, each source material corresponds to a source material box. When the source material needs to be taken out for weighing, it can avoid mixing up the source material and there is no need to find an additional source material storage frame, which is more convenient.
[0019] Optionally, magnetic tweezers are further provided on the side wall of the electronic scale body. The magnetic tweezers are fixed to the electronic scale body by magnetic adsorption, and the magnetic tweezers are used to clamp source materials.
[0020] By adopting the above technical solution, there is no need to find additional tweezers to clamp the source material, which is more convenient. In addition, the tweezers are fixed to the electronic scale housing by magnetic adsorption, which makes it more convenient to take and put the tweezers.
[0021] Optionally, the weighing module includes a weighing panel and a weighing sensor, the weighing panel is horizontally arranged on the upper surface of the electronic scale body and contacts the weighing sensor, and the weighing sensor is electrically connected to the controller.
[0022] By adopting the above technical solution, the entire weighing module has a relatively simple structure and is easy to operate.
[0023] Optionally, the source material determination module includes a plurality of selection buttons, the selection buttons are electrically connected to the controller, and each of the selection buttons corresponds to a source material.
[0024] By adopting the above technical solution, when the type of the weighed source material is fed back to the controller, the structure is simpler and the operation is more convenient.
[0025] Optionally, the electronic scale further comprises a display screen, which is arranged on the electronic scale body and electrically connected to the controller, and is used to display the weighing mass of each source material.
[0026] By adopting the above technical solution, the mass of the source material will be displayed on the display screen, so that the operator can intuitively obtain the weighing mass of each source material.
[0027] Optionally, the display screen is an LED screen or a touch screen.
[0028] By adopting the above technical solution, the structure is relatively simple, the technology is relatively mature, and the cost is lower.
[0029] The beneficial effects of the present invention are:
[0030] When multiple source materials are weighed in a preset order, the source material determination module will feed back the type of the weighed source material to the controller. The controller can determine whether the weighing of the source material is in the preset order based on the feedback source material type. When the weighing is not performed in the preset weighing order, the controller will control the source material alarm light to display the corresponding color to alarm, to remind the operator and re-weigh, so as to avoid the problem of disorder in the order of source material input equipment due to disorder in the source material weighing order, thereby ensuring product quality and meeting the control needs of weighing source materials in the production process. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present invention;
[0032] Figure 2 is a schematic structural diagram of a weighing module in one embodiment of the present invention;
[0033] Figure 3 It is a schematic diagram of a source material warning light lighting up when power is off in one embodiment of the present invention;
[0034] Figure 4 It is a schematic diagram of the source material warning light lighting up when the machine is turned on in one embodiment of the present invention;
[0035] Figure 5 It is a schematic diagram of the source material alarm light lighting up when the source material Al is weighed first in one embodiment of the present invention;
[0036] Figure 6 It is a schematic diagram of the source material alarm light on when the source material Al is skipped and the source material Ti is weighed first in one embodiment of the present invention;
[0037] Figure 7 It is a schematic diagram of the source material alarm light on when the source material Ni is weighed first, skipping the source materials Al and Ti, in one embodiment of the present invention;
[0038] Figure 8 2 is a schematic diagram of a source material alarm light on when the source material Al is weighed first and the source material Ti is skipped before weighing the source material Ni in an embodiment of the present invention. DETAILED DESCRIPTION
[0039] Refer to the following Figure 1 and Figure 8 To describe an electronic scale of the present invention. In the description of this embodiment, it should be understood that the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features, that is, include one or more of the features. In the description of the present invention, the meaning of "multiple" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined. When a feature "includes or contains" one or some of the features it covers, unless otherwise specifically described, this indicates that other features are not excluded and may further include other features.
[0040] Unless otherwise clearly defined and limited, the terms "set", "install", "connect", "connect", "fix", "couple" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. A person skilled in the art should be able to understand the specific meanings of the above terms in the present invention according to the specific circumstances.
[0041] In addition, in the description of this embodiment, the first feature being "above" or "below" the second feature may include the first and second features being in direct contact, or may include the first and second features not being in direct contact but being in contact through another feature between them. That is, in the description of this embodiment, the first feature being "above", "above", and "above" the second feature includes the first feature being directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. The first feature being "below", "below", or "below" the second feature may mean that the first feature is directly below or obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0042] In the description of the present embodiment, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials, or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.
[0043] like Figure 1 and Figure 2 As shown, an embodiment of the present invention provides an electronic scale, which includes an electronic scale body 1, a source material determination module, a controller 8, and a plurality of source material alarm lights 2. The source material determination module, the controller 8, and the plurality of source material alarm lights 2 are all arranged on the electronic scale body 1. The source material determination module and the plurality of source material alarm lights 2 are all electrically connected to the controller 8. The source material determination module is used to feed back the type of the weighed source material to the controller 8. Each source material alarm light 2 corresponds to a source material. The controller 8 is preset with the weighing order of each source material, and the plurality of source material alarm lights 2 can display different colors according to the weighing order of the source material.
[0044] When weighing multiple source materials, the source material determination module will feed back the type of weighed source material to the controller 8. The controller 8 can determine whether the weighing of the source material is in a preset order based on the type of source material fed back. When the weighing is performed in a preset weighing order, the controller 8 will control the source material alarm light 2 to display a corresponding color to remind the operator. When the weighing is not performed in the preset weighing order, the controller 8 will control the source material alarm light 2 to display a different color. The operator can determine whether the weighing is performed in a preset order based on the different displayed colors, thereby achieving the purpose of reminding the operator and re-weighing afterwards. By adopting the source material determination module and the source material alarm light, the problem of disorder in the order of source material input equipment caused by disorder in the source material weighing order can be avoided, thereby ensuring product quality and meeting the control requirements for weighing source materials in the production process.
[0045] In some embodiments of the present invention, the electronic scale further includes a weighing module, which is used to weigh the mass of each source material. The weighing module is electrically connected to the controller 8. The controller 8 is preset with a mass range of each source material, and the multiple source material alarm lights 2 can also display different colors according to the weighed mass of the source material.
[0046] When the source material is weighed, the weighing mass of the source material can be obtained through the weighing module. The weighing module feeds back the weighing mass of the source material to the controller 8. The controller 8 retrieves the corresponding source material mass range according to the source material type fed back by the source material determination module, and judges whether the source material is within the preset mass range according to the fed-back source material weighing mass. When the weighing mass of the source material reaches the preset mass range, the source material alarm light 2 will display a corresponding color to remind the operator. When the weighing mass of the source material does not reach the preset mass range, the source material alarm light 2 will display a different color. The operator can judge whether the source material mass is within the preset mass range based on the different displayed colors, thereby achieving the purpose of reminding the operator, thereby ensuring the accuracy of the source material weighing and improving the quality of the product.
[0047] In some embodiments of the present invention, each source material alarm light 2 can sound an alarm. While the source material alarm light 2 alarms by displaying different colors, it also adds a sound alarm, so that the operator can more conveniently obtain the alarm signal and the alarm effect is more obvious. Optionally, the source material alarm light 2 has a built-in buzzer.
[0048] Optionally, a plurality of source material warning lights 2 are arranged vertically, and two adjacent source material warning lights 2 are fixedly connected. A connecting rod is fixedly connected to the source material warning light 2, and the source material warning light 2 is fixedly connected to the side wall of the electronic scale body 1 through the connecting rod. Of course, a plurality of source material warning lights 2 can also be arranged horizontally at intervals or individually arranged.
[0049] In some embodiments of the present invention, the weighing module includes a weighing panel 11 and a weighing sensor 7. The weighing panel 11 is horizontally arranged on the upper surface of the electronic scale body 1, and the weighing panel 11 is fixedly placed on the weighing sensor 7, and the weighing sensor 7 is electrically connected to the controller 8.
[0050] When the source material needs to be weighed, the source material is placed on the weighing panel 11. After the weighing sensor 7 senses the source material, the source material is weighed and the weighed mass is transmitted to the controller 8. The entire weighing module has a relatively simple structure and is easy to operate.
[0051] In some embodiments of the present invention, the source material determination module includes a plurality of selection buttons 3 , the selection buttons 3 are electrically connected to the controller 8 , and each selection button 3 corresponds to a source material.
[0052] When the source material is weighed, the source material to be weighed is first selected by selecting the button 3, and the controller 8 can obtain the type of the source material currently being weighed according to the signal fed back by the selection button 3, and call up the mass range corresponding to the source material. By using the selection button 3, when the type of the weighed source material is fed back to the controller 8, the structure is simpler and the operation is more convenient.
[0053] In some embodiments of the present invention, a plurality of source material boxes 4 are further provided on the side wall of the electronic scale body 1, and each source material box 4 corresponds to a source material. The source material box 4 is used to place the corresponding source material. When the source material needs to be taken out for weighing, the source material can be avoided from being mixed up, and there is no need to find an additional source material storage frame, which is more convenient.
[0054] Furthermore, the source material box 4 is detachably connected to the electronic scale body 1, so that it is convenient to add source material into the source material box 4, and the source material box 4 can be disassembled for cleaning.
[0055] Optionally, a hook is provided on the side wall of each source box 4, and a hanging ring is provided on the side wall of the corresponding electronic scale body 1. The source box 4 is hung on the hanging ring through the hook to achieve the connection between the source box 4 and the electronic scale body 1. The structure is simple and easy to disassemble.
[0056] Optionally, a plurality of source boxes 4 can be fixedly connected side by side to form a whole. In this case, only a hook and a hanging ring need to be provided to facilitate the overall disassembly of the source box 4.
[0057] Furthermore, labels of corresponding source materials are attached to the source material boxes 4, so that operators can more clearly determine the type of source materials in each source material box 4 to prevent source material confusion.
[0058] In some embodiments of the present invention, magnetic tweezers 5 are further provided on the side wall of the electronic scale body 1. The magnetic tweezers 5 are fixed to the electronic scale body 1 by magnetic adsorption, and the magnetic tweezers 5 are used to clamp the source material. By providing the magnetic tweezers 5, there is no need to find additional tweezers to clamp the source material, which is more convenient. In addition, the tweezers are fixed to the electronic scale housing by magnetic adsorption, which makes it more convenient to take and put the tweezers.
[0059] In some alternative embodiments of the present invention, a placement groove may be provided on the side wall of the electronic scale body 1, and the tweezers may be placed in the placement groove, which also facilitates the use of the tweezers.
[0060] In some embodiments of the present invention, the electronic scale further includes a display screen 6, which is disposed on the electronic scale body 1 and is electrically connected to the controller 8. The display screen 6 is used to display the weighing mass of each source material. When the source material is weighed, the mass of the source material will be displayed on the display screen 6, so that the operator can intuitively obtain the weighing mass of each source material.
[0061] Furthermore, the display screen 6 is an LED screen. Of course, the display screen 6 can also be a touch screen. The use of LED screens and touch screens has a relatively simple structure, relatively mature technology, and lower cost. When the display screen 6 is a touch screen, the selection button 3 can be integrated into the touch screen.
[0062] In the wafer gold evaporation process, the corresponding gold evaporation equipment uses fixed source materials including Al, Ti, Ni and Ag. Before each round of the process, it is necessary to manually weigh and record the quality of the source materials. When the quality of the source materials is not within the quality range required by the process, the source materials need to be added or removed. Then, according to the process requirements, the weighed source materials are added to the crucible of the gold evaporation machine in the order of Al-Ti-Ni-Ag. Therefore, the above electronic scale can be applied to the wafer gold evaporation process.
[0063] Specifically, the source material alarm light 2, the selection button 3 and the source material box 4 are all set to four and correspond to the source materials Al, Ti, Ni and Ag respectively. The source material alarm light 2 can display orange, green, red and purple colors respectively. According to the process requirements, the preset source material weighing sequence is Al-Ti-Ni-Ag. And according to the process requirements, the mass range of each of the four source materials is determined, and the mass range is set in the controller 8.
[0064] like Figure 3 and Figure 4 As shown, in the power-off state, the four source material warning lights 2 are all in a colorless state. When the machine is turned on, in the initial state, the four source material warning lights 2 are all in an orange state.
[0065] like Figure 5As shown, when weighing according to the preset weighing sequence, the source material Al is weighed first, then the source material Ti, then the source material Ni, and finally the source material Ag. Before weighing the source material Al, press the selection button 3 corresponding to the source material Al. When the weighed mass is within the preset mass range, the source material alarm light 2 corresponding to the source material Al turns from orange to green. When the weighed mass is outside the set mass range, the source material alarm light 2 corresponding to the source material Al turns from orange to red and sounds an alarm to remind the operator that the source material weighing mass is not within the mass range and to make corresponding adjustments. After the operator adjusts it to within the mass range, the source material alarm light 2 turns from red to green and stops the alarm. At this time, the operator can add the weighed source material Al to the crucible of the gold steaming machine. Similarly, the source materials Ti, Ni and Ag can be weighed successively, and when the corresponding source material alarm light 2 shows green, the weighed source materials Ti, Ni and Ag are added to the crucible of the gold steaming machine in sequence.
[0066] When weighing is not performed in accordance with the preset weighing sequence, the source material alarm light 2 corresponding to the skipped source material will be displayed in purple, and an audible alarm will be sounded. Figure 6 As shown, when the source material Al is skipped and the source material Ti is weighed directly, the source material alarm light 2 corresponding to the source material Al displays purple and a sound alarm is sounded. The source material alarm light 2 corresponding to the source material Ti displays green or red according to the weighed mass of the source material Ti. At this time, the operator observes that the source material alarm light 2 corresponding to the source material Al displays purple, and knows that the source material Al has not been weighed, so it is re-weighed, which serves to remind the operator to avoid confusion in the order of adding the source materials to the crucible of the gold steaming machine. Figure 7 As shown, when the source materials Al and Ti are skipped and the source material Ni is weighed directly, the source material alarm lights 2 corresponding to the source materials Al and Ti display purple, and a sound alarm is issued, and it can also be known that the source materials Al and Ti have not been weighed. At this time, the source material alarm light 2 corresponding to the source material Ni displays green or red according to the weighed mass of the source material Ni. Similarly, skip the source materials Al, Ti and Ni, and weigh the source material Ag first. The source material alarm lights 2 corresponding to the source materials Al, Ti and Ni display purple, and a sound alarm is issued. At this time, the source material alarm light 2 corresponding to the source material Ag displays green or red according to the weighed mass of the source material Ag. As shown Figure 8As shown, the source material Al is weighed first, the source material Ti is skipped and the source material Ni is weighed directly. The source material alarm light 2 corresponding to the source material Ti displays purple, and a sound alarm is issued. At this time, the source material alarm lights 2 corresponding to the source materials Al and Ni display green or red according to the weighed masses of the source materials Al and Ni. Similarly, the source materials Al and Ti are weighed first, the source material Ni is skipped and the source material Ag is weighed directly. The source material alarm light 2 corresponding to the source material Ni displays purple, and a sound alarm is issued. At this time, the source material alarm lights 2 corresponding to the source materials Al, Ti and Ag display green or red according to the weighed masses of the source materials Al, Ni and Ag.
[0067] To sum up, in the wafer gold vaporization process, according to the different colors displayed by the above-mentioned source material alarm lights 2, the operator can be reminded when the weighing is not carried out according to the preset order and when the weighing quality is not within the preset quality range, thereby meeting the control needs of weighing source materials in the wafer gold vaporization process.
[0068] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the art may modify or alter the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or alterations made by a person of ordinary skill in the art without departing from the spirit and technical concept disclosed by the present invention shall still be covered by the claims of the present invention.
Claims
1. An electronic scale, characterized in that: The electronic scale comprises an electronic scale body, a source material determination module, a controller and a plurality of source material alarm lights, wherein the source material determination module, the controller and the plurality of source material alarm lights are all arranged on the electronic scale body, and the source material determination module and the plurality of source material alarm lights are all electrically connected to the controller; The source material determination module is used to feed back the type of weighed source material to the controller; Each of the source material warning lights corresponds to a source material, and the controller is preset with a weighing sequence of each source material. The plurality of source material warning lights can display different colors according to the weighing sequence of the source materials.
2. The electronic scale according to claim 1, characterized in that: The electronic scale further comprises a weighing module, and the weighing module is used to weigh the mass of each source material; The weighing module is electrically connected to the controller. The controller is preset with a mass range of each source material. The plurality of source material alarm lights can also display different colors according to the weighed mass of the source material.
3. The electronic scale according to claim 1, characterized in that: Each of the source material warning lights can give an audible alarm.
4. The electronic scale according to claim 2, characterized in that: The source material warning lights are set to four and correspond to the source materials Al, Ti, Ni and Ag respectively. The preset source material weighing order is Al-Ti-Ni-Ag. The source material warning lights can display orange, green, red and purple colors respectively.
5. The electronic scale according to claim 1, characterized in that: A plurality of source material boxes are also arranged on the side wall of the electronic scale body, each of the source material boxes corresponds to a type of source material, and the source material boxes are used to place the corresponding source material.
6. The electronic scale according to claim 1, characterized in that: Magnetic tweezers are also arranged on the side wall of the electronic scale body. The magnetic tweezers are fixed on the electronic scale body by magnetic adsorption and are used to clamp source materials.
7. The electronic scale according to claim 1, characterized in that: The weighing module includes a weighing panel and a weighing sensor. The weighing panel is horizontally arranged on the upper surface of the electronic scale body and contacts the weighing sensor. The weighing sensor is electrically connected to the controller.
8. The electronic scale according to claim 1, characterized in that: The source material determination module includes a plurality of selection buttons, the selection buttons are electrically connected to the controller, and each of the selection buttons corresponds to a source material.
9. The electronic scale according to claim 2, characterized in that: The electronic scale further comprises a display screen, which is arranged on the electronic scale body and electrically connected to the controller, and is used to display the weighing mass of each source material.
10. The electronic scale according to claim 9, characterized in that: The display screen is an LED screen or a touch screen.