Cap sealing machine
By designing corrected structural mounting seats, position correction components and angle adjustment components in the cap sealing machine, precise position and angle adjustment of the pipe seats and caps is achieved, and the problems of lax sealing and defective rate caused by position deviation in traditional cap sealing machines are solved, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202411987034.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-04-15
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Under the influence of mechanical vibration, bottle body or bottle cap dimension tolerance, traditional cap sealing machines lead to deviations in position between the pipe seat and the tube cap, resulting in problems such as lax sealing and high defect rate, and it is difficult to quickly and accurately adjust the position, affecting production efficiency and product quality.
A cap sealing machine is designed, using a corrective structure mounting seat, position correction components and angle adjustment components. Through mechanical structures such as cylinders, electric turntables and electric slide rails, the precise position and angle adjustment of the pipe seat and the pipe cap is realized, and the correction efficiency and accuracy are improved.
By accurately adjusting the position and angle of the position correction components, the alignment accuracy of the pipe seat and the pipe cap is improved, the lax sealing and defective rate are reduced, and the production efficiency and product quality are improved.
Smart Images
Figure CN119833442A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of chip packaging, in particular to a capping machine. Background Art
[0002] Capping machines are currently widely used in TO packaging of optoelectronic devices in the optical communication industry. The packaging is mainly composed of a tube socket and a tube cap. The capping machine is a device that uses instantaneous discharge to generate a large current to complete the butt welding capping. It is mainly used to package semiconductor sensor components and planar semiconductor sensor components. Semiconductor packaging technology has become one of the most important process links in product manufacturing. However, under the influence of factors such as mechanical vibration and bottle or bottle cap size tolerance, the position of the tube socket and the tube cap often deviates, resulting in poor sealing and high defective rate. Moreover, it is difficult for traditional capping machines to quickly and accurately adjust the position during the production process, and frequent shutdowns for manual intervention are required, which seriously affects production efficiency and product quality. Summary of the invention
[0003] The object of the present invention is to provide a cap sealing machine to solve the problems raised in the above background technology.
[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a capping machine, comprising a workbench, on which are arranged a soldering table module, a tube seat conveying module, a tube cap conveying module, a lifting tray conveying mechanism, a tray Y-axis conveying module and a dew point meter; the soldering table module comprises a correction structure mounting seat, on the inner side of which are arranged a position correction component and an angle adjustment component.
[0005] Furthermore, the position correction component is provided in two groups, and the two position correction components in one group are symmetrically arranged about the center of the correction structure mounting seat, and one group of position correction components corresponds to the pipe cap, and the other group corresponds to the pipe seat, and the movable end of the angle adjustment component is connected to the position correction component.
[0006] Furthermore, the position correction component includes cylinder 1, which is fixedly mounted on the movable end of the angle adjustment component, a mounting plate 1 is fixedly mounted on the extended end of cylinder 1, a cylinder 2 is fixedly mounted on the outer wall of the mounting plate 1, a mounting plate 2 is fixedly mounted on the extended end of cylinder 2, cylinder 1 is perpendicular to the extension direction of cylinder 2, and a push rod is fixedly mounted on the outer wall of the mounting plate 2 away from cylinder 2.
[0007] Furthermore, the angle adjustment component includes an electric turntable, which is fixedly mounted on a correction structure mounting seat, a mounting plate three is fixedly mounted on the rotating end of the electric turntable, an electric slide rail is fixedly mounted at the top edge of the mounting plate three, and the electric movable end of the electric slide rail is the movable end of the angle adjustment component.
[0008] Furthermore, a component positioning sensor is fixedly mounted on the outer wall of the second mounting plate away from the second cylinder. The component positioning sensor and the push rod are located on the same vertical plane, and the detection head of the component positioning sensor faces the packaging structure.
[0009] Furthermore, a structural positioning sensor is fixedly mounted on the side of the second mounting plate, and a detection head of the structural positioning sensor faces the angle adjustment component.
[0010] Furthermore, a soft rubber head is sleeved on one end of the push rod away from the second mounting plate.
[0011] Furthermore, a controller is fixedly mounted on the outer wall of the correction structure mounting seat, and a display screen is provided on the controller.
[0012] Compared with the prior art, the present invention has the following beneficial effects: The position and angle of the position correction component are adjusted by the angle adjustment component, so that the two sets of position correction components can be respectively on the tube seat and the tube cap. The two position correction components in each set of position correction components can correct the tube seat and the tube cap from two symmetrical positions, thereby improving the correction efficiency and the correction accuracy. The electric turntable drives the mounting plate to rotate, and then drives the electric slide rail to make a circular motion, so that the electric slide rail adjusts the position and angle of the position correction component relative to the tube seat and the tube cap, so that the position correction component can correct the position of the tube seat and the tube cap from different directions, and can also stagger the position correction component and the welding device during the welding process, and adjust the height of the position correction component up and down by the electric slide rail, so that the two sets of position correction components can be aligned with the tube seat and the tube cap in height respectively; Through two component positioning sensors in a set of position correction components, the position and tilt angle of the tube seat and the tube cap are monitored from two symmetrical positions, so that the control device can control cylinder one, cylinder two, electric turntable and electric slide rail to work accurately. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a structural schematic diagram of the present invention; Figure 2 For the present invention Figure 1 A schematic diagram of the structure from the top; Figure 3 It is a structural schematic diagram of the correction structure mounting seat, the position correction component and the angle adjustment component of the present invention; Figure 4 It is a structural schematic diagram of the position correction component and the electric slide rail of the present invention; Figure 5 It is a structural schematic diagram of the position correction component of the present invention.
[0014] In the figure: 1. Workbench; 2. Soldering station module; 3. Pipe socket conveying module; 4. Pipe cap conveying module; 5. Lifting tray conveying mechanism; 6. Tray Y-axis conveying module; 7. Dew point meter; 8. Correction structure mounting seat; 9. Position correction component; 901. Cylinder one; 902. Mounting plate one; 903. Cylinder two; 904. Mounting plate two; 905. Push rod; 10. Angle adjustment component; 1001. Electric turntable; 1002. Mounting plate three; 1003. Electric slide rail; 11. Component positioning sensor; 12. Soft rubber head; 13. Structural positioning sensor; 14. Controller; 1401. Display screen. DETAILED DESCRIPTION
[0015] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0016] See also Figure 1-Figure 5 The present invention provides a technical solution: a capping machine, comprising a workbench 1, on which a welding station module 2, a tube seat conveying module 3, a tube cap conveying module 4, a lifting tray conveying mechanism 5, a tray Y-axis conveying module 6 and a dew point meter 7 are arranged, the welding station module 2 comprises a correction structure mounting seat 8, a position correction component 9 and an angle adjustment component 10 are arranged inside the correction structure mounting seat 8, the correction structure mounting seat 8 is arranged for installing the position correction component 9 and the angle adjustment component 10, the position correction component 9 is arranged to correct the position of the packaged tube seat and the tube cap, and the angle adjustment component 10 is arranged to assist the position correction component 9 in correcting the angle of the tube seat and the tube cap; Two groups of position correction components 9 are provided, and the two position correction components 9 in one group are symmetrically arranged about the center of the correction structure mounting seat 8, and one group of position correction components 9 corresponds to the pipe cap, and the other group corresponds to the pipe seat. The movable end of the angle adjustment component 10 is connected to the position correction component 9, and the position and angle of the position correction component 9 are adjusted by the angle adjustment component 10, so that the two groups of position correction components 9 can be respectively on the pipe seat and the pipe cap. The two position correction components 9 in each group of position correction components 9 can correct the pipe seat and the pipe cap from two symmetrical positions, thereby improving the correction efficiency and the correction accuracy; The position correction component 9 includes a cylinder 1 901, which is fixedly mounted on the movable end of the angle adjustment component 10, a mounting plate 1 902 is fixedly mounted on the extended end of the cylinder 1 901, a cylinder 2 903 is fixedly mounted on the outer wall of the mounting plate 1 902, a mounting plate 2 904 is fixedly mounted on the extended end of the cylinder 2 903, the cylinder 1 901 is perpendicular to the extension direction of the cylinder 2 903, and a push rod 905 is fixedly mounted on the outer wall of the mounting plate 2 904 away from the cylinder 2 903, and the position of the push rod 905 is adjusted by the cylinder 1 901 and the cylinder 2 903, so that the push rod 905 can be against the pipe seat or the pipe cap, and the pipe seat or the pipe cap is pushed to move, so as to correct the position of the pipe seat and the pipe cap; The angle adjustment component 10 includes an electric turntable 1001, which is fixedly mounted on the correction structure mounting seat 8. The rotating end of the electric turntable 1001 is fixedly mounted with a mounting plate 3 1002, and an electric slide rail 1003 is fixedly mounted at the top edge of the mounting plate 3 1002. The electric movable end of the electric slide rail 1003 is the movable end of the angle adjustment component 10. The mounting plate 3 1002 is driven to rotate by the electric turntable 1001, and then the electric slide rail 1003 is driven to make a circular motion, so that the electric slide rail 1003 adjusts the position and angle of the position correction component 9 relative to the pipe seat and the pipe cap, so that the position correction component 9 can correct the position of the pipe seat and the pipe cap from different directions, and can also stagger the position correction component 9 and the welding device during the welding process. The height of the position correction component 9 is adjusted up and down by the electric slide rail 1003, so that the two groups of position correction components 9 can be aligned with the pipe seat and the pipe cap in height respectively; A component positioning sensor 11 is fixedly mounted on the outer wall of one side of the mounting plate 2 904 away from the cylinder 2 903. The component positioning sensor 11 and the push rod 905 are located on the same vertical plane. The detection head of the component positioning sensor 11 faces the packaging structure. The two component positioning sensors 11 in a group of position correction components 9 monitor the position and tilt angle of the tube seat and the tube cap from two symmetrical positions, so that the control device can control the cylinder 1 901, the cylinder 2 903, the electric turntable 1001, and the electric slide rail 1003 to work accurately. A structural positioning sensor 13 is fixedly installed on the side of the second mounting plate 904. The detection head of the structural positioning sensor 13 faces the angle adjustment component 10. The structural positioning sensor 13 is provided to monitor the position of the component positioning sensor 11 in the position correction component 9 relative to the angle adjustment component 10. Before the component positioning sensor 11 is used to monitor the position of the pipe seat and the pipe cap, the structural positioning sensor 13 is used to accurately locate the position of the component positioning sensor 11. A soft rubber head 12 is sleeved on one end of the push rod 905 away from the second mounting plate 904 to prevent the rigid push rod 905 from causing damage to the pipe seat and the pipe cap; A controller 14 is fixedly installed on the outer wall of the correction structure mounting seat 8. The controller 14 is used to control the operation of cylinder 1 901, cylinder 2 903, electric turntable 1001, and electric slide rail 1003 according to a set program. A display screen 1401 is provided on the controller 14, and the display screen 1401 is set to display corresponding parameters.
[0017] Working principle: When in use, the TO component tube holder is loaded through the tube holder conveying module 3, and the tube cap is loaded through the tube cap conveying module 4, and the tube holder and the tube cap are respectively conveyed to the soldering station module 2. At this time, the position of the tube holder and the tube cap is monitored by the component positioning sensor 11 to determine whether the center axis of the tube holder and the tube cap are aligned, and whether the tube holder and the tube cap are aligned. At the same time, the electric turntable 1001 is turned on to drive the installation plate 3 1002 to rotate, and then drive the electric slide rail 1003 to make a circular motion, and the electric slide rail 1003 makes a circular motion, thereby driving the position correction part Part 9 makes a circular motion, so that the component positioning sensor 11 in the position correction component 9 monitors the position and angle of the tube seat and the tube cap from different angles, and then records the position and angle that need to be corrected, and turns on cylinder 1 901 and cylinder 2 903, so that the soft rubber head 12 on the push rod 905 is against the tube seat and the tube cap, and then the tube seat and the tube cap are pushed to move, and the position of the tube seat and the tube cap is corrected. After the correction is completed, the position and angle of the tube seat and the tube cap are monitored again by the component positioning sensor 11 to ensure that the tube seat and the tube cap can be aligned.
[0018] Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative work shall fall within the scope of protection of the present invention.
Claims
1. A cap sealing machine, comprising a workbench (1), characterized in that: The workbench (1) is provided with a welding table module (2), a pipe seat conveying module (3), a pipe cap conveying module (4), a lifting tray conveying mechanism (5), a tray Y-axis conveying module (6) and a dew point meter (7); the welding table module (2) comprises a correction structure mounting seat (8); a position correction component (9) and an angle adjustment component (10) are arranged on the inner side of the correction structure mounting seat (8).
2. The cap sealing machine according to claim 1, characterized in that: The position correction components (9) are provided in two groups, the two position correction components (9) in one group are symmetrically arranged about the center of the correction structure mounting seat (8), one group of position correction components (9) corresponds to the pipe cap, and the other group corresponds to the pipe seat, and the movable end of the angle adjustment component (10) is connected to the position correction component (9).
3. The cap sealing machine according to claim 1, characterized in that: The position correction component (9) comprises a cylinder 1 (901), wherein the cylinder 1 (901) is fixedly mounted on the movable end of the angle adjustment component (10), a mounting plate 1 (902) is fixedly mounted on the extended end of the cylinder 1 (901), a cylinder 2 (903) is fixedly mounted on the outer wall of the mounting plate 1 (902), a mounting plate 2 (904) is fixedly mounted on the extended end of the cylinder 2 (903), the cylinder 1 (901) is perpendicular to the extension direction of the cylinder 2 (903), and a push rod (905) is fixedly mounted on the outer wall of the mounting plate 2 (904) away from the cylinder 2 (903).
4. The cap sealing machine according to claim 1, characterized in that: The angle adjustment component (10) comprises an electric turntable (1001), the electric turntable (1001) being fixedly mounted on a correction structure mounting seat (8), a mounting plate three (1002) being fixedly mounted on a rotating end of the electric turntable (1001), an electric slide rail (1003) being fixedly mounted on a top edge of the mounting plate three (1002), and an electric movable end of the electric slide rail (1003) being a movable end of the angle adjustment component (10).
5. The cap sealing machine according to claim 3, characterized in that: A component positioning sensor (11) is fixedly mounted on the outer wall of the second mounting plate (904) away from the second cylinder (903); the component positioning sensor (11) and the push rod (905) are located on the same vertical plane; and the detection head of the component positioning sensor (11) faces the packaging structure.
6. The cap sealing machine according to claim 3, characterized in that: A structural positioning sensor (13) is fixedly mounted on the side of the second mounting plate (904), and the detection head of the structural positioning sensor (13) faces the angle adjustment component (10).
7. The cap sealing machine according to claim 3, characterized in that: A soft rubber head (12) is sleeved on one end of the push rod (905) away from the second mounting plate (904).
8. The cap sealing machine according to claim 1, characterized in that: A controller (14) is fixedly mounted on the outer wall of the correction structure mounting seat (8), and a display screen (1401) is provided on the controller (14).